Plate feeding system based on double stock bins
The double silo structure and liner silo design solve the problem of traditional loading methods causing scratches on friction-resistant plates, and achieve universal loading of friction-resistant and scratch-prone plates, thereby improving production efficiency.
Patent Information
- Application Number
- CN202511276684.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-08
- Publication Date
- 2025-10-17
AI Technical Summary
The traditional stacking plate pushing and loading method easily leaves scratches on the surface of the friction-sensitive plate, affecting the appearance, and cannot meet the stacking and pushing requirements of the friction-resistant plate.
A double silo structure is adopted, which is used to place friction-resistant and non-friction-resistant plates respectively. The pushing module and the plate handling module are used to realize the stacking and pushing of friction-resistant plates and the loading of non-friction-resistant plates one by one. A liner silo is set on the loading base to realize the stacking and loading of liner plates.
It realizes universal loading of friction-resistant and scratch-prone plates, reduces friction between plates, avoids scratches, and improves production efficiency.
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Figure CN120793515A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of plate feeding, and in particular to a plate feeding system based on double hoppers. BACKGROUND
[0002] The line for producing and processing door leaves needs to feed the plates when grooving, and the common feeding mode is to push the plates in a stacked state from the feeding station to the plate feeding station, and then the plates are conveyed out through the feeding structure. This single hopper and plate feeding mode in a stacked state can only be used for plates that are resistant to friction. For plates that are not resistant to friction, this feeding mode in a stacked state will leave scratches between adjacent plates, affecting the appearance. Therefore, the plate feeding system with a single hopper needs to be improved to meet the requirements of feeding plates in a stacked state and feeding plates one by one. SUMMARY
[0003] The technical problem to be solved by the present application is to provide a plate feeding system based on double hoppers, which can solve the problem of scratches on the surface of plates that are not resistant to friction when feeding plates in a stacked state.
[0004] To solve the above technical problems, the technical solution of the present application is as follows: a plate feeding system based on double hoppers, which has the following features: it comprises a feeding base, a first hopper, a second hopper, a plate conveying module, a pushing module, and a feeding module. The upper surface of the feeding base is vertically provided with a feeding partition plate, which divides the feeding base into a plate feeding side and a plate feeding side. The feeding partition plate and the feeding base have a gap for accommodating the movement of plates from the plate feeding side to the plate feeding side. The first hopper and the second hopper are arranged on the plate feeding side of the feeding base, and the first hopper is parallel to the second hopper. The first hopper is used to stack plates that are prone to scratches, and the second hopper is used to stack plates that can be directly pushed or need to be pushed one by one. The plate conveying module is used to convey the plates in the first hopper to the second hopper. The pushing module is arranged on the outer side of the first hopper, and the output end of the pushing module extends through the first hopper to the second hopper to push the plates in the second hopper through the gap between the feeding partition plate and the feeding base to the plate feeding side. The feeding module is used to push the plates on the plate feeding side along the conveying direction.
[0005] Furthermore, a plurality of lifting seats are arranged at intervals at the bottom of the first silo of the loading base so that the bottom of the first silo is higher than the bottom of the second silo; a plurality of dividing strips are arranged between the first silo and the second silo; a plurality of external limiting plates are arranged on the outside of the first silo; and the pushing module is installed at the intervals between adjacent lifting seats on the first silo.
[0006] Furthermore, the pushing module includes a pushing cylinder and a pushing plate; the pushing cylinder is installed in the gap between adjacent lifting seats on the first hopper; the pushing plate is installed at the output end of the pushing cylinder, and the pushing plate is driven by the pushing cylinder to pass through the gap between adjacent lifting seats on the first hopper and extend to the upper surface of the second hopper, and is used to push the plate in the second hopper through the gap between the loading partition and the loading base and move to the plate feeding side.
[0007] Furthermore, the plate handling module includes a crossbeam, a translation cylinder and a lifting unit; fixed side plates are provided at both ends of the loading base, and the crossbeam is parallel to the top of the loading base and slides with the fixed side plates; the translation cylinder is installed on the fixed side plate, and the output end of the translation cylinder is connected to the crossbeam, and the mounting plate is driven by the translation cylinder to drive the crossbeam to move horizontally across the first material bin and the second material bin; the lifting unit includes a lifting cylinder and a suction cup beam; the lifting cylinder is fixedly installed on the side of the crossbeam in the vertical direction; the suction cup beam is parallel to the crossbeam, and a number of suction cups are provided on the lower surface of the suction cup beam along the extension direction, and the suction cup beam is installed at the output end of the lifting cylinder, and the suction cup beam is driven by the lifting cylinder to lift and lower in the vertical direction to adsorb the plates in the first material bin and place them in the second material bin; the suction cup beam and the crossbeam slide together.
[0008] Furthermore, the feeding module is installed on the plate feeding side of the loading base, and a plate feeding groove is provided on the plate feeding side of the loading base along the extension direction; the feeding module includes a feeding cylinder and a feeding push block; the feeding cylinder is installed below the plate feeding side of the loading base, and the feeding push block is installed at the output end of the feeding cylinder, and the feeding push block extends through the plate feeding groove on the plate feeding side of the loading base to the upper surface of the plate loading base, and the feeding cylinder drives the feeding push block to push the plate on the plate feeding side out of the loading base.
[0009] Further, the upper plate feeding side of the feeding base is provided with a lining plate bin on the side of the feeding partition; the lining plate bin comprises a supporting bottom plate, a lining plate side limiting baffle and a lining plate pressing block; the supporting bottom plate is horizontally installed on the side of the feeding partition, and the lower surface of the supporting bottom plate is flush with the bottom end of the feeding partition, so that the gap between the feeding partition and the feeding base can accommodate the passage of the plate; the lining plate feeding channel is arranged on the supporting bottom plate along the extension direction; the output end of the feeding module penetrates through the lining plate feeding channel, drives the lining plate to be output from the upper plate feeding side of the feeding base together with the plate, and the lining plates are stacked above the plate; the lining plate side limiting baffle is vertically arranged at the edge of the supporting bottom plate and is used for limiting the lining plate; the lining plate pressing block is arranged on a guide column, and the guide column is vertically arranged on the supporting bottom plate; the lining plate pressing block is provided with a guide hole matched with the guide column, and the lining plate pressing block is pressed on the lining plate by its own weight.
[0010] The present application has the advantages of: 1) In the present application, a double-bin structure is used to place the friction-resistant plate and the non-friction-resistant plate; when the plate is a friction-resistant material, the second bin is used for layering and placing, and the plate is directly pushed from the second bin to the plate feeding side of the feeding base by the pushing module; when the plate is a non-friction-resistant material, the first bin is used for layering and placing the plate, and then the plate is transported one by one from the first bin to the second bin by the plate transporting module, and the plate is loaded one by one in the second bin by the pushing device; this device can be used for both friction-resistant plates and easily scratched plates, and has better versatility; when used for easily scratched plates, the friction between the plates can be reduced, and scratches on the decorative surface of the plate can be avoided.
[0011] 2) In the present application, the lining plate bin is arranged on the plate feeding side of the feeding base, and the lining plate structure can be installed before the plate is output from the feeding base; under the driving of the feeding module, the plate and the lining plate are output in a stacked manner; this device can realize the stacking and loading of the lining plate while loading the plate, and improves the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0012] The present application will be further described in detail below in combination with the drawings and specific embodiments.
[0013] Figure 1 It is a perspective structural diagram of a plate feeding system based on a double-bin of the present application.
[0014] Figure 2 It is another perspective structural diagram of a plate feeding system based on a double-bin of the present application.
[0015] Figure 3 It is a partial enlarged view of a plate feeding system based on a double-bin of the present application.
[0016] Figure 4 A state diagram of the first hopper of a double-hopper-based plate feeding system of the present application with plates loaded therein.
[0017] Figure 5 A state diagram of the second hopper of a double-hopper-based plate feeding system of the present application with plates loaded therein.
[0018] Figure 6 A state diagram of the backing plate hopper of a double-hopper-based plate feeding system of the present application with backing plates loaded therein. DETAILED DESCRIPTION
[0019] In order to make the objects, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some but not all of the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative labor are within the scope of protection of the present application.
[0021] As Figures 1 to 6 shown in a double-hopper-based plate feeding system, which comprises a feeding base 1, a first hopper 2, a second hopper 3, a plate carrying module 4, a pushing module 5, and a feeding module 6.
[0022] The upper surface of the feeding base 1 is vertically provided with a feeding partition plate 11, which divides the feeding base 1 into a plate feeding side and a plate feeding side through the feeding partition plate 11. The feeding partition plate 11 and the feeding base 1 have a gap for accommodating the movement of plates from the plate feeding side to the plate feeding side.
[0023] The first hopper 2 and the second hopper 3 are arranged on the plate feeding side of the feeding base 1, and the first hopper 2 is parallel to the second hopper 3. The first hopper 2 is used to stack and place plates that are easily scratched, and the second hopper 3 is used to stack and place plates that can be directly pushed or need to be pushed one by one.
[0024] The plate carrying module 4 is used to carry the plates in the first hopper 2 to the second hopper 3.
[0025] The pushing module 5 is arranged on the outer side of the first hopper 2, and the output end of the pushing module 5 extends through the first hopper 2 to the second hopper 3 for pushing the plates in the second hopper to move through the gap between the feeding partition plate 11 and the feeding base 1 to the plate feeding side.
[0026] The feeding module 6 is used to push the boards on the board feeding side along the conveying direction into the feeding module.
[0027] The first hopper 2 of the feeding base 1 is provided with a plurality of raised seats 13 at the bottom, so that the bottom of the first hopper 2 is higher than the bottom of the second hopper 3; a plurality of partition strips 14 are arranged between the first hopper 2 and the second hopper 3; a plurality of outer limiting plates 15 are arranged on the outer side of the first hopper 2; and the pushing module 5 is installed at the interval between the adjacent raised seats 13 of the first hopper 2.
[0028] The pushing module 5 comprises a pushing cylinder 51 and a pushing plate 52; the pushing cylinder 51 is installed at the interval between the adjacent raised seats 13 of the first hopper 2; the pushing plate 52 is installed at the output end of the pushing cylinder 51, and the pushing plate 52 is driven by the pushing cylinder 51 to extend through the interval between the adjacent raised seats 13 of the first hopper 2 to the upper surface of the second hopper 3, so as to push the boards in the second hopper 3 to move through the interval between the feeding partition plate 11 and the feeding base 1 to the board feeding side.
[0029] The board conveying module 4 comprises a cross beam 41, a translation cylinder 42 and a lifting unit 43; the feeding base 1 is provided with fixed side plates 12 at both ends; the cross beam 41 is installed in parallel above the feeding base 1 and is in sliding fit with the fixed side plates 12; the translation cylinder 42 is installed on the fixed side plates 12, and the output end of the translation cylinder 42 is connected to the cross beam 41, so that the cross beam 41 is driven by the translation cylinder 42 to move horizontally across the first hopper 2 and the second hopper 3 in the horizontal direction; the lifting unit 43 comprises a lifting cylinder 431 and a suction bowl beam 432; the lifting cylinder 431 is fixedly installed on the side of the cross beam 41 along the vertical direction; the suction bowl beam 432 is parallel to the cross beam 41, and the lower surface of the suction bowl beam 432 is provided with a plurality of suction bowls along the extending direction; the suction bowl beam 432 is installed at the output end of the lifting cylinder 431, and the suction bowl beam 432 is driven by the lifting cylinder 431 to lift in the vertical direction for adsorbing and placing the boards in the first hopper 2 into the second hopper 3; the suction bowl beam 432 is in sliding fit with the cross beam 41.
[0030] The feeding module 6 is installed on the board feeding side of the feeding base 1, and the board feeding side of the feeding base 1 is provided with a board feeding through slot along the extending direction; the feeding module 6 comprises a feeding cylinder 61 and a feeding push block 62; the feeding cylinder 61 is installed below the board feeding side of the feeding base 1, and the feeding push block 62 is installed at the output end of the feeding cylinder 61; the feeding push block 62 extends through the board feeding through slot of the board feeding side of the feeding base 1 to the upper surface of the feeding base 1, so that the feeding push block 62 is driven by the feeding cylinder 61 to push the boards on the board feeding side out of the feeding base 1.
[0031] The plate feeding side of the upper plate feeding base 1 is provided with a lining plate bin 7 on the side of the upper feeding partition plate; the lining plate bin 7 comprises a supporting bottom plate 71, a lining plate side limiting baffle 72 and a lining plate pressing block 73; the supporting bottom plate 71 is horizontally installed on the side of the upper feeding partition plate 11, and the lower surface of the supporting bottom plate 71 is flush with the bottom end of the upper feeding partition plate 11, so as to ensure that the gap between the upper feeding partition plate 11 and the upper feeding base 1 can accommodate the plate to pass through; the supporting bottom plate 71 is provided with a lining plate feeding through slot 74 along the extension direction; the output end of the feeding module 6 passes through the lining plate feeding through slot 74, drives the lining plate to be output together with the plate from the plate feeding side of the upper feeding base 1, and the lining plates are stacked above the plate; the lining plate side limiting baffle 72 is vertically arranged at the edge of the supporting bottom plate 71 and is used for limiting the lining plate; the lining plate pressing block 73 is arranged on a guide column, and the guide column is vertically arranged on the supporting bottom plate 71; the lining plate pressing block 73 is provided with a guide hole matched with the guide column, and the lining plate pressing block 73 is pressed on the lining plate by its own weight.
[0032] The working principle of the present application is that: in the present application, a double-bin structure is adopted to place the wear-resistant plate and the non-wear-resistant plate; when the plate is a wear-resistant material, the second bin is used for layering and placing, and the plate is directly pushed from the second bin to the plate feeding side of the upper feeding base by the pushing module; when the plate is a non-wear-resistant material, the first bin is used for layering and placing the plate, and then the plate is transported one by one from the first bin to the second bin by the plate transporting module, and the plate is loaded one by one in the second bin by the pushing device; the device can be used for wear-resistant plates and easily scratched plates, has higher universality, and when used for easily scratched plates, can reduce the friction between the plates and avoid leaving scratches on the decorative surface of the plate. In the present application, the lining plate bin is arranged on the plate feeding side of the upper feeding base, the lining plate structure can be installed before the plate is output from the upper feeding base, under the driving of the feeding module, the plate and the lining plate are output in a stacked manner, the device can realize the stacking and feeding of the lining plate while completing the feeding of the plate, and the production efficiency is improved.
[0033] Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application.
Claims
1. A plate loading system based on a dual silo, characterized by: It includes a loading base, a first silo, a second silo, a plate handling module, a pushing module and a feeding module; A loading partition is vertically provided on the upper surface of the loading base, and the loading base is divided into a plate loading side and a plate feeding side by the loading partition; a gap is provided between the loading partition and the loading base to accommodate the plate from the plate loading side to the plate feeding side; The first and second silos are arranged on the plate loading side of the loading base, and the first silo is placed parallel to the second silo; the first silo is used for stacking plates that are easily scratched by friction, and the second silo is used for stacking plates that can be pushed directly or need to be pushed one by one; The plate handling module is used to transport the plates in the first silo to the second silo; The pushing module is arranged on the outer side of the first silo, and the output end of the pushing module extends through the first silo to the second silo for pushing the plates in the second silo through the gap between the loading partition and the loading base to the plate feeding side; The feeding module is used to push the plates on the plate feeding side along the conveying direction.
2. The plate loading system based on dual silos according to claim 1, characterized in that: The bottom of the first silo of the loading base is provided with several lifting seats at intervals, so that the bottom of the first silo is higher than the bottom of the second silo; several dividing strips are provided between the first silo and the second silo; several external limit plates are provided on the outside of the first silo; the pushing module is installed at the intervals between adjacent lifting seats on the first silo.
3. The plate loading system based on dual silos according to claim 2, characterized in that: The pushing module includes a pushing cylinder and a pushing plate; the pushing cylinder is installed in the gap between adjacent lifting seats on the first hopper; the pushing plate is installed at the output end of the pushing cylinder, and the pushing plate is driven by the pushing cylinder to pass through the gap between adjacent lifting seats on the first hopper and extend to the upper surface of the second hopper, and is used to push the plate in the second hopper through the gap between the loading partition and the loading base to move to the plate feeding side.
4. The plate loading system based on dual silos according to claim 1, characterized in that: The plate handling module includes a crossbeam, a translation cylinder and a lifting unit; fixed side plates are provided at both ends of the loading base, and the crossbeam is parallel to the top of the loading base and slides with the fixed side plates; the translation cylinder is installed on the fixed side plate, and the output end of the translation cylinder is connected to the crossbeam, and the mounting plate is driven by the translation cylinder to drive the crossbeam to move horizontally across the first material bin and the second material bin; the lifting unit includes a lifting cylinder and a suction cup beam; the lifting cylinder is fixedly installed on the side of the crossbeam in the vertical direction; the suction cup beam is parallel to the crossbeam, and a number of suction cups are provided on the lower surface of the suction cup beam along the extension direction, and the suction cup beam is installed at the output end of the lifting cylinder, and the suction cup beam is driven by the lifting cylinder to lift and lower in the vertical direction to adsorb the plates in the first material bin and place them in the second material bin; the suction cup beam and the crossbeam slide together.
5. The plate loading system based on dual silos according to claim 1, characterized in that: The feeding module is installed on the plate feeding side of the loading base, and a plate feeding groove is provided on the plate feeding side of the loading base along the extension direction; the feeding module includes a feeding cylinder and a feeding push block; the feeding cylinder is installed below the plate feeding side of the loading base, and the feeding push block is installed at the output end of the feeding cylinder, and the feeding push block extends through the plate feeding groove on the plate feeding side of the loading base to the upper surface of the plate loading base, and the feeding cylinder drives the feeding push block to push the plate on the plate feeding side out of the loading base.
6. The plate loading system based on dual silos according to claim 1, characterized in that: The loading platform is installed on the loading platform of the loading base, and the loading platform is installed on the loading platform of the loading base. The loading platform is installed on the loading platform of the loading base, and the loading platform is installed on the loading platform of the loading base.