Efficient sorting device for laser cutting waste
By designing an efficient laser cutting waste sorting device and utilizing the coordinated work of the support plate, shell channel, clamping assembly and adjustment assembly, the problem of low waste sorting efficiency in the existing technology is solved, and automatic sorting and efficient classification of waste of different sizes are achieved.
Patent Information
- Application Number
- CN202511009827.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-22
- Publication Date
- 2025-10-14
AI Technical Summary
Existing laser cutting devices have low sorting efficiency and difficulty in achieving accurate sorting when processing waste materials after cutting, especially when processing waste materials of different sizes, which requires tedious manual operations.
An efficient sorting device for laser cutting waste is designed, which includes a support plate, a shell channel, a clamping assembly, a support assembly and an adjustment assembly. Through the cutting of the laser cutting head and the cooperation of the adjustment assembly, automatic sorting of waste of different sizes is achieved. The coordinated work of the support assembly and the adjustment assembly ensures that the waste is classified by size and enters different receiving shells.
It improves the efficiency of waste sorting, reduces manual operations, realizes efficient automatic sorting of waste of different sizes, and expands the scope of application.
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Figure CN120772136A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of laser cutting waste treatment, and relates to a high-efficiency sorting device for laser cutting waste. BACKGROUND
[0002] The existing laser cutting device mainly faces two challenges when processing the waste after cutting: one is that the sorting efficiency of the waste is low, and the other is that the waste after cutting is easily mixed together, especially when cutting waste of different sizes, the existing sorting method often needs tedious manual operation, resulting in low work efficiency, and it is difficult to achieve accurate sorting when processing waste of different sizes. SUMMARY
[0003] The purpose of the application is to provide a high-efficiency sorting device for laser cutting waste, which can solve the problems raised in the background art.
[0004] According to the technical scheme provided by the application: a high-efficiency sorting device for laser cutting waste, including a support plate, the support plate is arranged on the support outside, the support plate is provided with a shell channel, the shell channel is sequentially provided with a first groove, a second groove and a third groove; the first groove, the second groove and the third groove are jointly provided with an adjusting assembly mounted on the support outside; the support plate is further provided with a clamping assembly, a supporting assembly, a laser cutting head and two material heads in sequence; the diameters of the two material heads are different, one end of the two material heads is located on the clamping assembly, the other end is located in the shell channel, and under the cutting of the laser cutting head, the cut material head falls into the shell channel.
[0005] Preferably, the supporting assembly includes a vertical rod, a moving plate, a cylinder push plate, a second cylinder, a cylinder support plate and an adjusting plate; the support plate is provided with two vertical rods, the lower ends of the vertical rods are jointly and slidably provided with a moving plate, the moving plate is provided with a cylinder push plate, the cylinder push plate is provided with a second cylinder, and the second cylinder is connected with the support plate through a cylinder support plate; the support plate is further provided with two adjusting plates, and the opposite ends of the adjusting plates respectively penetrate the shell channel.
[0006] Preferably, the supporting assembly further includes a limiting baffle and an inclined groove; the moving plate is provided with two limiting baffles; the opposite ends of the adjusting plates are respectively provided with inclined grooves.
[0007] Preferably, the adjusting assembly comprises a vertical plate, a first connecting rod, a first torsional spring, a cylinder, a first torsional plate, a limiting rod, a hook; a second connecting rod, a second torsional spring and a second torsional plate; the vertical plate is arranged on an external support, the vertical plate is provided with the first connecting rod, the first connecting rod is provided with the cylinder through the first torsional spring, the cylinder is provided with the first torsional plate, the lower end of the first torsional plate penetrates the first recess; the vertical plate is further provided with the second connecting rod, the second connecting rod is provided with the second torsional plate through the second torsional spring, and the second torsional plate is located in the third recess; the first torsional plate is provided with the limiting rod, the limiting rod penetrates the second recess and is provided with the hook at the lower end, so as to hang the second torsional plate.
[0008] Preferably, the first material receiving shell is provided with the second material receiving shell below the second torsional plate, the second material receiving shell is provided with the second spring, the second spring is provided with the second baffle, and the second baffle is in sliding connection with the first baffle respectively.
[0009] Preferably, the first material receiving shell is provided with the first material receiving shell, the first material receiving shell is provided with the first spring, the first spring is provided with the first baffle, and the upper and lower ends of the first baffle are in sliding connection with the first baffle respectively.
[0010] Preferably, the shell channel and the first material receiving shell are jointly provided with the blocking rod; the upper end of the shell channel is curved to form a semicircle.
[0011] Preferably, the clamping assembly comprises a fixed plate, a clamping plate, a screw rod, a limiting rod, a limiting plate, a first air cylinder, a support plate and a push plate; the fixed plate is slidably arranged on the support plate, the fixed plate is provided with four clamping plates, two clamping plates away from each other are in sliding connection with the fixed plate, the other two clamping plates are in fixed connection with the fixed plate, the other two clamping plates are jointly provided with the push plate, the push plate is provided with the first air cylinder, and the first air cylinder is connected with the support plate through the support plate; the other two clamping plates are rotatably provided with the screw rods, the screw rods extend out of the clamping plates away from each other, and the two opening clamping plates are clamped by rotating the screw rods, so as to clamp the end of the material head.
[0012] Preferably, the clamping assembly further comprises a limiting rod and a limiting plate, and the limiting rod is arranged on the other two clamping plates, and the limiting plate is arranged on the limiting rod.
[0013] The positive progress effect of the application is that:
[0014] The laser cutting waste efficient sorting device provided by the embodiment of the application has the following advantages:
[0015] 1. The device can realize automatic sorting of waste materials of different sizes by setting unique shell channels and corresponding adjusting assemblies on the support plate thereof, greatly improving work efficiency; through the cutting of the laser cutting head, the cut waste materials can fall into the shell channel, and through the cooperation of the adjusting assembly and the supporting assembly, efficient sorting is realized, effectively reducing the dependence on manual operation and time waste; and the clamping assembly can adapt to waste materials of different sizes, improving the application range. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a perspective view of the present application.
[0017] Figure 2 is Figure 1 a front view structural schematic diagram.
[0018] Figure 3 is Figure 1 a side view structural schematic diagram.
[0019] Figure 4 is a shell channel and stop rod connection schematic diagram of the present application.
[0020] Figure 5 is a clamping assembly perspective view of the present application.
[0021] Figure 6 is an adjusting assembly perspective view of the present application.
[0022] Figure 7 is Figure 6 a front view structural schematic diagram.
[0023] In the figure: support plate 1; laser cutting head 11; material head 12; shell channel 13; first groove 131; second groove 132; third groove 133; stop rod 14; fixed plate 2; clamping plate 21; screw 22; limiting rod 23; limiting plate 24; first air cylinder 25; support plate 26; push plate 27; first material receiving shell 3; first spring 31; first baffle 32; second material receiving shell 33; second baffle 34; vertical plate 4; first connecting rod 41; first torsional spring 42; cylinder 43; first torsional plate 44; limiting rod 45; hook 46; second connecting rod 47; second torsional spring 48; second torsional plate 49; vertical rod 5; moving plate 51; air cylinder push plate 52; second air cylinder 53; air cylinder support plate 54; adjusting plate 55; limiting baffle 56; inclined groove 57. DETAILED DESCRIPTION
[0024] In order to make the technical personnel better understand the scheme of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by the ordinary skilled in the art without creative labor should belong to the scope of protection of the present application.
[0025] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0026] As shown in Figures 1-7 The present application is a kind of laser cutting waste high-efficiency sorting device, including support plate 1, support plate 1 is arranged on the support of outside, support plate 1 is equipped with shell passage 13, first recess 131, second recess 132 and third recess 133 are sequentially arranged on shell passage 13;First recess 131, second recess 132 and third recess 133 are jointly provided with adjusting assembly installed on the support outside;Support plate 1 is also sequentially provided with clamping assembly, support assembly, laser cutting head 11 and two material head 12;The diameter of two material head 12 is not the same, one end of two material head 12 is located on clamping assembly, the other end is located in shell passage 13, and under the cutting of laser cutting head 11, the cut material head 12 falls into shell passage 13;
[0027] Firstly, two material head 12 with different diameters are clamped to clamping assembly through the cooperation of clamping assembly, then after clamping is completed, material head 12 is cut off by means of laser cutting head 11, because the diameters of two material head 12 are different, therefore in the cutting process, the material head 12 with smaller diameter is cut off first, and then the material head 12 with larger diameter is cut off, to form two material head 12 ladder falling into shell passage 13;With the cooperation of support assembly, material head 12 is sent to the lower end of shell passage 13 one by one, and with the cooperation of adjusting assembly, material head 12 is sent to different receiving shells;
[0028] The whole working principle is: first, two material head 12 with different diameters are fixed by clamping assembly, then laser cutting head 11 is used to cut off material head 12 according to the size of diameter, to form ladder-shaped material head 12;After cutting is completed, material head 12 is sent into shell passage 13 one by one by means of support assembly and falls, and finally they are accurately sent into different receiving shells by adjusting assembly.
[0029] In the embodiment, the support assembly comprises vertical rods 5, a moving plate 51, a cylinder push plate 52, a second cylinder 53, a cylinder support plate 54 and an adjusting plate 55; two vertical rods 5 are arranged on the support plate 1, the lower ends of the vertical rods 5 are jointly and slidably provided with the moving plate 51, the moving plate 51 is provided with the cylinder push plate 52, the cylinder push plate 52 is provided with the second cylinder 53, and the second cylinder 53 is connected with the support plate 1 through the cylinder support plate 54; two adjusting plates 55 are further arranged on the support plate 1, the opposite ends of the adjusting plates 55 respectively penetrate the shell passage 13, and the opposite ends of the two adjusting plates 55 are distributed in an up-down manner;
[0030] After the cutting, the material head 12 falls from the top and contacts the adjusting plate 55 above, at this time, the adjusting plate 55 above plays a role of receiving material; then, the pushing of the second cylinder 53 synchronously moves the moving plate 51 and the cylinder push plate 52, and further moves the two adjusting plates 55 in the same direction; in this process, when the adjusting plate 55 above is separated from the shell passage 13, the adjusting plate 55 below contacts the shell passage 13, forming a U-shaped structure and providing support for the falling material head 12;
[0031] Conversely, when the second cylinder 53 is retracted, the adjusting plate 55 above again contacts the shell passage 13, while the adjusting plate 55 below no longer contacts, at this time, the material head 12 below continues to run downward along the passage of the shell passage 13; the whole working principle is that the extension and retraction of the second cylinder 53 drives the movement of the two adjusting plates 55, forming a temporary support structure, thereby effectively realizing the position adjustment of the falling material head and ensuring the smooth flow of the material head to the next step.
[0032] Preferably, the support assembly further comprises limiting baffles 56 and inclined grooves 57; the moving plate 51 is provided with two limiting baffles 56; the opposite ends of the adjusting plate 55 are respectively provided with inclined grooves 57;
[0033] The limiting baffles 56 are fixed on the moving plate 51, which can effectively limit the movement range of the moving plate 51 and prevent it from overrunning, thereby ensuring the stability and safety of the equipment;
[0034] The inclined grooves 57 are arranged at the opposite ends of the adjusting plate 55, so that the adjusting plate 55 can be smoothly inserted between the two material heads 12 and accurately aligned and moved with the moving plate 51 through the inclined grooves 57;
[0035] Overall, these components work together to ensure that the adjusting plate 55 can accurately move within a limited range through the fixing action of the limiting baffles 56 and the guiding function of the inclined grooves 57, thereby realizing efficient and stable operation of the equipment.
[0036] In the embodiment, the adjusting assembly comprises a vertical plate 4, a first connecting rod 41, a first torsion spring 42, a cylinder 43, a first torsion plate 44, a limiting rod 45, a hook 46, a second connecting rod 47, a second torsion spring 48, and a second torsion plate 49. The vertical plate 4 is arranged on an external support. The vertical plate 4 is provided with the first connecting rod 41. The first connecting rod 41 is provided with the cylinder 43 through the first torsion spring 42. The cylinder 43 is provided with the first torsion plate 44. The lower end of the first torsion plate 44 penetrates the first recess 131.
[0037] The vertical plate 4 is further provided with the second connecting rod 47. The second connecting rod 47 is provided with the second torsion plate 49 through the second torsion spring 48. The second torsion plate 49 is located in the third recess 133. The first torsion plate 44 is provided with the limiting rod 45. The limiting rod 45 penetrates the second recess 132 and is provided with the hook 46 at the lower end, so as to hang the second torsion plate 49.
[0038] The shell channel 13 is used for guiding the falling of the material head 12. When the material head 12 with a large diameter falls, the lower end of the first torsion plate 44 is contacted, the first torsion plate 44 is pushed to rotate counterclockwise, so as to drive the limiting rod 45 and the hook 46 to rotate around the first connecting rod 41. In the process, the hook 46 is separated from the second torsion plate 49. At the same time, under the action of the gravity of the material head 12 with a large diameter, the second torsion plate 49 is pressed to rotate clockwise around the second connecting rod 47, so that the material head 12 falls into the second receiving shell 33. At this time, the reset of the first torsion spring 42 and the second torsion spring 48 drives the first torsion plate 44 and the second torsion plate 49 to the initial state.
[0039] For the material head 12 with a small diameter, it can directly pass through the shell channel 13 and fall into the first receiving shell 3. The whole working principle is to adjust the falling path corresponding to the material head with different diameters, so as to realize the classification and separation of the material heads with different sizes. The material head with a large diameter falls into the second receiving shell through a specific path, and the material head with a small diameter directly falls into the first receiving shell, so that the material head sorting is realized efficiently.
[0040] Preferably, the first receiving shell 3 is provided with the second receiving shell 33 below the second torsion plate 49. The second receiving shell 33 is provided with a second spring. The second spring is provided with a second baffle 34. The second baffle 34 is respectively connected with the first baffle 32 in a sliding mode.
[0041] Further preferably, the shell channel 13 is provided with the first receiving shell 3. The first receiving shell 3 is provided with a first spring 31. The first spring 31 is provided with the first baffle 32. The upper and lower ends of the first baffle 32 are respectively connected with the first baffle 32 in a sliding mode.
[0042] More preferably, the shell channel 13 and the first receiving shell 3 are jointly provided with a blocking rod 14. The upper end of the shell channel 13 is curved to form a semicircle.
[0043] Preferably, the first receiving shell 3 is provided with a second receiving shell 33 below the second torsion plate 49, the second receiving shell 33 is provided with a second spring, the second spring is provided with a second baffle 34, the second baffle 34 is slidably connected with the first baffle 32 respectively; the second receiving shell 33 is located between the shell channel 13 and the second torsion plate 49, and the second receiving shell 33 is internally provided with the second spring and the second baffle 34, the second baffle 34 is kept in a floating state under the action of the second spring, buffers the dropped material head 12, and improves the flexibility and stability of material receiving;
[0044] Further preferably, the shell channel 13 is provided with a first receiving shell 3, the first receiving shell 3 is internally provided with a first spring 31, the first spring 31 is provided with a first baffle 32, the upper and lower ends of the first baffle 32 are slidably connected with the first baffle 32 respectively; the first receiving shell 3 is internally provided with the first spring 31 and the first baffle 32, the first baffle 32 can slide up and down under the pushing of the first spring 31, effectively captures the material introduced from the shell channel 13, and keeps buffering the material head 12;
[0045] More preferably, the shell channel 13 and the first receiving shell 3 are jointly provided with a baffle rod 14; the upper end of the shell channel 13 is curved to form a semicircle; the setting of the baffle rod 14 further stabilizes the material receiving process, and ensures that the material will not fall off or deviate during transmission; the shell channel 13 is a main channel for material transmission, and the curved design of the upper end forms a semicircle, which facilitates smooth introduction and guidance of the material.
[0046] In the embodiment, the clamping assembly includes a fixed plate 2, a clamping plate 21, a screw rod 22, a limiting rod 23, a limiting plate 24, a first cylinder 25, a support plate 26 and a push plate 27; the support plate 1 is slidably provided with the fixed plate 2, the fixed plate 2 is provided with four clamping plates 21, two mutually distant clamping plates 21 are slidably connected with the fixed plate 2, the other two clamping plates 21 are fixedly connected with the fixed plate 2, the other two clamping plates 21 are jointly provided with the push plate 27, the push plate 27 is provided with the first cylinder 25, and the first cylinder 25 is connected with the support plate 1 through the support plate 26; the other two clamping plates 21 are rotatably provided with the screw rod 22, the screw rod 22 extends out of the mutually distant clamping plates 21, and the two opening opposite clamping plates 21 form clamping by rotating the screw rod 22 to clamp the end of the material head 12;
[0047] Preferably, the clamping assembly further includes a limiting rod 23 and a limiting plate 24, and the other two clamping plates 21 are each provided with the limiting rod 23, and the limiting rod 23 is provided with the limiting plate 24;
[0048] The fixed plate 2 is fixed on the support plate 1 to provide basic support of the clamping assembly; the clamping plates 21 are used to clamp the end of the material head 12, wherein two clamping plates 21 are in sliding connection with the fixed plate 2, and the other two clamping plates 21 are in fixed connection with the fixed plate 2; by rotating the screw rod 22, the two slidingly connected clamping plates 21 can be moved close to or away from each other, so as to clamp the end of the material head 12.
[0049] The first cylinder 25 is connected with the support plate 1 through the support plate 26 and drives the push plate 27 to move, and then pushes the material head 12 to the cutting position of the laser cutting head 11; the limiting rod 23 and the limiting plate 24 are used to limit the position of the end of the material head 12.
[0050] It can be understood that the above embodiments are only exemplary embodiments for illustrating the principles of the present application, and the present application is not limited thereto. Various modifications and improvements can be made by those skilled in the art without departing from the spirit and essence of the present application, and these modifications and improvements are also considered to be within the protection scope of the present application.
Claims
1. A highly efficient sorting device for laser cutting waste, characterized in that: The invention comprises a support plate (1), wherein the support plate (1) is arranged on an external bracket, a shell channel (13) is provided on the support plate (1), and a first groove (131), a second groove (132) and a third groove (133) are sequentially provided on the shell channel (13); the first groove (131), the second groove (132) and the third groove (133) are jointly provided with an adjustment component mounted on the external bracket; the support plate (1) is also sequentially provided with a clamping component, a supporting component, a laser cutting head (11) and two material heads (12); the diameters of the two material heads (12) are different, one end of the two material heads (12) is located on the clamping component, and the other end is located on the shell channel (13), and under the cutting of the laser cutting head (11), the cut material heads (12) fall into the shell channel (13).
2. The efficient laser cutting waste sorting device according to claim 1, characterized in that: The support assembly comprises a vertical rod (5), a movable plate (51), a cylinder push plate (52), a second cylinder (53), a cylinder support plate (54) and an adjustment plate (55); two vertical rods (5) are provided on the support plate (1); the lower ends of the vertical rods (5) are slidably provided with a movable plate (51); the movable plate (51) is provided with a cylinder push plate (52); the cylinder push plate (52) is provided with a second cylinder (53); the second cylinder (53) is connected to the support plate (1) through the cylinder support plate (54); and two adjustment plates (55) are also provided on the support plate (1); the opposite ends of the adjustment plates (55) respectively pass through the shell channels (13).
3. The efficient laser cutting waste separation device according to claim 2, characterized in that: The support assembly further comprises a limit baffle (56) and an inclined slot (57); two limit baffles (56) are provided on the movable plate (51); and the opposite ends of the adjustment plate (55) are respectively provided with inclined slots (57).
4. The efficient laser cutting waste separation device according to claim 1, characterized in that: The adjustment assembly comprises a vertical plate (4), a first connecting rod (41), a first torsion spring (42), a cylinder (43), a first torsion plate (44), a limiting rod (45), a hook (46); a second connecting rod (47), a second torsion spring (48) and a second torsion plate (49); the vertical plate (4) is arranged on an external bracket, the vertical plate (4) is provided with a first connecting rod (41), the first connecting rod (41) is provided with a cylinder (43) via a first torsion spring (42), and the cylinder (43) is provided with a first A torsion plate (44), the lower end of the first torsion plate (44) passes through the first groove (131); a second connecting rod (47) is further provided on the vertical plate (4), the second connecting rod (47) is provided with a second torsion plate (49) through a second torsion spring (48), and the second torsion plate (49) is located in the third groove (133); a limiting rod (45) is provided on the first torsion plate (44), the limiting rod (45) passes through the second groove (132) and the lower end is provided with a hook (46) for hanging the second torsion plate (49).
5. The efficient laser cutting waste separation device according to claim 4, characterized in that: The invention comprises a first material receiving shell (3), a second material receiving shell (33) is provided on the first material receiving shell (3) and below the second torsion plate (49), a second spring is provided on the second material receiving shell (33), a second baffle (34) is provided on the second spring, and the second baffle (34) is respectively connected to the first baffle (32) in a sliding manner.
6. The efficient laser cutting waste sorting device according to claim 5, characterized in that: A first material receiving shell (3) is provided on the housing channel (13), a first spring (31) is provided in the first material receiving shell (3), a first baffle (32) is provided on the first spring (31), and upper and lower ends of the first baffle (32) are respectively slidably connected to the first baffle (32).
7. The efficient laser cutting waste separation device according to claim 1, characterized in that: The outer shell channel (13) and the first material receiving shell (3) are both provided with a blocking rod (14); the upper end of the outer shell channel (13) is bent to form a semicircle.
8. The high-efficiency laser cutting waste separation device according to claim 1, characterized in that: The clamping assembly comprises a fixed plate (2), a clamping plate (21), a screw (22), a limiting rod (23), a limiting plate (24), a first cylinder (25), a support plate (26) and a push plate (27); a fixed plate (2) is slidably provided on the support plate (1), four clamping plates (21) are provided on the fixed plate (2), two clamping plates (21) that are far from each other are slidably connected to the fixed plate (2), and the other two clamping plates (21) are fixedly connected to the fixed plate (2). The other two clamping plates (21) are provided with a push plate (27), the push plate (27) is provided with a first cylinder (25), and the first cylinder (25) is connected to the support plate (1) through a support plate (26); the other two clamping plates (21) are both rotatably provided with screw rods (22), the screw rods (22) extend out of the clamping plates (21) away from each other, and when the screw rods (22) are rotated, the two clamping plates (21) with opposite openings are clamped to clamp the end of the material head (12).
9. The efficient laser cutting waste sorting device according to claim 8, characterized in that: The clamping assembly further comprises a limiting rod (23) and a limiting plate (24); the other two clamping plates (21) are each provided with a limiting rod (23), and the limiting plate (24) is provided on the limiting rod (23).