Automatic wire separating and sorting mechanism for wire core wires

Abstract

The invention relates to the technical field of wire core wires, in particular to an automatic wire separating and sorting mechanism for wire core wires, which comprises a core wire automatic equal-interval wire separating part, a core wire closing and pushing mechanism, a core wire separating and shaping mechanism and a visual inspection mechanism, and is characterized in that the core wire automatic equal-interval wire separating part comprises an equal-interval clamp, a core wire closing and pushing mechanism, a core wire separating and shaping mechanism and a visual inspection mechanism; the equidistant clamp comprises a left branching clamp branch part, a right branching clamp branch part and a driving power unit; the automatic core wire sorting part comprises a wire clamping and rotating mechanism, a sorting dislocation jig, a front-back driving mechanism and a sorting plate assembly; the sorting dislocation jig comprises a plurality of core wire clamping units which are distributed up and down. According to the invention, automatic sorting and arrangement of different numbers of core wires can be compatible, the core wires are automatically scattered and arranged, and then the core wires are sorted and arranged according to the required standard, so that the core wires can be conveniently connected into the terminal, manual branching and sorting operations are replaced, the error rate is reduced, the production cost is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of wire cores, in particular to an automatic wire separation and sorting mechanism for wire cores. Background Art

[0002] Wire generally refers to a wire body with multiple cores wrapped inside. The outer sheath of the wire forms the outer layer, which encloses the multiple cores. The cores are then wrapped in an inner layer. The inner layer of each core is a different color, resulting in multiple cores with different inner layers. In the actual manufacturing process, the multiple cores of the wire need to be connected to the terminal. The multiple cores need to be color-coded and sorted to ensure the correct connection between the cores and the terminal.

[0003] However, with the increasing adoption of the internet, the demand for establishing, renovating, and upgrading physical networks is growing, and the requirements are becoming increasingly demanding. Traditionally, network cable connectors are manufactured manually, and the wire sorting process is particularly time-consuming and labor-intensive. Wire sorting requires first spreading out and separating 2-8 wires, then arranging them in a standard sequence, and then connecting them to the RJ45 connector. This process is not only inefficient, labor-intensive, and costly, but also prone to errors. Summary of the Invention

[0004] Based on this, it is necessary to provide an automatic wire sorting mechanism for wire cores, which can realize automatic sorting of multiple cores, with high efficiency and low error rate.

[0005] The technical solution of the present invention is: an automatic wire separation and sorting mechanism for wire cores, comprising:

[0006] The automatic equidistant core wire separation component includes an equidistant clamp for clamping the core wire and separating the core wires at equal intervals, a core wire closing and pushing mechanism that pushes the core wires up and down when the equidistant clamp clamps the core wires so that the core wires converge within the equidistant clamp, a core wire separation and shaping mechanism that shapes the core wires after the core wires are equidistantly separated by the equidistant clamp, and a visual inspection mechanism that records the color number and position information of each core wire after the core wires are shaped. The equidistant clamp includes two left and right branch clamp sections that can move toward each other to clamp the core wires, and a driving power unit that drives the left and right branch clamp sections to move toward each other.

[0007] The core wire automatic sorting component includes a wire rod clamping rotating mechanism for arranging the rotating wire rod to make the core wire horizontal, a sorting dislocation jig for sorting each core wire according to the color number of the core wire fed back by the visual inspection mechanism and arranging the sorted core wire in a column type, a forward and backward driving mechanism for driving the sorting dislocation jig to move forward or backward, and a sorting plate assembly for fixing the core wire after sorting; the sorting dislocation jig includes a plurality of core wire clamping units distributed upward and downward, the sorting clamps of the core wire clamping units distributed upward and downward are staggered, and the initial state of the clamps when clamping the core wire is in the same horizontal plane.

[0008] Preferably, the left and right wire clamping sub-units each include a moving vertical plate connected with the driving power unit, the front side of the moving vertical plate is provided with a vertical sliding rail, the middle part is provided with a horizontal sliding rail, a plurality of equal-interval clamping plates with converging clamping ends are slidably arranged along the length direction of the vertical sliding rail, each equal-interval clamping plate away from the clamping end is provided with a cam follower, the horizontal sliding rail is slidably provided with a push plate, the front end of the push plate is provided from top to bottom with a guide inclined slot matched with each cam follower, the moving vertical plate is provided with a first screw rod and a motor driving mechanism for driving the push plate to move forward, when the push plate moves forward, the plurality of equal-interval clamping plates slide to the center of the vertical sliding rail, so that the clamping ends are gathered, and when the push plate moves backward, the plurality of equal-interval clamping plates move to the upper and lower sides of the vertical sliding rail, so that the clamping ends are separated, thereby realizing equal-interval wire separation.

[0009] Preferably, the driving power unit includes a first sliding table cylinder and a push plate driven by the first sliding table cylinder, the front side of the push plate is provided with a horizontal sliding rail, the two moving vertical plates are slidably arranged at the two ends of the horizontal sliding rail, the front side of the push plate is provided with two inclined guide slots extending in an eight-shaped manner from inside to outside, the two inclined guide slots are respectively slidably provided with connecting arms connected with the two moving vertical plates, and when the first sliding table cylinder drives the push plate to move forward, the two moving vertical plates are close to each other, so that the equal-interval clamping plates clamp and hold the core wire.

[0010] Preferably, the core wire gathering and pushing mechanism includes a vertical guide rail, a gathering and extruding block slidably arranged at the upper and lower ends of the vertical guide rail, and a second screw rod and a motor driving mechanism for driving the gathering and extruding blocks at the upper and lower ends to move close to or away from each other; the gathering and extruding block includes a sliding seat connected with the vertical guide rail and the second screw rod and the motor driving mechanism, the sliding seat is provided with a detachable connecting extruding block, and the connecting extruding block is formed with an L-shaped extruding piece.

[0011] Preferably, the core wire separation and fixing mechanism includes a second sliding table cylinder and a pneumatic finger driven by the second sliding table cylinder to move downward, and the two fingers of the pneumatic finger are provided with clamping fixing clamps.

[0012] Preferably, the wire clamping and rotating mechanism comprises an arc-shaped sliding rail, a sliding plate sliding on the arc-shaped sliding rail, and a stainless steel mini-cylinder, the output end of the stainless steel mini-cylinder is pivotally connected with the sliding plate, symmetrical sliding plates are arranged on the two sides of the sliding plate and are provided with pulleys matched with the arc-shaped sliding rail, the sliding plate is provided with a thin air claw, the two claws of the thin air claw are provided with Z-shaped clamping plates, a limiting groove is formed in the opposite end surface of the two Z-shaped clamping plates, and limiting buffers in contact with the sliding plate are arranged on the two sides along the arc-shaped sliding rail.

[0013] Preferably, the core wire clamping unit comprises a linear guide rail single sliding block arranged on the front and rear driving mechanisms, a connecting plate sliding on the linear guide rail single sliding block, a third lead screw driving the connecting plate to move up and down along the linear guide rail single sliding block, and a motor driving mechanism, the connecting plate is provided with a parallel opening and closing type air claw, the two claws of the parallel opening and closing type air claw are provided with clamping sorting fixtures, and half-circle positioning grooves capable of accommodating core wires are formed in the clamping ends of the two sorting fixtures.

[0014] Preferably, the sorting plate assembly comprises a horizontal linear guide rail, a sorting plate sliding on the horizontal linear guide rail, and a push air cylinder driving the sorting plate to reciprocatingly move along the horizontal linear guide rail, strip-shaped grooves are equidistantly formed in the sorting plate from top to bottom, the sorting plate is driven by the push air cylinder to move towards the direction of the arranged core wires, so that the core wires are correspondingly inserted into the strip-shaped grooves, so as to realize the shaping of the core wires.

[0015] Preferably, the equidistant clamping plate comprises an L-shaped connecting end, an oblique end and a clamping end, the L-shaped connecting end, the oblique end and the clamping end are integrated; a cam follower is arranged on the L-shaped connecting end, the L-shaped connecting end connected with one end of the vertical sliding rail is provided with an L-shaped sliding buckle, a protrusion is arranged on the L-shaped sliding buckle opposite the L-shaped connecting end, and the vertical sliding rail is between the L-shaped sliding buckle and the protrusion; the clamping end is horizontally arranged, and the clamping end is provided with a wire groove for accommodating the core wire.

[0016] Preferably, the core wire automatic equidistant wire dividing component and the core wire automatic sorting component are both provided with a clamping mechanism for clamping the wire.

[0017] The application can realize automatic sorting and arranging of different core wire numbers, automatically arrange the core wires, and then sort and arrange the core wires according to the required standard, so as to facilitate the connection of the terminal, replace the manual wire dividing and sorting operation, reduce the error rate, reduce the production cost, and improve the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 FIG. 1 is a structural schematic view of a core wire automatic equidistant wire dividing component in the application;

[0019] Figure 2 FIG. 2 is a structural schematic view of a core wire automatic sorting component in the application;

[0020] Figure 3 FIG. 3 is a position relationship structural schematic view of a left wire dividing clamp part, a right wire dividing clamp part and a driving power unit in the application.

[0021] Figure 4 Structure diagram of the left wire clamp sub-assembly in the application;

[0022] Figure 5 Structure diagram of the position relationship between the core wire folding pushing mechanism and the wire separating and shaping mechanism in the application;

[0023] Figure 6 Structure diagram of the position relationship between the wire clamping and rotating mechanism and the sorting plate assembly in the application;

[0024] Figure 7 Structure diagram of the position relationship between the sorting misalignment jig and the front and rear driving mechanism in the application;

[0025] Figure 8 Structure diagram of the sorting misalignment jig in the application

[0026] Figure 9 Structure diagram of the core wire clamping unit in the application. DETAILED DESCRIPTION

[0027] In order to make the above objectives, features and advantages of the application more obvious and easy to understand, the specific embodiments of the application will be described in detail below with reference to the drawings. In the following description, a large number of specific details are set forth in order to facilitate a full understanding of the application. However, the application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the spirit of the application, so the application is not limited by the specific embodiments disclosed below.

[0028] Please refer to Figure 1 and Figure 2 The embodiment provides an automatic wire sorting mechanism for wire core, which comprises a core wire automatic equal-interval separating component 10 and a core wire automatic sorting component 20. The eight core wires in the wire are separated one by one by the core wire automatic equal-interval separating component 10, so that the interval of each core wire is equal to the interval of the terminal plug slot 12045, and the core wires are separated at equal intervals. The wire is transported to the core wire automatic sorting component 20 by the feeding mechanism of the equipment, and the core wires separated at equal intervals are reordered one by one according to the standard order by the core wire automatic sorting component 20, so that the core wires meet the standard order. The core wire automatic equal-interval separating component 10 comprises a first mounting frame 11, equal-interval clamps 12 respectively arranged on the first mounting frame 11, a core wire folding pushing mechanism 13, a wire separating and shaping mechanism 14 and a visual inspection mechanism 15. The core wire automatic sorting component 20 comprises a second mounting frame 21, a wire clamping and rotating mechanism 22, a sorting misalignment jig 23, a front and rear driving mechanism 24 and a sorting plate assembly 25 respectively arranged on the second mounting frame 21. In addition, a clamping mechanism 30 for clamping the wire is arranged on the front side of the first mounting frame 11 and the second mounting frame 21.

[0029] Please see Figure 3 , the equal interval clamp 12 is used for clamping the core wire and can separate the core wire at equal intervals, the equal interval clamp 12 includes two left and right wire separation clamp parts 120 and 121 that can move towards each other to clamp the core wire and a driving power unit 122 that drives the left and right wire separation clamp parts 120 and 121 to move towards each other; the driving power unit 122 includes a first sliding table cylinder 1220 and a pushing plate 1221 driven by the first sliding table cylinder 1220, the pushing plate 1221 is provided with a transverse sliding rail on the front side, the left and right wire separation clamp parts 120 and 121 are slidably arranged at both ends of the transverse sliding rail, the pushing plate 1221 is provided with two oblique guide grooves 1222 extending from inside to outside in a spread shape on the front side, the two oblique guide grooves 1222 are respectively slidably provided with connecting arms 1223 connected with the left and right wire separation clamp parts 120 and 121, the connecting arms 1223 are provided with rollers that can move in the oblique guide grooves 1222, thereby ensuring smooth movement of the connecting arms 1223, when the clamping mechanism 30 clamps and fixes the wire, the first sliding table cylinder 1220 drives the pushing plate 1221 to move forward, the two connecting arms 1223 retreat along the corresponding oblique guide grooves 1222, and at the same time, the left and right wire separation clamp parts 120 and 121 connected therewith are pushed to clamp the core wire; conversely, when the first sliding table cylinder 1220 drives the pushing plate 1221 to retreat, the two connecting arms 1223 move forward along the corresponding oblique guide grooves 1222, and at the same time, the left and right wire separation clamp parts 120 and 121 connected therewith are pushed to separate, so that the core wire is separated.

[0030] In addition, please see Figure 4, the left branch clamp division 120 and the right branch clamp division 121 both include a movable vertical plate 1201 slidably mounted on a horizontal slide rail, a vertical slide rail 1202 is provided on the front side of the movable vertical plate 1201, and a horizontal slide rail 1203 is provided in the middle, and a plurality of equally spaced clamping plates 1204 converging at clamping ends 12042 are slidably mounted along the length direction of the vertical slide rail 1202, each equally spaced clamping plate 1204 is provided with a cam follower 1205, and a push plate 1206 is slidably mounted on the horizontal slide rail 1203, and a guide inclined groove 1207 cooperating with each cam follower 1205 is provided at the front end of the push plate 1206 from top to bottom, and the guide inclined groove 1207 is divided into two parts, the upper part of the guide inclined groove 1207 is inclined downward, and the lower part of the guide inclined groove 1207 is inclined upward, and the movable vertical plate 1201 is provided with a first screw rod and a motor drive mechanism 120 that drive the push plate 1206 8. When the two relatively equally spaced clamps 1204 need to clamp the core wire, the first screw rod and the motor drive mechanism 1208 drive the push plate 1206 to move forward, and multiple equally spaced clamps 1204 slide toward the center of the vertical slide rail 1202, so that the clamping ends 12042 gather together, and at the same time, the first slide cylinder 1220 drives the push plate 1221 to move forward, and the two connecting arms 1223 retreat along the corresponding inclined guide grooves 1222, and at the same time push the left branch clamp section 120 and the right branch clamp section 121 connected thereto to be close, so that the two equally spaced clamps 1204 clamp a core wire accordingly when clamped together; when the core wires are separated at equal intervals, the first screw rod and the motor drive mechanism 1208 drive the push plate 1206 to move backward, and multiple equally spaced clamps 1204 move toward the upper and lower sides of the vertical slide rail 1202, so that the clamping ends 12042 are separated to achieve equally spaced branch wires.

[0031] In this embodiment, the equally spaced clamping plate 1204 includes an L-shaped connecting end 12040, an oblique end 12041 and a clamping end 12042, and the L-shaped connecting end 12040, the oblique end 12041 and the clamping end 12042 are integrated; the cam follower 1205 is provided at the L-shaped connecting end 12040, and the L-shaped connecting end 12040 connected to one end of the vertical slide rail 1202 is provided with an L-shaped slider 12043, and the L-shaped slider 12043 is provided on the opposite side of the L-shaped slider. The connecting end 12040 is provided with a protrusion 12044, between the vertical slide rail 1202 and the L-shaped slider 12043 and the protrusion 12044, so that the equally spaced clamps 1204 will not be displaced or loose when sliding on the vertical slide rail 1202; the clamping end 12042 is arranged horizontally, and the clamping end 12042 is provided with a wire groove 12045 for accommodating the core wire. The shape of the wire groove 12045 matches the core wire, ensuring that the core wire can be stably clamped and not easily damaged.

[0032] It should be noted that the equal-interval clamping plate 1204 is divided into an upper part and a lower part, the oblique end 12041 of the upper part is inclined to the oblique end 12041 of the lower part, and the oblique end 12041 of the lower part is inclined to the oblique end 12041 of the upper part, so that when the equal-interval clamping plate 1204 is folded, the wire slot 12045 of each clamping end 12042 corresponds to the core wire at the corresponding position.

[0033] In order to make the dispersed core wires be clamped by the equal-interval clamp 12, all the core wires can be gathered together so that the core wires are located in the wire slot 12045 corresponding to the clamping of the two clamping ends 12042, or when the number of core wires in the wire is small, the clamping ends 12042 can be pushed to the center position of the equal-interval clamp 12. To this end, the core wire gathering and pushing mechanism 13 is provided, and the core wire gathering and pushing mechanism 13 is used to gather and push the clamped core wires at the upper and lower ends into position. Please refer to Figure 5 The core wire gathering and pushing mechanism 13 includes a vertical guide rail 130, a gathering and pressing block 131 sliding on the upper and lower ends of the vertical guide rail 130, and a second screw and motor driving mechanism 132 driving the gathering and pressing blocks 131 on the upper and lower ends to approach or move away from each other; the gathering and pressing block 131 includes a sliding seat 1310 connected with the vertical guide rail 130 and the second screw and motor driving mechanism 132, and the sliding seat 1310 is provided with a detachable connecting pressing block 1311, and the connecting pressing block 1311 is formed with an L-shaped pressing piece 1312. By driving the corresponding gathering and pressing blocks 131 to approach each other through the second screw and motor driving mechanism 132 on the upper and lower sides, the connecting pressing block 1311 drives the L-shaped pressing piece 1312 to press the core wires, so that the clamped core wires are gathered from both ends to the center, and then each core wire is located in the wire slot 12045 of the corresponding clamping end 12042, ensuring that the spacing of each core wire is equal during the distribution of the wires. That is, when the number of core wires in the wire is 2, 3, 4 or 5, the core wires are pushed to the center position of the equal-interval clamp 12 by the core wire gathering and pushing mechanism 13 (for example, when the number of core wires is 2, the core wires are gathered to the clamping ends 12042 at positions 4 and 5), and the clamping ends 12042 at the center position of the equal-interval clamp 12 are sorted and clamped to the clamping ends 12042 on the upper and lower sides.

[0034] Because the core wire has the moving resilience, the core wire is loose after the separation of the clamping force, and the core wire is resilient to a certain distance. Therefore, the core wire separation shaping mechanism 14 is arranged, the separated core wire is shaped through the core wire separation shaping mechanism 14, the resilience of the core wire is avoided, and the spacing of each core wire is ensured. The core wire separation shaping mechanism 14 comprises a second sliding table air cylinder 140 and a pneumatic finger 141 driven to move downward by the second sliding table air cylinder 140. The two fingers of the pneumatic finger 141 are provided with clamping shaping clamps 142. The pneumatic finger 141 is driven to move downward by the second sliding table air cylinder 140. The core wire is clamped tightly between the shaping clamps 142 by the clamping force of the pneumatic finger 141, the resilience of the core wire is avoided, and the spacing of the core wire is ensured to be consistent. After the core wire is clamped by the shaping clamps 142, the equidistant clamp 12 is loose and reset. After the separated core wire is shaped by the shaping clamps 142, the core wire is reset. At the same time, the CCD camera on the visual inspection mechanism 15 takes a photo, and the information is fed back to the control system of the equipment, so that the subsequent core wire automatic sorting component 20 sorts the core wire. The wire material is transported to the core wire automatic sorting component 20 by the feeding mechanism of the equipment.

[0035] When the separated core wire is transported to the wire material clamping and rotating mechanism 22, the core wire is rotated after being clamped by the wire material clamping and rotating mechanism 22, so that the core wire is arranged in a horizontal state. At the same time, the wire material is clamped by the clamping mechanism 30. Please refer to Figure 6 The wire material clamping and rotating mechanism 22 comprises an arc-shaped sliding rail 220 fixed on the front side of the second mounting frame 21, a sliding plate 221 sliding on the arc-shaped sliding rail 220, and a stainless steel mini air cylinder 222. The output end of the stainless steel mini air cylinder 222 is pivotally connected with the sliding plate 221. The sliding plate 221 is symmetrically provided with sliding wheels matched with the arc-shaped sliding rail 220 on both sides. The sliding plate 221 is provided with a thin air claw 223. The two claws of the thin air claw 223 are provided with Z-shaped clamps 224. Limiting grooves are formed in the opposite end surfaces of the two Z-shaped clamps 224. Each core wire is positioned through the limiting grooves to avoid deviation during rotation. Limiting buffers in contact with the sliding plate 221 are arranged on both sides along the arc-shaped sliding rail 220. After the Z-shaped clamps 224 are driven to clamp the core wire by the thin air claw 223, the stainless steel mini air cylinder 222 pushes the sliding plate 221 upward, so that the sliding plate 221 slides along the arc-shaped sliding rail 220, and the sliding plate 221 is rotated by 90 degrees, so that the clamped core wire is arranged in a horizontal state, so as to facilitate subsequent sorting.

[0036] The sorting dislocation jig 23 is driven by the front and rear driving mechanisms 24 to sort. Please refer to Figure 7The front and rear driving mechanism 24 is provided with a base 240 fixed on the second mounting frame 21, the base 240 has a slide rail set, a support frame 241 is slidably arranged on the slide rail set, the sorting and dislocation jig 23 is arranged on the support frame 241, and a fourth screw rod and a motor driving mechanism 242 for driving the support frame 241 to slide forward and backward along the slide rail set are arranged on the base 240, the fourth screw rod and the motor driving mechanism 242 drive the support frame 241 to advance, so that the sorting and dislocation jig 23 pre-clamps each core wire clamped by the thin type gas claw 223.

[0037] Please refer to Figure 8 and Figure 9 The sorting and dislocation jig 23 includes a plurality of core wire clamping units 230 distributed above and below the support frame 241, the core wire clamping units 230 arranged above include four, and the core wire clamping units 230 arranged below also include four; wherein the core wire clamping unit 230 includes a linear guide rail single slide block 2301 arranged on the support frame 241, a connecting plate 2302 slidably arranged on the linear guide rail single slide block 2301, and a third screw rod and a motor driving mechanism 2303 for driving the connecting plate 2302 to move up and down along the linear guide rail single slide block 2301, the connecting plate 2302 is provided with a parallel opening and closing type gas claw 2304, the two gas claws of the parallel opening and closing type gas claw 2304 are provided with a sorting clamp 2305 clamped together, the sorting clamps 2305 of the core wire clamping units 230 distributed above and below are staggered and in the initial state when clamping the core wire are in the same horizontal plane, the clamping ends of the two sorting clamps 2305 are provided with a semicircular positioning groove 2306 capable of accommodating the core wire, the fourth screw rod and the motor driving mechanism 242 drive the support frame 241 to advance the sorting and dislocation jig 23, since the core wire is rotated, the core wire is arranged in a horizontal state, so that each core wire clamping unit 230 clamps the corresponding core wire, and then the sorting clamp 2305 of each core wire clamping unit 230 is in the same horizontal plane; at this time, after the sorting and dislocation jig 23 receives the sorting instruction of the control system of the equipment, each core wire clamping unit 230 starts the third screw rod and the motor driving mechanism 2303 to drive the sorting clamp 2305 clamping the core wire to move up and down along the linear guide rail single slide block 2301, so that the sorting clamp 2305 drives the core wire to move to the designated position, and the core wire is sorted according to the standard order.

[0038] For example, according to the color of the core wire, in order, that is, when the color of the 8 core wires is white, red, orange, yellow, green, blue, purple, the color of the 8 core wires is white, black, red, orange, yellow, green, blue, purple from top to bottom. When the visual inspection mechanism 15 feeds back the information of the separated core wire to the control system of the device, the control system of the device analyzes and judges, and feeds back the signal to the sorting dislocation jig 23. After the sorting dislocation jig 23 receives the instruction, the core wire clamping unit 230 clamping the white core wire operates to move the white core wire to the top, and the other core wire clamping units 230 move the core wires of other colors to the corresponding positions in turn, so that the core wires are adjusted according to the set color order. The position of the core wire realizes the sorting of the core wire according to the standard order.

[0039] In order to make the sorted core wire in a unified vertical plane, and make the core wire in a row, for this purpose, the sorting plate assembly 25 is arranged to make the sorted core wire into shape and make the core wire in a unified vertical plane. The sorting plate assembly 25 includes a horizontal linear guide 250, a sorting plate 251 slidingly arranged on the horizontal linear guide 250, and a push cylinder 252 driving the sorting plate 251 to move back and forth along the horizontal linear guide 250. The sorting plate 251 is provided with a strip-shaped groove 253 at equal intervals from top to bottom. The push cylinder 252 drives the sorting plate 251 to move towards the arranged core wire, so that the core wire is inserted into the strip-shaped groove 253, and the front side of the sorting plate 251 is driven all the time, so that the core wire is uniformly located at the end of the strip-shaped groove 253, to realize the shaping of the core wire and ensure that the sorted core wire is in a unified vertical plane.

[0040] In summary, the automatic wire core wire separating and sorting mechanism provided by the embodiment realizes the automatic separating and sorting of the wire core wire, improves the production efficiency. At the same time, by arranging the equal-interval clamp 12, the core wire folding pushing mechanism 13, the separating and shaping mechanism 14, and the visual inspection mechanism 15, etc., the equal-interval separation and stable clamping of the core wire are ensured, the problems such as core wire rebound are avoided, and the accuracy and reliability of the separating and sorting are improved. In addition, by arranging the wire clamping and rotating mechanism 22, the sorting dislocation jig 23 and the sorting plate assembly 25, etc., the rotation, sorting and shaping of the core wire are realized, and the production efficiency and product quality are further improved.

[0041] In the present application, unless specifically defined otherwise, the terms "mount", "connected", "connecting", "fixed", "unfixed", and the like should be understood broadly, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium, or can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0042] In the present application, unless specifically defined otherwise, the first feature "on" or "under" the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "over" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the first feature is higher in horizontal height than the second feature. The first feature "under", "below" and "under" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the first feature is lower in horizontal height than the second feature.

[0043] Unless otherwise defined, the technical terms or scientific terms used herein should be understood as the usual meaning understood by those skilled in the art to which the present application belongs. The "first", "second" and similar words used in the patent application description and claims of the present application do not represent any order, quantity or importance, but are only used to distinguish different components. Similarly, "one" or "a" and similar words do not represent a quantity limitation, but represent the existence of at least one.

[0044] In the description of the present application, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0045] The technical features of the above-described embodiments can be combined in any manner. In order to make the description concise, not all possible combinations of the technical features in the above-described embodiments are described, however, as long as the combination of the technical features does not exist contradictory, it should be considered as the scope of the present application.

Claims

1. An automatic wire separation and sorting mechanism for wire cores, characterized in that: include: The automatic equidistant core wire separation component includes an equidistant clamp for clamping the core wire and separating the core wires at equal intervals, a core wire closing and pushing mechanism that pushes the core wires up and down when the equidistant clamp clamps the core wires so that the core wires converge within the equidistant clamp, a core wire separation and shaping mechanism that shapes the core wires after the core wires are equidistantly separated by the equidistant clamp, and a visual inspection mechanism that records the color number and position information of each core wire after the core wires are shaped. The equidistant clamp includes two left and right branch clamp sections that can move toward each other to clamp the core wires, and a driving power unit that drives the left and right branch clamp sections to move toward each other. The core wire automatic sorting component includes a wire clamping and rotating mechanism for rotating the wire so that the core wires are arranged in a horizontal state, a sorting and dislocation jig for sorting each core wire according to the core wire color number feedback from the visual inspection mechanism, and sorting the arranged core wires in a column shape after sorting, a front and rear driving mechanism for driving the sorting and dislocation jig forward or backward, and a sorting plate assembly for shaping the core wires after sorting; the sorting and dislocation jig includes a plurality of core wire clamping units distributed upper and lower, and the sorting clamps of the core wire clamping units distributed upper and lower are staggered and the initial state when clamping the core wires is on the same horizontal plane.

2. The automatic wire separation and sorting mechanism according to claim 1, characterized in that: The left branch line clamp section and the right branch line clamp section both include a movable vertical plate connected to the driving power unit, a vertical slide rail is provided on the front side of the movable vertical plate, and a horizontal slide rail is provided in the middle, and a plurality of equally spaced clamps with converging clamping ends are slid along the length direction of the vertical slide rail, each equally spaced clamp away from the clamping end is provided with a cam follower, and a push plate is slid on the horizontal slide rail, and a guide inclined groove cooperating with each cam follower is provided from top to bottom at the front end of the push plate, and the movable vertical plate is provided with a first screw rod and a motor drive mechanism for driving the push plate. When the push plate is driven forward by the first screw rod and the motor drive mechanism, a plurality of equally spaced clamps slide toward the center of the vertical slide rail to gather the clamping ends. When the push plate moves backward, a plurality of equally spaced clamps move toward the upper and lower sides of the vertical slide rail to separate the clamping ends to achieve equally spaced line separation.

3. The automatic wire separation and sorting mechanism according to claim 2, characterized in that: The driving power unit includes a first slide cylinder and a push plate driven by the first slide cylinder. A horizontal slide rail is provided on the front side of the push plate. Two movable vertical plates are slid at both ends of the horizontal slide rail. Two inclined guide grooves extending from the inside to the outside in an eight-shaped shape are provided on the front side of the push plate. Connecting arms connected to the two movable vertical plates are slidably provided in the two inclined guide grooves. When the push plate is driven forward by the first slide cylinder, the two movable vertical plates are brought close to each other, so that the equally spaced clamps clamp the core wire.

4. The automatic wire separation and sorting mechanism according to claim 1, characterized in that: The core wire closing and pushing mechanism includes a vertical guide rail and a converging and extruding block slidingly arranged at the upper and lower ends of the vertical guide rail, and a second screw rod and a motor drive mechanism that respectively drive the converging and extruding blocks at the upper and lower ends to move closer or away; the converging and extruding block includes a slide connected to the vertical guide rail and the second screw rod and the motor drive mechanism, and the slide is provided with a detachable connecting pressure block, and an L-shaped extrusion piece is formed on the connecting pressure block.

5. The automatic wire separation and sorting mechanism according to claim 1, characterized in that: The core wire dividing and shaping mechanism comprises a second slide cylinder and a pneumatic finger driven downward by the second slide cylinder, and two fingers of the pneumatic finger are provided with clamping shaping clips.

6. The automatic wire separation and sorting mechanism according to claim 1, characterized in that: The wire clamping and rotating mechanism includes an arc-shaped slide rail, a slide plate slid on the arc-shaped slide rail, and a stainless steel mini cylinder. The output end of the stainless steel mini cylinder is pivotally connected to the slide plate. Pulleys that cooperate with the arc-shaped slide rail are symmetrically provided on both sides of the slide plate. The slide plate is provided with a thin air claw. The two grippers of the thin air claw are provided with Z-shaped splints. The two Z-shaped splints have limiting grooves on the opposite end faces. Limit buffers in contact with the slide plate are provided on both sides along the direction of the arc-shaped slide rail.

7. The automatic wire separation and sorting mechanism according to claim 1, characterized in that: The core wire clamping unit includes a linear guide single slider arranged on the front and rear drive mechanisms, a connecting plate slidably arranged on the linear guide single slider, and a third screw rod and a motor drive mechanism that drive the connecting plate to move up and down along the linear guide single slider. The connecting plate is provided with a parallel opening and closing type air claw, and the two air claws of the parallel opening and closing type air claw are provided with a clamping sorting fixture. The clamping ends of the two sorting fixtures are provided with a semicircular positioning groove that can accommodate the core wire.

8. The automatic wire separation and sorting mechanism according to claim 1, characterized in that: The sorting plate assembly includes a horizontal linear guide rail, a sorting plate sliding on the horizontal linear guide rail, and a pushing cylinder that drives the sorting plate to move back and forth along the horizontal linear guide rail. The sorting plate is provided with strip grooves at equal intervals from top to bottom. The pushing cylinder drives the sorting plate to move toward the arranged core wires, so that the core wires are inserted into the strip grooves accordingly to achieve core wire shaping.

9. The automatic wire separation and sorting mechanism according to claim 2, characterized in that: The equidistant splint includes an L-shaped connecting end, an oblique end and a clamping end, and the L-shaped connecting end, the oblique end and the clamping end are integrated; the cam follower is arranged at the L-shaped connecting end, and the L-shaped connecting end connected to one end of the vertical slide rail is provided with an L-shaped slider, and the L-shaped connecting end on the opposite side of the L-shaped slider is provided with a protrusion, between the vertical slide rail and the L-shaped slider and the protrusion; the clamping end is arranged horizontally, and the clamping end is provided with a wire groove for accommodating the core wire.

10. The automatic wire separation and sorting mechanism according to claim 1, characterized in that: The core wire automatic equal-spaced wire dividing component and the core wire automatic sorting component are both provided with a clamping mechanism for clamping the wires.

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