Constant tension guide device of vertical winding machine for transformer production
By designing an automatic tension adjustment mechanism, contact components and guide mechanism on the vertical winding machine, the problems of loose wires and model adaptability are solved, automatic tightening and efficient guiding are achieved, and the need for manual adjustment is reduced.
Patent Information
- Application Number
- CN202511221637.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2025-10-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing constant tension guide device of the vertical winding machine is prone to loosening during the wire guiding process, requiring manual real-time adjustment, and is difficult to adapt to the height and angle adjustment of different winding machine models, resulting in low efficiency and increased workload.
A constant tension guide device for a vertical winding machine is designed, which includes an automatic tension adjustment mechanism, a contact component, a tension adjustment component and a guide mechanism. The device automatically adjusts the tension of the coil wire through a motor and a sensor to adapt to the speed difference of the winding machine, and can adjust the guide angle and height.
It realizes automatic tightening and tension adjustment of the coil wire, reduces manual intervention, improves winding efficiency and adaptability of the device, and reduces the burden on staff.
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Figure CN120809482A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of transformer production, and particularly relates to a constant tension guiding device of a vertical winding machine for transformer production. BACKGROUND
[0002] The vertical winding machine is a key equipment for manufacturing large transformer coils in the electrical engineering field, and its structure comprises core components such as a multi-station bearing table, a division control device and a winding assembly. The equipment realizes accurate control through the combination of mechanical speed regulation and frequency conversion speed regulation system, and adopts tension control technology to improve the tightness of the coil. When the transformer is wound by the winding machine, the wound coil needs to be tensioned so as to be tightly and uniformly wound on the transformer. A special tension guiding device is needed to cooperate with the transmission of the coil wire during the winding process of improving the tension. With the development of modern science and technology, the function and structure of the constant tension guiding device of such vertical winding machine are constantly improved, so that it is more efficient and convenient to use.
[0003] However, the existing constant tension guiding device of the vertical winding machine still has the following disadvantages in use: 1. In the guiding process of the coil wire, the existing constant tension guiding device may cause the wire to be loose and unable to be tightened due to the speed difference between the winding machine and the guiding device, and then the coil wire is easy to be loose when wound on the transformer. The ordinary guiding device does not have the function of automatic tension adjustment, and the staff needs to pay attention to the running state of the equipment and the tightness of the wire at all times. Manual adjustment is needed in the first time when the loose phenomenon occurs, which is time-consuming and laborious, and increases the work burden of the staff. 2. When the existing vertical winding machine guiding device adjusts the loose and untightened wire, it needs to be operated from the wire transmission source, and there are many adjusting components, and even the running of the guiding device needs to be stopped for adjustment, thereby reducing the efficiency of winding the transformer coil. 3. In the constant tension guiding process of the coil wire, when the guiding device and the winding machine are of different types, their heights are different, and the adjustment of the guiding direction and angle of the upper end is difficult, which needs to be manually adjusted, thereby increasing the adjustment difficulty of the transmission angle and direction of the guiding device.
[0004] Therefore, it is necessary to invent a constant tension guiding device of a vertical winding machine for transformer production to solve the above problems. SUMMARY
[0005] In view of the above problems, the application provides a constant tension guiding device of a vertical winding machine for transformer production to solve the problems in the background art.
[0006] In order to achieve the above object, the present application provides the following technical scheme: A vertical winding machine constant tension guide device for transformer production, comprising a wire base, a first mounting frame and a second mounting frame, the top of the wire base is respectively provided with an automatic tension adjusting mechanism, a contact assembly, a tightness adjusting assembly and a guide mechanism, wherein the first mounting frame and the second mounting frame are respectively fixedly installed at the front end and the middle position of the top of the wire base. The automatic tension adjusting mechanism comprises first support shafts inserted at both sides of the top of the first mounting frame, the bottom of the two first support shafts is fixedly connected with a first connecting frame through the bottom of the first mounting frame, the inner wall of the first connecting frame is rotatably connected with a first guide wheel, the outer wall of one end of the two first support shafts is sleeved with a first spring, and the two ends of the two first springs are respectively fixedly connected with the bottom of the first mounting frame and the top of the first connecting frame, the top of the wire base is inserted and connected with two second support shafts at the bottom of the first mounting frame, the top of the two second support shafts is fixedly provided with a second connecting frame, the inner wall of the second connecting frame is rotatably connected with a second guide wheel, the outer wall of one end of the two second support shafts is sleeved with a second spring, and the two ends of the two second springs are respectively fixedly connected with the two sides of the second connecting frame and the top of the wire base, the bottom of the second connecting frame is fixedly provided with a first protruding block, the middle position of the top of the wire base is provided with a first limiting groove, and the inner wall of the first limiting groove is slidably connected with a second protruding block. Preferably, the inner wall of the first limiting groove is rotatably connected with a lead screw, one side of the second protruding block is provided with a screw hole, and the outer wall of the lead screw is threadedly connected with the inner wall of the screw hole, the inner wall of one end of the wire base is provided with a first motor, and one end of the lead screw is fixedly connected with the output end of the first motor, the top of the wire base is provided with a connecting hole at both ends, and the outer walls of the two second support shafts are respectively inserted and connected with the inner walls of the two connecting holes.
[0007] Preferably, the contact assembly comprises a support frame fixedly installed at one end of the top of the wire base, a limiting recess is formed in the middle position of the top of the support frame, a pressure sensor is installed in the inner wall of the limiting recess, and the bottom of the pressure sensor is connected with a conductive wire through the bottom of the support frame, and the pressure sensor is electrically connected with the first motor through the conductive wire.
[0008] Preferably, the top of the support frame is fixedly provided with a support rod at both sides, one end of the two support rods is rotatably connected with a limiting wheel, and the two limiting wheels are rotatably connected at both sides of the top of the support frame.
[0009] Preferably, the tightness adjusting assembly comprises third support shafts inserted at both sides of the top of the second mounting frame, the bottom of the two third support shafts is fixedly connected with a third connecting frame through the bottom of the second mounting frame, and the inner wall of the third connecting frame is rotatably connected with a third guide wheel.
[0010] Preferably, the outer wall of one end of the two third supporting shafts is sleeved with a third spring, and the two ends of the two third springs are fixedly connected with the bottom of the second mounting frame and the top of the third connecting frame respectively, the middle position of the top of the second mounting frame is threadedly connected with a limiting pin, and one end of the limiting pin penetrates through the bottom of the second mounting frame and is in contact with the top of the third connecting frame.
[0011] Preferably, the guide mechanism comprises a second limiting slot arranged in the middle position of one end of the wire base, an L-shaped support is fixedly arranged at the outer edge of the second limiting slot on the bottom of the wire base, and a third mounting frame is slidably connected with the inner wall of the second limiting slot.
[0012] Preferably, the inner wall of the third mounting frame is rotatably connected with an L-shaped connecting frame, the inner walls of the two ends of the two L-shaped connecting frames are rotatably connected with fourth guide wheels, one end of the L-shaped connecting frame is fixedly connected with a second motor penetrating through the outer wall of one side of the third mounting frame, and one side of the top of the L-shaped support is provided with an electric push rod, and the output end of the electric push rod is fixedly connected with the bottom of the third mounting frame.
[0013] Preferably, a control panel is arranged on one side of the wire base, and the first motor, the pressure sensor, the second motor and the electric push rod are electrically connected with an external power supply through the control panel.
[0014] The technical effects and advantages of the present application are as follows: 1. The automatic tension adjusting mechanism is provided, and the outer wall of the coil wire passes between the first guide wheel and the second guide wheel at the bottom of the first mounting frame during transmission. According to the outer diameter size of the coil wire, the first motor is started to rotate the lead screw, thereby driving the second lug to slide in the first limiting groove and extruding the first lug at the bottom of the second connecting frame, so that the second connecting frame rises with the second guide wheel, until the first guide wheel and the second guide wheel extrude the coil wire, and the coil wire is continuously transmitted and wound with the winding machine. During this process, because there is a certain speed difference between the winding machine and the guide wheel, the coil appears loose and untightened state during guiding, at this time the coil will appear a certain sag, and then contact the contact assembly, so that the first motor is excited and started again, driving the rotating lead screw to slide forward again in the first limiting groove, extruding the first lug again, and the contact surfaces of the first lug and the second lug are arc-shaped, so that they can move smoothly when extruding. The first lug is pressed again to rise with the second connecting frame and the second guide wheel, thereby rising with the coil wire and the first connecting frame, so that the first supporting shaft penetrates and compresses the first spring on the first mounting frame. After the whole rises, the coil wire is stretched and tightened, and after being tightened, the coil wire at the rear end sagging restores the tight state away from the contact assembly, and the first motor drive is stopped, so that the guiding device restores the normal constant tension wire transmission, without manual adjustment by the staff. The tension is reduced and the tension is restored automatically at the first time, saving time and effort, and reducing the work burden of the staff; 2. The contact assembly and the tightness adjusting assembly are provided, the coil wire appears loose, which will sag, and the coil after sagging will contact the pressure sensor, thereby triggering the first motor switch to drive and operate the automatic tension adjusting mechanism to realize constant tension automatic adjustment, without the staff constantly paying attention to the wire tension and manual adjustment. During the transmission and guiding of the coil wire, the height of the coil wire is adjusted by the automatic tension adjusting mechanism according to the outer diameter size of the coil wire, and the limiting pin is rotated to screw and lift on the second mounting frame, thereby extruding the third connecting frame, so that the third supporting shaft compresses the third spring, thereby adjusting the height of the third connecting frame and the third guide wheel, so that the coil wire passes through the extrusion and guiding of the third guide wheel during transmission, to limit the transmission height, so that the tension of the coil wire is tight and does not contact the contact assembly at one end, without stopping the guiding device for adjustment, thereby improving the convenience of the device use; 3、The present application is provided with a guide mechanism, when the guide device is different from the winding machine in height or the transmission angle of the coil wire needs to be changed, the second motor on the side of the third mounting frame is started to rotate the L-shaped connecting frame, and then the guide angle of the two fourth guide wheels on the upper end of the adjuster is adjusted, and the electric push rod on the top of the L-shaped support is started to push the third mounting frame to slide in the second limiting groove, so that the fourth guide wheel located above is always kept to transmit the coil wire, and when the coil wire is in a tight state, the coil wire is located above the contact assembly, and the guide angle and height of the fourth guide wheel below are changed, which is convenient for targeted adjustment of the transmission height and angle of the coil wire, and convenient for guiding and docking with different vertical winding machines, and automatic adjustment, reducing the adjustment difficulty of the guide device on the guide direction and angle of the coil wire.
[0015] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the description, or can be learned by practice of the application. The objects and other advantages of the application will be realized and attained by the structure particularly pointed out in the written description and claims. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creative labor.
[0017] Figure 1 is a schematic diagram of the whole application; Figure 2 is a schematic diagram of the inside of the wire base of the present application; Figure 3 is a schematic diagram of the automatic tension adjusting mechanism of the present application; Figure 4 is a schematic diagram of the contact assembly of the present application; Figure 5 is a schematic diagram of the tightness adjusting assembly of the present application; Figure 6 is a schematic diagram of the bottom of the wire base of the present application; Figure 7 is a schematic diagram of the guide mechanism of the present application.
[0018] In the figure: 1, wire base; 2, first mounting frame; 3, second mounting frame; 4, automatic tension adjusting mechanism; 401, first support shaft; 402, first connecting frame; 403, first guide wheel; 404, first spring; 405, second support shaft; 406, second connecting frame; 407, second guide wheel; 408, second spring; 409, first protrusion; 410, first limiting groove; 411, second protrusion; 412, lead screw; 413, threaded hole; 414, first motor; 415, connecting hole; 5, contact assembly; 501, support frame; 502, limiting groove; 503, pressure sensor; 504, conductive wire; 6, support rod; 7, limiting wheel; 8, tightness adjusting assembly; 801, third support shaft; 802, third connecting frame; 803, third guide wheel; 804, third spring; 805, limiting bolt; 9, guide mechanism; 901, second limiting groove; 902, L-shaped support; 903, third mounting frame; 904, L-shaped connecting frame; 905, fourth guide wheel; 906, second motor; 907, electric push rod. DETAILED DESCRIPTION
[0019] To make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0020] The present application provides a constant tension guide device for vertical winding machine for transformer production as shown in Figures 1-7 The present application provides a constant tension guide device for vertical winding machine for transformer production as shown in The automatic tension adjusting mechanism 4 comprises first support shafts 401 installed on both sides of the top of the first mounting frame 2, the bottoms of the two first support shafts 401 are fixedly connected with a first connecting frame 402 penetrating through the bottom of the first mounting frame 2, the inner wall of the first connecting frame 402 is rotationally connected with a first guide wheel 403, the outer wall of one end of each of the two first support shafts 401 is sleeved with a first spring 404, and the two ends of the two first springs 404 are fixedly connected with the bottom of the first mounting frame 2 and the top of the first connecting frame 402 respectively, the top of the wire base 1 is penetratingly connected with two second support shafts 405 at the bottom of the first mounting frame 2, the top of the two second support shafts 405 is fixedly provided with a second connecting frame 406, the inner wall of the second connecting frame 406 is rotationally connected with a second guide wheel 407, the outer wall of one end of each of the two second support shafts 405 is sleeved with a second spring 408, and the two ends of the two second springs 408 are fixedly connected with the two sides of the second connecting frame 406 and the top of the wire base 1 respectively, the bottom of the second connecting frame 406 is fixedly provided with a first protruding block 409, a first limiting groove 410 is formed in the middle of the top of the wire base 1, and the inner wall of the first limiting groove 410 is slidingly connected with a second protruding block 411; In use, the wire base 1 is connected with the vertical winding machine, after installation, the transformer coil wire is connected with the vertical winding machine by penetrating through the wire base 1, the coil wire is transmitted on the wire base 1 by the winding drive of the vertical winding machine, in the transmission process, the outer wall of the coil wire penetrates between the first guide wheel 403 and the second guide wheel 407 at the bottom of the first mounting frame 2, according to the outer diameter size of the coil wire, the first motor 414 is started to rotate the lead screw 412, thereby driving the second protruding block 411 to slide in the first limiting groove 410 and press the first protruding block 409 at the bottom of the second connecting frame 406, so that the second connecting frame 406 rises with the second guide wheel 407, until the first guide wheel 403 and the second guide wheel 407 press the coil wire, and the coil wire is continuously transmitted and wound with the winding of the winding machine, in this process, because there is a speed difference between the winding machine and the guide wheel, the coil appears loose and untight state in the guiding process, at this time, the coil wire is untight and will appear a certain sag, thereby contacting the contact assembly 5, so that the first motor 414 is excited and started again, driving the rotating lead screw 412 to drive the second protruding block 411 to slide forward in the first limiting groove 410 again, pressing the first protruding block 409 again, and the contact surfaces of the first protruding block 409 and the second protruding block 411 are arc-shaped, so that they can keep smooth relative movement when being pressed, and the specific structure is shown in the description and the drawings Figure 3As shown, the first protrusion 409 is pressed again with the second connecting frame 406 and the second guide wheel 407, and then the coil wire and the first connecting frame 402 are lifted, so that the first support shaft 401 penetrates and compresses the first spring 404 on the first mounting frame 2. After the whole is lifted, the coil wire is stretched and tightened. After being tightened, the coil wire at the rear end is restored to the tightened state away from the contact assembly 5, and the first motor 414 is stopped to drive, so that the guide device restores the normal constant tension wire transmission, without manual adjustment by the staff. The tension is reduced and the tension is automatically recovered at the first time, saving time and effort, and reducing the work burden of the staff.
[0021] The inner wall of the first limiting groove 410 is rotationally connected with a lead screw 412, one side of the second protrusion 411 is provided with a threaded hole 413, and the outer wall of the lead screw 412 is threadedly connected with the inner wall of the threaded hole 413. The inner wall of one end of the wire base 1 is provided with a first motor 414, and one end of the lead screw 412 is fixedly connected with the output end of the first motor 414. The top of the wire base 1 is provided with a connecting hole 415 at both ends, and the outer walls of the two second support shafts 405 are respectively connected with the inner walls of the two connecting holes 415. When the second connecting frame 406 is lifted up and down on the top of the wire base 1 through the second support shaft 405, the second support shaft 405 is inserted into the connecting hole 415 and connected through the second spring 408, so that the second connecting frame 406 and the second guide wheel 407 therein can be stably adjusted during tension adjustment. Further, the contact assembly 5 includes a support frame 501 fixedly installed at one end of the top of the wire base 1. A limiting recess 502 is formed in the middle position of the top of the support frame 501. A pressure sensor 503 is installed in the inner wall of the limiting recess 502. The bottom of the pressure sensor 503 is connected with a conductive wire 504 through the bottom of the support frame 501, and the pressure sensor 503 is electrically connected with the first motor 414 through the conductive wire 504. When the coil wire is transmitted on the wire base 1, it passes through the support frame 501 on the contact assembly 5 and is adjusted by the tension adjustment assembly 8 so that it does not contact the pressure sensor 503 in the limiting recess 502 in the tightened state. If the coil wire is loose, it will sag, and the sagging coil will contact the pressure sensor 503, thereby triggering the first motor 414 switch to drive and operate the automatic tension adjustment mechanism 4 to realize constant tension automatic adjustment. The staff does not need to pay attention to the wire tension at all times and manually adjust, improving the convenience of the device.
[0022] Support rods 6 are fixedly installed on both sides of the top of the support frame 501. One end of the two support rods 6 is rotatably connected to the limiting wheels 7, and the two limiting wheels 7 are rotatably connected to both sides of the top of the support frame 501. When the coil wire is transmitted on the contact component 5, the limiting wheels 7 rotatably connected to the support frame 501 through the two support rods 6 limit the coil wire to the inner area of the limiting groove 502 for transmission, ensuring that when the tension of the coil wire is reduced, it will sag and contact the pressure sensor 503 therein, ensuring the normal operation and sensing of the equipment; Furthermore, the tension adjustment component 8 includes a third support shaft 801 installed on both sides of the top of the second mounting frame 3. The bottom of the two third support shafts 801 passes through the bottom of the second mounting frame 3 and is fixedly connected to a third connecting frame 802. The inner wall of the third connecting frame 802 is rotatably connected to a third guide wheel 803. During the tension adjustment process, the coil wire needs to be adjusted to a height that does not contact the contact component 5 through the cooperation of the tension adjustment component 8 and the automatic tension adjustment mechanism 4 for guided transmission.
[0023] The outer walls of one end of the two third support shafts 801 are sleeved with third springs 804, and the two ends of the two third springs 804 are fixedly connected to the bottom of the second mounting bracket 3 and the top of the third connecting bracket 802 respectively. The middle position of the top of the second mounting bracket 3 is threadedly connected to a limiting bolt 805, and one end of the limiting bolt 805 passes through the bottom of the second mounting bracket 3 and contacts the top of the third connecting bracket 802. When the coil wire is transmitted and guided, the height of the coil wire is adjusted according to the outer diameter of the coil wire through the automatic tension adjustment mechanism 4, and the limiting bolt 805 is rotated to make it twist and lift on the second mounting bracket 3, thereby squeezing the third connecting bracket 802, so that it compresses the third spring 804 through the third support shaft 801, and then adjusts the height of the third connecting bracket 802 and the third guide wheel 803, so that the coil wire is squeezed and guided by the third guide wheel 803 during transmission, thereby limiting its transmission height, so that its tension is taut and does not contact the contact component 5 at one end, thereby avoiding accidental triggering of the device; Furthermore, the guiding mechanism 9 includes a second limiting groove 901 opened in the middle position of one end of the wire base 1, and an L-shaped bracket 902 is fixedly provided at the outer edge of the second limiting groove 901 at the bottom of the wire base 1, and the inner wall of the second limiting groove 901 is slidably connected to a third mounting bracket 903.
[0024] The inner wall of the third mounting frame 903 is rotationally connected with an L-shaped connecting frame 904, the inner wall of both ends of the two L-shaped connecting frames 904 is rotationally connected with a fourth guide wheel 905, one end of the L-shaped connecting frame 904 is fixedly connected with a second motor 906 penetrating through the outer wall of one side of the third mounting frame 903, one side of the top of the L-shaped support 902 is mounted with an electric push rod 907, and the output end of the electric push rod 907 is fixedly connected with the bottom of the third mounting frame 903, in the process of guiding the coil wire, when the guiding device is different in height from the winding machine or it is necessary to change the transmission angle of the coil wire, the second motor 906 on one side of the third mounting frame 903 is started to rotate the L-shaped connecting frame 904, so as to adjust the guiding angle of the two fourth guide wheels 905 on the upper end of the device, and the electric push rod 907 on the top of the L-shaped support 902 is started to push the third mounting frame 903 to slide in the second limiting groove 901, so that the fourth guide wheel 905 located above can always keep transmitting the coil wire, and when it is in the taut state, the coil wire is located above the contact assembly 5, and the guiding angle and height of the fourth guide wheel 905 below are changed, so that the transmission height and angle of the coil wire can be conveniently and specifically adjusted, the guiding butt joint with different vertical winding machines is facilitated, and the adjustment difficulty of the guiding device for the guiding direction and angle of the coil wire is reduced.
[0025] Although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A constant tension guide device for a vertical winding machine for transformer production, comprising a conductor base (1), a first mounting frame (2) and a second mounting frame (3), characterized in that: The top of the conductor base (1) is respectively installed with an automatic tension adjustment mechanism (4), a contact assembly (5), a tension adjustment assembly (8) and a guide mechanism (9), wherein the first mounting frame (2) and the second mounting frame (3) are respectively fixedly installed at the front end and the middle position of the top of the conductor base (1); The automatic tension adjustment mechanism (4) includes a first support shaft (401) installed on both sides of the top of the first mounting frame (2), the bottoms of the two first support shafts (401) pass through the bottom of the first mounting frame (2) and are fixedly connected to the first connecting frame (402), the inner wall of the first connecting frame (402) is rotatably connected to the first guide wheel (403), the outer walls of one end of the two first support shafts (401) are sleeved with a first spring (404), and the two ends of the two first springs (404) are respectively fixedly connected to the bottom of the first mounting frame (2) and the top of the first connecting frame (402), the top of the wire base (1) is located at the bottom of the first mounting frame (2) and is inserted and connected to the two second support shafts (405), a second connecting frame (406) is fixedly provided on the top of the two second support shafts (405), the inner wall of the second connecting frame (406) is rotatably connected to a second guide wheel (407), the outer wall of one end of the two second support shafts (405) is sleeved with a second spring (408), and the two ends of the two second springs (408) are respectively fixedly connected to the two sides of the second connecting frame (406) and the top of the wire base (1), a first protrusion (409) is fixedly provided on the bottom of the second connecting frame (406), a first limiting groove (410) is opened in the middle position of the top of the wire base (1), and the inner wall of the first limiting groove (410) is slidably connected to the second protrusion (411).
2. The constant tension guide device for a vertical winding machine for transformer production according to claim 1, characterized in that: The inner wall of the first limiting groove (410) is rotatably connected to a screw rod (412), a screw hole (413) is provided on one side of the second protrusion (411), and the outer wall of the screw rod (412) is threadedly connected to the inner wall of the screw hole (413), a first motor (414) is installed on the inner wall of one end of the wire base (1), and one end of the screw rod (412) is fixedly connected to the output end of the first motor (414), both ends of the top of the wire base (1) are provided with connection holes (415), and the outer walls of the two second support shafts (405) are respectively connected to the inner walls of the two connection holes (415).
3. The constant tension guide device for a vertical winding machine for transformer production according to claim 1, characterized in that: The contact assembly (5) comprises a support frame (501) fixedly mounted on one end of the top of the wire base (1); a limiting groove (502) is provided at a middle position of the top of the support frame (501); a pressure sensor (503) is mounted on an inner wall of the limiting groove (502); the bottom of the pressure sensor (503) passes through the bottom of the support frame (501) and is connected to a conductive wire (504); and the pressure sensor (503) is electrically connected to the first motor (414) via the conductive wire (504).
4. The constant tension guide device for a vertical winding machine for transformer production according to claim 1, characterized in that: Support rods (6) are fixedly mounted on both sides of the top of the support frame (501), one end of each of the two support rods (6) is rotatably connected to a limiting wheel (7), and the two limiting wheels (7) are rotatably connected to both sides of the top of the support frame (501).
5. The constant tension guide device for a vertical winding machine for transformer production according to claim 1, characterized in that: The tension adjustment assembly (8) comprises a third support shaft (801) installed on both sides of the top of the second mounting frame (3), the bottoms of the two third support shafts (801) pass through the bottom of the second mounting frame (3) and are fixedly connected to a third connecting frame (802), and the inner wall of the third connecting frame (802) is rotatably connected to a third guide wheel (803).
6. The constant tension guide device for a vertical winding machine for transformer production according to claim 5, characterized in that: The outer walls of one end of each of the two third support shafts (801) are sleeved with a third spring (804), and the two ends of the two third springs (804) are fixedly connected to the bottom of the second mounting frame (3) and the top of the third connecting frame (802), respectively. A limit bolt (805) is threadedly connected to the middle position of the top of the second mounting frame (3), and one end of the limit bolt (805) passes through the bottom of the second mounting frame (3) and contacts the top of the third connecting frame (802).
7. The constant tension guide device for a vertical winding machine for transformer production according to claim 1, characterized in that: The guide mechanism (9) comprises a second limiting groove (901) provided in the middle of one end of the wire base (1); an L-shaped bracket (902) is fixedly provided at the bottom of the wire base (1) at the outer edge of the second limiting groove (901); and a third mounting bracket (903) is slidably connected to the inner wall of the second limiting groove (901).
8. The constant tension guide device for a vertical winding machine for transformer production according to claim 7, characterized in that: The inner wall of the third mounting frame (903) is rotatably connected to an L-shaped connecting frame (904), and the inner walls at both ends of the two L-shaped connecting frames (904) are rotatably connected to fourth guide wheels (905). One end of the L-shaped connecting frame (904) passes through the outer wall of one side of the third mounting frame (903) and is fixedly connected to a second motor (906). An electric push rod (907) is installed on one side of the top of the L-shaped bracket (902), and the output end of the electric push rod (907) is fixedly connected to the bottom of the third mounting frame (903).
9. The constant tension guide device for a vertical winding machine for transformer production according to claim 8, characterized in that: A control panel is installed on one side of the wire base (1), and the first motor (414), the pressure sensor (503), the second motor (906) and the electric push rod (907) are all electrically connected to an external power supply through the control panel.