Traffic safety glass spike pressure test device
By designing a pushing mechanism and a sweeping mechanism, combined with a liquid spraying device, the problems of fragment splashing and unrealistic test environment in glass spike pressure tests were solved, thus improving safety and test results.
Patent Information
- Application Number
- CN202510949541.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-10
- Publication Date
- 2025-10-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In glass spike pressure tests, the scattering of fragments can easily cause accidents, and the test results are not realistic enough to simulate actual use environments.
A pressure testing device for road studs for traffic safety was designed, comprising a pushing mechanism, a sweeping mechanism, and a liquid spraying device. The device encloses the fragments in a protective shell, guides the fragments to be collected using an inclined plane, and simulates a rainy environment during the test.
It effectively prevents debris from splashing, improves test safety, enhances the accuracy and reliability of test results, and simulates actual usage conditions.
Smart Images

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Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of pressure test, and specifically discloses a traffic safety glass stud pressure test device. BACKGROUND
[0002] Studs, a commonly used traffic barrier, are used to guide people to travel in the correct direction, prevent overspeed and traffic accidents. They are mainly used in highways and railways. There are many types of studs, which can be roughly divided into three categories: inverse reflection method of three-dimensional right-angle pyramid mirror, directional inverse reflection of circular lens, and omnidirectional inverse reflection of cat-eye lens. The materials of the reflectors and bases used are metal, ceramic, plastic and composite materials. Due to the 360-degree spotlighting and reflecting effect, the cat-eye stud can provide reflecting function in all directions, which is a unique feature that other studs cannot have. In addition, since the cat-eye stud does not use plastic materials, but is composed of only glass body and metal coating reflection layer, both of which are environmentally friendly materials. Therefore, the research and development of cat-eye studs are increasingly valued. In order to test the quality of glass studs, we need to conduct pressure test on them, and apply pressure to extrude multiple glass studs. However, during the test process, unqualified glass studs will be crushed and splashed with fragments due to the small size of the fragments and the large impact force, which can easily cause accidents. Therefore, we need to improve it. SUMMARY
[0003] The application aims to solve the problems in the background art and provides a traffic safety glass stud pressure test device, which comprises a pressure test cabinet and a test table. A pressure applying mechanism is arranged on the upper side of the pressure test cabinet. The test table is arranged on the inner side of the pressure test cabinet and below the pressure applying mechanism. Inclined material falling racks are arranged at both ends of the upper surface of the test table. Pushing mechanisms are arranged on the upper surface of the test table and close to the corresponding material falling racks. Protective shells are arranged at one end of the pushing mechanisms and close to each other. Arc-shaped tables are arranged on the inner side of the protective shells. The bottom of the protective shells is inclined. Scrape mechanisms are arranged on the inner walls of the protective shells.
[0004] Preferably, the pressure applying mechanism comprises a maintenance door, which is rotationally arranged on one side of the rear end of the pressure test cabinet. A hydraulic cylinder is arranged in the pressure test cabinet. A pressure sensor head is arranged at the telescopic end of the hydraulic cylinder. A pressure sensor is arranged on one side of the hydraulic cylinder in the pressure test cabinet. A controller is arranged at the front end of the pressure test cabinet. The test table is located at the lower end of the pressure test cabinet and close to the pressure sensor head.
[0005] Preferably, the pushing mechanism comprises a fixed frame fixedly arranged on the upper surface of the test bench and close to one side of the corresponding blank holder, a first air cylinder is arranged in the middle of the fixed frame, the telescopic end of the first air cylinder is connected with the outer wall of the protective shell, guide rods are slidingly installed at both ends of the fixed frame, fixed plates are arranged at one end of the two guide rods, and the corresponding fixed plates are fixedly connected with the outer side of the protective shell.
[0006] Preferably, the sweeping mechanism comprises an L-shaped rod fixedly arranged in the middle of the inner wall of the protective shell, an electric telescopic rod is arranged on the inner surface of the L-shaped rod, a sliding block is fixedly arranged at the telescopic end of the electric telescopic rod, and the sliding block is slidingly attached to the inner wall of the protective shell.
[0007] Preferably, a U-shaped rod is arranged outside the sliding block, push blocks are correspondingly connected with the inner walls of both ends of the U-shaped rod through the arranged second air cylinders, the two groups of push blocks are slidingly arranged outside both ends of the U-shaped rod, and horizontal sweeping assemblies are arranged on the lower surfaces of the push blocks.
[0008] Preferably, the horizontal sweeping mechanism comprises a connecting rod fixedly arranged on the lower surface of the push block, a second mounting rod is arranged at the lower end of the connecting rod, a sliding shell is fixedly arranged on one side of the second mounting rod, a spring is arranged in the sliding shell, a first mounting rod is slidingly arranged in one end of the sliding shell, the spring is connected with the side end faces of the first mounting rod and the sliding shell that are close to each other, flexible wipers are arranged below the inner sides of the first mounting rod and the second mounting rod, an arc-shaped clamping block is arranged outside one end of the second mounting rod away from the spring, and a plurality of groups of rolling balls are arranged in the clamping block.
[0009] Preferably, support blocks are arranged at both ends of one side of the U-shaped rod, liquid storage and spraying devices are arranged on the upper surfaces of the support blocks, a horizontal pipe is connected with one end of the liquid storage and spraying device through an arranged telescopic hose, the horizontal pipe is fixedly installed outside the outer edge of the push block through an arranged U-shaped clamp, and a spray head is communicatively installed in the middle of the horizontal pipe.
[0010] Preferably, a blanking shell is arranged in the middle of the inner side of the protective shell, a pull plate is slidingly installed below the inside of the blanking shell, and a sunken protective soft pad is installed on the upper edge of the protective shell.
[0011] Compared with the prior art, the present application has the following beneficial effects: The pushing mechanism can be moved relative to each other, when the pressure sensing head extrudes the glass dowel, the two groups of protective shells are wrapped outside the pressure sensing head, so that when the glass dowel is broken due to continuous pressure, the protective shells can block the splashing fragments, avoid the fragments flying everywhere to cause accidents, and ensure the safety of the test personnel and the safety of the test environment.
[0012] The two sides of the bottom of the protective shell are provided with inclined surfaces to guide the splashed fragments to move to the middle of the material falling shell, the electric telescopic rod in the sweeping mechanism can control the lifting of the sliding block, the second cylinder drives the movement of the push block, so that the flexible scraper at the lower end of the first mounting rod and the second mounting rod can sweep the fragments on the inclined surface of the bottom of the protective shell and carry them into the inside of the material falling shell, when the protective shell moves to the material falling frame, the pull plate inside the material falling shell is pulled out, and the fragments can be discharged along the inclined material falling frame to the test bench, so that the cleaning work of the subsequent test is greatly reduced.
[0013] The U-shaped clamp arranged outside the push block can drive the horizontal pipe to move together, the liquid storage spraying device delivers water to the horizontal pipe through the telescopic hose, and then sprays out through the spray head, in the test process, the pressure environment of real rainy day can be simulated, so that the test condition is closer to the actual use scene, and the accuracy and reliability of the test result are beneficial to be enhanced, and more effective data support is provided for the quality detection of the glass stud. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present application; Figure 2 It is another angle schematic diagram of the overall connection structure of the present application; Figure 3 It is a schematic diagram of the internal split structure of the pressure test cabinet of the present application; Figure 4 It is a schematic diagram of the internal connection structure of the protective shell of the present application; Figure 5 It is a schematic diagram of the connection structure between the protective shell and the material falling shell of the present application; Figure 6 It is a schematic diagram of the connection structure between the first mounting rod and the sliding shell of the present application; Figure 7 It is a schematic diagram of the connection structure between the first mounting rod and the second mounting rod of the present application; Figure 8 It is a schematic diagram of the connection structure between the U-shaped rod, the push block and the supporting block of the present application; Figure 9 It is a schematic diagram of the connection structure between the U-shaped rod, the push block and the supporting block of the present application; Figure 4
[0015] In the figure: 1, pressure test cabinet; 2, test table; 3, protective shell; 4, blanking frame; 5, fixing frame; 6, guide rod; 7, first cylinder; 8, maintenance door; 9, pressure sensor; 10, hydraulic cylinder; 11, controller; 12, pressure sensing head; 13, fixed plate; 14, protective soft pad; 15, L-shaped rod; 16, sliding block; 17, blanking shell; 18, arc table; 19, inclined surface; 20, pull plate; 21, flexible scraper; 22, first mounting rod; 23, sliding shell; 24, spring; 25, second mounting rod; 26, ball; 27, clamping block; 28, second cylinder; 29, electric telescopic rod; 30, push block; 31, connecting rod; 32, cross pipe; 33, U-shaped rod; 34, support block; 35, U-shaped clamp; 36, spray head; 37, liquid storage spraying device. DETAILED DESCRIPTION
[0016] In order to enable the above-mentioned objects, features and advantages of the present application to be more clearly understood, the following further describes the present application with reference to the accompanying drawings and specific embodiments.
[0017] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced without the specific details, other than in the following description, and it is understood that the present application is not limited to the particular embodiments described by the description below.
[0018] As Figures 1-9 shown in a traffic safety glass stud pressure test device, comprising a pressure test cabinet 1 and a test table 2, the pressure test cabinet 1 is provided with a pressure applying mechanism inside the upper part, the test table 2 is arranged inside the pressure test cabinet 1 and close to the lower part of the pressure applying mechanism, the upper surface of the test table 2 is provided with an inclined blanking frame 4 at both ends, the upper surface of the test table 2 is provided with a push mechanism close to the side corresponding to the blanking frame 4, one end of the push mechanism is provided with a protective shell 3 close to each other, the inside bottom of the protective shell 3 is provided with an arc table 18, the bottom of the protective shell 3 is provided with an inclined surface 19 on both sides, and the inner wall of the protective shell 3 is provided with a scraping mechanism.
[0019] The pressure applying mechanism comprises a maintenance door 8, which is rotatably arranged at one side of the rear end of the pressure test cabinet 1, the inside of the pressure test cabinet 1 is provided with a hydraulic cylinder 10, the telescopic end of the hydraulic cylinder 10 is provided with a pressure sensing head 12, the inside of the pressure test cabinet 1 is provided with a pressure sensor 9 close to one side of the hydraulic cylinder 10, the inside of the pressure test cabinet 1 is provided with a controller 11 at the front end, and the test table 2 is located inside the pressure test cabinet 1 and close to the lower end of the pressure sensing head 12; The hydraulic cylinder 10 continuously applies pressure under the drive of the controller 11, forcing the pressure sensing head 12 to extrude the glass stud on the upper surface of the arc table 18 to complete the pressure test, the test data is synchronously given to the pressure sensor 9, the pressure sensor 9 is connected with an external computer device to obtain the pressure value, and the pressure sensor 9 is electrically connected with the pressure sensing head 12. The maintenance door 8 facilitates the maintenance of the components inside the pressure test cabinet 1.
[0020] The pushing mechanism includes a fixed frame 5 fixedly arranged on the upper surface of the test table 2 and close to one side of the corresponding blank holder 4. A first air cylinder 7 is arranged in the middle of the fixed frame 5. The extension end of the first air cylinder 7 is connected with the outer wall of the protective shell 3. Two guide rods 6 are slidingly arranged at both ends of the fixed frame 5. Both ends of the two guide rods 6 are provided with fixed plates 13. The corresponding fixed plates 13 are fixedly connected with the outer side of the protective shell 3. The first air cylinder 7 can control the distance between the protective shells 3. During the pressure test, the protective shell 3 can be used to protect the environment outside the pressure sensing head 12, so as to reduce the splashing of debris.
[0021] The sweeping mechanism includes an L-shaped rod 15 fixedly arranged on the inner wall of the protective shell 3. An electric telescopic rod 29 is arranged on the inner surface of the L-shaped rod 15. A sliding block 16 is fixedly arranged at the extension end of the electric telescopic rod 29. One end of the sliding block 16 is slidingly attached to the inner wall of the protective shell 3. The electric telescopic rod 29 can control the sliding block 16 to rise and fall, so that the sliding block 16 can be flexibly adjusted according to the needs of use.
[0022] A U-shaped rod 33 is arranged outside the sliding block 16. Two push blocks 30 are connected with the inner wall of both ends of the U-shaped rod 33 through the second air cylinder 28. The two groups of push blocks 30 are slidingly arranged at both ends of the U-shaped rod 33. A horizontal sweeping assembly is arranged on the lower surface of each push block 30. The horizontal sweeping mechanism includes a connecting rod 31 fixedly arranged on the lower surface of the push block 30. A second mounting rod 25 is arranged at the lower end of the connecting rod 31. A sliding shell 23 is fixedly arranged on one side of the second mounting rod 25. A spring 24 is arranged in the sliding shell 23. A first mounting rod 22 is slidingly arranged in one end of the sliding shell 23. The two ends of the spring 24 are connected with the side end faces of the first mounting rod 22 and the sliding shell 23, respectively. A flexible wiper blade 21 is arranged on the inner side of both the first mounting rod 22 and the second mounting rod 25. An arc-shaped clamping block 27 is arranged on the end of the second mounting rod 25 away from the spring 24. A plurality of rolling balls 26 are arranged in the clamping block 27. When the clamping block 27 at the front end of the first mounting rod 22 moves to the arc-shaped table 18, the rolling balls 26 will be extruded by the outer wall of the arc-shaped table 18 when the push block 30 moves. The rolling balls 26 roll and push the spring 24 in the sliding shell 23 to the rear end, so that the first mounting rod 22 can be flexibly retracted when passing through the arc-shaped table 18, and the debris near the arc-shaped table 18 can be easily cleaned. When the first mounting rod 22 and the second mounting rod 25 move to the middle part and then perform secondary scraping, the electric telescopic rod 29 can flexibly control the height to avoid bringing back the debris when cleaning back.
[0023] It is emphasized that the sliding connection of the first mounting rod 22 and the sliding shell 23 is dovetail sliding mode, when the spring 24 is extruded, the first mounting shell 22 will not deviate out of the outside of the sliding shell 23.
[0024] The U-shaped rod 33 is provided with a support block 34 at both ends of one side, and the upper surface of the support block 34 is provided with a liquid storage spraying device 37, and the inside of the liquid storage spraying device 37 is connected with a horizontal pipe 32 through a telescopic hose, and the outer part of the horizontal pipe 32 is fixedly installed on the outer edge of the push block 30 through a U-shaped clamp 35, and the inside of the horizontal pipe 32 is communicated and installed with a spray head 36, and the horizontal pipe 32 is stretched with the movement of the push block 30, and at this time the liquid storage spraying device 37 transports water to the horizontal pipe 32 through the telescopic hose, and then sprays out through the spray head 36, that is, the pressure environment in rainy days can be simulated inside the protective shell 3. It needs to be specially pointed out that the liquid storage spraying device 37 is composed of a liquid storage bottle and a small water pump.
[0025] The inside of the protective shell 3 is provided with a material falling shell 17, and the lower part of the inside of the material falling shell 17 is slidably installed with a pull plate 20, and when the material falling shell 17 moves to the material falling frame 4, the pull plate 20 can be pulled out to discharge the debris in the material falling shell 17, and the upper edge of the protective shell 3 is installed with a sinking type protective soft pad 14, and the protective soft pad 14 can protect above the protective shell 3, and avoid that part of the debris falls out from the open upper part.
[0026] Working principle: in use, the first air cylinder 7 on both sides of the test bench 2 moves the protective shell 3 to each other, so that the protective shell 3 is assembled into a full-enclosed protective structure, and then the glass nail to be subjected to pressure test is placed on the upper surface of the arc-shaped table 18, the controller 11 drives the hydraulic cylinder 10 to move downward, so that the pressure sensing head 12 extrudes the glass nail, and through continuous and continuous pressure, the compressive strength of the glass nail is tested. When the squeezed glass spike is critically broken, the fragments are blocked by the protective shell 3 and fall to the bottom of the protective shell 3. Since the two sides of the bottom of the protective shell 3 are provided with inclined surfaces 19, the fragments will be guided to the inner middle part. Some irregular fragments that are retained at the bottom of the protective shell 3 and cannot roll down to the inside of the blanking shell 17 are brought into the blanking shell 17 by the coordinated cooperation of the electric telescopic rod 29 and the second cylinder 28. During the process of downward pressure and transverse movement, the flexible scrapers 21 at the lower ends of the first mounting rod 22 and the second mounting rod 25 are prompted to bring the fragments into the blanking shell 17. The clamping block 27 and the ball 26 provided at the front end of the first mounting rod 22 can roll in contact with the curved platform 18 when they move to the curved platform 18, and in this case Under the condition of squeezing the spring 24 inside the sliding shell 23, the first mounting rod 22 can be well contracted, so that the area abutting the curved platform 18 can be cleaned in all directions. During the squeezing and pressurizing process, the liquid storage spraying device 37 sprays water in the squeezing environment, thereby simulating the pressure environment of the glass road studs on rainy days, thereby ensuring the authenticity of the pressure results. After the test is completed, the pressure sensing head 12 is lifted upward from the inside of the protective shell 3. At this time, the electric telescopic rod 29 can lift the U-shaped rod 33. The first mounting rod 22 slides to the front end when there is no pressure. The flexible scraper 21 at the lower end of the first mounting rod 22 can clean the debris on the upper surface of the curved platform 18. Finally, driven by the first cylinder 7, the protective shells 3 are driven away from each other until they move to the blanking rack 4, and the pull plate 20 inside the blanking shell 17 is manually opened, and the fragments fall to the inclined blanking rack 4 and are then discharged outside the test bench 2.
[0027] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the invention as claimed.
Claims
1. A traffic safety glass road stud pressure test device, comprising a pressure test cabinet (1) and a test bench (2), characterized in that: A pressure mechanism is provided on the upper part of the pressure test cabinet (1), the test bench (2) is provided inside the pressure test cabinet (1) and close to the lower part of the pressure mechanism, inclined blanking racks (4) are provided at both ends of the upper surface of the test bench (2), a pushing mechanism is provided on the upper surface of the test bench (2) and close to the side of the corresponding blanking rack (4), and protective shells (3) close to each other are provided at one end of the pushing mechanism, an arc platform (18) is provided on the bottom inside the protective shell (3), both sides of the bottom of the protective shell (3) are provided with inclined surfaces (19), and a film sweeping mechanism is provided on the inner wall of the protective shell (3).
2. A traffic safety glass road stud pressure test device according to claim 1, characterized in that: The pressure-applying mechanism includes a maintenance door (8), which is rotatably arranged at one side of the rear end of the pressure test cabinet (1); a hydraulic cylinder (10) is arranged inside the pressure test cabinet (1); a pressure sensing head (12) is arranged at the telescopic end of the hydraulic cylinder (10); a pressure sensor (9) is arranged inside the pressure test cabinet (1) and on a side close to the hydraulic cylinder (10); a controller (11) is arranged at the front end inside the pressure test cabinet (1); and the test bench (2) is located inside the pressure test cabinet (1) and close to the lower end of the pressure sensing head (12).
3. A traffic safety glass road stud pressure test device according to claim 1, characterized in that: The pushing mechanism includes a fixing frame (5) fixedly arranged on the upper surface of the test bench (2) and close to the side of the corresponding blanking frame (4), a first cylinder (7) is arranged in the middle of the fixing frame (5), and the telescopic end of the first cylinder (7) is connected to the outer wall of the protective shell (3), and guide rods (6) are slidably installed at both ends of the fixing frame (5), and one end of each of the two guide rods (6) is provided with a fixing plate (13), and the corresponding fixing plate (13) is fixedly connected to the outer side of the protective shell (3).
4. A traffic safety glass road stud pressure test device according to claim 1, characterized in that: The film sweeping mechanism comprises an L-shaped rod (15) fixedly arranged in the middle of the inner wall of the protective shell (3); an electric telescopic rod (29) is arranged on the inner surface of the L-shaped rod (15); a slider (16) is fixedly arranged at the telescopic end of the electric telescopic rod (29); one end of the slider (16) is slidably fitted with the inner wall of the protective shell (3).
5. A traffic safety glass road stud pressure test device according to claim 4, characterized in that: A U-shaped rod (33) is provided on the outside of the slider (16), and the inner walls of both ends of the U-shaped rod (33) are connected to push blocks (30) via the second cylinder (28). Two groups of push blocks (30) slide outside the two ends of the U-shaped rod (33), and the lower surfaces of the push blocks (30) are provided with sweeping components.
6. A traffic safety glass road stud pressure test device according to claim 5, characterized in that: The sweeping mechanism includes a connecting rod (31) fixedly arranged on the lower surface of the push block (30), a second mounting rod (25) is provided at the lower end of the connecting rod (31), a sliding shell (23) is fixedly provided on one side of the second mounting rod (25), a spring (24) is provided inside the sliding shell (23), a first mounting rod (22) is slidably provided inside one end of the sliding shell (23), two ends of the spring (24) are respectively connected to the end faces of the first mounting rod (22) and the sliding shell (23) that are close to each other, a flexible scraper (21) is provided on the lower inner side of the first mounting rod (22) and the second mounting rod (25), an arc-shaped clamping block (27) is provided on the outside of the end of the second mounting rod (25) away from the spring (24), and a plurality of groups of balls (26) are installed inside the clamping block (27).
7. The traffic safety glass road stud pressure test device according to claim 4, characterized in that: Support blocks (34) are provided at both ends of one side of the U-shaped rod (33), and a liquid storage spraying device (37) is provided on the upper surface of the support block (34). One end of the interior of the liquid storage spraying device (37) is connected to a transverse pipe (32) via a telescopic hose. The exterior of the transverse pipe (32) is fixedly mounted on the outer edge of the push block (30) via a U-shaped clamp (35). A nozzle (36) is installed in the middle of the interior of the transverse pipe (32).
8. The traffic safety glass road stud pressure test device according to claim 1, characterized in that: A blanking shell (17) is provided in the middle of the inner side of the protective shell (3), a pull plate (20) is slidably installed below the inner side of the blanking shell (17), and a sunken protective cushion (14) is installed on the upper edge of the protective shell (3).