Casting machine facilitating discharging and rapid shaping and using method

Abstract

The invention relates to the technical field of metal processing, and discloses a casting machine facilitating discharging and rapid shaping, the casting machine comprises a casting machine track, the inner side of the casting machine track is connected with a casting machine mold, a sliding frame is fixedly installed on the inner side of the casting machine track, and a rhombic sliding groove is formed in the inner side of the sliding frame; a sliding block is slidably connected into the rhombic sliding groove, a baffle is fixedly installed at the top of the sliding block, an air cylinder with the output end extending to the right side of the baffle is fixedly installed on the left side of the baffle, a connecting plate is fixedly installed at the right end of the air cylinder, and a communicating air pipe extending to the left side of the baffle is connected into the connecting plate; an elastic rope connected with the sliding frame is fixedly installed on the left side of the sliding block, a limiting assembly in sliding connection with the sliding frame is fixedly installed outside the baffle, and an interrupting switch is fixedly installed at the top of the sliding frame. The casting machine facilitating discharging and rapid shaping and the using method have the advantage that cooling and demolding operation can be completed conveniently.

Description

Technical Field

[0001] The present invention relates to the technical field of metal processing, in particular to a casting machine with convenient discharging and rapid shaping, and a use method thereof. Background Art

[0002] A casting machine is a device used in smelting plants for continuous quantitative casting. The molten iron is injected into the running mold one by one at one end. The mold cools during its operation. When it reaches the tail end of the cast iron machine, the solidified iron blocks automatically fall off the mold.

[0003] In existing casting machines, when demolding is required after casting is completed, the mold is usually flipped over to allow the mold to fall naturally under the action of gravity. However, this demolding method requires waiting for cooling, which increases the transportation distance and the overall area occupied by the machine. At the same time, for metal that is adhered after cooling, it is difficult to effectively demold when the mold is inverted, which is extremely inconvenient. Therefore, a casting machine with convenient discharge and rapid shaping and a method of use are proposed to solve the above-mentioned problems. Summary of the Invention

[0004] (1) Technical problems solved

[0005] In response to the deficiencies in the prior art, the present invention provides a casting machine and a method for use that are convenient for discharging and quickly shaping. The machine has the advantage of conveniently completing cooling and demolding operations, and solves the problem that in existing casting machines, when demolding is required after casting is completed, the mold is usually flipped over to allow the mold to fall naturally under the action of gravity. However, this demolding method requires waiting for cooling, which results in a longer transportation distance and a larger overall area occupied by the machine. At the same time, for metal that is adhered after cooling, it is impossible to effectively demold by inverting it, which is extremely inconvenient.

[0006] (2) Technical solution

[0007] The top of described sliding panel also is provided with an interlocking structure, and the interlocking structure of described sliding panel also is provided with an interlocking structure, and the interlocking structure of described sliding panel is interlocked.

[0008] The beneficial effects of the present invention are:

[0009] The casting machine and the method for using the casting machine with convenient discharging and rapid shaping have the advantages of conveniently completing the cooling and demoulding operations.

[0010] On the basis of the above technical solution, the present invention can also be improved as follows.

[0011] Furthermore, a demolding cooling groove is provided at the bottom of the casting machine mold, and a support plate is slidably connected to the inside of the demolding cooling groove. A support rod extending to the bottom of the casting machine mold is fixedly installed at the bottom of the support plate, and an airflow connecting component connected to the demolding cooling groove is fixedly installed at the bottom of the casting machine mold.

[0012] The beneficial effect of adopting the above further solution is that the arrangement of the support plate can ensure that the internal mold has a normal shape, and the trough space below the support plate can be used for cooling air to pass through.

[0013] Furthermore, the airflow connecting component includes a connecting seat fixed to the bottom of the casting machine mold and connected to the demolding cooling groove, the inner wall of the connecting seat is fixedly installed with a spring, the other end of the spring is fixedly connected to a sealing gasket, and the inner side of the connecting seat is fixedly installed with a sealing ring.

[0014] The beneficial effect of adopting the above further solution is that the air circulation component arranged in this way can be connected with the connecting air pipe through the connecting seat, thereby ensuring the conduction of the cooling gas.

[0015] Furthermore, the connecting seat is provided with a cylindrical groove body and the groove body points to the connecting air pipe, the bottom of the casting machine mold is provided with a clearance hole, and the top of the connecting seat is connected to the clearance hole.

[0016] The beneficial effect of adopting the above further solution is that the provision of the relief hole ensures that the incoming cooling gas can be conveniently discharged after completing the heat exchange.

[0017] Furthermore, the number of the airflow communication components and the communicating air pipe are both two and their positions correspond to each other, and the size of the communicating air pipe is adapted to the size of the inner wall of the sealing ring.

[0018] The beneficial effect of adopting the above further solution is that the air intake effect of the cooling gas is guaranteed while preventing leakage at the interface.

[0019] Furthermore, the number of the relief holes is several and they are distributed in an array at the bottom of the casting machine mold, and the connecting seat is connected to two of the relief holes.

[0020] Furthermore, the supporting rod is composed of a thick rod and a thin rod distributed up and down, and the bottom of the thick rod is in contact with the inner bottom wall of the demoulding cooling groove.

[0021] The beneficial effect of adopting the above further solution is that the support rod provided in this manner can conveniently support the support plate above it.

[0022] Furthermore, the top of the mold top block is provided with an inverted angle for squeezing the support rod, and the top of the mold top block and the bottom of the casting machine mold are located in the same plane.

[0023] The beneficial effect of adopting the above further solution is that the mold top block with an inverted bevel can easily lift the supporting rod.

[0024] A method for using a casting machine that is convenient for discharging and quickly shaping materials, the method comprising the following steps:

[0025] Step 1: Metal casting: Fill the molten metal into the casting machine mold through the casting component.

[0026] Step 2: The metal component is cooled, and the casting machine mold is controlled to continue moving to the cooling section.

[0027] Step 3: Metal separation, control the casting machine mold to continue moving to the separation section BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the structure of the present invention;

[0029] Figure 2 This is an enlarged view of point A in the figure of the present invention;

[0030] Figure 3 This is an enlarged view of point B in the figure of the present invention;

[0031] Figure 4 This is a schematic diagram of the structure of the limit assembly of the present invention;

[0032] Figure 5 This is a connection diagram of the casting machine mold and the air flow communication component of the present invention.

[0033] In the figure: 1. Casting machine track; 2. Casting machine mold; 201. Demolding cooling trough; 202. Support plate; 203. Support rod; 3. Sliding frame; 4. Diamond slide; 5. Sliding block; 6. Baffle; 7. Cylinder; 8. Connecting plate; 9. Connecting air pipe; 10. Elastic rope; 11. Limit assembly; 12. Isolating switch; 13. Mold top block; 14. Air flow connecting assembly; 141. Connecting seat; 142. Spring; 143. Sealing gasket; 144. Sealing ring; 15. Casting component. DETAILED DESCRIPTION

[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] In the embodiment, Figure 1-5 Provided is a casting machine and a method of use which are convenient for discharging and quickly shaping materials. The present invention comprises a casting machine track 1, a casting machine mold 2 being connected to the inner side of the casting machine track 1, a sliding frame 3 being fixedly installed on the inner side of the casting machine track 1, a diamond-shaped slide groove 4 being opened on the inner side of the slide frame 3, a sliding block 5 being slidably connected to the inner side of the diamond-shaped slide groove 4, a baffle 6 being fixedly installed on the top of the slide block 5, a cylinder 7 with an output end extending to the right side thereof being fixedly installed on the left side of the baffle 6, a connecting plate 8 being fixedly installed on the right end of the cylinder 7, a connecting plate 8 being internally connected to a connecting air pipe 9 extending to the left side of the baffle 6, an elastic rope 10 connected to the slide frame 3 being fixedly installed on the left side of the sliding block 5, a limiting assembly 11 being slidably connected to the slide frame 3 being fixedly installed on the outside of the baffle 6, a blocking switch 12 being fixedly installed on the top of the slide frame 3, a mold top block 13 being fixedly installed on the right side of the slide frame 3, and a casting component 15 being fixed on the outside of the casting machine track 1.

[0036] The limiting assembly 11 includes a connecting piece fixed to the baffle 6, and a limiting rod is slidably connected inside the connecting piece, and the other end of the limiting rod is slidably connected to the sliding frame 3. The limiting rod slides along the moving direction of the casting machine mold 2, and the connecting piece and the limiting rod slide vertically relative to each other.

[0037] Among them, a demolding cooling groove 201 is opened at the bottom of the casting machine mold 2, and the interior of the demolding cooling groove 201 is slidably connected to a support plate 202. The bottom of the support plate 202 is fixedly installed with a support support rod 203 extending to the bottom of the casting machine mold 2, and the bottom of the casting machine mold 2 is fixedly installed with an airflow connecting component 14 connected to the demolding cooling groove 201.

[0038] Among them, the airflow connecting component 14 includes a connecting seat 141 fixed to the bottom of the casting machine mold 2 and connected to the demolding cooling groove 201, the inner wall of the connecting seat 141 is fixedly installed with a spring 142, the other end of the spring 142 is fixedly connected to a sealing gasket 143, and the inner side of the connecting seat 141 is fixedly installed with a sealing ring 144.

[0039] The connecting seat 141 is provided with a cylindrical groove body and the groove body points to the connecting air pipe 9 . A clearance hole is opened at the bottom of the casting machine mold 2 , and the top of the connecting seat 141 is connected to the clearance hole.

[0040] There are two airflow communication components 14 and two air communication pipes 9 in number and their positions correspond to each other. The size of the air communication pipe 9 is adapted to the size of the inner wall of the sealing ring 144 .

[0041] There are a plurality of clearance holes distributed in an array at the bottom of the casting machine mold 2 , and the connecting seat 141 is connected to two of the clearance holes.

[0042] The supporting rod 203 is composed of a thick rod and a thin rod distributed up and down, and the bottom of the thick rod contacts the inner bottom wall of the demoulding cooling groove 201.

[0043] The top of the mold top block 13 has an inverted angle for squeezing the support rod 203 , and the top of the mold top block 13 and the bottom of the casting machine mold 2 are located in the same plane.

[0044] A method for using a casting machine that is convenient for discharging and quickly shaping materials, the method comprising the following steps:

[0045] Step 1: Metal casting: The molten metal is filled into the casting machine mold 2 through the casting component 15.

[0046] Step 2: The metal component is cooled, and the casting machine mold 2 is controlled to continue moving to the cooling section.

[0047] Step 3: Metal separation, control the casting machine mold 2 to continue moving to the separation section.

[0048] In particular, the two nodes of the casting machine track 1 are divided into three sections, with the connection between the air flow connecting component 14 and the connecting air pipe 9 as node 1, and the isolation switch as node 2. The section before node 1 is the casting section, the section between node 1 and node 2 is the cooling section, and the section after stage 2 is the demoulding cycle section.

[0049] The overall operating principle and process of the casting machine are as follows:

[0050] The casting machine mold 2 moves through the casting machine track 1, and the casting is completed when it passes through the casting component 15. The cooling process begins during continued transportation. When the casting machine mold 2 moves to node 1, the air flow connecting component 14 is connected to the connecting air pipe 9. At this time, cooling gas can be introduced into the demolding cooling groove 201 through the connecting air pipe 9, so that the gas completes heat exchange to reduce the temperature of the casting machine mold 2 and starts cooling.

[0051] The casting machine mold 2 continues to move through the casting machine track 1, and the baffle 6 triggers the isolation switch 12. At this time, as the isolation switch 12 is triggered, the cylinder 7 pushes the connecting plate 8 to move, so that the connecting air pipe 9 is no longer connected to the airflow connecting component 14. At this time, the sliding block 5 moves to the lower right along the diamond slide groove under the push of the casting machine mold 2, and then resets under the action of the elastic rope 10 to complete the cooling.

[0052] The casting machine mold 2 continues to move through the casting machine track 1. At this time, the mold top block 13 contacts the support rod 203, thereby pushing the support plate 202 to move upward, and then pushing the cooled metal inside it to move, so that the metal completes the initial demolding and can be easily dropped in the subsequent gravity demolding process.

[0053] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0054] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A casting machine with convenient discharging and rapid shaping, comprising a casting machine track (1), characterized in that: The inner side of the casting machine track (1) is connected to the casting machine mold (2), the inner side of the casting machine track (1) is fixedly installed with a sliding frame (3), the inner side of the sliding frame (3) is provided with a diamond chute (4), the inner side of the diamond chute (4) is slidably connected with a sliding block (5), the top of the sliding block (5) is fixedly installed with a baffle (6), the left side of the baffle (6) is fixedly installed with a cylinder (7) with an output end extending to the right side thereof, and the right end of the cylinder (7) is fixedly installed with a connecting plate (8). The interior of the connecting plate (8) is connected to a communicating air pipe (9) extending to the left side of the baffle (6); the left side of the sliding block (5) is fixedly installed with an elastic rope (10) connected to the sliding frame (3); the outside of the baffle (6) is fixedly installed with a limit assembly (11) slidably connected to the sliding frame (3); the top of the sliding frame (3) is fixedly installed with a blocking switch (12); the right side of the sliding frame (3) is fixedly installed with a mold top block (13); and the outside of the casting machine track (1) is fixed with a casting component (15).

2. A casting machine with convenient discharging and rapid shaping according to claim 1, characterized in that: A demoulding cooling groove (201) is provided at the bottom of the casting machine mold (2), a support plate (202) is slidably connected to the interior of the demoulding cooling groove (201), a support rod (203) extending to the bottom of the casting machine mold (2) is fixedly installed at the bottom of the support plate (202), and an air flow connection component (14) connected to the demoulding cooling groove (201) is fixedly installed at the bottom of the casting machine mold (2).

3. A casting machine with convenient discharging and rapid shaping according to claim 2, characterized in that: The airflow communication component (14) includes a communication seat (141) fixed to the bottom of the casting machine mold (2) and connected to the demoulding cooling groove (201), a spring (142) is fixedly installed on the inner side wall of the communication seat (141), the other end of the spring (142) is fixedly connected to a sealing gasket (143), and a sealing ring (144) is fixedly installed on the inner side of the communication seat (141).

4. A casting machine with convenient discharging and rapid shaping according to claim 3, characterized in that: The connecting seat (141) is provided with a cylindrical groove body and the groove body points to the connecting air pipe (9); a clearance hole is opened at the bottom of the casting machine mold (2); and the top of the connecting seat (141) is connected to the clearance hole.

5. The casting machine with convenient discharging and rapid shaping according to claim 3, characterized in that: The number of the airflow communication components (14) and the communicating air pipe (9) are both two and their positions correspond to each other. The size of the communicating air pipe (9) is adapted to the size of the inner wall of the sealing ring (144).

6. The casting machine with convenient discharging and rapid shaping according to claim 3, characterized in that: The number of the relief holes is several and they are distributed in an array at the bottom of the casting machine mold (2), and the communication seat (141) is connected to two of the relief holes.

7. The casting machine with convenient discharging and rapid shaping according to claim 2, characterized in that: The supporting rod (203) is composed of a thick rod and a thin rod distributed up and down, and the bottom of the thick rod contacts the inner bottom wall of the demoulding cooling groove (201).

8. The casting machine with convenient discharging and rapid shaping according to claim 2, characterized in that: The top of the mold top block (13) is inverted with an oblique angle capable of squeezing the support rod (203), and the top of the mold top block (13) and the bottom of the casting machine mold (2) are located in the same plane.

9. A method for using a casting machine with convenient discharging and rapid shaping according to any one of claims 1 to 8, characterized in that: The usage includes the following steps: Step 1, metal casting, filling the molten metal into the casting machine mold (2) through the casting component (15); Step 2, the metal component is cooled, and the casting machine mold (2) is controlled to continue to move to the cooling section; Step 3: Metal separation, control the casting machine mold (2) to continue moving to the separation section.

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