Insulation testing device of single-phase intelligent electric energy meter

By designing a single-phase smart electricity meter insulation test device that includes collection, support, cleaning and testing mechanisms, the problem of dust entering the probe affecting the test results is solved, and high-precision and safe insulation testing is achieved.

CN120779322APending Publication Date: 2025-10-14ZHEJIANG SONGXIA ELECTRIC METER
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Patent Information

Application Number
CN202511090392.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-05
Publication Date
2025-10-14

AI Technical Summary

Technical Problem

During the insulation test of a single-phase smart energy meter, dust entering the connection between the probe and the meter affects the test results and causes deviations in the insulation performance judgment.

Method used

An insulation testing device consisting of a collecting mechanism, a supporting mechanism, a cleaning mechanism and a testing mechanism was designed. The dust on the probe surface was cleaned by airbag jets, and the oxidized debris was cleaned by a vibration motor to prevent dust and oxidized debris from affecting the test results.

Benefits of technology

The accuracy of insulation testing of single-phase smart energy meters is improved, the influence of dust and oxidized debris on test results is avoided, equipment safety is ensured, and the reliability and convenience of testing are improved.

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Abstract

The invention discloses an insulation test device for a single-phase intelligent electric energy meter, and belongs to the field of electric energy meter insulation test.The insulation test device comprises a collecting mechanism, a supporting mechanism and a single-phase electric energy meter are installed on the upper surface of the collecting mechanism, a cleaning mechanism is installed on the upper surface of the supporting mechanism, and a test mechanism is installed on the surface of the cleaning mechanism; the cleaning mechanism comprises mounting boxes arranged on the upper surface of the supporting mechanism in a path array mode, and air bags are fixedly connected into the mounting boxes. Through cooperative use of the devices, the mounting box drives the air bag and the single-phase electric energy meter to be inserted into the hollow box, so that the air bag is attached to the isolation plate, the isolation plate extrudes the air bag to enable the air bag to deform, and air in the air bag is sprayed into the hollow box through the air spraying head; and the interior of the hollow box and the surface of the probe are cleaned, so that the cleaned dust is discharged into the collecting groove through the one-way valve, and dust cleaning is performed on the probe and the hollow box.
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Description

Technical Field

[0001] The present invention relates to the technical field of insulation testing of electric energy meters, in particular to an insulation testing device for a single-phase intelligent electric energy meter. Background Art

[0002] Smart electricity meters are composed of measurement units, data processing units, communication units, etc., and have functions such as electricity metering, data processing, real-time monitoring, automatic control, and information interaction. Smart electricity meters can be divided into single-phase meters and three-phase meters according to user types, and can be divided into local meters and remote meters according to different payment methods. Single-phase meters, as the name suggests, are electricity meters used by ordinary users to measure 220V electricity. Three-phase meters are electricity meters used to measure 380V electricity used in industry. Local meters are electricity meters that can be paid by IC cards at the user's side. Remote meters are generally not installed within the user's range, and users need to go to the power supply bureau to pay.

[0003] Smart energy meters need to undergo insulation performance tests before use to ensure their stability during operation.

[0004] Upon investigation, a Chinese invention patent discloses an insulation test device for a single-phase smart electricity meter (publication number: CN116773871B). The device comprises a base plate and an electricity meter. A test device is mounted on one end of the base plate, equipped with a probe for performing insulation tests on the meter. A first slot is defined at the top of the base plate, and a second slot is defined in the center of the base plate, connected to the center of the first slot. An adjustment mechanism slides symmetrically within the first slot, equipped with a clamping mechanism for moving and securing the meter. A drive mechanism slides within the second slot, and the drive and adjustment mechanisms are connected by a pull-cord transmission. To perform an insulation test on the meter, the meter is placed on the base plate and slid relative to the test device. The crossbar and meter cooperate to enable the adjustment mechanism to move the clamping mechanism relative to the meter, clamping the meter and automatically centering the meter to align with the probe.

[0005] Although the above patent places the electric energy meter on the bottom plate and slides it relative to the direction of the test device through the arrangement of the bottom plate and the cross plate, the adjustment mechanism drives the clamping mechanism to move relative to the electric energy meter through the cooperation of the cross plate and the electric energy meter, and completes the clamping of the electric energy meter. It can also automatically center the electric energy meter and align it with the position of the probe, avoiding deformation of the probe due to accidental excessive force by personnel, which will affect the next test;

[0006] However, during the insulation test of the single-phase smart electricity meter, a protective cover needs to be installed at the connection between the probe and the single-phase smart electricity meter to avoid accidental touch during the test and causing danger. However, after long-term use, dust will adhere to the inside of the protective cover. When the probe is connected to the single-phase smart electricity meter, the dust follows the probe into the inside of the single-phase smart electricity meter, thereby affecting the insulation test of the single-phase smart electricity meter, causing deviations in the results of the insulation test of the single-phase smart electricity meter, and affecting the subsequent judgment of the insulation performance of the single-phase smart electricity meter.

[0007] Therefore, the present invention provides an insulation testing device for a single-phase smart electric energy meter to solve the above problems. Summary of the Invention

[0008] (1) Technical problems solved

[0009] The present invention provides an insulation testing device for a single-phase smart electric energy meter, aiming to solve the problems raised in the background technology.

[0010] (2) Technical solution

[0011] To achieve the above objectives, the present invention provides the following technical solutions: an insulation testing device for a single-phase smart electric energy meter, comprising a collecting mechanism, a supporting mechanism and a single-phase electric energy meter being mounted on an upper surface of the collecting mechanism, a cleaning mechanism being mounted on an upper surface of the supporting mechanism, and a testing mechanism being mounted on a surface of the cleaning mechanism;

[0012] The cleaning mechanism includes a mounting box arranged in a path array on the upper surface of the support mechanism, an air bag is fixedly connected to the interior of the mounting box, a linkage plate mounted on one side of the mounting box is fixedly connected to the surface of the air bag, and a nozzle connected to the air bag is fixedly connected to one side of the linkage plate in a path array;

[0013] The cleaning mechanism also includes a hollow box installed on one side of the upper surface of the supporting mechanism, the interior of the hollow box is fixedly connected to an isolation plate in a path array, and each two surfaces corresponding to the isolation plates are fixedly connected to a mounting plate, and the surface of the mounting plate is fixedly connected to a one-way valve connected to the hollow box in a rectangular array.

[0014] As a preferred technical solution of the present application, the testing mechanism includes a support rod fixedly connected to the inside of the hollow box in a path array, one end of the support rod is fixedly connected to a spring assembly, one end of the spring assembly is fixedly connected to a mounting rod slidably sleeved on the surface of the support rod, one end of the mounting rod is fixedly connected to a connecting block, and the lower surface of the connecting block is fixedly connected to a supporting plate.

[0015] As a preferred technical solution of the present application, the testing mechanism also includes probes fixedly connected to one side of the supporting plate in a rectangular array and corresponding to the single-phase electricity meter. Electric push rods fixedly connected to the hollow box are inserted on both sides of the surface of the mounting rod. A push plate corresponding to the electric push rod is fixedly connected to the surface of the mounting rod. A rotating plate rotatably connected to the inside of the hollow box through a rotating shaft is adhered to the surface of the mounting rod.

[0016] As a preferred technical solution of the present application, the testing mechanism also includes a movable plate slidably connected to the hollow box and in contact with the rotating plate, the movable plate corresponds to the single-phase electricity meter, and the two edges on the other side of the supporting plate are fixedly connected to guide rods slidably connected to the hollow box, and the outer arc surface of the mounting rod is fixedly connected to a vibration motor whose output end is fixedly connected to the supporting plate.

[0017] As a preferred technical solution of the present application, the cleaning mechanism also includes a sliding groove opened in a path array on the upper surface of the support mechanism, the interior of the sliding groove is slidably connected to a sliding block fixedly connected to the installation box, and a threaded rod and a sliding rod are respectively installed inside every two corresponding sliding blocks, the threaded rod is threadedly connected to the corresponding sliding block, and the sliding rod is slidably connected to the corresponding sliding block, and the threaded rod and the sliding rod are both arranged inside the sliding groove.

[0018] As a preferred technical solution of the present application, the cleaning mechanism also includes an arc-shaped elastic plate fixedly connected to the surface of the installation box and corresponding to the single-phase electricity meter. One end of the threaded rod is fixedly connected to a drive motor fixedly connected to the support mechanism. Every two opposite sides corresponding to the installation box are commonly fixedly connected with a tightening spring, and the airbag corresponds to the isolation plate.

[0019] As a preferred technical solution of the present application, the collection mechanism includes a base plate, the upper surface of the base plate is fixedly connected to a support box, the interior of the support box is slidably connected to a collection box, one side of the collection box is fixedly connected to a handle, and the surface of the base plate is provided with a groove corresponding to the support box.

[0020] As a preferred technical solution of the present application, the support mechanism includes a support base fixedly connected to the upper surface of the base plate by bolts, the upper surface of the support base and the inner bottom wall of the hollow box are jointly provided with a through groove connected to the collection box in a path array, one side of the upper surface of the support base is fixedly connected to a power supply assembly, one side of the power supply assembly is fixedly connected to a support block fixedly connected to the hollow box in a path array, and the probe is connected to the power supply assembly through a wire.

[0021] As a preferred technical solution of the present application, the hollow box is fixedly connected to the upper surface of the support seat, the sliding groove is opened on one side of the upper surface of the support seat, the drive motor is fixedly connected to the edge of one side of the upper surface of the support seat, the installation box is slidably connected to the upper surface of the support seat and fits with the sliding groove, and the through-slot support seat is connected to the collection box.

[0022] As a preferred technical solution of the present application, a storage groove is provided inside the hollow box based on the isolation plate, and the storage groove is connected to the hollow box through a one-way valve. The lower surface of the support seat is in contact with the support box, and the collection box is in contact with the lower surface of the support seat. The inner bottom wall of the hollow box is provided with a connecting groove corresponding to the sliding groove in a path array.

[0023] (3) Beneficial effects

[0024] Based on the setting of the cleaning mechanism and the single-phase electric energy meter and other structures, the single-phase electric energy meter is clamped by the mutual cooperation of the tightening spring and the installation box, and a driving motor and a threaded rod are used to make the installation box drive the airbag and the single-phase electric energy meter to be inserted into the interior of the hollow box, so that the airbag fits with the isolation plate, so that the isolation plate squeezes the airbag and causes the airbag to deform, and the gas in the airbag is sprayed into the interior of the hollow box through the nozzle to clean the interior of the hollow box and the surface of the probe, so that the cleaned dust is discharged into the collection tank through the one-way valve, so that during the insulation test of the single-phase electric energy meter, the dust of the probe and the hollow box are cleaned at the same time, so as to prevent dust from following the probe into the single-phase electric energy meter and affecting the result of its insulation test, thereby improving the accuracy of the insulation test result of the single-phase electric energy meter;

[0025] Through the cooperation between the vibration motor and the carrying plate, after the insulation test of the single-phase electricity meter is completed, the single-phase electricity meter is separated from the probe, and the vibration motor is started, so that its output end drives the carrying plate and the probe to vibrate, so that the oxidized debris on the surface of the probe falls into the inside of the hollow box. When the insulation test of other single-phase electricity meters is performed, the single-phase electricity meter is slid inside the hollow box, thereby pushing the oxidized debris to move to the through groove, so that the oxidized debris falls into the collection box, thereby not only preventing the oxidized debris from adhering to the probe surface and affecting the subsequent insulation test of the single-phase electricity meter, but also the oxidized debris can be cleaned and collected during the test of the single-phase electricity meter, making the insulation test device of the single-phase smart electricity meter more convenient to use;

[0026] Based on the mutual cooperation of the cleaning mechanism and the testing mechanism, when an abnormality occurs during the insulation test of the single-phase electricity meter, the electric push rod is automatically started to separate from the mounting rod. The mounting rod and the push plate are no longer limited. Through the elastic force of the spring assembly, the mounting rod drives the bearing plate and the probe to slide on the support rod, so that the probe is quickly separated from the single-phase electricity meter, and the high-voltage output is immediately cut off, avoiding personal injury and equipment damage caused by untimely disconnection of the probe from the single-phase electricity meter;

[0027] The movable plate is limited by the mutual cooperation of the pushing plate and the rotating plate, so that when the single-phase electric energy meter is inserted into the hollow box, the movable plate fits tightly against the single-phase electric energy meter to avoid the single-phase electric energy meter being inserted too deeply and causing damage to the probe and the connection of the single-phase electric energy meter. When the pushing rod follows the movement of the mounting rod, the rotating plate pushes the movable plate to move, so that the movable plate applies a pushing force to the single-phase electric energy meter, thereby causing the arc-shaped elastic plate to deform, and the single-phase electric energy meter follows the arc-shaped elastic plate to move backward, thereby accelerating the speed at which the single-phase electric energy meter is separated from the probe. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a structural diagram of an insulation test device for a single-phase smart electric energy meter;

[0029] Figure 2 This is a structural schematic diagram of an insulation test device for a single-phase smart electric energy meter from a second perspective;

[0030] Figure 3 This is a schematic structural diagram of a second form of an insulation test device for a single-phase smart electric energy meter;

[0031] Figure 4 This is a schematic structural diagram of an insulation test device for a single-phase smart electric energy meter from a third perspective;

[0032] Figure 5 This is a structural diagram of a cleaning mechanism in an insulation test device for a single-phase smart electric energy meter;

[0033] Figure 6 This is a structural diagram of an installation box, an air bag, and a holding spring in an insulation test device for a single-phase smart electric energy meter;

[0034] Figure 7 This is a structural diagram of an isolation plate, a hollow box, and a through slot in an insulation test device for a single-phase smart electric energy meter;

[0035] Figure 8 This is a structural diagram of an isolation plate, a one-way valve, and a load-bearing plate in an insulation test device for a single-phase smart electric energy meter;

[0036] Figure 9The diagram is a structural diagram of a load-bearing plate, a probe, and a rotating plate in an insulation test device for a single-phase smart electric energy meter.

[0037] In the picture:

[0038] 1. Collection mechanism; 101. Bottom plate; 102. Support box; 103. Collection box;

[0039] 2. Support mechanism; 201. Support seat; 202. Through slot; 203. Power supply assembly; 204. Support block;

[0040] 3. Test mechanism; 301. Support rod; 302. Spring assembly; 303. Mounting rod; 304. Connecting block; 305. Loading plate; 306. Probe; 307. Electric push rod; 308. Push plate; 309. Rotating plate; 310. Moving plate; 311. Vibration motor;

[0041] 4. Cleaning mechanism; 401. Mounting box; 402. Airbag; 403. Linkage plate; 404. Injection nozzle; 405. Hollow box; 406. Isolation plate; 407. Mounting plate; 408. One-way valve; 409. Sliding groove; 410. Sliding block; 411. Threaded rod; 412. Arc-shaped elastic plate; 413. Driving motor; 414. Holding spring;

[0042] 5. Single-phase electricity meter; 6. Storage slot. DETAILED DESCRIPTION

[0043] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0044] The present invention provides an insulation test device for a single-phase smart electric energy meter. Figures 1-9 As shown, two embodiments are provided:

[0045] Example 1:

[0046] The insulation test device of the single-phase smart electric energy meter includes a collecting mechanism 1, a supporting mechanism 2 and a single-phase electric energy meter 5 are installed on the upper surface of the collecting mechanism 1, a cleaning mechanism 4 is installed on the upper surface of the supporting mechanism 2, and a testing mechanism 3 is installed on the surface of the cleaning mechanism 4;

[0047] The support mechanism 2 includes a support base 201 fixedly connected to the upper surface of the base plate 101 by bolts. The upper surface of the support base 201 and the inner bottom wall of the hollow box 405 are jointly provided with a through slot 202 connected to the collection box 103 in a path array. A power supply assembly 203 is fixedly connected to one side of the upper surface of the support base 201. A support block 204 fixedly connected to the hollow box 405 is fixedly connected to one side of the power supply assembly 203 in a path array. The probe 306 is connected to the power supply assembly 203 via a wire.

[0048] The support base 201 is used to support the components of the cleaning mechanism 4 and the testing mechanism 3;

[0049] The through slot 202 is used to discharge the oxidized debris cleaned out from the inside of the hollow box 405;

[0050] The power supply component 203 is used to supply power to the probe 306;

[0051] The support block 204 is used to support and limit the hollow box 405;

[0052] The hollow box 405 is fixedly connected to the upper surface of the support base 201, and the sliding groove 409 is opened on one side of the upper surface of the support base 201. The drive motor 413 is fixedly connected to one edge of the upper surface of the support base 201. The installation box 401 is slidably connected to the upper surface of the support base 201 and fits in the sliding groove 409. The through groove 202 supports the support base 201 and is connected to the collection box 103;

[0053] The cleaning mechanism 4 includes a mounting box 401 arranged in a path array on the upper surface of the support mechanism 2. An airbag 402 is fixedly connected to the interior of the mounting box 401. A linkage plate 403 mounted on one side of the mounting box 401 is fixedly connected to the surface of the airbag 402. A nozzle 404 connected to the airbag 402 is fixedly connected to one side of the linkage plate 403 in a path array.

[0054] The installation box 401 is used to install the airbag 402 and to carry the installation box 401 for movement;

[0055] The airbag 402 is used to collect and discharge the gas;

[0056] The linkage plate 403 and the air jet head 404 are used to discharge the air in the air bag 402;

[0057] The cleaning mechanism 4 further includes a hollow box 405 mounted on one side of the upper surface of the support mechanism 2. The interior of the hollow box 405 is fixedly connected to isolation plates 406 in a path array. A mounting plate 407 is fixedly connected to the surface of each two corresponding isolation plates 406. The surface of the mounting plate 407 is fixedly connected to a one-way valve 408 in a rectangular array that is in communication with the hollow box 405.

[0058] The hollow box 405 is used to protect the single-phase energy meter 5 during the insulation test to avoid accidental touch.

[0059] The isolation plate 406 is used to separate the interior of the hollow box 405 into multiple test spaces, so that the device can perform insulation tests on multiple single-phase energy meters 5 at the same time;

[0060] The mounting plate 407 is used to fix the one-way valve 408, and the mounting plate 407 is connected to the hollow box 405, so that gas and dust can be discharged from the test space through the mounting plate 407 and the one-way valve 408;

[0061] The cleaning mechanism 4 further includes a sliding groove 409 formed in a path array on the upper surface of the support mechanism 2. A sliding block 410 fixedly connected to the mounting box 401 is slidably connected to the interior of the sliding groove 409. A threaded rod 411 and a sliding rod are respectively installed inside each two corresponding sliding blocks 410. The threaded rod 411 is threadedly connected to the corresponding sliding block 410, and the sliding rod is slidably connected to the corresponding sliding block 410. The threaded rod 411 and the sliding rod are both arranged inside the sliding groove 409.

[0062] The sliding groove 409 is used for sliding guidance of the sliding block 410;

[0063] The threaded rod 411 is used to drive the sliding block 410 and the mounting box 401 to move on the upper surface of the support base 201;

[0064] Wherein, the sliding rod is used to guide the sliding block 410;

[0065] The cleaning mechanism 4 also includes an arc-shaped elastic plate 412 fixedly connected to the surface of the installation box 401 and corresponding to the single-phase electric energy meter 5. One end of the threaded rod 411 is fixedly connected to a drive motor 413 fixedly connected to the support mechanism 2. The opposite sides of each two corresponding installation boxes 401 are commonly fixedly connected to a tightening spring 414. The airbag 402 corresponds to the isolation plate 406.

[0066] The arc-shaped elastic plate 412 is used to push the single-phase electric energy meter 5 to move and limit the single-phase electric energy meter 5;

[0067] The driving motor 413 is used to drive the threaded rod 411 to rotate;

[0068] The pressing spring 414 is used to control the distance between the two installation boxes 401 so that the installation boxes 401 can clamp the corresponding single-phase electric energy meter 5;

[0069] Specifically, the single-phase electric energy meter 5 is placed on the opposite sides of the two corresponding installation boxes 401, and the two installation boxes 401 clamp the single-phase electric energy meter 5 by the elastic force of the pressing spring 414, and the air bag 402 is fitted with both sides of the single-phase electric energy meter 5. Then, the driving motor 413 is started, and its output end drives the threaded rod 411 to rotate, so that the sliding block 410 drives the installation box 401 to slide on the support seat 201, so that the single-phase electric energy meter 5 is plugged into the test space, so that the air bag 402 is fitted with the isolation plate 406, so that the isolation plate 406 squeezes the air bag 402, so that the air bag 402 is deformed, so that the air inside the airbag 402 is discharged into the test space in the hollow box 405 through the linkage plate 403 and the nozzle 404, and the dust in the test space is blown, so that the dust follows the air flow through the mounting plate 407 and the one-way valve 408 to be discharged from the test space, so that during the insulation test of the single-phase electric energy meter 5, the dust on the probe 306 and the hollow box 405 is cleaned at the same time, so as to prevent dust from following the probe 306 into the single-phase electric energy meter 5 and affecting the result of its insulation test, thereby improving the accuracy of the insulation test result of the single-phase electric energy meter 5.

[0070] Embodiment 2, based on embodiment 1, further comprises a collection mechanism 1 comprising a base plate 101, a support box 102 being fixedly connected to the upper surface of the base plate 101, a collection box 103 being slidably connected to the interior of the support box 102, a handle being fixedly connected to one side of the collection box 103, and a groove corresponding to the support box 102 being provided on the surface of the base plate 101. The arrangement of the handle and the groove makes it more convenient to take the collection box 103;

[0071] The bottom plate 101 and the support box 102 are used to support the support base 201 and the collection box 103;

[0072] The collecting box 103 is used to collect the oxidized debris to prevent the oxidized debris from affecting the subsequent insulation test of the single-phase electric energy meter 5 inside the hollow box 405;

[0073] The testing mechanism 3 includes support rods 301 fixedly connected to the interior of the hollow box 405 in a path array. One end of the support rods 301 is fixedly connected to a spring assembly 302. One end of the spring assembly 302 is fixedly connected to a mounting rod 303 that is slidably sleeved on the surface of the support rod 301. One end of the mounting rod 303 is fixedly connected to a connecting block 304. The lower surface of the connecting block 304 is fixedly connected to a supporting plate 305.

[0074] The support rod 301 is used to support the mounting rod 303 and the spring assembly 302;

[0075] Among them, the spring assembly 302 is used to drive the installation rod 303 to move;

[0076] The connecting block 304 is used to drive the carrying plate 305 to move through the mounting rod 303;

[0077] The test mechanism 3 also includes probes 306 in a rectangular array fixedly connected to one side of the carrier plate 305 and corresponding to the single-phase electric energy meter 5. Both sides of the surface of the mounting rod 303 are plugged with electric push rods 307 fixedly connected to the hollow box 405. The surface of the mounting rod 303 is fixedly connected to a push plate 308 corresponding to the electric push rods 307. The surface of the mounting rod 303 is affixed to a rotating plate 309 rotatably connected to the interior of the hollow box 405 via a rotating shaft.

[0078] Wherein, the probe 306 is used to connect to the single-phase electric energy meter 5;

[0079] Among them, the electric push rod 307 is used to limit the installation rod 303;

[0080] The pushing plate 308 is used to push the rotating plate 309 to rotate inside the hollow box 405;

[0081] Specifically, when the single-phase electric energy meter 5 is plugged into the test space, the probe 306 is plugged into the single-phase electric energy meter 5, and the power supply component 203 supplies power to the probe 306 to perform an insulation test on the single-phase electric energy meter 5;

[0082] The testing mechanism 3 also includes a movable plate 310 slidably connected to the hollow box 405 and in contact with the rotating plate 309. The movable plate 310 corresponds to the single-phase electric energy meter 5. The two edges of the other side of the supporting plate 305 are fixedly connected to guide rods slidably connected to the hollow box 405. The outer arc surface of the mounting rod 303 is fixedly connected to a vibration motor 311 whose output end is fixedly connected to the supporting plate 305.

[0083] The movable plate 310 is used to limit and push the single-phase electric energy meter 5;

[0084] Wherein, the guide rod is used to guide the carrying plate 305;

[0085] The vibration motor 311 is used to drive the supporting plate 305 to vibrate;

[0086] Specifically, after the insulation test of the single-phase electric energy meter 5 is completed, the single-phase electric energy meter 5 is reset following the installation box 401 based on the driving motor 413 and the threaded rod 411, so that the single-phase electric energy meter 5 is separated from the probe 306, and the vibration motor 311 is started, so that its output end drives the supporting plate 305 to vibrate, and drives the probe 306 to vibrate synchronously, so as to clean the oxidized debris on the surface of the probe 306, so that the oxidized debris falls into the test space, thereby preventing the oxidized debris from affecting other single-phase electric energy meters 5 during subsequent insulation tests;

[0087] When performing insulation testing on other single-phase electric energy meters 5, the single-phase electric energy meter 5 is slid inside the hollow box 405, thereby pushing the oxidized debris to move to the through slot 202, causing the oxidized debris to fall into the collection box 103, thereby preventing the oxidized debris from adhering to the surface of the probe 306 and affecting the subsequent insulation testing of the single-phase electric energy meter 5. The oxidized debris can also be cleaned and collected during the testing of the single-phase electric energy meter 5, making the insulation testing device of the single-phase smart electric energy meter more convenient to use;

[0088] Specifically, when an abnormality occurs during the insulation test of the single-phase electric energy meter 5, the electric push rod 307 is activated so that it no longer limits the mounting rod 303. As a result, the elastic force of the spring assembly 302 causes the mounting rod 303 to slide on the support rod 301, driving the carrier plate 305 and the probe 306 to slide synchronously, so that the probe 306 is separated from the single-phase electric energy meter 5, and the high-voltage output is immediately cut off, thereby avoiding personal injury and equipment damage caused by the untimely disconnection of the probe 306 from the single-phase electric energy meter 5.

[0089] At the same time, during the movement of the mounting rod 303, the pushing plate 308 is also driven to move, so that the pushing plate 308 drives the rotating plate 309 to rotate in the test space, so that one side of the rotating plate 309 pushes the moving plate 310 to move, so that the moving plate 310 applies a pushing force to the single-phase electric energy meter 5, thereby causing the arc-shaped elastic plate 412 to deform, and the single-phase electric energy meter 5 moves backward following the arc-shaped elastic plate 412, thereby accelerating the speed of the single-phase electric energy meter 5 being separated from the probe 306, and further accelerating the efficiency of cutting off the high-voltage output;

[0090] The interior of the hollow box 405 is provided with a receiving groove 6 based on the isolation plate 406. The receiving groove 6 is connected to the hollow box 405 via a one-way valve 408. The lower surface of the support base 201 is in contact with the support box 102, and the collection box 103 is in contact with the lower surface of the support base 201. The inner bottom wall of the hollow box 405 is provided with a path array with connecting grooves corresponding to the sliding grooves 409.

[0091] The receiving tank 6 is used to collect dust and gas discharged from the one-way valve 408;

[0092] The connecting groove is used to prevent the hollow box 405 from causing movement obstruction to the movement of the installation box 401 .

[0093] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An insulation test device for a single-phase smart energy meter, characterized by: It comprises a collecting mechanism (1), a supporting mechanism (2) and a single-phase electric energy meter (5) are mounted on the upper surface of the collecting mechanism (1), a cleaning mechanism (4) is mounted on the upper surface of the supporting mechanism (2), and a testing mechanism (3) is mounted on the surface of the cleaning mechanism (4); The cleaning mechanism (4) comprises a mounting box (401) arranged in a path array on the upper surface of the support mechanism (2); an air bag (402) is fixedly connected to the interior of the mounting box (401); a linkage plate (403) mounted on one side of the mounting box (401) is fixedly connected to the surface of the air bag (402); and a nozzle (404) in communication with the air bag (402) is fixedly connected to one side of the linkage plate (403) in a path array; The cleaning mechanism (4) further comprises a hollow box (405) mounted on one side of the upper surface of the support mechanism (2); the interior of the hollow box (405) is fixedly connected to an isolation plate (406) in a path array; each two surfaces corresponding to the isolation plates (406) are fixedly connected to a mounting plate (407); and the surfaces of the mounting plates (407) are fixedly connected to a one-way valve (408) in a rectangular array and connected to the hollow box (405).

2. The insulation test device for a single-phase smart electric energy meter according to claim 1, characterized in that: The testing mechanism (3) comprises a support rod (301) fixedly connected to the interior of a hollow box (405) in a path array, one end of the support rod (301) is fixedly connected to a spring assembly (302), one end of the spring assembly (302) is fixedly connected to a mounting rod (303) slidably sleeved on the surface of the support rod (301), one end of the mounting rod (303) is fixedly connected to a connecting block (304), and the lower surface of the connecting block (304) is fixedly connected to a bearing plate (305).

3. The insulation test device for a single-phase smart electric energy meter according to claim 2, characterized in that: The testing mechanism (3) further comprises probes (306) fixedly connected to one side of the carrier plate (305) in a rectangular array and corresponding to the single-phase electric energy meter (5); electric push rods (307) fixedly connected to the hollow box (405) are inserted on both sides of the surface of the mounting rod (303); a push plate (308) corresponding to the electric push rod (307) is fixedly connected to the surface of the mounting rod (303); and a rotating plate (309) rotatably connected to the inside of the hollow box (405) via a rotating shaft is attached to the surface of the mounting rod (303).

4. The insulation test device for a single-phase smart electric energy meter according to claim 3, characterized in that: The testing mechanism (3) further comprises a movable plate (310) slidably connected to the hollow box (405) and affixed to the rotating plate (309); the movable plate (310) corresponds to the single-phase electric energy meter (5); guide rods slidably connected to the hollow box (405) are fixedly connected to the two edges of the other side of the supporting plate (305); and a vibration motor (311) whose output end is fixedly connected to the supporting plate (305) is fixedly connected to the outer arc surface of the mounting rod (303).

5. The insulation test device for a single-phase smart electric energy meter according to claim 3, characterized in that: The cleaning mechanism (4) further comprises a sliding groove (409) formed in a path array on the upper surface of the support mechanism (2); a sliding block (410) fixedly connected to the mounting box (401) is slidably connected inside the sliding groove (409); a threaded rod (411) and a sliding rod are respectively installed inside each two corresponding sliding blocks (410); the threaded rod (411) is threadedly connected to the corresponding sliding block (410); the sliding rod is slidably connected to the corresponding sliding block (410); and the threaded rod (411) and the sliding rod are both arranged inside the sliding groove (409).

6. The insulation test device for a single-phase smart electric energy meter according to claim 5, characterized in that: The cleaning mechanism (4) further comprises an arc-shaped elastic plate (412) fixedly connected to the surface of the installation box (401) and corresponding to the single-phase electric energy meter (5); one end of each threaded rod (411) is fixedly connected to a drive motor (413) fixedly connected to the support mechanism (2); each two opposite sides corresponding to the installation box (401) are commonly fixedly connected to a pressing spring (414); and the airbag (402) corresponds to the isolation plate (406).

7. The insulation test device for a single-phase smart electric energy meter according to claim 6, characterized in that: The collecting mechanism (1) comprises a base plate (101), the upper surface of the base plate (101) is fixedly connected to a support box (102), the interior of the support box (102) is slidably connected to a collecting box (103), one side of the collecting box (103) is fixedly connected to a handle, and the surface of the base plate (101) is provided with a groove corresponding to the support box (102).

8. The insulation test device for a single-phase smart electric energy meter according to claim 7, characterized in that: The support mechanism (2) comprises a support base (201) fixedly connected to the upper surface of the base plate (101) by bolts, the upper surface of the support base (201) and the inner bottom wall of the hollow box (405) are provided with a through slot (202) in a path array and connected to the collection box (103), one side of the upper surface of the support base (201) is fixedly connected to a power supply assembly (203), one side of the power supply assembly (203) is fixedly connected to a support block (204) in a path array and fixedly connected to the hollow box (405), and the probe (306) is connected to the power supply assembly (203) via a wire.

9. The insulation test device for a single-phase smart electric energy meter according to claim 8, characterized in that: The hollow box (405) is fixedly connected to the upper surface of the support base (201), the sliding groove (409) is opened on one side of the upper surface of the support base (201), the driving motor (413) is fixedly connected to the edge of one side of the upper surface of the support base (201), the installation box (401) is slidably connected to the upper surface of the support base (201) and fits with the sliding groove (409), and the through groove (202) and the support base (201) are connected to the collection box (103).

10. The insulation test device for a single-phase smart electric energy meter according to claim 8, characterized in that: The interior of the hollow box (405) is provided with a receiving groove (6) based on the isolation plate (406), and the receiving groove (6) is connected to the hollow box (405) through a one-way valve (408). The lower surface of the support seat (201) is in contact with the support box (102), and the collection box (103) is in contact with the lower surface of the support seat (201). The inner bottom wall of the hollow box (405) is provided with a path array with a connecting groove corresponding to the sliding groove (409).

Citation Information

Patent Citations

  • An insulation testing device for a single-phase smart energy meter

    CN116773871B