Carbon fiber cloth building reinforcing device and construction method

Abstract

The invention relates to a carbon fiber cloth building reinforcing device which comprises a feeding assembly, a traction rolling assembly, an overturning side pressing assembly and a butt joint assembly, and the feeding assembly is arranged on the left side of the traction rolling assembly and used for sending out carbon fiber cloth and cutting the carbon fiber cloth; the traction rolling assembly is used for actively clamping or releasing the carbon fiber cloth, and the carbon fiber cloth can be tightly pressed and covered on the bottom surface of the cross beam after the carbon fiber cloth is released; a turnover rail of the turnover side pressing assembly can be in butt joint with the transverse moving guide rail to form a transverse conveying rail and is in butt joint with the upper end of the vertical moving guide rail to form a vertical side pressing rail after being turned over, and the butt joint clamping assembly is arranged at the right end of the right turnover guide rail and used for receiving and clamping or releasing the carbon fiber cloth pulled out of the moving base. The device is an automatic device integrating feeding, traction and overturning compaction functions, traditional manual paving is replaced, the construction efficiency is greatly improved, the labor intensity is reduced, the compaction quality is stable and reliable, and the device is suitable for rapid reinforcement of a large-span building structure.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of building reinforcement, in particular to a carbon fiber cloth building reinforcement device and construction method. BACKGROUND

[0002] In the field of building construction, there are various mature technical methods for the reinforcement of key structural components such as beams, slabs, columns, etc. The selection of these methods also needs to consider factors such as the specific condition of the structure, the extent of damage, and the reinforcement target. Traditional reinforcement methods include the addition of a steel reinforcement support system and the use of external steel plate reinforcement, etc. With the development of material technology, the use of carbon fiber cloth reinforcement, represented by the application of carbon fiber cloth, has been widely used due to its high efficiency and convenience. The carbon fiber cloth reinforcement method is to paste high-strength, lightweight carbon fiber cloth or glass fiber cloth and other composite fiber materials on the stress surface of the beam structure through high-performance structural adhesive. This process can effectively improve the carrying capacity of the structure and significantly enhance its seismic performance, making it an effective solution to address structural aging, insufficient carrying capacity, and other issues.

[0003] However, in the specific implementation of beam carbon fiber cloth reinforcement, the existing technical solutions have obvious limitations. For example, the reinforcement devices disclosed in patent documents "CN211473490U" and "CN118327342A" mainly focus on the pasting and laying of fiber cloth on the bottom surface of the beam. When reinforcement of the side wall of the beam is required, these devices cannot effectively cover the side wall, and manual operation by construction personnel is still required. This not only significantly increases the complexity and labor cost of construction, but also leads to a prolonged construction period and low efficiency. In addition, manual operation cannot guarantee the completeness and tightness of the side wall fiber cloth paste, and problems such as loose fitting or local hollowing may occur, which directly affects the reliability and durability of the final reinforcement effect.

[0004] Therefore, it is necessary to research a carbon fiber cloth building reinforcement device and construction method. SUMMARY

[0005] In view of the above, the purpose of the present application is to provide a carbon fiber cloth building reinforcement device and construction method, which effectively solves the problems of existing construction complexity, time-consuming, and low construction efficiency.

[0006] In order to achieve the above object, the technical scheme adopted by the present application is: a carbon fiber cloth building reinforcement device, comprising a feeding assembly, a traction rolling assembly, a turnover side pressing assembly and a butt joint assembly, the feeding assembly is arranged on the left side of the traction rolling assembly, and is used for sending out and cutting the carbon fiber cloth wound on the roller shaft; the traction rolling assembly comprises a transverse guide rail, a clamping assembly and a moving seat, two groups of transverse guide rails are fixed on the base in front and back intervals, the moving seat is reciprocally installed on the two transverse guide rails, the clamping assembly is arranged on the moving seat and is used for actively clamping or releasing the carbon fiber cloth, and after being released, the carbon fiber cloth can be tightly pressed and covered on the bottom surface of the cross beam; the turnover side pressing assembly is symmetrically arranged on the left and right sides of the transverse guide rail, and the turnover side pressing assembly comprises a vertical guide rail, a turnover guide rail, a lifting seat and a side pressing roller, the left side of the turnover guide rail is hinged to the base and is turned over through a turnover motor, and the left end of the turnover guide rail is butt jointed with the transverse guide rail to form a horizontal transportation track; the vertical guide rail is arranged on the base in the vertical direction, after the turnover rail is turned over by 90 degrees upward, an avoiding channel is formed between the hinge point of the turnover rail and the right end of the transverse guide rail, and meanwhile, the left end of the turnover rail is butt jointed with the upper end of the vertical guide rail to form a vertical side pressing track; the butt joint clamping assembly is arranged on the right end of the right turnover guide rail, and is used for receiving the carbon fiber cloth pulled out by the moving seat and clamping or releasing.

[0007] Further, the clamping assembly comprises a U-shaped seat, a rotating shaft, a lifting cylinder, a connecting rod, a clamping plate, a rolling plate and a traction piece, the U-shaped seat is fixed on the moving seat, the lifting cylinder and the telescopic rod are respectively fixed on the two side walls of the U-shaped seat, and the traction piece is fixed on the top of the lifting cylinder and the telescopic rod; the rotating shaft is rotatably installed in the U-shaped seat, the rolling plate is fixedly sleeved on the rotating shaft, one end of the rotating shaft extends out of the U-shaped seat, one end of the connecting rod is hinged to the rotating shaft, and a top block is perpendicularly fixed to the other end of the connecting rod; the clamping plate is fixed on the lifting cylinder, a horizontal groove is formed in the side of the clamping plate adjacent to the connecting rod, and the top block is slidably clamped in the horizontal groove; by controlling the up-down movement of the lifting cylinder, the lifting of the traction piece is correspondingly driven, and under the action of the connecting rod, the rolling plate is synchronously turned over by 90 degrees and reset.

[0008] Further, the traction piece comprises a top plate and a cylinder clamping jaw, the top plate is fixed on the top of the lifting cylinder and the telescopic rod, and the cylinder clamping jaw is symmetrically fixed on the top plate, the carbon fiber cloth is clamped and loosened by the forward and backward telescopic clamping of the cylinder clamping jaw.

[0009] Further, the traction member comprises a support plate and a top rod, the top part of the lifting cylinder and the telescopic rod is respectively fixed with a horizontal plate, the top part of the horizontal plate is respectively fixed with a top rod along the vertical direction, the support plate is fixed on the top of the U-shaped seat, the support plate is provided with a sliding groove matched with the top rod, the sliding groove is vertically arranged, the top rod is correspondingly and slidingly inserted into the sliding groove, and the top of the top rod is coated with structural glue; when the piston on the lifting cylinder extends outward, the top rod moves vertically upward above the support plate and is adhered to the carbon fiber plate by being pressed on the top of the carbon fiber plate; when the piston of the lifting cylinder resets, the top rod retreats downward into the sliding groove, and the rolling plate is turned by 90 degrees to the vertical direction.

[0010] Further, the butt joint clamping assembly comprises a butt joint frame, electromagnets, a sliding block, a telescopic rod and a spring, the sliding block is slidingly installed on the turnover guide rail, the butt joint frame is fixed on the sliding block, the outer side of the sliding block is fixedly connected with the limiting seat at the end of the turnover guide rail through the telescopic rod, and the spring is sleeved on the telescopic rod; two groups of electromagnets are symmetrically fixed on the butt joint frame, and are used for clamping and loosening the carbon fiber cloth.

[0011] Further, the feeding assembly comprises a material frame, a pair of rollers and a cutting assembly, the pair of rollers is rotatably installed on the support frame, the cutting assembly is arranged at a downstream position of the pair of rollers, and the cutting assembly comprises a mounting frame, a cutting cylinder, a cutting knife and a bottom plate, the bottom plate is fixed in the middle of the mounting frame, the cutting cylinder is fixed on the top of the mounting frame, the output end of the cutting cylinder extends vertically downward into the mounting frame, the cutting knife is fixed on the bottom of the cutting cylinder and is arranged in parallel with the bottom plate, the pair of rollers pulls out the carbon fiber cloth wound on the roller shaft outward to the cutting knife and the bottom plate, and the cutting cylinder drives the cutting knife to move up and down to cut the carbon fiber cloth.

[0012] Further, the lifting seat is slidingly installed on the vertical moving guide rail, the outer side wall of the lifting seat is respectively fixed with a rack, a driving motor is fixed below the turnover guide rail, a gear is fixedly sleeved on the output shaft of the driving motor, and the gear is engaged with the rack to drive the lifting seat to reciprocatingly move up and down along the vertical moving guide rail.

[0013] Further, the inner side of the lifting seat adjacent to the front and back is fixed with a pressure roller frame, a side pressure roller is rotatably sleeved in the pressure roller frame, and the inner side of the side pressure roller is in the same plane as the side wall of the cross beam, so that the side pressure roller can move up and down along the side wall of the cross beam to compact and adhere the carbon fiber cloth on the side wall of the cross beam.

[0014] Further, two groups of moving wheels are arranged on the bottom of the moving seat along the front and back directions, the rotating shaft of one side moving wheel is drivingly connected with a moving motor, and the moving motor drives the moving wheel to reciprocatingly move left and right along the transverse guide rail.

[0015] The application also provides a carbon fiber cloth building reinforcement construction method, which comprises the following steps: Step 1: After the cross beam is ground and glued, according to the position of the cross beam, the moving path of the scaffold and the interval distance of the laying are marked on the ground, and the reinforcing device is carried on the moving scaffold; Step 2: drive the moving seat to move towards the feeding assembly, use the roller to convey the carbon fiber cloth to the traction part, drive the traction part to clamp the front and back of the carbon fiber cloth, and pull the carbon fiber cloth to move forward; Step 3: after the moving seat drives the carbon fiber cloth to move to the inside of the butt joint clamping assembly along the transverse guide rail and the turnover guide rail, the electromagnet in the butt joint frame clamps the edge position of the carbon fiber cloth, and the moving seat is driven to move backward; Step 4: after the moving seat reverses to below the cross beam, the lifting cylinder is driven to descend, the rolling plate is turned to the vertical direction, the moving seat is continuously reversed, and the carbon fiber cloth is pressed on the bottom surface of the cross beam through the top of the rolling plate; Step 5: after the carbon fiber cloth is attached to the bottom surface of the cross beam, the outside turnover motor of the moving seat is driven to rotate, the turnover guide rail drives the butt joint frame to turn to be parallel to the side wall of the cross beam, then the lifting seat on the vertical guide rail is controlled to drive the side pressing roller to move vertically upward along the turnover guide rail, so that the carbon fiber cloth is pressed and adhered to the outer side wall of the cross beam; Step 6: after the carbon fiber cloth is adhered to the outer side wall of the cross beam, the cutting part of the feeding assembly is started to cut the carbon fiber cloth, then the inside turnover motor is started to rotate, the turnover guide rail is turned to be parallel to the side wall of the cross beam, then the lifting seat on the vertical guide rail is controlled to drive the side pressing roller to move vertically upward along the turnover guide rail, so that the carbon fiber cloth is pressed and adhered to the inner side wall of the cross beam; Step 7: repeat steps 2-6 above, so that the scaffold moves intermittently along the extension direction of the cross beam until the laying is completed.

[0016] The beneficial effects of the above technical scheme are: the carbon fiber cloth building reinforcing device provided by the application realizes the integrated operation process of forward clamping transportation and release, and reverse rolling, replaces the traditional manual scraping and pressing, can apply more uniform and continuous pressure, effectively ensures the close adhesion of the carbon fiber cloth and the bottom surface of the cross beam, greatly reduces the quality defects such as poor adhesion, bubbles and wrinkles, significantly improves the compactness and adhesion strength of the reinforcing layer, and improves the construction efficiency.

[0017] The turnover side pressing assembly is reversibly rotated by 90 degrees through the turnover guide rail, when it is connected with the transverse guide rail to form a transverse track, the stable conveying of the moving seat and the carbon fiber cloth is ensured, after turnover, it is immediately changed into a side wall compaction track by connecting with the vertical guide rail, realizing the organic integration of the single device for bottom laying and side wall compaction, improving the space utilization and device adaptability.

[0018] The adjacent ends of the transverse guide rail and the turnover guide rail are in an arc-shaped butt joint structure, which ensures the stability of the moving seat when reciprocating along the transverse transportation track after butt joint, reduces the shaking and deviation of the carbon fiber cloth during transportation, and ensures the accuracy and smoothness of construction; the cooperation of the vertical guide rail, the lifting seat and the side pressing roller aligns the inner side plane of the side pressing roller with the side wall of the cross beam, and when ascending along the vertical side pressing track, can apply uniform and continuous rolling pressure to the carbon fiber cloth that has been turned over to the side wall of the cross beam, realizes mechanical compaction from bottom to top, ensures that the fiber cloth is tightly bonded with the concrete side wall, effectively eliminates the hidden troubles of air bubbles and hollowing, improves the reinforcement quality reliability, and enhances the bearing capacity and durability of the building structure.

[0019] The butt joint clamping assembly clamps the edge of the carbon fiber cloth by using the electromagnet to be adsorbed on the magnetic material, and the electromagnet is reset to realize loose release under the action of the elastic telescopic rod block spring, so that the clamping and loose release operation is accurate, rapid and reliable, which effectively ensures the stability and construction continuity of the carbon fiber cloth during butt joint, and avoids problems such as loosening and deviation of the cloth during butt joint.

[0020] The present application has high degree of mechanization, and replaces manual tedious operation with automatic components such as feeding, traction, rolling, turnover and side pressing. Manual operation only needs to control and assist the equipment, avoids high-intensity labor such as repeated bending, climbing and fine pasting, reduces labor cost and risk of worker fatigue injury; the special conversion structure of the rolling plate and the orderly movement of the side pressing roller ensure that the carbon fiber cloth is tightly bonded with the surface of the cross beam, eliminate the hidden troubles of air bubbles and hollowing, improve the reinforcement quality reliability, and enhance the bearing capacity and durability of the building structure. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of an embodiment of the present application; Figure 2 It is a structural schematic diagram of a feeding assembly; Figure 3 It is a structural schematic diagram of a traction rolling assembly; Figure 4 It is a structural schematic diagram of a traction assembly; Figure 5 It is Figure 1 It is a structural schematic diagram of the structure at A; Figure 6 It is a structural schematic diagram of the internal structure of the butt joint assembly; Figure 7 It is a structural schematic diagram of the implementation state of the present application; Figure 8 It is another structural schematic diagram of the traction assembly.

[0022] Figure numbers: 1- crossbeam, 2- base, 3- feeding assembly, 31- material rack, 32- conveying roller, 33- cutting assembly, 331- mounting frame, 332- cutting knife, 333- bottom plate, 334- cutting cylinder, 34- auxiliary roller, 4- traction and rolling assembly, 41- transverse guide rail, 42- moving seat, 43- clamping assembly, 431- U-shaped seat, 432- lifting cylinder, 433- card plate, 434- telescopic rod, 435- rolling plate, 436- connecting rod, 4371- top plate, 4372- cylinder clamp, 4373-support plate, 4374-top rod, 4375-cross plate, 438-rotating shaft, 439-top block, 5-flip side pressure assembly, 51-flip guide rail, 52-vertical guide rail, 53-lifting seat, 54-pressure roller frame, 55-side pressure roller, 56-rack, 57-drive motor, 58-support seat, 59-avoidance channel, 6-docking assembly, 61-limit seat, 62-slider, 63-docking frame, 64-magnetic material, 65-electromagnet, 66-telescopic rod, 7-horizontal transport track, 8-vertical side pressure track. DETAILED DESCRIPTION

[0023] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments: Example 1: This embodiment aims to provide a carbon fiber cloth building reinforcement device. Targeting the key reinforcement area of ​​the beam side wall, the device can achieve rapid bonding of the side wall and bottom surface of the U-shaped structure of the beam at the same time through the cooperation of various components, significantly improving construction efficiency and reducing manual labor intensity.

[0024] like Figures 1-7 As shown, the present embodiment provides a carbon fiber cloth building reinforcement device, comprising a feeding assembly 3, a traction and rolling assembly 4, a flip side pressure assembly 5 and a docking assembly 6. In actual application, the reinforcement device can be carried on the top of a scaffold, or installed on a liftable platform, and moved to the bottom of the target beam 1. Then, the carbon fiber cloth is transported to the right through the feeding assembly 3. After the traction and rolling assembly 4 clamps the cloth from the left starting position, it moves along the transverse transport track 7 formed by the joint of the transverse guide rail 41 and the horizontal flip guide rail 51 to the right side of the docking assembly 6 position, and reaches the end position. After being placed, it is relaxed and moved in the opposite direction to the bottom of the beam 1. After being received and clamped by the docking assembly 6, the flipping side pressure assembly 5 is started to control the 90-degree flipping action of the flipping guide rail 51 to fold the carbon fiber cloth toward the side wall of the beam 1. At this time, the flipping guide rail 51 is docked with the vertical guide rail 52 to form a vertical side pressure track 8. The side rollers on the left and right sides are controlled to move upward along the vertical side pressure track 8, so that the carbon fiber cloth is tightly pressed and adhered to the side wall of the beam; after completion, it is reset, and the reinforcement device is driven to move along the extension direction of the beam by mobile equipment such as scaffolding, and the moving seat 42 is controlled to start the next operation.

[0025] In specific structures, such asFigure 1 and 2 As shown, in this embodiment, the feeding assembly 3 includes a material rack 31, a conveying roller 32 and a cutting assembly 33, wherein the conveying roller 32 is rotatably mounted on the rack, the material rack 31 is arranged on the left side of the conveying roller 32, and the cutting assembly 33 is arranged on the right side of the conveying roller 32. In this embodiment, the cutting assembly 33 includes a mounting frame 331, a cutting cylinder 334, a cutting knife 332 and a base plate 333, wherein the base plate 333 is fixed in the middle of the mounting frame 331, the cutting cylinder 334 is fixed on the top of the mounting frame 331, and the output end of the cutting cylinder 334 extends vertically downward into the mounting frame 331, and the bottom thereof is fixedly connected to the cutting knife 332 by a vertical rod, and the cutting knife 332 is arranged parallel to the base plate 333. When the cutting cylinder 334 contracts, the cutting knife 332 forms a gap with the base plate 333 to allow the carbon fiber cloth to pass to the right. Furthermore, in order to ensure the reliability and smoothness of the carbon fiber cloth when it is transferred to the traction and rolling assembly 4, an auxiliary roller 34 can be set on the right side of the mounting frame 331. In this way, after the cutting knife 332 cuts the cloth, the auxiliary roller 34 can play a certain guiding role, so that the cut cloth will not sag naturally and flexibly, which will make it inconvenient for the mobile seat 42 to clamp and transport it.

[0026] In this embodiment, the feeding assembly 3 is configured such that the motor on the conveying roller 32 is controlled to rotate the roller, thereby feeding the carbon fiber cloth on the material rack 31 outward to between the cutting knife 332 and the bottom plate 333, and then conveying it outward to the traction member through the auxiliary roller 34. After the movable seat 42 of the traction and rolling assembly 4 moves to the end position, the cutting cylinder 334 is controlled to drive the cutting knife 332 to descend to perform the cutting operation on the carbon fiber cloth.

[0027] like Figure 3 and 4 As shown, in this embodiment, the traction and rolling assembly 4 includes a transverse guide rail 41, a clamping assembly 43 and a moving seat 42. Two sets of transverse guide rails 41 are fixed on the base 2 at intervals along the front and rear, and the moving seat 42 is reciprocatingly installed on the two transverse guide rails 41. In this embodiment, two sets of moving wheels are provided at the bottom of the moving seat 42 along the front and rear directions. The rotating shaft 438 of the moving wheel on one side is connected to the moving motor, and under the action of the moving motor, it moves back and forth left and right along the transverse guide rail (this is not described in detail in the prior art). The clamping assembly 43 is arranged on the moving seat 42 for actively clamping or releasing the carbon fiber cloth, and after release, the carbon fiber cloth can be tightly pressed against the bottom surface of the beam.

[0028] Further, if Figure 3As shown, the clamping assembly 43 in this embodiment includes a U-shaped seat 431, a rotating shaft 438, a lifting cylinder 432, a connecting rod 436, a clamping plate 433, a rolling plate 435, and a traction member. The U-shaped seat 431 is fixed on the top of the moving seat 42. The lifting cylinder 432 and the telescopic rod are respectively fixed on the front and rear side walls of the U-shaped seat 431. The rotating shaft 438 is rotatably installed in the U-shaped seat 431. The right side of the rolling plate 435 is located in the U-shaped seat 431 and is fixedly sleeved on the rotating shaft 438. By controlling the rotation of the rotating shaft 438, the rolling plate 435 can be flipped from the initial horizontal state to the vertical state to the right. The top of the rolling plate 435 is arc-shaped, which facilitates the pressing and adhering of the carbon fiber cloth on the bottom of the cross beam 1.

[0029] The end of the rotating shaft 438 adjacent to the lifting cylinder 432 extends out of the U-shaped seat 431. One end of the connecting rod 436 is hingedly connected to the rotating shaft 438, and the other end is perpendicularly fixed with a top block 439 which is columnar and protrudes outward. The clamping plate 433 is fixed on the lifting cylinder 432. A horizontal groove is formed on the side of the clamping plate 433 adjacent to the connecting rod 436. The top block 439 is slidably clamped in the horizontal groove. The traction member is fixed on the top of the lifting cylinder 432 and the telescopic rod. In this embodiment, the traction member includes a top plate 4371 and cylinder clamping jaws 4372. The top plate 4371 is fixed on the top of the lifting cylinder 432 and the telescopic rod. The cylinder clamping jaws 4372 are symmetrically fixed on the top plate 4371. The space between the front and rear cylinder clamping jaws 4372 is used for the carbon fiber cloth to pass through. The front and rear cylinder clamping jaws 4372 are stretched and contracted to clamp and release the front and rear sides of the carbon fiber cloth.

[0030] In actual application, when starting work, the moving seat 42 is located at the left starting position. At this time, the lifting cylinder 432 is in the extended state, driving the traction member to pop up, and the rolling plate 435 remains in the horizontal initial state. Then the cylinder clamping jaws 4372 are clamped on the front and rear edges of the right end of the carbon fiber cloth. The moving seat 42 carries the clamping assembly 43 to move to the right, conveying and laying the carbon fiber cloth to the right to the predetermined area on the bottom surface of the cross beam 1. After the carbon fiber cloth is conveyed to the docking assembly 6, the cylinder clamping jaws 4372 are released, and the moving seat 42 is controlled to reset to the left. In this process, the lifting cylinder 432 is retracted and lowered, driving the traction member and the cylinder clamping jaws 4372 to move downward as a whole. At the same time, the rolling plate 435 sleeved on the rotating shaft 438 is forced to flip 90 degrees from the horizontal state to the vertical state to the right through the connecting rod 436 mechanism. The arc-shaped edge structure designed on the top of the rolling plate 435 rolls, flattens, and compacts the released carbon fiber cloth and adheres it to the bottom wall of the cross beam 1, ensuring that it fully adheres to the concrete surface without bubbles or hollows.

[0031] The traction rolling assembly realizes the integrated operation process of forward clamping transportation and release and reverse rolling, replaces the traditional manual scraping and pressing, can apply more uniform and continuous pressure, effectively ensures the close adhesion of the carbon fiber cloth and the base material on the bottom surface of the beam, greatly reduces the quality defects such as poor adhesion, bubbles and wrinkles, significantly improves the compactness and adhesion strength of the reinforcing layer, and improves the construction efficiency.

[0032] As shown in Figure 5 The traction assembly is reset to the left below the beam 1, and the carbon fiber cloth on the left and right sides of the beam 1 is folded inward by using the turnover side pressing assembly 5 to be overlaid on the side wall of the beam 1. In the specific structure, the turnover side pressing assembly 5 is symmetrically arranged on the left and right sides of the horizontal moving guide rail 41, and the turnover side pressing assembly 5 includes a vertical moving guide rail 52, a turnover guide rail 51, a lifting seat 53 and a side pressing roller 55. Taking the turnover side pressing assembly 5 located on the right side of the horizontal moving guide rail 41 as an example, the left side of the turnover guide rail 51 is hinged to the base 2 and is turned over by a turnover motor. The adjacent ends of the left and right turnover guide rails 51 and the horizontal moving guide rail 41 are respectively connected to form a horizontal transportation track 7.

[0033] Further, in the embodiment, the two groups of turnover guide rails 51 are arranged on the base 2 in the front-rear direction, and a turnover shaft 438 is rotatably installed between the front and rear turnover guide rails 51. One end of the turnover shaft 438 is drivingly connected to the turnover motor, and the two turnover guide rails 51 are simultaneously driven to turn over 90 degrees under the action of the turnover motor. In the embodiment, the adjacent ends of the horizontal moving guide rail 41 and the turnover guide rail 51 are arc-shaped and connected, so that when the horizontal moving guide rail 41 and the turnover guide rail 51 are connected together to form the horizontal transportation track 7, the stability of the moving seat 42 moving back and forth along the horizontal transportation track 7 is ensured. A rectangular groove is formed in the base 2 at the connection position of the horizontal moving guide rail 41 and the turnover guide rail 51. When the turnover guide rail 51 is driven to rotate 90 degrees, the left end thereof is rotated downward into the rectangular groove, so that an avoiding channel 59 is formed between the hinge point of the turnover guide rail and the right end of the horizontal moving guide rail 41, and the left end of the turnover guide rail is connected with the vertical moving guide rail 52, thereby forming a vertical side pressing track 8 to provide track support for the upward and downward movement of the lifting seat 53 and the side pressing roller 55.

[0034] Specifically, as shown in Figure 5As shown, the vertical moving guide rail 52 is fixed on the base 2 through the support seat 58 in the vertical direction, the lifting seat 53 is slidingly installed on the vertical moving guide rail 52, the outer side wall of the lifting seat 53 is fixed with the rack 56 respectively, the support seat 58 is fixed with the driving motor 57, the output shaft of the driving motor 57 is fixed with the gear, the gear is engaged with the rack 56 to drive the lifting seat 53 to reciprocate up and down along the vertical moving guide rail 52. The inner side of the front and rear adjacent lifting seats 53 is fixed with the compression roller frame 54, the compression roller frame 54 is rotatably sleeved with the side compression roller 55, and the inner side of the side compression roller 55 is in the same plane with the side wall of the cross beam 1, so that it can move up and down along the side wall of the cross beam 1 to compress and paste the carbon fiber cloth on the side wall of the cross beam 1.

[0035] In the embodiment, the setting of the turnover side compression assembly 5, the turnover motor drives the turnover shaft 438 to rotate, drives the two groups of turnover guide rails 51 arranged at intervals to turn 90 degrees around the left hinge point, so that the left end of the turnover guide rail 51 rotates downward into the preset rectangular groove in the base 2, forms an avoiding channel 59 for the lifting seat 53 and the side compression roller 55 to move up and down between the hinge point and the right end of the horizontal moving guide rail 41, until the left end of the turnover guide rail 51 is connected with the vertical moving guide rail 52, so as to jointly form a continuous vertical side compression track 8, after the conversion of the track form is completed, the lifting seat 53 is driven by the driving motor 57, the gear and the rack 56 transmission system to simultaneously drive the side compression roller 55 to reciprocate up and down along the vertical side compression track 8.

[0036] Since the inner side plane of the side compression roller 55 is aligned with the side wall of the cross beam 1, when it rises along the vertical side compression track 8, it can apply uniform and continuous rolling pressure to the carbon fiber cloth that has been folded to the side wall of the cross beam 1, realize mechanical compaction from bottom to top, ensure the close adhesion of the fiber cloth and the concrete side wall, after completion, the turnover guide rail 51 is reset to the horizontal position, and is connected with the horizontal moving guide rail 41 to form a horizontal conveying track 7, ready for the next operation cycle.

[0037] The turnover side compression assembly 5 of the application realizes the organic integration of the double functions of bottom laying and side wall compaction by the 90-degree reversible rotation of the turnover guide rail, guarantees the stable conveying of the moving seat 42 and the fiber cloth when the horizontal track is formed by connecting with the horizontal moving guide rail 41, and immediately changes into a side wall compaction track after turning over to connect with the vertical moving guide rail 52, improves the space utilization and the adaptability of the device.

[0038] When the traction and rolling assembly 4 conveys the carbon fiber cloth to the right connecting assembly 6 and is received and clamped by the connecting assembly 6, the moving seat 42 with the clamping assembly 43 is reset to the initial position below the cross beam 1, the end of the carbon fiber cloth is clamped by the connecting assembly 6, so as to drive it to fold, like Figure 6As shown, the docking clamping assembly 43 in the embodiment is arranged at the right end of the right end of the turnover guide rail 51, used for receiving the carbon fiber cloth pulled out by the moving seat 42 and clamping or releasing, the docking clamping assembly 43 includes a limiting seat 61, a docking frame 63, an electromagnet 65, a sliding block 62, a telescopic rod and a spring, etc., the right end of the turnover guide rail 51 is fixed with the limiting seat 61, the sliding block 62 is slidingly installed on the limiting guide rail, the docking frame 63 is fixed on the sliding block 62, the telescopic rod is arranged between the docking frame 63 and the limiting seat 61, the right side of the telescopic rod is fixed on the limiting seat 61, and the left side of the telescopic rod is fixed on the side wall of the support frame, the spring is sleeved on the telescopic rod, and the two ends are fixed with the limiting seat 61 and the docking frame 63 respectively. The electromagnet 65 is fixed in the docking frame 63 through the elastic telescopic block, and a gap for the carbon fiber cloth to extend into is arranged between the electromagnet 65 and the magnetic attraction material 64, so that when the electromagnet 65 is powered on, it can be adsorbed on the magnetic attraction material 64, and when the electromagnet 65 is powered off, it can be automatically reset under the action of the spring of the elastic telescopic block, so as to realize the clamping and loosening of the carbon fiber cloth.

[0039] The carbon fiber cloth building reinforcement device provided by the application realizes automatic feeding, accurate traction, rolling to the bottom surface, pasting, 90-degree turnover and side pressure of the side wall through the orderly connection of various functional components, realizes the full-process automation of the automatic feeding, accurate traction, rolling to the bottom surface, pasting, 90-degree turnover and side pressure of the side wall, optimizes the traditional reinforcement process, achieves the purpose of efficient, labor-saving and high-quality reinforcement of the cross beam, realizes the rapid pasting of the cross beam side wall and the bottom surface, significantly improves the construction efficiency, and greatly shortens the construction period under the same task amount.

[0040] In embodiment 2, on the basis of embodiment 1, the same parts of embodiment 2 and embodiment 1 will not be repeated, and the different parts are that another structure of the traction member is provided in embodiment 2, as shown in Figure 8 As shown, the traction member in the embodiment includes a support plate 4373 and a top rod 4374, the lifting cylinder 432 and the top part of the telescopic rod are respectively fixed with a horizontal plate 4375, the top part of the horizontal plate 4375 is respectively fixed with a top rod 4374 in the vertical direction, the support plate 4373 is fixed on the top of the U-shaped seat 431, the support plate 4373 is provided with a sliding groove matched with the top rod 4374, the sliding groove is arranged in a penetrating manner, the top rod 4374 is slidingly inserted into the sliding groove, and the top of the top rod 4374 is coated with a structural adhesive; when the piston of the lifting cylinder 432 extends outward, the top rod 4374 moves vertically upward above the support plate 4373 and is pressed and adhered to the carbon fiber plate; when the piston of the lifting cylinder 432 resets, the top rod 4374 retreats downward into the sliding groove, and the rolling plate is turned over by 90 degrees to the vertical direction.

[0041] The arrangement of the traction member in the embodiment can avoid interference or damage to the carbon fiber cloth when the cylinder clamping jaw is released. The carbon fiber cloth is clamped by the ejector rod, and the upper and lower sides of the cloth are clamped, so that the ejector rod is accurately guided and lifted, the movement deviation is reduced, and the stability is improved.

[0042] In the embodiment 3, on the basis of the above-mentioned embodiments, referring to Figure 7 The embodiment provides a carbon fiber cloth building reinforcement construction method, and specifically comprises the following steps. Step 1: polishing and gluing the surface of the beam to be reinforced, marking the moving path and laying spacing of the scaffold on the ground according to the position of the beam, loading the reinforcement device on the moving scaffold or lifting platform, and moving to the starting position at the bottom of the beam; Step 2: start the conveying roller of the feeding assembly to convey the carbon fiber cloth from the material rack to the right side to the auxiliary roller; control the moving seat of the traction rolling assembly to move to the left starting point, and clamp the front and back edges of the carbon fiber cloth by the cylinder clamping jaw; Step 3: drive the moving seat to move right along the horizontal track composed of the horizontal guide rail and the turnover guide rail, and drive the carbon fiber cloth to be laid flat to the predetermined area at the bottom of the beam; after the cloth reaches the position of the butt joint assembly, the right end of the cloth is fixed by the electromagnet in the butt joint frame; Step 4: the moving seat is reset to the left below the beam, the lifting cylinder is retracted to turn the rolling plate to the vertical direction; when the moving seat continues to move to the left, the arc-shaped top of the rolling plate rolls and compacts the cloth on the bottom surface of the beam; Step 5: control the cutting assembly to automatically cut off after the laying on the bottom surface of the beam is completed; at this time, the butt joint assembly is clamped at the right end of the carbon fiber cloth, and the electromagnet clamping and elastic reset design ensure the reliability of the cloth end fixation and reduce manual intervention; Step 6: start the turnover motor of the two turnover side pressing assemblies to work synchronously, so that the turnover guide rail is turned up by 90 degrees to be connected with the vertical guide rail to form a vertical track; control the lifting seat to drive the side pressing roller to rise along the track and press the folded carbon fiber cloth on the outer side wall of the beam; in this step, when the lifting seat moves up to contact the butt joint frame, the adsorption of the electromagnet is disconnected, and the lifting seat continues to move upward; at this time, the lifting seat upwardly presses the sliding block, so that the telescopic rod and the spring are compressed, until the side pressing roller completely presses the end of the carbon fiber cloth on the side wall of the beam, and then the side pressing roller is driven to move downward to reset on the vertical guide rail; Step 7: after completing a single operation, control the scaffold to move to the next construction section along the extension direction of the beam, repeat steps 2-6, and complete the carbon fiber cloth reinforcement of the whole beam.

[0043] The application realizes continuous operation of bottom laying and side wall compaction by switching the horizontal-vertical form of the guide rail, avoids traditional manual segmented operation, effectively improves construction efficiency, automatically turns the rolling plate during the resetting process of the traction rolling assembly, and rolls the beam bottom surface by using the arc-shaped edge thereof; the side pressure roller uniformly applies pressure when moving along the vertical track, ensuring that the fiber cloth is bonded with the concrete surface without bubbles, the application replaces traditional manual laying by mechanical operation, significantly improves construction efficiency and quality stability, reduces manual labor intensity, and is beneficial to rapid construction of high-altitude and large-span beams.

[0044] The above-mentioned embodiments of the application do not constitute a limitation on the protection scope of the application, and the basic concept of the application is to integrate the conveying, folding and compaction functions, realize rolling of the beam side wall and bottom surface by forward and reverse function turning of the traction assembly and docking between different tracks, form full-circumferential mechanical compaction, ensure that the fiber cloth is bonded with the concrete surface without bubbles, reduce manual labor intensity, and greatly improve construction efficiency. Any modification, equivalent replacement and improvement within the spirit and principles of the application shall be included in the protection scope of the claims of the application.

Claims

1. A carbon fiber cloth building reinforcement device, characterized by: It includes a feeding assembly, a traction and rolling assembly, a flip and side pressing assembly, and a docking assembly. The feeding assembly is arranged on the left side of the traction and rolling assembly, and is used to feed the carbon fiber cloth on the material rack outward and cut it; The traction and rolling assembly includes a transverse guide rail, a clamping assembly and a moving seat. Two sets of transverse guide rails are fixed on the base at intervals along the front and rear sides. The movable seat is mounted on the two transverse guide rails so as to be reciprocatingly movable. The clamping assembly is arranged on the movable seat and is used to actively clamp or release the carbon fiber cloth. After release, the carbon fiber cloth can be tightly pressed against the bottom surface of the beam. The flip side pressure assembly is symmetrically arranged on the left and right sides of the transverse guide rail, and the flip side pressure assembly includes a vertical guide rail, a flip guide rail, a lifting seat and a side pressure roller. The left side of the flip guide rail is hinged on the base and flipped by the flip motor. The left end of the flip guide rail is connected to the transverse guide rail to form a transverse transport track. The vertical guide rail is vertically arranged on the base. After the flip rail is flipped upward by 90 degrees, an avoidance channel is formed between the hinge point of the flip rail and the right end of the transverse guide rail. At the same time, the left end of the flip rail is connected to the upper end of the vertical guide rail to form a vertical side pressure track. The docking clamping assembly is arranged at the right end portion of the right flip guide rail, and is used to receive the carbon fiber cloth pulled out by the moving seat and clamp or release it.

2. The carbon fiber cloth building reinforcement device according to claim 1, characterized in that: The clamping assembly includes a U-shaped seat, a rotating shaft, a lifting cylinder, a connecting rod, a card plate, a rolling plate and a traction piece. The U-shaped seat is fixed on the movable seat, and the lifting cylinder and the telescopic rod are respectively fixed on the side walls of the U-shaped seat, and the traction piece is fixed on the top of the lifting cylinder and the telescopic rod; the rotating shaft is rotatably installed in the U-shaped seat, and the rolling plate is fixedly sleeved on the rotating shaft, one end of the rotating shaft extends out of the U-shaped seat, one end of the connecting rod is hinged on the rotating shaft, and the other end of the connecting rod is vertically fixed with a top block; the card plate is fixed on the lifting cylinder, and a transverse groove is opened on the side of the card plate adjacent to the connecting rod, and the top block is adapted to be slidably mounted in the transverse groove; by controlling the up and down movement of the lifting cylinder, the lifting and lowering of the traction piece is correspondingly driven, and at the same time, under the action of the connecting rod, the rolling plate is synchronously driven to flip 90 degrees and reset.

3. The carbon fiber cloth building reinforcement device according to claim 2, characterized in that: The traction member includes a top plate and a cylinder clamp. The top plate is fixed to the top of the lifting cylinder and the telescopic rod. The cylinder clamp is symmetrically fixed to the top plate. The carbon fiber cloth is clamped and loosened by the front and rear telescopic clamp of the cylinder clamp.

4. The carbon fiber cloth building reinforcement device according to claim 2, characterized in that: The traction member includes a support plate and a push rod, the top of the lifting cylinder and the telescopic rod are respectively fixed with a horizontal plate, the top of the horizontal plate is respectively fixed with a push rod vertically, the support plate is fixedly mounted on the top of the U-shaped seat, and a slide groove adapted to the push rod is opened on the support plate, the slide groove is set through up and down, and the push rod is correspondingly slidably inserted in the slide groove, and the top of the push rod is coated with structural adhesive; when the piston on the lifting cylinder extends outward, the push rod moves vertically upward to above the support plate and is pressed and adhered to the carbon fiber plate; when the lifting cylinder piston is reset, the push rod retreats downward into the slide groove, and the rolling plate flips 90 degrees to a vertical direction.

5. The carbon fiber cloth building reinforcement device according to claim 1, characterized in that: The docking clamping assembly includes a docking frame, an electromagnet, a slider, a telescopic rod and a spring. The slider is slidably installed on the flip guide rail, and the docking frame is fixed on the slider. The outer side of the slider is fixedly connected to the limit seat at the end of the flip guide rail through the telescopic rod, and the spring is sleeved on the telescopic rod; two groups of electromagnets are symmetrically fixed on the docking frame front and back to clamp and loosen the carbon fiber cloth.

6. The carbon fiber cloth building reinforcement device according to claim 1, characterized in that: The feeding assembly includes a material rack, a pair of rollers and a cutting assembly. The pair of rollers is rotatably mounted on a support frame, and the cutting assembly is arranged at a downstream position of the pair of rollers. The cutting assembly includes a mounting frame, a cutting cylinder, a cutting knife and a base plate. The base plate is fixed to the middle of the mounting frame, and the cutting cylinder is fixed to the top of the mounting frame, and its output end extends vertically downward into the mounting frame. The cutting knife is fixed to the bottom of the cutting cylinder and is arranged parallel to the base plate. The pair of rollers pulls the carbon fiber cloth wrapped on the roller shaft outward to the cutting knife and the base plate, and the cutting knife is driven up and down by the cutting cylinder to cut the carbon fiber cloth.

7. The carbon fiber cloth building reinforcement device according to claim 1, characterized in that: The lifting seat is slidably mounted on the vertical guide rail, racks are fixed on the outer side walls of the lifting seat, a driving motor is fixed below the flip guide rail, a gear is fixedly mounted on the output shaft of the driving motor, and the gear is engaged with the rack to drive the lifting seat to reciprocate up and down along the vertical guide rail.

8. The carbon fiber cloth building reinforcement device according to claim 7, characterized in that: A pressure roller frame is fixed on the inner side of the front and rear adjacent lifting seats. A side pressure roller is rotatably mounted inside the pressure roller frame, and the inner side of the side pressure roller is on the same plane as the side wall of the beam, so that it can move up and down along the side wall of the beam to compact and stick the carbon fiber cloth to the side wall of the beam.

9. The carbon fiber cloth building reinforcement device according to claim 1, characterized in that: The bottom of the movable seat is provided with two sets of movable wheels along the front-back direction. The rotating shaft of the movable wheel on one side is connected to the movable motor, and the movable motor causes the movable wheel to move back and forth left and right along the transverse guide rail.

10. A carbon fiber cloth building reinforcement construction method, using the carbon fiber cloth building reinforcement device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: After the beams are smoothed and glued, the lines are laid out on the ground according to the positions of the beams, the moving paths of the scaffolding and the laying intervals are delineated, and the reinforcement device is mounted on the mobile scaffolding; Step 2: Drive the movable seat to move toward the feeding assembly, use the rollers to transfer the carbon fiber cloth to the traction member, drive the traction member to clamp the front and back sides of the carbon fiber cloth, and pull the carbon fiber cloth to move forward; Step 3: After the movable seat drives the carbon fiber cloth to move along the transverse guide rail and the flip guide rail to the inside of the docking clamping assembly, the electromagnet in the docking frame is used to clamp the edge of the carbon fiber cloth, and the movable seat is driven to move backward; Step 4: After the movable seat moves in the reverse direction to the bottom of the beam, the lifting cylinder is driven to descend, so that the rolling plate is flipped to the vertical direction, and the movable seat is continued to move in the reverse direction to compact the carbon fiber cloth on the bottom surface of the beam through the top of the rolling plate; Step 5: After the fabric is attached to the bottom surface of the beam, the outer flip motor of the movable seat is driven to rotate, so that the flip guide rail drives the docking frame to flip parallel to the side wall of the beam, and then the lifting seat on the vertical guide rail is controlled to drive the side pressure roller to move vertically upward along the flip guide rail to compact the carbon fiber cloth and adhere it to the outer wall of the beam; Step 6: After the fabric is attached to the outside of the beam, start the cutting part of the feeding assembly to cut the carbon fiber cloth, then start the inner flip motor to rotate, flip the flip guide rail to be parallel to the side wall of the beam, and then control the lifting seat on the vertical guide rail to drive the side pressure roller to move vertically upward along the flip guide rail to compact the carbon fiber cloth and adhere it to the inner wall of the beam; Step 7: Repeat steps 2-6 above, moving the scaffolding intermittently along the extension direction of the beam until all the scaffolding is laid.

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