A cable head welding support
By designing a cable head welding bracket, the automated welding and grinding of cable heads is achieved using a support frame and a detachable welding mold, solving the problems of time-consuming, labor-intensive, and safety hazards in existing technologies, and improving welding accuracy and efficiency.
Patent Information
- Application Number
- CN202511335150.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2045-09-18
AI Technical Summary
The existing cable head welding process requires multiple operators, is time-consuming and labor-intensive, poses safety hazards, has low precision, and requires manual cutting and edge grinding after welding, which is prone to errors.
A cable head welding bracket was designed, including a support frame, a cable head fixing component, and a detachable welding mold. It uses a servo motor and grinding parts to automatically complete the fixing, welding, and grinding of the cable head, reducing manual operation.
It has enabled the automation and precision of cable head welding, improving safety and efficiency, and reducing the time and error of manual operation.
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Figure CN120816244B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cable connection, in particular to a cable head welding support. BACKGROUND
[0002] In actual connection, cable heads are connected in various ways such as crimping, welding, and twisting. Cable head welding is a key process for realizing electrical connection of cable conductors and connecting terminals through heating and fusion, which is commonly used in the fields of power, communication, and industrial equipment installation. It mainly adopts copper welding, tin welding, or laser welding, and needs to ensure that the conductor is clean and fixed firmly, and then complete the fusion by controlling the temperature and time to form a low-resistance, high-strength conductive joint. The welding quality directly affects the stability and safety of the circuit, and the reliability needs to be verified through welding seam appearance inspection and conductivity test. It is suitable for terminal or intermediate connection operation of copper, aluminum, and alloy cables.
[0003] In the existing welding process of cable heads, two to three workers are often needed to manually operate and weld. Although some welding processes use welding supports, the supports generally support the main cable and cannot provide greater assistance to the welding process. This manual welding method not only takes a lot of time and effort, but also easily causes safety problems. In the welding process, the cable head also needs to be manually supported, which has low precision. In addition, after the welding is completed, the flash needs to be manually cut and the molten edge needs to be manually ground. The post-welding processing not only takes a lot of time, but also easily causes the problem of grinding too much or too little due to grinding errors. In view of the above situation, the present application provides a cable head welding support to solve the above problems. SUMMARY
[0004] In view of the deficiencies of the prior art, the present application provides a cable head welding support, which solves the problem that the existing cable head welding process often requires two to three workers to manually operate and weld. Although some welding processes use welding supports, the supports generally support the main cable and cannot provide greater assistance to the welding process. This manual welding method not only takes a lot of time and effort, but also easily causes safety problems. In the welding process, the cable head also needs to be manually supported, which has low precision. In addition, after the welding is completed, the flash needs to be manually cut and the molten edge needs to be manually ground. The post-welding processing not only takes a lot of time, but also easily causes the problem of grinding too much or too little due to grinding errors.
[0005] In order to achieve the above object, the present application is realized by the following technical scheme: a cable head welding support, comprising a welding support body, the welding support body comprises a support frame, the welding support body is provided with a cable head fixing assembly and a detachable welding mold, the cable head fixing assembly comprises two groups of fixing members, a driven limiting grinding member and a driving limiting grinding member, the two groups of fixing members are slidingly connected in the support frame, the driven limiting grinding member and the driving limiting grinding member are fixedly connected at the front ends of the two groups of fixing members, the fixing members are used for fixing three groups of cable heads of the cable, the driven limiting grinding member and the driving limiting grinding member are used for grinding the connected cable, the detachable welding mold is movably clamped at the center of the support frame, the fixing members are used for clamping the cable in the detachable welding mold, and the detachable welding mold is used for simultaneously welding the three groups of cables.
[0006] Preferably, the support frame comprises a long lead screw, a sliding rod and a base, the long lead screw is rotatably connected in the support frame, the long lead screw is provided with two groups, the two groups of long lead screws are oppositely threaded, the sliding rod is fixedly connected at both ends of the long lead screw, the sliding rod is provided with two groups of upper and lower groups, and the base is fixedly connected at the bottom end of the support frame.
[0007] Preferably, the support frame further comprises an adjusting cavity, a worm, a first servo motor and a worm gear, the adjusting cavity is opened at the center of the support frame, the worm is rotatably connected in the adjusting cavity, the first servo motor is installed on the side wall of the support frame, the worm is fixedly connected on the power output end of the first servo motor, the worm gear is rotatably connected in the adjusting cavity, the worm gear and the worm are engaged, and the two groups of long lead screws are fixedly connected at both ends of the worm gear, and the first servo motor is used to drive the long lead screw to rotate.
[0008] Preferably, the cable head fixing assembly further comprises an inclined support seat, the inclined support seat is provided with two groups of symmetrical inclined support seats, one end of the inclined support seat is fixedly connected with a sliding block, the sliding block is slidingly connected in the support frame, and the sliding block is slidingly connected in the long lead screw and the sliding rod, the two groups of long lead screws are used to drive the two groups of sliding blocks to move symmetrically in the support frame, and the fixing member comprises a fixing seat, and the fixing seat is fixedly connected at the top end of the inclined support seat.
[0009] Preferably, the fixing part further comprises a connecting rod, a cable clamp groove, a rotating shaft groove, an arc plate fixing block, an upper cover arc plate, a lower pressing friction disc, a tightening bolt and a limiting bolt, the connecting rod is fixedly connected to the front end of the fixing base, the driven limiting grinding part and the driving limiting grinding part are fixedly connected to the front end of the connecting rod, the cable clamp groove is arranged in the fixing base, the cable clamp groove is used for placing and fastening the inner cores of the three groups of cables, the rotating shaft groove is arranged on one side of the fixing base, the arc plate fixing block is fixedly connected to the other side of the fixing base, the upper cover arc plate is rotatably connected to the rotating shaft groove, the upper cover arc plate is movably clamped in the arc plate fixing block, the lower pressing friction disc is used for pressing and tightly pressing the inner cores of the cables in cooperation with the cable clamp groove, the tightening bolt is fixedly connected to the top end of the lower pressing friction disc, the tightening bolt is threadedly connected to the upper cover arc plate, the tightening bolt is used for driving the lower pressing friction disc to press downward or to rise, the limiting bolt is movably inserted into the arc plate fixing block, the limiting bolt is used for fixing the upper cover arc plate in the arc plate fixing block, a side clamping groove is arranged at the front end of the limiting bolt, a rotating limiting rod is rotatably connected to the side of the fixing base close to the arc plate fixing block, the rotating limiting rod is movably clamped in the side clamping groove, and the rotating limiting rod is used for fixing the limiting bolt in the arc plate fixing block.
[0010] Preferably, the driven limiting grinding part comprises a cable upper cover plate, a cable lower cover plate, a side clamping block, a half gear, a rotating ring cavity, a front rotating groove, an intermediate connecting block and a long connecting column, the cable upper cover plate is movably clamped on the cable lower cover plate, the cable upper cover plate and the cable lower cover plate are used for limiting the inner cores of the three groups of cables, the side clamping block is fixedly connected to the two sides of the cable upper cover plate, the side clamping block is movably clamped on the cable lower cover plate, the side clamping block is used for fixing the cable upper cover plate on the cable lower cover plate, the half gear is provided with three groups in an up-down combination, the rotating ring cavity is arranged in the cable upper cover plate and the cable lower cover plate, the half gear is rotatably connected to the rotating ring cavity, the front rotating groove is arranged at the front end of the rotating ring cavity, the intermediate connecting block is fixedly connected to the front end of the half gear, the intermediate connecting block is rotatably connected to the front rotating groove, and the long connecting column is fixedly connected to the front end of the intermediate connecting block.
[0011] Preferably, the active limiting grinding piece is further provided with an active rotating chamber, a second servo motor, a driving gear, a third micro motor and a grinding rod on the basis of the driven limiting grinding piece, the active rotating chamber is opened in the cable upper cover plate, the active rotating chamber is opened at the top end of the rotating ring cavity, the second servo motor is installed at the back end of the cable upper cover plate, the driving gear is rotatably connected in the active rotating chamber, the driving gear is engaged with the half gear, the driving gear is fixedly connected on the power output end of the second servo motor, the second servo motor is used for driving the half gear and the long connecting column to rotate in a circle, the third micro motor is installed at the front end of the middle connecting block, the long connecting column is fixedly connected at the front end of the third micro motor, the grinding rod is fixedly connected at the outer end of the long connecting column, another set of long connecting columns are movably clamped at the other side of the grinding rod, the third micro motor is used for driving the grinding rod to self-transmit grinding, and the grinding rod is used for cutting and polishing the flash at the molten part of the cable after welding.
[0012] Preferably, the detachable welding die comprises a clamping block and a welding lower die, the clamping block is movably clamped on the middle section of the support frame, the welding lower die is fixedly connected at the front end of the clamping block, three groups of cable welding grooves are opened in the welding lower die, the cable welding grooves are used for placing the butt joint sections of six groups of cable inner cores, a welding cavity is also opened in the welding lower die, the welding cavity is used for providing space for melting, an upper die clamping groove is opened on the inner side of the welding lower die, and fastening studs are fixedly connected at the two ends of the welding lower die.
[0013] Preferably, the detachable welding die further comprises a welding upper die, a clamping side plate is fixedly connected at the side end of the welding upper die, the clamping side plate is movably clamped in the upper die clamping groove, the fastening studs are fixed at the two ends of the welding upper die, a top end splash-proof cover plate is rotatably connected at the top end of the welding upper die, three groups of ignition welding openings are opened on the top end splash-proof cover plate, the ignition welding openings are used for ignition, and three groups of filler inclined cone cavities are opened in the welding upper die, the filler inclined cone cavities are used for filling filler.
[0014] It has the beneficial effects as follows:
[0015] 1、The cable head welding support, by setting the automatically butt-jointed welding support frame and the fixing piece, after the two ends of the cable are peeled in the early stage, the three groups of cable inner cores on the two sides are clamped by the fixing piece, the welding support automatically moves to the middle welding point, and the moving distances of the two ends are the same, without hand holding in the whole process, time and labor are saved.
[0016] 2. The cable head welding support, by setting the detachable welding mold, welding three groups of cables at the same time, only need to put the upper welding mold on the lower welding mold and ignite during the welding process, the welding can be completed, without alignment and welding mold supporting operation, so that the safety of the staff is improved, and the precision of the butt joint welding is improved.
[0017] 3. The cable head welding support, by setting the grinding rod on the driving limiting grinding piece, after the welding is completed and the detachable welding mold is removed, the driving limiting grinding piece and the driven limiting grinding piece can be moved to each other and start to cut and grind the flash of the cable welding part, without manual grinding, the grinding effect is better through the grinding rod around the cable. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0019] Figure 1 It is a whole front structure schematic diagram of the present application;
[0020] Figure 2 It is a whole explosion structure schematic diagram of the present application;
[0021] Figure 3 It is a whole structure schematic diagram of the support frame of the present application;
[0022] Figure 4 It is a detail structure schematic diagram of the cable head fixing assembly of the present application;
[0023] Figure 5 It is an explosion structure schematic diagram of the cable head fixing assembly of the present application;
[0024] Figure 6 It is a local structure schematic diagram of the fixing piece of the present application;
[0025] Figure 7 It is a local structure schematic diagram of the cable head fixing assembly of the present application;
[0026] Figure 8 It is an explosion structure schematic diagram of the driven limiting grinding piece of the present application;
[0027] Figure 9 It is an explosion structure schematic diagram of the driving limiting grinding piece of the present application;
[0028] Figure 10 It is a whole structure schematic diagram of the detachable welding mold of the present application;
[0029] Figure 11 It is the explosion structure schematic view of detachable welding die of the present application;
[0030] Figure 12 It is the integral structure schematic view of welding upper die of the present application.
[0031] In the figure: 1, welding support body; 11, support frame; 12, adjusting cavity; 13, worm; 14, first servo motor; 15, worm wheel; 16, long lead screw; 17, sliding rod; 18, base; 2, cable head fixing assembly; 21, inclined support seat; 211, sliding block; 22, fixing piece; 221, fixed seat; 2211, rotation limiting rod; 222, connecting rod; 223, cable clamping groove; 224, rotation shaft groove; 225, arc plate fixing block; 226, upper cover arc plate; 227, lower pressing friction disc; 228, tightening bolt; 229, limiting bolt; 2291, side clamping groove; 23, driven limiting grinding piece; 231, cable upper cover plate; 232, cable lower cover plate; 233, side clamping block; 234, half gear; 235, rotation ring cavity; 236, front rotation groove; 237, middle connecting block; 238, long connecting column; 24, driving limiting grinding piece; 241, driving rotation cavity; 242, second servo motor; 243, driving gear; 244, third micro motor; 245, grinding rod; 3, detachable welding die; 31, clamping block; 32, welding lower die; 321, cable welding groove; 322, welding cavity; 323, upper die clamping groove; 324, fastening stud; 33, welding upper die; 331, top anti-splashing cover plate; 332, ignition welding port; 333, clamping side plate; 334, filler inclined conical cavity. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application is described clearly and completely, obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.
[0033] In order to better understand the above technical scheme, the above technical scheme will be described in detail in combination with the drawings of the specification and specific embodiments.
[0034] The embodiments of the present application disclose a cable head welding support, according to the drawings of the embodiments of the present application Figures 1-4As shown, including including welding support body 1, welding support body 1 includes support frame 11, welding support body 1 is provided with cable head fixing assembly 2 and detachable welding mold 3, cable head fixing assembly 2 includes two sets of fixing members 22, driven limit grinding member 23 and active limit grinding member 24, two sets of fixing members 22 are slidingly connected in support frame 11, driven limit grinding member 23 and active limit grinding member 24 are respectively fixedly connected at the front end of two sets of fixing members 22, fixing member 22 is used for fixing three groups of cable heads of the cable, driven limit grinding member 23 and active limit grinding member 24 are used for grinding the connected cable, detachable welding mold 3 is movably clamped at the center of support frame 11, fixing member 22 is used for clamping the cable in detachable welding mold 3, detachable welding mold 3 is used for simultaneously welding three groups of cables, when in use, after the shell of the two sides of the cable is cut off and the early treatment is carried out, the cable cores of the two sides are placed and pressed in fixing member 22, the cable head segments of the two sides are respectively installed in driven limit grinding member 23 and active limit grinding member 24, the cable head of the two sides exceeds driven limit grinding member 23 and active limit grinding member 24 by about the length of one group of detachable welding mold 3, then support frame 11 is moved, driving cable head fixing assembly 2 of the two sides to move to detachable welding mold 3 at the center at the same time, moving to the cable cores of the two sides abutting each other, then covering detachable welding mold 3 to carry out welding, after welding is completed, detachable welding mold 3 is removed, fixing member 22 is loosened, so that fixing member 22, driven limit grinding member 23 and active limit grinding member 24 continue to slide to the middle, so that driven limit grinding member 23 and active limit grinding member 24 are inserted with each other, at this time, three groups of grinding rods 245 are used to cut and polish three groups of cables.
[0035] According to the drawings Figure 3 As shown, further, support frame 11 includes long silk rod 16, slide rod 17 and base 18, long silk rod 16 is rotatably connected in support frame 11, long silk rod 16 is provided with two groups, two groups of long silk rod 16 are oppositely threaded, slide rod 17 is fixedly connected at both ends of long silk rod 16, slide rod 17 is provided with upper and lower two groups, base 18 is fixedly connected at the bottom end of support frame 11, support frame 11 further includes adjusting cavity 12, worm 13, first servo motor 14 and worm wheel 15, adjusting cavity 12 is opened at the center of support frame 11, worm 13 is rotatably connected in adjusting cavity 12, first servo motor 14 is installed on the side wall of support frame 11, worm 13 is fixedly connected on the power output end of first servo motor 14, worm wheel 15 is rotatably connected in adjusting cavity 12, worm wheel 15 and worm 13 are engaged, two groups of long silk rod 16 are fixedly connected at both ends of worm wheel 15, first servo motor 14 is used for driving long silk rod 16 to rotate.
[0036] According to the drawings Figures 4-6As shown, the particularly disclosed cable head fixing assembly 2 further comprises two sets of diagonal support seats 21, one end of the diagonal support seat 21 is fixedly connected with a sliding block 211, the sliding block 211 is slidingly connected in the support frame body 11, the sliding block 211 is slidingly connected in the long silk rod 16 and the sliding rod 17, the two sets of long silk rods 16 are used to drive the two sets of sliding blocks 211 to move symmetrically in the support frame body 11, the fixing piece 22 comprises a fixed seat 221, the fixed seat 221 is fixedly connected at the top end of the diagonal support seat 21, the fixing piece 22 further comprises a connecting rod 222, a cable clamping groove 223, a rotating shaft groove 224, an arc plate fixed block 225, an upper cover arc plate 226, a lower pressure friction disc 227, a tightening bolt 228 and a limiting bolt 229, the connecting rod 222 is fixedly connected at the front end of the fixed seat 221, the driven limiting grinding piece 23 and the driving limiting grinding piece 24 are fixedly connected at the front end of the connecting rod 222, the cable clamping groove 223 is opened in the fixed seat 221, the cable clamping groove 223 is used to place and fasten the three groups of cable inner cores, the rotating shaft groove 224 is opened at one side of the fixed seat 221, the arc plate fixed block 225 is fixedly connected at the other side of the fixed seat 221, the upper cover arc plate 226 is rotatably connected in the rotating shaft groove 224, the upper cover arc plate 226 is movably clamped in the arc plate fixed block 225, the lower pressure friction disc 227 is used to press down and cooperate with the cable clamping groove 223 to press the cable inner core, the tightening bolt 228 is fixedly connected at the top end of the lower pressure friction disc 227, the tightening bolt 228 is threadedly connected in the upper cover arc plate 226, the tightening bolt 228 is used to drive the lower pressure friction disc 227 to press down or rise, the limiting bolt 229 is movably inserted in the arc plate fixed block 225, the limiting bolt 229 is used to fix the upper cover arc plate 226 in the arc plate fixed block 225, a side clamping groove 2291 is opened at the front end of the limiting bolt 229, a rotating limiting rod 2211 is rotatably connected at the side of the fixed seat 221 close to the arc plate fixed block 225, the rotating limiting rod 2211 is movably clamped in the side clamping groove 2291, the rotating limiting rod 2211 is used to fix the limiting bolt 229 in the arc plate fixed block 225.
[0037] According to the attached Figures 7-9As shown, the disclosed driven limiting grinding piece 23 includes a cable upper cover plate 231, a cable lower cover plate 232, a side clamping block 233, a half gear 234, a rotating ring cavity 235, a front rotating groove 236, an intermediate connecting block 237, and a long connecting column 238. The cable upper cover plate 231 is movably clamped on the cable lower cover plate 232, and the cable upper cover plate 231 and the cable lower cover plate 232 are used to limit the three groups of cable inner cores. The side clamping block 233 is fixedly connected on both sides of the cable upper cover plate 231 and movably clamped on the cable lower cover plate 232. The side clamping block 233 is used to fix the cable upper cover plate 231 on the cable lower cover plate 232. The half gear 234 is provided with three groups in an upper and lower combination. The rotating ring cavity 235 is arranged in the cable upper cover plate 231 and the cable lower cover plate 232. The half gear 234 is rotatably connected in the rotating ring cavity 235. The front rotating groove 236 is arranged at the front end of the rotating ring cavity 235. The intermediate connecting block 237 is fixedly connected at the front end of the half gear 234 and rotatably connected in the front rotating groove 236. The long connecting column 238 is fixedly connected at the front end of the intermediate connecting block 237. The driven limiting grinding piece 23 is further provided with a driving rotating cavity 241, a second servo motor 242, a driving gear 243, a third micro motor 244, and a grinding rod 245. The driving rotating cavity 241 is arranged in the cable upper cover plate 231 and at the top end of the rotating ring cavity 235. The second servo motor 242 is installed at the back end of the cable upper cover plate 231. The driving gear 243 is rotatably connected in the driving rotating cavity 241 and engaged with the half gear 234. The driving gear 243 is fixedly connected on the power output end of the second servo motor 242. The second servo motor 242 is used to drive the half gear 234 and the long connecting column 238 to rotate in a circle. The third micro motor 244 is installed at the front end of the intermediate connecting block 237. The long connecting column 238 is fixedly connected at the front end of the third micro motor 244. The grinding rod 245 is fixedly connected at the outer end of the long connecting column 238. Another long connecting column 238 is movably clamped on the other side of the grinding rod 245. The third micro motor 244 is used to drive the grinding rod 245 to self-transmit grinding. The grinding rod 245 is used to cut and polish the flash at the fusion of the cable after welding.
[0038] According to the accompanying drawings Figures 10-12As shown, the detachable welding mold 3 needs to be particularly emphasized, which comprises a clamping block 31 and a welding lower die 32, the clamping block 31 is movably clamped on the middle section of the support frame body 11, the welding lower die 32 is fixedly connected to the front end of the clamping block 31, three groups of cable welding grooves 321 are arranged in the welding lower die 32, the cable welding grooves 321 are used for placing the butt joint sections of six groups of cable inner cores, a welding cavity 322 is also arranged in the welding lower die 32, the welding cavity 322 is used for providing space for melting, an upper die clamping groove 323 is arranged on the inner side of the welding lower die 32, and the fastening studs 324 are fixedly connected to the two ends of the welding lower die 32, the detachable welding mold 3 further comprises a welding upper die 33, the welding upper die 33 is fixedly connected with a clamping side plate 333 at the side end, the clamping side plate 333 is movably clamped in the upper die clamping groove 323, the fastening studs 324 are fixedly connected to the two ends of the welding upper die 33, the top end of the welding upper die 33 is rotatably connected with a top end splash cover plate 331, three groups of ignition welding openings 332 are arranged on the top end splash cover plate 331, the ignition welding openings 332 are used for ignition welding, and three groups of filler inclined cone cavities 334 are arranged in the welding upper die 33, the filler inclined cone cavities 334 are used for filling filler.
[0039] It should be noted that, in this document, the terms such as first and second are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between such entities or operations. Moreover, the terms "comprising", "including", or any other variant thereof are intended to cover a non-exclusive inclusion, so that a process, method, article, or apparatus that includes a list of elements does not only include those elements, but also includes other elements not expressly listed, or further includes elements inherent in such process, method, article, or apparatus. Without more limitations, the element defined by the statement "comprising a" does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes the element.
[0040] The basic principles and main features of the present application and the advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only to illustrate the principles of the present application, and various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A cable head welding support comprising a welding support body (1), characterized in that, The welding support body (1) comprises a support frame (11), and the welding support body (1) is provided with; The cable head fixing assembly (2) comprises two groups of fixing members (22), a driven limiting grinding member (23) and a driving limiting grinding member (24). The two groups of fixing members (22) are slidingly connected in the support frame (11). The driven limiting grinding member (23) and the driving limiting grinding member (24) are fixedly connected at front ends of the two groups of fixing members (22). The fixing members (22) are used for fixing three groups of cable heads of the cables. The driven limiting grinding member (23) and the driving limiting grinding member (24) are used for grinding the connected cables. The driven limiting grinding member (23) comprises: A cable upper cover plate (231); A cable lower cover plate (232), the cable upper cover plate (231) is movably clamped on the cable lower cover plate (232), and the cable upper cover plate (231) and the cable lower cover plate (232) are used for limiting the three groups of cable cores; Side clamping blocks (233), the side clamping blocks (233) are fixedly connected at two sides of the cable upper cover plate (231), and the side clamping blocks (233) are movably clamped on the cable lower cover plate (232). The side clamping blocks (233) are used for fixing the cable upper cover plate (231) on the cable lower cover plate (232); Half gears (234), the half gears (234) are provided with three groups of upper and lower combinations; A rotating ring cavity (235), the rotating ring cavity (235) is formed in the cable upper cover plate (231) and the cable lower cover plate (232), and the half gears (234) are rotatably connected in the rotating ring cavity (235); A front rotating groove (236), the front rotating groove (236) is formed at a front end of the rotating ring cavity (235); An intermediate connecting block (237), the intermediate connecting block (237) is fixedly connected at a front end of the half gear (234), and the intermediate connecting block (237) is rotatably connected in the front rotating groove (236); A long connecting column (238) is fixedly connected at a front end of the intermediate connecting block (237); The driving limiting grinding member (24) further comprises: A driving rotating cavity (241), the driving rotating cavity (241) is formed in the cable upper cover plate (231), and the driving rotating cavity (241) is formed at a top end of the rotating ring cavity (235); A second servo motor (242), the second servo motor (242) is mounted at a back end of the cable upper cover plate (231); A driving gear (243), the driving gear (243) is rotatably connected in the driving rotating cavity (241), the driving gear (243) is engaged with the half gear (234), the driving gear (243) is fixedly connected to a power output end of the second servo motor (242), and the second servo motor (242) is used for driving the half gear (234) and the long connecting column (238) to rotate in a circle. The third micro motor (244) is installed at the front end of the middle connecting block (237), and the long connecting column (238) is fixedly connected to the front end of the third micro motor (244); The grinding rod (245) is fixedly connected to the outer end of the long connecting column (238), the connecting column (238) of the driven limiting grinding part (23) is movably clamped on the other side of the grinding rod (245), the third micro motor (244) is used for driving the grinding rod (245) to perform self-transmission grinding, and the grinding rod (245) is used for cutting and polishing the flash at the molten part of the cable after welding. The detachable welding mold (3) is movably clamped at the center of the support frame (11), the fixed part (22) is used for clamping the cable in the detachable welding mold (3), the detachable welding mold (3) is used for welding three groups of cables at the same time, and the detachable welding mold (3) comprises a welding lower die (32), three groups of cable welding grooves (321) are formed in the welding lower die (32), the cable welding grooves (321) are used for placing the butt joint sections of six groups of cable inner cores, and a welding cavity (322) is further formed in the welding lower die (32), and the welding cavity (322) is used for providing space for melting.
2. A cable head welding support according to claim 1, characterized in that The support frame (11) comprises: Long lead screws (16) are rotatably connected in the support frame (11), and the long lead screws (16) are provided in two groups, and the two groups of long lead screws (16) are oppositely threaded; Sliding rods (17) are fixedly connected to the two ends of the long lead screws (16), and the sliding rods (17) are provided in two groups; A base (18) is fixedly connected to the bottom end of the support frame (11).
3. A cable head welding support according to claim 2, characterised in that The support frame (11) further comprises: An adjusting cavity (12) is formed at the center of the support frame (11); A worm (13) is rotatably connected in the adjusting cavity (12); A first servo motor (14) is installed on the side wall of the support frame (11), and the worm (13) is fixedly connected to the power output end of the first servo motor (14); A worm gear (15) is rotatably connected in the adjusting cavity (12), the worm gear (15) and the worm (13) are engaged, and the two groups of long lead screws (16) are fixedly connected to the two ends of the worm gear (15), and the first servo motor (14) is used for driving the long lead screws (16) to rotate.
4. A cable head welding support according to claim 3, characterised in that The cable head fixing assembly (2) further comprises two groups of diagonal support seats (21), one end of the diagonal support seat (21) is fixedly connected with a sliding block (211), the sliding block (211) is slidably connected in the support frame body (11), the sliding block (211) is slidably connected in the long lead screw (16) and the sliding rod (17), the two groups of long lead screws (16) are used to drive the two groups of sliding blocks (211) to move symmetrically in the support frame body (11), and the fixing part (22) comprises a fixing seat (221) which is fixedly connected to the top end of the diagonal support seat (21).
5. A cable head welding support according to claim 4, characterised in that The fixing part (22) further comprises: a connecting rod (222) fixedly connected to the front end of the fixing seat (221), the driven limit grinding part (23) and the driving limit grinding part (24) are fixedly connected to the front end of the connecting rod (222); a cable clamping groove (223) formed in the fixing seat (221), the cable clamping groove (223) is used for placing and fastening the inner cores of three groups of cables; a rotating shaft groove (224) formed on one side of the fixing seat (221); an arc plate fixing block (225) fixedly connected to the other side of the fixing seat (221); an upper cover arc plate (226) rotatably connected in the rotating shaft groove (224), the upper cover arc plate (226) is movably clamped in the arc plate fixing block (225); a lower pressing friction disc (227) for pressing and tightly pressing the inner cores of the cables in cooperation with the cable clamping groove (223); a tightening bolt (228) fixedly connected to the top end of the lower pressing friction disc (227), the tightening bolt (228) is threadedly connected in the upper cover arc plate (226), and the tightening bolt (228) is used to drive the lower pressing friction disc (227) to press down or rise up; a limit bolt (229) movably inserted in the arc plate fixing block (225), the limit bolt (229) is used to fix the upper cover arc plate (226) in the arc plate fixing block (225), a side clamping groove (2291) is formed in the front end of the limit bolt (229), a rotating limiting rod (2211) is rotatably connected to the side of the fixing seat (221) close to the arc plate fixing block (225), the rotating limiting rod (2211) is movably clamped in the side clamping groove (2291), and the rotating limiting rod (2211) is used to fix the limit bolt (229) in the arc plate fixing block (225).
6. A cable head welding stand according to claim 1, characterized in that The detachable welding die (3) comprises: a clamping block (31) movably clamped on the middle section of the support frame body (11); the lower die (32) is fixedly connected to the front end of the clamping block (31), an upper die clamping groove (323) is formed in the inner side of the lower die (32), and fastening studs (324) are fixedly connected to the two ends of the lower die (32).
7. A cable head welding support according to claim 6, characterised in that The detachable welding die (3) further comprises a welding upper die (33), the side end of the welding upper die (33) is fixedly connected with a clamping side plate (333), the clamping side plate (333) is movably clamped in an upper die clamping groove (323), the fastening studs (324) are fixed at the two ends of the welding upper die (33), the top end of the welding upper die (33) is rotatably connected with a top end splash-proof cover plate (331), three groups of ignition welding openings (332) are formed in the top end splash-proof cover plate (331), the ignition welding openings (332) are used for welding ignition, and three groups of filler inclined conical cavities (334) are formed in the welding upper die (33), and the filler inclined conical cavities (334) are used for filling filler.
Citation Information
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