Climbing type material distribution system and construction method thereof

Through the climbing concrete placing system, the coordination of climbing rails and climbing bases is used to realize the self-climbing of the concrete placing boom, solving the problems of low construction efficiency and high safety risks in the concrete pouring of the outer frame structure of super high-rise buildings, and improving construction efficiency and safety.

CN120797977AActive Publication Date: 2025-10-17SHANGHAI CONSTRUCTION FIRST CONSTRUCTION (GROUP) CO LTD
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Patent Information

Application Number
CN202511239841.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-02
Publication Date
2025-10-17
Estimated Expiration
2045-09-02

AI Technical Summary

Technical Problem

During the concrete pouring process of the outer frame structure of a super-high-rise building, the concrete placing boom was interfered with by the core tube construction and the cantilever setting was unstable, resulting in low construction efficiency and high safety risks.

Method used

A climbing-type concrete placing system is adopted, including a climbing rail column, a climbing rail column fixing structure, a concrete placing boom, a climbing base, a pump pipe and a temporary fixing bracket. The climbing base and the climbing rail column cooperate to realize the self-climbing of the concrete placing boom, and the temporary fixing bracket provides support to ensure the connectivity and stability of the pump pipe.

Benefits of technology

It improves the coverage and construction efficiency of the outer frame structure concrete pouring, reduces safety risks, ensures that workers are working under the protection of corrugated steel plates, and improves construction safety.

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Abstract

The invention discloses a climbing type material distribution system and a construction method thereof, and belongs to the field of building construction. The system comprises a rail climbing column, a rail climbing column fixing structure, a material distributing machine, a climbing base, a pump pipe and a temporary fixing support. The rail climbing column is fixed to a structural steel beam of the outer frame structure, the climbing base can move up and down along the rail climbing column, and the material distributing machine is fixedly connected with the climbing base. When the rail climbing column is fixed, the material distributing machine can climb upwards through the climbing base; when the rail climbing column needs to be lifted, the material distributing machine is fixed to the structural steel beam through the temporary fixing support, and the rail climbing column can be lifted upwards through the climbing base. The system is arranged on the outer frame structure, so that the coverage area of the material distributing machine can be increased, and the construction efficiency is improved through self-climbing; the rail climbing column serves as a communication channel between the material distributing machine and the pump pipe, so that the pump pipe is arranged below a construction layer, and the pump pipe is convenient to install; and concrete pouring construction can be carried out under the protection of the profiled steel sheet, so that the construction safety is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of building construction, in particular to a climbing type distribution system applied to the outer frame of super high-rise building and a construction method thereof. BACKGROUND

[0002] In the construction of super high-rise building, the core tube construction usually leads the outer frame structure by several layers, such as 7-10 layers. In the construction of outer frame structure, the distribution machine is usually set on the outer wall of the core tube, and the arm section of the distribution machine is unfolded to cover the outer frame structure. However, the construction of the distribution machine will be disturbed by the construction of the upper core tube, and when the outer edge of the outer frame structure is far away from the core tube, the arm section set on the cantilever will be too long, which is not conducive to the stability of the structure.

[0003] Therefore, it is necessary to design a climbing type distribution system applied to the outer frame of super high-rise building and a construction method thereof, which can efficiently and safely conduct the concrete construction of the outer frame structure. SUMMARY

[0004] In view of the problems existing in the concrete pouring of the outer frame structure in the prior art, the present application provides a climbing type distribution system and a construction method thereof, which can improve the coverage range of the concrete pouring of the outer frame structure and improve the construction efficiency and safety.

[0005] To solve the above technical problems, the present application includes the following technical solutions: A climbing type distribution system, comprising a climbing rail column, a climbing rail column fixing structure, a distribution machine, a climbing base, a pump pipe and a temporary fixing support; The climbing rail column is hollow and vertically arranged, and is connected with the structural steel beam through the arranged multiple climbing rail column fixing structures; The climbing base is arranged on the climbing rail column and can move up and down along the climbing rail column; The distribution machine comprises a rotating base and a plurality of arm sections; the rotating base is fixedly connected with the climbing base, the arm sections of the distribution machine are connected in sequence, the first arm section is hingedly connected with the rotating base, and the rotating base can rotate the first arm section to adjust the position between the horizontal state and the vertical state; The top of the pump pipe is communicated with the distribution machine through the hollow part of the climbing rail column, a bottom sealing plate is arranged below the pump pipe connection in the climbing rail column, and a top sealing plate is arranged above the pump pipe connection of the distribution machine; The temporary fixing support is arranged on the structural steel beam and is used for supporting the distribution machine when the climbing rail column is lifted; When the climbing rail column is fixed, the distribution machine can be lifted upward through the climbing base; when the climbing rail column needs to be lifted, the distribution machine is first fixed on the structural steel beam through the temporary fixing support, and the climbing rail column can be lifted upward through the climbing base.

[0006] Further, the climbing rail column fixing structure comprises two temporary constraint steel beams and four beam supporting brackets, the two temporary constraint steel beams are arranged side by side and spaced apart, and the two ends of the two temporary constraint steel beams are respectively placed on the structural steel beams and are bolted to the beam supporting brackets, and the beam supporting brackets are fixed on the structural steel beams; the climbing rail column is located between the two temporary constraint steel beams, and the two temporary constraint steel beams are connected through the bending moment resisting screw rods penetrating through the climbing rail column.

[0007] Further, the climbing rail column is provided with external threads, the climbing base is provided with an active sleeve with internal threads, the active sleeve is threadedly connected with the climbing rail column, when the climbing rail column is fixed, the active sleeve can be driven to move upward or downward along the climbing rail column by the driving motor, and when the active sleeve is fixed, the climbing rail column can be driven to rotate and move upward or downward by the driving motor.

[0008] Further, the climbing rail column comprises an upper column section, a lower column section and a rotating section located in the middle, and the rotating section is rotatably connected with the upper column section and the lower column section. The connecting hole in the rotating section is fixed with one end of the distribution pipe of the distribution machine through the telescopic plug-in pump pipe.

[0009] Further, T-shaped sliding rails are arranged at the upper and lower end faces of the rotating section, T-shaped notches are arranged on the connecting end faces of the upper column section and the lower column section, the T-shaped sliding rails are buckled in the T-shaped notches, and the rotating section is rotatably connected with the upper column section and the lower column section.

[0010] Further, the telescopic plug-in pump pipe comprises a first pump pipe section, a second pump pipe section, a first joint and a second joint, one end of the first pump pipe section is telescopically connected with one end of the second pump pipe section and can slide in the radial direction, and is sealed by a rubber sealing ring, the other end of the first pump pipe section is provided with the first joint, the other end of the second pump pipe section is provided with the second joint, the first joint is used to be inserted into the connecting hole, the second joint is used to be connected with the pump pipe of the distribution machine, and the first joint is detachably connected with the connecting hole.

[0011] Further, a lock hole is arranged on the side wall of the connecting hole, a cavity is arranged on the side wall of the first joint, a lock tongue and a spring are arranged in the cavity, the protruding end of the lock tongue is wedge-shaped, when the first joint is inserted into the connecting hole, the side wall of the connecting hole is opposite to the slope surface of the wedge-shaped lock tongue, under the action of the pressure force, the lock tongue extrudes the spring and retracts into the cavity, and under the action of the spring force, the lock tongue pops out and is inserted into the lock hole when the lock tongue moves to the position of the lock hole. A fixed pulley is arranged in the cavity, a rotating handle is arranged on the first pump pipe, and the lock tongue is connected with the fixed pulley through a pull rope, when it is needed to pull out the first joint, the rotating handle is controlled to make the pull rope pull the lock tongue to retract into the cavity, and the telescopic plug-in pump pipe is pulled out from the connecting hole.

[0012] Further, the climbing rail column is provided with a top sealing plate and a bottom sealing plate, so that the concrete in the horizontal pump pipe is conveyed to the connecting hole through the climbing rail column.

[0013] Correspondingly, the application further provides a construction method of the climbing distribution system, comprising the following steps. Step one, the climbing rail column is fixedly connected with the structural steel beam of the outer frame structure through the climbing rail column fixing structure, the distribution machine and the pump pipe are installed, and the pump pipe, the climbing rail column and the distribution machine are communicated to form a concrete conveying channel; Step two, the concrete of the nth layer is constructed through the distribution machine, the nth layer is the current layer of the distribution machine, and the concrete of the n-1 layer is supplemented; Step three, the distribution machine is cleaned, the arm section is folded, the arm section is rotated to the vertical state through the rotation base, the connection between the climbing rail column and the distribution machine and the pump pipe is removed, the distribution machine is upwardly climbed to the n+1 layer through the relative movement of the climbing base and the climbing rail column; Step four, the arm section is rotated to the horizontal state through the rotation base, and the temporary fixing support is installed to support the distribution machine; Step five, the connection between the climbing rail column and the climbing rail column fixing structure is removed, the climbing rail column is upwardly lifted by one layer through the climbing base, then the climbing rail column is fixedly connected with the climbing rail column fixing structure, and the connection between the temporary fixing support and the distribution machine is released; Step six, the pump pipe is installed, and the pump pipe, the climbing rail column and the distribution machine are communicated to form a concrete conveying channel; Step seven, the steps two to six are repeated until the concrete pouring of the top layer is completed, and then the climbing distribution system is removed.

[0014] Further, the construction method of the climbing distribution system further comprises: In steps one and six, when the pump pipe, the climbing rail column and the distribution machine are communicated to form the concrete conveying channel, the first connector of the telescopic plug-in pump pipe is plug-in fixed with the connecting hole; In step five, the connection between the climbing rail column and the climbing rail column fixing structure is removed, the first connector of the telescopic plug-in pump pipe is separated from the connecting hole, and the first pump pipe section is inserted into the second pump pipe section.

[0015] Compared with the prior art, the climbing distribution system has the following advantages and positive effects: the climbing distribution system provided by the application can realize self-climbing and improve construction efficiency by setting the distribution machine on the climbing rail column, climbing along the climbing rail column through the climbing base, and lifting the climbing rail column through the climbing base when the distribution machine is supported by the temporary fixing support; moreover, the climbing rail column serves as a communication passage between the distribution machine and the pump pipe, the pump pipe is arranged below the construction layer, and the pump pipe is convenient to install; the distribution machine mainly pours the concrete of the layer and a small amount of concrete for filling the hole of the next layer, so that the workers can always work under the protection of the profiled steel plate, and the construction safety is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a schematic view of the climbing distribution system in an embodiment of the application. Figure 2 is a schematic view of the climbing distribution system in an embodiment of the application. Figure 3 is a plan view of the climbing rail column fixing structure and the climbing rail column in an embodiment of the application. Figure 4 is a structural schematic view of the climbing rail column and the climbing base in an embodiment of the application. Figure 5 is a structural schematic view of the telescopic plug-in pump pipe in an embodiment of the application. Figure 6 is a structural schematic view of the telescopic plug-in pump pipe in an embodiment of the application. Figure 5 is an enlarged view of the A area in FIG. 6. Figure 7 is a schematic view of the installation of the climbing distribution system in an embodiment of the application. Figure 8 is a schematic view of the pouring of the nth layer of concrete and the filling of the lower layer of concrete by using the climbing distribution system in an embodiment of the application. Figure 9 is a schematic view of the climbing state of the distribution machine in an embodiment of the application. Figure 10 is a schematic view of the climbing of the distribution machine to the nth+1 layer and the fixing by the temporary fixing support in an embodiment of the application. Figure 11 is a schematic view of the lifting of the climbing rail column and the re-fixing by the climbing rail column fixing structure in an embodiment of the application. Figure 12 is a schematic view of the installation of the pump pipe in an embodiment of the application.

[0017] Reference signs in the drawings are as follows: 1 - core tube; 2 - outer frame structure; 3 - giant column; 4 - structural steel beam; 5 - floor slab. 10-climbing column; 11-upper column section; 12-lower column section; 13-rotating section; 14-T-type slide rail; 15-T-type notch; 16-connecting hole; 17-locking hole; 20-climbing rail column fixing structure; 21-temporary restraining steel beam; 22-supporting beam corbel; 23-bending moment resistance screw; 30-fabricating machine; 40-climbing base; 50- pump tube; 60-temporary fixing bracket; 70-Mobile pump pipe mounting frame; 80 - telescopic plug-in pump tube; 81 - first pump tube section; 82 - second pump tube section; 83 - first connector; 84 - second connector; 831 - cavity; 832 - locking tongue; 833 - spring; 834 - fixed pulley; 85 - rubber sealing ring; 86 - rotating handle; 87 - pull rope. DETAILED DESCRIPTION

[0018] The following is a detailed description of the climbing material distribution system and its construction method provided by the present invention, with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the drawings are highly simplified and not to exact scale, and are intended solely to facilitate and clarify the purpose of illustrating the embodiments of the present invention.

[0019] Example 1 like Figure 1 As shown, during the construction of a certain super-high-rise building, the construction of the core tube 1 preceded the construction of the outer frame structure 2 by 10 floors. The outer frame structure includes giant columns 3, structural steel beams 4, and floor slabs. The construction of the structural steel beams 4 precedes the concrete pouring of the floor slabs. For construction safety, the installation of the structural steel beams and the laying of the corrugated steel sheets are usually completed on the floor above the floor where the concrete is to be poured. If a concrete placing boom were installed on the outer wall of the core tube 1, the support and climbing issues of the concrete placing boom would be resolved. However, the concrete placing boom can only spread concrete to the outside with its own position as the center, resulting in a limited coverage range. The boom section of the concrete placing boom is located above the corrugated steel sheets and needs to be bent from above to extend under the corrugated steel sheets before pouring the concrete for the floor slabs. This creates many obstacles, resulting in low construction efficiency, slow construction speed, and high costs.

[0020] The climbing material distribution system provided in this embodiment mainly considers moving the material distribution machine from the outer wall of the core tube to the outer frame structure, and solves the problems arising therefrom, such as the track setting of the material distribution machine, the structure setting and climbing of the material distribution machine, the setting of the pump pipe, and the filling of the floor plate.

[0021] Combine Figure 1 and Figure 2As shown, the climbing distribution system provided by the embodiment includes a climbing column 10, a climbing column fixing structure 20, a distribution machine 30, a climbing base 40, a pump pipe 50 and a temporary fixing support 60.

[0022] The climbing column 10 is a steel column, which provides support for the distribution machine, and is hollow, serving as a concrete transportation passage between the pump pipe and the distribution machine. The outer frame structure includes a mega column and a horizontally arranged structural steel beam, and the climbing column is connected to the structural steel beam through a plurality of climbing column fixing structures. As an example, in combination with Figures 1 to 3 As shown, the climbing column fixing structure 20 includes two temporary constraint steel beams 21 and four beam support brackets 22. The two temporary constraint steel beams are arranged side by side and spaced apart, with both ends resting on the structural steel beam and both ends bolted to the beam support bracket. The beam support bracket is fixed to the structural steel beam at the bottom. The climbing column is located between the two temporary constraint steel beams, and the two temporary constraint steel beams are connected by a set of bending moment resisting screws 23 that pass through the climbing column, completing the transfer of bending moment. Of course, the function of the climbing column fixing structure is to fixedly connect the climbing column and the structural steel beam, and other structural forms can of course be used.

[0023] The pump pipe 50 includes a vertical pump pipe for vertical transportation and a horizontal pump pipe located below the structural steel beam, with one end of the horizontal pump pipe communicating with the top of the vertical pump pipe. The pump pipe is fixed to the outer frame structure by a fixing device, such as a clamp, a bolt or a connecting rod. The vertical pump pipe pumps concrete from the ground to the target construction floor, and then transports it to the climbing column through the horizontal pump pipe. The climbing column is provided with a pump pipe fixing interface at the corresponding height, which is used to connect with the end of the horizontal pump pipe. The pump pipe fixing structure can be arranged below or above the construction floor, that is, the horizontal pump pipe can be suspended above the construction floor, or fixed to the structural steel beam of the floor above the construction floor.

[0024] As Figure 4As shown, the climbing rail column includes an upper column section 11, a lower column section 12, and a rotating section 13 located in the middle, which is rotatably connected with the upper column section and the lower column section. The rotating connection can be achieved by pump pipe rotating connection. As an example, a T-shaped slide rail 14 is arranged at the upper and lower end faces of the rotating section, and a T-shaped notch 15 is arranged on the connecting end face of the upper column section and the lower column section. The T-shaped slide rail is buckled in the T-shaped notch to achieve the rotating connection between the rotating section and the upper column section and the lower column section. Lubricating material can also be arranged in the T-shaped notch for sealing. Further, in order to improve the shear resistance and bending resistance of the climbing rail at the rotating section, the outer side wall of the upper column section and the lower column section can be thickened, and a sleeve can also be arranged. One end of the sleeve is fixedly connected with the upper column section and the lower column section, and the other end is sleeved with the end of the rotating section and rotatably buckled with the rotating section. Of course, sleeves can also be arranged at both ends of the rotating section. One end of the sleeve is fixed with the rotating section, and the other end is sleeved with the end of the upper column section and the lower column section.

[0025] In combination Figures 4 to 6 As shown, the rotating section is provided with a connecting hole 16, and one end of the distributing pipe of the distributing machine is fixed with the connecting hole 16 of the rotating section through the telescopic plug-in pump pipe 80. The telescopic plug-in pump pipe 80 includes a first pump pipe section 81, a second pump pipe section 82, a first joint 83, and a second joint 84. One end of the first pump pipe section is sleeved with one end of the second pump pipe section and can slide radially, and is sealed by a rubber sealing ring 85. The other end of the first pump pipe section is provided with the first joint, and the other end of the second pump pipe section is provided with the second joint. The first joint is used to be inserted into the connecting hole, and the second joint is used to be connected with the pump pipe of the distributing machine. The first joint 83 is detachably connected with the connecting hole 16, which can be achieved by the prior art.

[0026] In one specific embodiment, a lock hole 17 is arranged on the side wall of the connecting hole 16, and a lock tongue matched with the lock hole is arranged on the first joint. When the lock tongue is inserted into the lock hole, the first joint is locked with the rotating section. When the lock tongue is pulled out of the lock hole, the first joint is separated from the rotating section. Specifically, a cavity 831 is arranged on the side wall of the first joint 83, and a lock tongue 832 and a spring 833 are arranged in the cavity 831. The protruding end of the lock tongue is wedge-shaped. When the first joint is inserted into the connecting hole, the side wall edge of the connecting hole is opposite to the slope surface of the wedge-shaped lock tongue. Under the action of pressure, the lock tongue extrudes the spring and retracts into the cavity. When the lock tongue moves to the lock hole position, the lock tongue pops out and is inserted into the lock hole under the action of the spring force. Further, a fixed pulley 834 is arranged in the cavity, a rotating handle 86 is arranged on the first pump pipe, and the lock tongue 832 is connected with the rotating handle through a pull rope 87 passing through the fixed pulley 834. When it is needed to pull out the first joint, the rotating handle is controlled to make the pull rope pull the lock tongue to retract into the cavity, and the telescopic plug-in pump pipe is pulled out of the connecting hole.

[0027] It should be noted that the top sealing plate and the bottom sealing plate are arranged in the climbing column, so that the concrete in the horizontal pump pipe is conveyed to the connecting hole through the climbing column, and then conveyed to the placing boom pump pipe through the telescopic plug-in pump pipe to realize the concrete pouring.

[0028] The climbing base 40 is arranged on the climbing column 10 and can move up and down along the climbing column. As an example, an outer thread is arranged on the climbing column, and the climbing base is an activity sleeve provided with an inner thread. The activity sleeve is threadedly connected with the climbing column. When the climbing column is fixed, the activity sleeve can be spirally moved upward or downward along the climbing column by driving the motor. When the activity sleeve is fixed, the climbing column can be rotated and spirally moved upward or downward by driving the motor. Of course, a gear slot can be arranged on the outer wall of the climbing column to form a climbing track, and the relative movement between the climbing base and the climbing column can be realized by driving the climbing gear to rotate by the driving motor. Further, a limit stopper is arranged at the top of the climbing column. The limit stopper can place the maximum climbing position of the climbing base, so as to prevent the climbing base from falling due to climbing to the top of the climbing column.

[0029] The placing boom 30 includes a rotating base and a plurality of arm sections. The rotating base is fixedly connected with the climbing base, and the arm sections of the placing boom are connected in sequence. The first arm section is hingedly connected with the rotating base. The rotating base can rotate the first arm section, so that the first arm section can be rotated from a horizontal state to a vertical state. The first arm section can be limited by a limiting structure after being limited, so that the first arm section is limited to rotate. The rotation of the first arm section can be driven by a hydraulic cylinder or an electric motor. Of course, the arm sections of the placing boom can adopt the prior art. For example, the adjacent arm sections can be relatively rotated. The pump pipe is arranged on the arm section, and the end of the pump pipe of the tail arm section is provided with a discharge port.

[0030] The climbing placing system provided in the embodiment sets the climbing column on the structural steel beam of the outer frame structure, sets the placing boom on the climbing column, and can climb along the climbing column through the climbing base. When the placing boom is supported by the temporary fixing support, the climbing column can be lifted through the climbing base, so that the placing boom can climb by itself, and the construction efficiency is improved. Moreover, the climbing column serves as a communication channel between the placing boom and the pump pipe, so that the pump pipe is arranged below or above the construction layer, and the pump pipe is convenient to install. The placing boom mainly pours the concrete of the layer and a small amount of concrete for filling the hole of the next floor, so that the workers can always work under the protection of the profiled steel plate, and the safety risk of the structural steel beam hoisting of the profiled steel plate on the upper layer to the concrete pouring is avoided, and the construction safety is improved.

[0031] Embodiment two The embodiment provides a construction method of the climbing placing boom in the embodiment one, and the construction method comprises the following steps. Step one, as Figure 7As shown, the climbing rails are fixed to the structural steel beams of the outer frame structure through the climbing rail fixing structure. A concrete placing boom and pump pipes are installed, connecting the pump pipes, climbing rails, and placing boom to form a concrete transportation channel. The nth floor is currently under construction. The n-1th floor is in the curing stage after the concrete pouring, but there are holes on this floor that need to be filled. The structural steel beams of the n+1th floor have been hoisted and the corrugated steel sheeting has been laid.

[0032] Step 2: Figure 8 As shown, a concrete placing boom is used to lay concrete for the nth floor slab and fill in the gaps in concrete for the n-1th floor. The boom can be rotated to change the position of the discharging port. The boom can be rotated around the climbing rails by rotating the climbing base, or vice versa, by rotating the rotating base around the climbing base, thereby increasing the concrete placing boom's coverage area. Simultaneously, the structural steel beams and corrugated steel sheets for the n+2th floor can be constructed.

[0033] Step 3: Figure 9 As shown, clean the concrete placing boom, fold the boom section, and rotate the base to a vertical position. Remove the connections between the climbing rail, concrete placing boom, and pump pipe. By moving the climbing base relative to the climbing rail, the concrete placing boom ascends to the n+1 floor. The climbing base is equipped with a drive motor. When the climbing rail is fixed, the drive motor rotates forward, causing the climbing base to climb up along the climbing rail, thereby raising the concrete placing boom one floor.

[0034] Step 4: Figure 10 As shown, the base is rotated to make the boom section rotate to a horizontal state, and a temporary fixed bracket is installed to support the concrete placing boom.

[0035] Step 5: Figure 11 As shown, the connection between the climbing rail and the mounting structure is removed. The concrete placing boom is now secured by a temporary mounting bracket. Reversing the drive motor allows the climbing rail to be raised one level. The climbing rail is then fixed to the mounting structure, and the temporary mounting bracket is disconnected from the concrete placing boom. Because the climbing rail can rise upward, the connection hole on the swivel joint can accommodate the telescopic plug-in pump pipe. This eliminates the need for top extension or bottom removal of the climbing rail. Simply provide a single connection hole on the climbing rail to accommodate the telescopic plug-in pump pipe.

[0036] Step 6: Figure 12 As shown, a pump pipe is installed to connect the pump pipe, the climbing rail column and the concrete placing boom to form a concrete transportation channel.

[0037] Step 7: Repeat steps 2 to 6 until the concrete pouring of the top layer is completed, and then remove the climbing distribution system.

[0038] In one specific embodiment, the climbing column comprises a rotating joint, a connecting hole is arranged on the rotating joint, and one end of the distributing pipe of the distributing machine is fixed with the connecting hole 16 of the rotating joint through the telescopic plug-in pump pipe 80. The telescopic plug-in pump pipe 80 comprises a first pump pipe joint 81, a second pump pipe joint 82, a first joint 83 and a second joint 84, and the first joint is detachably connected with the connecting hole. Before the distributing machine distributes, the first joint needs to be plugged and fixed with the connecting hole, before the distributing machine climbs upward with the climbing base, the first joint needs to be separated from the connecting hole, and the first pump pipe joint is inserted into the second pump pipe joint, and the telescopic plug-in pump pipe 80 is in a contracted state.

[0039] The technical features of the above-described embodiments can be combined in any manner. To make the description concise, all possible combinations of the technical features in the above-described embodiments are not described, but as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present disclosure.

[0040] The above-described embodiments only express several implementation manners of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the present application. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. A climbing material distribution system, characterized in that: It includes climbing rail posts, climbing rail post fixing structure, concrete placing machine, climbing base, pump pipe and temporary fixing bracket; The climbing rail column is hollow and vertically arranged, and is connected to the structural steel beam through multiple climbing rail column fixing structures; The climbing base is arranged on the climbing rail column and can move up and down along the climbing rail column; The concrete placing boom includes a rotating base and several boom sections. The rotating base is fixedly connected to the climbing base. The boom sections of the concrete placing boom are connected in sequence. The first boom section is hinged to the rotating base. The rotating base can rotate the first boom section and adjust its position between horizontal and vertical states. The top of the pump pipe is connected to the concrete placing machine through the hollow part of the climbing rail column. A bottom sealing plate is provided below the pump pipe connection in the climbing rail column, and a top sealing plate is provided above the pump pipe connection of the concrete placing machine. Temporary fixed brackets are set on the structural steel beams to provide support for the concrete placing boom when the climbing rail column is lifted; When the climbing rail column is fixed, the concrete placing boom can be moved upwards through the climbing base; when the climbing rail column needs to be lifted, the concrete placing boom is first fixed to the structural steel beam through a temporary fixing bracket, and the climbing rail column can be lifted upwards through the climbing base.

2. The climbing material distribution system according to claim 1, characterized in that: The climbing rail column fixing structure includes two temporary restraint steel beams and four supporting beam brackets. The two temporary restraint steel beams are arranged side by side at intervals, with both ends placed on the structural steel beam and bolted to the supporting beam brackets. The bottom of the supporting beam brackets is fixed on the structural steel beam; the climbing rail column is located between the two temporary restraint steel beams, and the two temporary restraint steel beams are connected by a bending moment resisting screw that passes through the climbing rail column.

3. The climbing material distribution system according to claim 1, characterized in that: The climbing rail column is provided with an external thread, and the climbing base adopts a movable sleeve with an internal thread. The movable sleeve is threadedly connected to the climbing rail column. When the climbing rail column is fixed, the movable sleeve can be driven by a motor to move the movable sleeve upward or downward in a spiral along the climbing rail column. When the movable sleeve is fixed, the climbing rail column can be rotated and moved upward or downward in a spiral by a motor.

4. The climbing material distribution system according to claim 1, characterized in that: The climbing rail column includes an upper column section, a lower column section and a rotating section located in the middle, and the rotating section is rotatably connected to the upper column section and the lower column section; A connecting hole is provided on the rotary joint, and one end of the material placing pipe of the material placing machine is fixed to the connecting hole on the rotary joint through a telescopic plug-in pump pipe.

5. The climbing material distribution system according to claim 4, characterized in that: T-shaped slide rails are provided at the upper and lower end surfaces of the rotating joint, and T-shaped slots are provided on the connecting end surfaces of the upper column section and the lower column section. The T-shaped slide rails are buckled in the T-shaped slots to realize the rotating connection between the rotating joint and the upper column section and the lower column section.

6. The climbing material distribution system according to claim 4, characterized in that: The telescopic plug-in pump pipe includes a first pump pipe section, a second pump pipe section, a first joint and a second joint. One end of the first pump pipe section is sleeved with one end of the second pump pipe section and can slide radially and is sealed by a rubber sealing ring. The other end of the first pump pipe section is provided with a first joint, and the other end of the second pump pipe section is provided with a second joint. The first joint is used to be inserted into the connecting hole, and the second joint is used to be connected to the pump pipe of the concrete placing machine. The first joint is detachably connected to the connecting hole.

7. The climbing material distribution system according to claim 6, characterized in that: A lock hole is provided on the side wall of the connecting hole, a cavity is provided on the side wall of the first joint, a lock tongue and a spring are provided in the cavity, the protruding end of the lock tongue is wedge-shaped, when the first joint is inserted into the connecting hole, the edge of the side wall of the connecting hole faces the slope of the wedge-shaped lock tongue, and the lock tongue squeezes the spring and retracts into the cavity under the action of pressure. When the lock tongue moves to the lock hole position, under the action of the spring elastic force, the lock tongue pops out and is inserted into the lock hole; A fixed pulley is provided in the cavity, and a rotating handle is provided on the first pump tube, which is connected to the locking tongue by a pull rope passing around the fixed pulley. When the first connector needs to be unplugged, the pull rope can be operated to pull the locking tongue back into the cavity by rotating the handle, and the telescopic plug-in pump tube can be pulled out from the connecting hole.

8. The climbing material distribution system according to claim 4, characterized in that: A top sealing plate and a bottom sealing plate are provided in the climbing rail column, so that the concrete in the horizontal pump pipe is transported to the connecting hole through the climbing rail column.

9. A construction method of a climbing material distribution system according to any one of claims 1 to 8, characterized in that: The steps include: Step 1: Connect the climbing rail column to the structural steel beam of the outer frame structure through the climbing rail column fixing structure, install the concrete placing boom and pump pipe, and connect the pump pipe, climbing rail column and concrete placing boom to form a concrete transportation channel; Step 2: Use the concrete placing boom to construct the nth floor of concrete, where the nth floor is the floor the concrete placing boom is currently on, and fill in the gaps in the n-1th floor of concrete. Step 3: Clean the concrete placing boom, fold the boom section, rotate the boom section to a vertical position by rotating the base, remove the connection between the climbing rail column, the concrete placing boom, and the pump pipe, and move the climbing base and the climbing rail column relative to each other to make the concrete placing boom climb up to the n+1 floor; Step 4: Rotate the base to make the boom section horizontal, and install a temporary fixed bracket to support the concrete placing boom; Step 5: Remove the connection between the climbing rail column and the climbing rail column fixing structure, lift the climbing rail column up one level by using the climbing base, then fix the climbing rail column to the climbing rail column fixing structure, and release the connection between the temporary fixing bracket and the placing crane; Step 6: Install the pump pipe to connect the pump pipe, climbing rail column and concrete placing boom to form a concrete transportation channel; Step 7: Repeat steps 2 to 6 until the concrete pouring of the top layer is completed, and then remove the climbing distribution system.

10. A construction method of a climbing material distribution system according to claim 9, characterized in that: When claim 9 refers to claim 6, it also includes: In steps 1 and 6, when the pump pipe, the climbing rail column and the concrete placing boom are connected to form a concrete transport channel, the first joint of the telescopic plug-in pump pipe is plugged and fixed into the connecting hole; In step five, the connection between the climbing rail column and the climbing rail column fixing structure is removed, the first joint of the telescopic plug-in pump pipe is separated from the connection hole, and the first pump pipe section is inserted into the second pump pipe section.

Citation Information

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