Scraping device for ceramic production

By designing a scraping device for ceramic production that adapts to different curvatures, and utilizing an elastic scraper and multi-degree-of-freedom adjustment, combined with an image recognition system, the problem of inadequate scraping or over-grinding on complex curved surfaces by traditional scraping devices has been solved, achieving efficient and automated edge trimming of ceramic toilets.

CN120791952AInactive Publication Date: 2025-10-17宁波市恩迪卫浴有限公司
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Patent Information

Application Number
CN202511044241.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-28
Publication Date
2025-10-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the current ceramic toilet production process, traditional scraping devices are difficult to adapt to complex three-dimensional curved surfaces and irregular mouth contours, resulting in inadequate scraping or excessive grinding. In addition, they rely on manual operation, which is inefficient and labor-intensive.

Method used

An edge-scraping device comprising an adjustable edge-scraping component, an angle adjustment component, and a correction and positioning component was designed. By utilizing an elastic scraper and multi-degree-of-freedom adjustment, combined with an image recognition and control system, automatic edge scraping with different curvatures can be achieved.

Benefits of technology

It improves the efficiency and consistency of scraping the edges of ceramic toilets, reduces the intensity of manual labor, ensures the uniformity and integrity of the edges, and avoids excessive grinding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of ceramic processing, in particular to a scraping device for ceramic production, which comprises a base, a placing table is arranged at the top of the base, first guide rails are symmetrically arranged at the front and back of the top of the base, and a first guide frame for mounting a driving assembly is arranged on the first guide rails; and a second guide rail is arranged between the upper parts of the two first guide frames. An elastic scraper is arranged, the scraper is arranged on an angle adjusting assembly with three-degree-of-freedom rotation, free changes of self-adaption to different paths can be conducted according to the surface track of the closestool, and the elastic scraper can conduct bending deformation on the scraper to adapt to edge scraping operation under the condition of different radians; therefore, the outer surface of the ceramic closestool can be uniformly and effectively scraped, and the scraping operation efficiency of the ceramic closestool is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ceramic processing, and particularly relates to a ceramic production edge scraping device. BACKGROUND

[0002] The edge of a ceramic toilet forming blank is prone to burrs and burrs, which not only affect the appearance, but also may cause process defects in subsequent glazing, firing and assembly, so it needs to be finely trimmed before entering the next process to ensure that the product surface is flat and the size is consistent. At present, the trimming is mostly dependent on manual work, and the workers manually remove the burrs with a scraper. Although this method is flexible, it is low in efficiency, high in labor intensity, poor in processing consistency, and greatly affected by the technology of the operator, and problems such as uneven scraping, excessive grinding and even damage to the body may occur. With the rise of labor costs and the development of automation and intelligence in the industry, manual operation has been difficult to meet the needs of large-scale production.

[0003] A ceramic product processing edge scraping device is disclosed in Chinese Patent No. CN119347936B, which comprises four support seats, four rotating motors respectively installed inside the four support seats, four placement plates respectively installed on the output ends of the four rotating motors, and a plurality of extrusion blocks respectively installed on the four placement plates. The bottom of the four support seats is provided with a base, the upper surface of the base is fixedly connected with a support box, the upper surface of the support box is provided with an operation cavity, the inner wall of the top surface of the operation cavity is rotatably connected with a top disc, the upper surface of the top disc is provided with four movable openings, and the inner wall of each movable opening is fixedly connected with two support blocks. The ceramic product processing edge scraping device can perform other operations on other ceramic blanks on the other three placement plates while the edge scraping mechanism is scraping the ceramic blank, thereby realizing loading, edge scraping, defect checking and unloading of the blank without stopping, and improving work efficiency. However, most of the existing edge scraping devices adopt a fixed trajectory running mode during the edge scraping operation in the ceramic product production process, and are only equipped with a single-shaped scraper and perform linear or simple curve motion according to the preset path. Although this structure can meet the edge trimming requirements of some standard ceramic products, when it is applied to products such as ceramic toilets with complex three-dimensional curved surfaces, irregular mouth contours and multi-segment arc changes, the traditional scraper can only run along the fixed track, and it is difficult to fit the multi-segment arc edge of the ceramic toilet body, resulting in incomplete scraping or excessive grinding.

[0004] Therefore, it is necessary to design a ceramic production edge scraping device suitable for different radii to solve the above problems. SUMMARY

[0005] In order to overcome the shortcomings of the prior art, the present application provides a ceramic production edge scraping device suitable for different radii.

[0006] The technical scheme of the present application is: a ceramic production edge scraping device, comprising a base, a placement table, a first guide rail, a first guide frame, a second guide rail, a second guide frame, a vertical movement assembly, an angle adjusting assembly, a first mounting frame and an adjustable edge scraping assembly, the base top is provided with the placement table, the base top is symmetrically provided with the first guide rail, the first guide rail is provided with the first guide frame mounting the driving assembly, the second guide rail is provided between the two first guide frame upper portions, the second guide rail is provided with the second guide frame mounting the driving assembly, the vertical movement assembly is arranged on the right side of the second guide frame, the angle adjusting assembly is arranged on the vertical movement assembly, the first mounting frame is arranged on the lower part of the angle adjusting assembly, and the adjustable edge scraping assembly is arranged on the first mounting frame.

[0007] As a further preferred scheme, the vertical movement assembly comprises a strip-shaped frame, a first lead screw, a sliding frame and a servo motor, the strip-shaped frame is arranged on the right side of the second guide frame, the first lead screw is rotatably arranged on the strip-shaped frame, the sliding frame is slidably arranged on the strip-shaped frame, the nut is embeddedly arranged in the sliding frame, the nut is screwed with the first lead screw, and the servo motor is arranged on the top of the strip-shaped frame.

[0008] As a further preferred scheme, the angle adjusting assembly comprises a first rotating shaft, an N-shaped seat, a U-shaped frame, a rotating disc and a driving motor, the first rotating shaft is rotatably arranged on the bottom of the sliding frame, the N-shaped seat is arranged at the bottom end of the first rotating shaft, the U-shaped frame is rotatably arranged between the two side walls of the N-shaped seat through a rotating rod, the rotating disc is rotatably connected to the bottom of the U-shaped frame through a rotating rod, the sliding frame is provided with the driving motor driving the first rotating shaft, the N-shaped seat is provided with the driving motor, the driving motor is connected with the rotating rod of the N-shaped seat, and the U-shaped frame is provided with the driving motor.

[0009] As a further preferred scheme, the adjustable edge scraping assembly comprises a U-shaped frame, a double-head air cylinder, a guide shaft, a moving block, a mounting sleeve, a mounting block, a fastening bolt, an elastic scraper and an adjuster, the U-shaped frame is arranged on the bottom of the first mounting frame, the U-shaped frame top is provided with a slit, the double-head air cylinder is embeddedly arranged on the lower part of the first mounting frame, the guide shaft is symmetrically arranged in the U-shaped frame, the moving block is arranged on the front and rear sides of the double-head air cylinder, the mounting sleeve is connected to the lower part of the two moving blocks and passes through the slit, the mounting sleeve is slidably matched with the guide shaft, the mounting block is rotatably arranged at the right end of the mounting sleeve, the mounting block is provided with a slit at one end, the elastic scraper is clamped between the two slits of the mounting block, the fastening bolt is screwed on the mounting block and is pressed and fixed to the end of the elastic scraper, the adjuster is arranged on the right side of the first mounting frame and adjusts the lower middle part of the elastic scraper.

[0010] As a further preferred, the adjusting device comprises a vertical shaft, an L-shaped plate, an elastic member and an adjusting plate, the vertical shaft is arranged in the right recess of the first mounting frame, the L-shaped plate is slidably arranged on the vertical shaft, the elastic member is sleeved on the vertical shaft, one end of the elastic member is connected with the L-shaped plate, the other end of the elastic member is connected with the top of the right recess of the first mounting frame, the adjusting plate is arranged on the L-shaped plate and is in contact with the bottom of the elastic scraper.

[0011] As a further preferred, the adjusting device comprises a vertical shaft, an L-shaped plate, an elastic member and an adjusting plate, the vertical shaft is arranged in the right recess of the first mounting frame, the L-shaped plate is slidably arranged on the vertical shaft, the elastic member is sleeved on the vertical shaft, one end of the elastic member is connected with the L-shaped plate, the other end of the elastic member is connected with the top of the right recess of the first mounting frame, the adjusting plate is arranged on the L-shaped plate and is in contact with the bottom of the elastic scraper.

[0012] As a further preferred, the adjusting device comprises a vertical shaft, an L-shaped plate, an elastic member and an adjusting plate, the vertical shaft is arranged in the right recess of the first mounting frame, the L-shaped plate is slidably arranged on the vertical shaft, the elastic member is sleeved on the vertical shaft, one end of the elastic member is connected with the L-shaped plate, the other end of the elastic member is connected with the top of the right recess of the first mounting frame, the adjusting plate is arranged on the L-shaped plate and is in contact with the bottom of the elastic scraper.

[0013] As a further preferred, the adjusting device comprises a vertical shaft, an L-shaped plate, an elastic member and an adjusting plate, the vertical shaft is arranged in the right recess of the first mounting frame, the L-shaped plate is slidably arranged on the vertical shaft, the elastic member is sleeved on the vertical shaft, one end of the elastic member is connected with the L-shaped plate, the other end of the elastic member is connected with the top of the right recess of the first mounting frame, the adjusting plate is arranged on the L-shaped plate and is in contact with the bottom of the elastic scraper.

[0014] As further preferable, the tray top is provided with a buffer pad.

[0015] As further preferable, the base is provided with a control panel, and the controller in the control panel is connected with the power element and the photographing module through a line.

[0016] Compared with the prior art, the present application has the following advantages: 1. The elastic scraper is arranged on the angle adjusting assembly with 3 degrees of freedom rotation, and can adapt to different paths according to the surface trajectory of the closestool, and the elastic scraper can be bent to adapt to the edge scraping operation under different arc conditions, so that the outer surface of the closestool can be uniformly and effectively scraped, and the edge scraping efficiency of the closestool is improved.

[0017] 2. After the edge scraping is completed, the contact elastic scraper is contacted by the torsion spring, and the purpose of scraping the remaining material is achieved, and the scraped material is caught by the lower collecting frame to avoid falling onto the surface of the closestool.

[0018] 3. The inflatable element is connected with the air jet pipe, and the inflatable bag is inflated to make the tray bottom float 1-3mm to form an air floating state, and the guide wheels around the disc can also rotate to correct the angle, and the cross will be driven by the lower two electric sliding rails to correct the horizontal position. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present application.

[0020] Figure 2 It is a schematic diagram of part of the three-dimensional structure of the present application.

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the vertical moving assembly of the present application.

[0022] Figure 4 It is a schematic diagram of the three-dimensional structure of the angle adjusting assembly of the present application.

[0023] Figure 5 It is a schematic diagram of part of the three-dimensional structure of the adjustable edge scraping assembly of the present application.

[0024] Figure 6 It is a schematic diagram of the installation structure of the swing assembly of the present application.

[0025] Figure 7 It is a schematic diagram of part of the cross-sectional structure of the scraping assembly of the present application.

[0026] Figure 8 It is a schematic diagram of part of the exploded structure of the correction positioning assembly of the present application.

[0027] Figure 9 Partially cutaway structural schematic view of the deviation rectifying and positioning assembly of the present application.

[0028] Wherein, the above-mentioned drawings include the following reference signs: 1: base, 2: placing table, 3: first guide rail, 4: first guide frame, 5: second guide rail, 6: second guide frame, 7: vertical moving assembly, 71: strip-shaped frame, 72: first lead screw, 73: sliding frame, 74: servo motor, 8: angle adjusting assembly, 81: first rotating shaft, 82: N-shaped seat, 83: U-shaped frame, 84: rotating disc, 85: driving motor, 9: first mounting frame, 10: adjustable scraping edge assembly, 101: back-shaped frame, 102: double-head air cylinder, 103: guide shaft, 104: moving block, 105: mounting sleeve, 106: mounting block, 107: fastening bolt, 108: elastic scraper, 109: adjuster, 1091: vertical shaft, 1092: L-shaped plate, 1093: elastic member, 1094: adjusting plate, 11: swinging assembly, 111: second mounting frame, 112: swinging rod, 113: second rotating shaft, 114: rotary motor, 115: U-shaped frame, 12: scraping assembly, 121: collecting frame, 122: second lead screw, 123: moving frame, 124: third rotating shaft, 125: scraping knife, 126: torsion spring, 13: deviation rectifying and positioning assembly, 131: cross-shaped frame, 132: guide rod, 133: guide wheel, 134: tray, 135: air-filled bag, 136: air jet pipe, 137: guide groove body, 138: electric sliding rail, 139: sliding block, 1310: photographing module, 14: buffer pad. DETAILED DESCRIPTION

[0029] The technical solutions of the present application are further described below in combination with the drawings.

[0030] Embodiment: as Figure 1 and Figure 2As shown in the figure, a ceramic production edge scraping device, including base 1, placement table 2, first guide rail 3, first guide frame 4, second guide rail 5, second guide frame 6, vertical movement assembly 7, angle adjusting assembly 8, first mounting frame 9 and adjustable edge scraping assembly 10, the top of base 1 is provided with placement table 2, the top of base 1 is provided with first guide rail 3 symmetrically, first guide rail 3 is provided with first guide frame 4, first guide frame 4 is rotatably provided with rollers rolling along first guide rail 3 on both sides of lower part, first guide frame 4 is provided with motor on lower part, motor is connected with one of rollers, second guide rail 5 is provided between upper parts of two first guide frames 4, second guide rail 5 is provided with second guide frame 6, second guide frame 6 is rotatably provided with rollers rolling along second guide rail 5 on both sides of lower part, second guide frame 6 is provided with motor, motor is connected with one of rollers, second guide frame 6 is provided with vertical movement assembly 7 on right side, vertical movement assembly 7 is provided with angle adjusting assembly 8 on, angle adjusting assembly 8 is provided with first mounting frame 9 on lower part, first mounting frame 9 is provided with adjustable edge scraping assembly 10 on, adjustable edge scraping assembly 10 can scrape different edges of ceramics.

[0031] As shown in the figure, Figure 1 and Figure 3 , vertical movement assembly 7 includes strip frame 71, first lead screw 72, sliding frame 73 and servo motor 74, second guide frame 6 is provided with strip frame 71 on right side, strip frame 71 is rotatably provided with first lead screw 72 on, strip frame 71 is slidably provided with sliding frame 73 on, sliding frame 73 is embedded with nut, nut is screwed with first lead screw 72, strip frame 71 is provided with servo motor 74 on top, output shaft of servo motor 74 is connected with first lead screw 72.

[0032] As shown in the figure, Figure 1 , Figure 3 and Figure 4 , angle adjusting assembly 8 includes first rotating shaft 81, N-shaped seat 82, U-shaped frame 83, rotating disc 84 and driving motor 85, sliding frame 73 is rotatably provided with first rotating shaft 81 on bottom, first rotating shaft 81 is provided with N-shaped seat 82 on bottom end, U-shaped frame 83 is rotatably provided between two side walls of N-shaped seat 82 through rotating rod, rotating disc 84 is rotatably connected with U-shaped frame 83 on bottom through rotating rod, sliding frame 73 is provided with driving motor 85 driving first rotating shaft 81, N-shaped seat 82 is provided with driving motor 85, driving motor 85 is connected with rotating rod of N-shaped seat 82, U-shaped frame 83 is provided with driving motor 85 on bottom, driving motor 85 is connected with rotating rod of U-shaped frame 83.

[0033] As shown in the figure, Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the adjustable scraping edge assembly 10 comprises a back-shaped frame 101, a double-head air cylinder 102, guide shafts 103, moving blocks 104, mounting sleeves 105, mounting blocks 106, fastening bolts 107, elastic scrapers 108 and an adjuster 109, the bottom of the first mounting frame 9 is provided with the back-shaped frame 101, the top of the back-shaped frame 101 is provided with a slit, the lower part of the first mounting frame 9 is embeddedly mounted with the double-head air cylinder 102, the back-shaped frame 101 is symmetrically provided with the guide shafts 103, the moving blocks 104 are arranged on the front and rear sides of the double-head air cylinder 102, the lower part of the two moving blocks 104 is connected with the mounting sleeves 105 through the slit, the mounting sleeves 105 are slidably matched with the guide shafts 103, the mounting sleeves 105 are rotatably provided with the mounting blocks 106 at the right end, the mounting blocks 106 are provided with the slits at the ends close to each other, the elastic scrapers 108 are clamped between the slits of the two mounting blocks 106, the mounting blocks 106 are screwed with the fastening bolts 107, the fastening bolts 107 are extruded and fixed to the ends of the elastic scrapers 108, the right side of the first mounting frame 9 is provided with the adjuster 109, the adjuster 109 adjusts the middle part of the lower side of the elastic scraper 108, the adjuster 109 comprises vertical shafts 1091, L-shaped plates 1092, elastic members 1093 and adjusting plates 1094, the right side of the first mounting frame 9 is provided with the vertical shafts 1091 at the groove positions, the L-shaped plates 1092 are slidably arranged on the vertical shafts 1091, the elastic members 1093 are sleeved on the vertical shafts 1091, one end of the elastic members 1093 is connected with the L-shaped plates 1092, the other end of the elastic members 1093 is connected with the top of the groove position of the right side of the first mounting frame 9, the adjusting plates 1094 are arranged on the L-shaped plates 1092, and the adjusting plates 1094 are in contact with the bottom of the elastic scraper 108.

[0034] When the ceramic toilet of the processed ceramic product is subjected to edge scraping, the staff places the ceramic toilet on the placing table 2, the photographing module 1310 scans the ceramic toilet body, the photographing module 1310 performs multi-angle shooting on the ceramic body through a high-definition industrial camera (with appropriate lenses and light sources to avoid the influence of reflection or shadow), obtains a clear two-dimensional image, the collected image / point cloud data is processed by the built-in algorithm of the module, and then the edge profile of the body and the area that needs to be scraped (such as the burr and uneven part) are extracted, and these features are converted into coordinate data recognizable by the computer. The data is transmitted to the controller of the control panel, the controller receives the shape data (profile coordinates, scraping area parameters, etc.) transmitted by the photographing module 1310, and compares it with the preset standard model (shape parameters of qualified bodies), calculates the specific path, depth, range, etc. Parameters that need to be scraped, and the controller converts the scraping path into motion instructions (such as moving distance, direction) of the power element according to the calculation result, controls the adjustable scraping assembly 10 to move and adjust according to the preset path through the driving module, and completes the automatic scraping operation. The motor on the first guide frame 4 drives the roller to move along the first guide rail 3, which can drive the entire adjustable scraping assembly 10 to move left and right for position adjustment, the motor on the second guide frame 6 drives the roller to move along the second guide rail 5, which can drive the entire adjustable scraping assembly 10 to move forward and backward for position adjustment, the servo motor 74 drives the first lead screw 72 to rotate, the nut drives the sliding frame 73 and the adjustable scraping assembly 10 to move up and down to complete position adjustment, the drive motor 85 that drives the N-shaped seat 82 to rotate, the drive motor 85 that drives the U-shaped frame 83 to rotate, the drive motor 85 that drives the rotating disc 84 to rotate, and the controller controls the cooperation of the three drive motors 85 to realize the 3-DOF rotation adjustment of the adjustable scraping assembly 10. The movement of the X-axis of the first guide rail 3 and the first guide frame 4 and the Y-axis of the second guide rail 5 and the second guide frame 6, the elastic scraper 108 contacts and scrapes the position that needs to be scraped on the ceramic product body, can adapt to the free change of different paths according to the surface trajectory of the toilet, when the multi-segment arc-shaped edge of the ceramic toilet body needs to be scraped, the double-head cylinder 102 is shortened, the mounting sleeves 105 on the front and back sides are brought close to each other, the mounting block 106 drives the two ends of the elastic scraper 108 to approach, the stretched elastic member 1093 drives the L-shaped plate 1092 and the adjusting plate 1094 to reset upward, and then the middle part of the elastic scraper 108 is bent and deformed upward. The bending deformation of the elastic scraper 108 is used to adapt to the edge scraping operation under different arc conditions, so that the multi-segment arc-shaped edge of the outer surface of the ceramic toilet can be uniformly and effectively scraped, and the efficiency of the ceramic toilet edge scraping operation is improved.

[0035] As Figure 1 , Figure 6 and Figure 7As shown, the device further comprises a swing assembly 11, the bottom of the second guide frame 6 is provided with the swing assembly 11, the swing assembly 11 comprises a second mounting frame 111, a swing rod 112, a second rotating shaft 113, a rotary motor 114 and a U-shaped frame 115, the bottom of the second guide frame 6 is provided with the second mounting frame 111, the second mounting frame 111 is provided with two swing rods 112 through the rotary rod at the front and back, the second mounting frame 111 is provided with the second rotating shaft 113 between the front and back two swing rods 112 on the same side, the second mounting frame 111 is provided with the rotary motor 114 on the inner side, the output shaft of the rotary motor 114 is connected with the rotary rod of one of the swing rods 112, the U-shaped frame 115 is provided between the two second rotating shafts 113, the U-shaped frame 115 is provided with a scraping assembly 12 capable of cleaning the residues on the elastic scraper 108, the scraping assembly 12 comprises a collection frame 121, a second screw rod 122, a moving frame 123, a third rotating shaft 124, a scraping knife 125 and a torsion spring 126, the collection frame 121 is provided on the right side of the U-shaped frame 115, the second screw rod 122 is rotatably provided in the middle of the U-shaped frame 115, the U-shaped frame 115 is provided with a motor, the motor is connected with the second screw rod 122, the moving frame 123 is slidably provided on the inner side of the U-shaped frame 115, the moving frame 123 is embeddedly provided with a nut, the nut is screwed with the second screw rod 122, the third rotating shaft 124 is rotatably provided on the right side of the moving frame 123, the scraping knife 125 is provided on the third rotating shaft 124, the torsion spring 126 is provided at both ends of the third rotating shaft 124, one end of the torsion spring 126 is connected with the scraping knife 125, and the other end of the torsion spring 126 is connected with the moving frame 123.

[0036] With the increase of use time, not only the residues will hinder the close contact between the elastic scraper 108 and the surface of the workpiece, reduce the scraping effect, but also the existence of hard particles will aggravate the wear of the elastic scraper 108, the ceramic waste will be attached to the elastic scraper 108, the actual scraping depth will be uneven, and even the knife skipping or missing phenomenon will occur, so it is necessary to process the excess residues under the elastic scraper 108, the rotary motor 114 drives the swing rod 112 to rotate, the swing rod 112 drives the second rotating shaft 113 and the U-shaped frame 115 to move to the right, the scraping knife 125 moves to the lower part of the elastic scraper 108, the scraping knife 125 contacts the surface of the elastic scraper 108 through the torsion spring 126, the motor drives the second screw rod 122 to rotate, and then drives the moving frame 123 to move to the right, the scraping knife 125 scrapes and removes the residues under the elastic scraper 108, and the removed residues fall into the collection frame 121.

[0037] As Figure 1 , Figure 8 and Figure 9The rectification positioning assembly 13 includes a cross 131, a guide rod 132, a guide wheel 133, a tray 134, an air bag 135, a jet pipe 136, a guide groove body 137, an electric sliding rail 138, a sliding block 139 and a photographing module 1310. A one-hole is formed in the upper part of each of the four side walls of the placing table 2. The cross 131 is located inside the placing table 2. The four supports of the cross 131 are slidably matched with the adjacent one-holes. The four end portions of the four supports of the cross 131 are slidably provided with the guide rods 132. The top portions of the guide rods 132 are provided with the rotating guide wheels 133. One of the guide wheels 133 is an electric wheel. The tray 134 is placed between the four guide wheels 133. The bottom portion of the tray 134 is provided with the air bag 135. The air bag 135 is connected with the jet pipe 136. The middle portions of the left and right side walls in the placing table 2 are provided with the guide groove bodies 137. The lower portions of the front and rear side walls in the placing table 2 are provided with the guide groove bodies 137. The electric sliding rails 138 are slidably arranged between the two upper guide groove bodies 137. The sliding blocks 139 are arranged on the electric sliding rails 138. The top portions of the sliding blocks 139 are connected with the bottom portion of the cross 131. The electric sliding rails 138 are slidably arranged between the two upper guide groove bodies 137. The sliding blocks 139 are slidably arranged on the lower electric sliding rails 138. The two sliding blocks 139 are connected. The photographing module 1310 is arranged on the right front portion of the base 1. The placing table 2 is provided with the buffer pad 14. The top portion of the tray 134 is provided with the buffer pad 14. The buffer pad 14 is arranged to prevent the porcelain toilet barrel from being damaged due to the impact when the porcelain toilet barrel is placed.

[0038] The rectification positioning mechanism is arranged to prevent the movement track of the scraper from being based on the standard placement position and angle of the workpiece. However, in actual production, due to the manual feeding and discharging error, the inaccurate clamping positioning or the fluctuation of the conveying system and other factors, the porcelain toilet barrel may be deviated or inclined when entering the edge scraping process. If the placement position of the barrel deviates from the set reference, the scraper cannot accurately fit the edge to be trimmed, which may cause the edge trimming to be uneven, resulting in the problem of local residual burrs or uneven edge. The air bag 135 is inflated by the air element and the jet pipe 136, so that the bottom portion of the tray 134 is suspended by 1-3 mm to form an air floating state. At this time, the guide wheels 133 located around the disc can also rotate to correct the angle. At the same time, the cross 131 is driven by the two electric sliding rails 138 below to correct the horizontal position, so as to complete the position adjustment after the porcelain toilet barrel is placed. The photographing module 1310 arranged on the top is used to collect and compare data, and the position can be freely adjusted.

[0039] The above merely illustrates the specific embodiments of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A scraping device for ceramic production, characterized by: The invention comprises a base (1), a placing table (2) is provided on the top of the base (1), a first guide rail (3) is symmetrically provided on the top of the base (1), a first guide frame (4) for installing a driving component is provided on the first guide rail (3), a second guide rail (5) is provided between the upper parts of the two first guide frames (4), a second guide frame (6) for installing a driving component is provided on the second guide rail (5), a vertical moving component (7) is provided on the right side of the second guide frame (6), an angle adjustment component (8) is provided on the vertical moving component (7), a first mounting frame (9) is provided at the lower part of the angle adjustment component (8), an adjustable scraping component (10) is installed on the first mounting frame (9), and the adjustable scraping component (10) can be used for scraping different edges of ceramics.

2. The ceramic scraping device according to claim 1, characterized in that: The vertical moving assembly (7) includes a bar frame (71), the bar frame (71) is provided on the right side of the second guide frame (6), a first screw rod (72) is rotatably provided on the bar frame (71), a sliding frame (73) is slidably provided on the bar frame (71), a nut is embedded in the sliding frame (73), and the nut is screwed together with the first screw rod (72), a servo motor (74) is provided on the top of the bar frame (71), and the output shaft of the servo motor (74) is connected to the first screw rod (72).

3. The ceramic scraping device according to claim 2, characterized in that: The angle adjustment assembly (8) includes a first rotating shaft (81), the first rotating shaft (81) is rotatably provided at the bottom of the sliding frame (73), an N-shaped seat (82) is provided at the bottom end of the first rotating shaft (81), the U-shaped frame (83) is rotatably provided between the two side walls of the N-shaped seat (82) through a rotating rod, the bottom of the U-shaped frame (83) is rotatably connected to a rotating disk (84) through a rotating rod, the sliding frame (73) is provided with a driving motor (85) for driving the first rotating shaft (81), the N-shaped seat (82) is provided with a driving motor (85), the driving motor (85) is connected to the rotating rod of the N-shaped seat (82), the driving motor (85) is provided at the bottom of the U-shaped frame (83), and the driving motor (85) is connected to the rotating rod of the U-shaped frame (83).

4. The scraping device for ceramic production according to claim 3, characterized in that: The adjustable scraping assembly (10) includes a circular frame (101), the circular frame (101) is provided at the bottom of the first mounting frame (9), a straight hole is opened at the top of the circular frame (101), a double-headed cylinder (102) is embedded and installed at the lower part of the first mounting frame (9), a guide shaft (103) is symmetrically provided in the circular frame (101), and a moving block (104) is provided on the telescopic rods on the front and rear sides of the double-headed cylinder (102), and the lower parts of the two moving blocks (104) are connected to the mounting sleeve (105) through the straight hole, and the mounting sleeve (105) is connected to the guide shaft. (103) Sliding fit, the right end of the mounting sleeve (105) is rotatably provided with a mounting block (106), the ends of the mounting blocks (106) close to each other are each provided with a slot, an elastic scraper (108) is clamped between the slots of the two mounting blocks (106), a fastening bolt (107) is screwed on the mounting block (106), the fastening bolt (107) squeezes and fixes the ends of the elastic scraper (108), an adjuster (109) is provided on the right side of the first mounting frame (9), and the adjuster (109) adjusts the middle part of the lower side of the elastic scraper (108).

5. The scraping device for ceramic production according to claim 4, characterized in that: The regulator (109) includes a vertical shaft (1091), the vertical shaft (1091) is provided at a groove position on the right side of the first mounting frame (9), an L-shaped plate (1092) is slidably provided on the vertical shaft (1091), an elastic member (1093) is sleeved on the vertical shaft (1091), one end of the elastic member (1093) is connected to the L-shaped plate (1092), and the other end of the elastic member (1093) is connected to the top of the groove position on the right side of the first mounting frame (9), an adjustment plate (1094) is provided on the L-shaped plate (1092), and the adjustment plate (1094) is in contact with the bottom of the elastic scraper (108).

6. A scraping device for ceramic production according to claim 5, characterized in that: The invention also includes a swing assembly (11), wherein the swing assembly (11) is provided at the bottom of the second guide frame (6), and the swing assembly (11) includes a second mounting frame (111), wherein the second mounting frame (111) is provided at the bottom of the second guide frame (6), and the second mounting frame (111) is provided with two swing rods (112) at the front and rear sides thereof, which are rotatably provided with the swing rods, and a second rotating shaft (113) is provided between the front and rear two swing rods (112) on the same side, and a rotating motor (114) is provided inside the second mounting frame (111), and the output shaft of the rotating motor (114) is connected to the rotating rod of one of the swing rods (112), and a U-shaped frame (115) is provided between the two second rotating shafts (113), and a scraping assembly (12) capable of cleaning residues on the elastic scraper (108) is provided on the U-shaped frame (115).

7. A scraping device for ceramic production according to claim 6, characterized in that: The scraping assembly (12) includes a collecting frame (121), the collecting frame (121) is provided on the right side of the U-shaped frame (115), a second screw rod (122) is rotatably provided in the middle of the U-shaped frame (115), a motor is provided on the U-shaped frame (115), and the motor is connected to the second screw rod (122), a moving frame (123) is slidably provided inside the U-shaped frame (115), a nut is embedded in the moving frame (123), and the nut is screwed with the second screw rod (122), a third rotating shaft (124) is rotatably provided on the right side of the moving frame (123), a scraping knife (125) is provided on the third rotating shaft (124), and a torsion spring (126) is provided at both ends of the third rotating shaft (124), one end of the torsion spring (126) is connected to the scraping knife (125), and the other end of the torsion spring (126) is connected to the moving frame (123).

8. The scraping device for ceramic production according to claim 7, characterized in that: The device further comprises a deviation correction and positioning assembly (13), wherein the deviation correction and positioning assembly (13) comprises a cross (131), wherein the upper portions of the four side walls of the placing platform (2) are each provided with a slotted hole, the cross (131) is located on the inner side of the placing platform (2), and the four brackets of the cross (131) are respectively slidably matched with the adjacent slotted holes, and the ends of the four brackets of the cross (131) are all slidably provided with guide rods (132), and the tops of the guide rods (132) are provided with rotating guide wheels (133), wherein one of the guide wheels (133) is an electric wheel, and a tray (134) is placed between the four guide wheels (133), and an air bag (135) is provided at the bottom of the tray (134), and the air bag (135) is connected to an air jet tube ( 136), a guide groove (137) is provided in the middle of the left and right side walls of the placing table (2), a guide groove (137) is provided in the lower part of the front and rear side walls of the placing table (2), an electric slide rail (138) is slidably provided between the two guide grooves (137) on the upper side, a slider (139) is provided on the electric slide rail (138), the top of the slider (139) is connected to the bottom of the cross (131), an electric slide rail (138) is slidably provided between the two guide grooves (137) on the lower side, a slider (139) is slidably provided on the electric slide rail (138) on the lower side, the two sliders (139) are connected, and a camera module (1310) is provided on the front right side of the base (1).

9. A scraping device for ceramic production according to claim 8, characterized in that: It also includes a buffer pad (14), and the buffer pad (14) is arranged on the top of the tray (134).

10. A scraping device for ceramic production according to claim 9, characterized in that: A control panel is externally provided on the base (1), and a controller in the control panel is connected to the power element and the camera module (1310) via a line.

Citation Information

Patent Citations

  • A scraping device for processing ceramic products

    CN119347936B