Novel suspension type glass brick background wall and mounting method thereof

Abstract

The invention discloses a novel suspension type glass brick background wall and a mounting method thereof, and relates to the technical field of building curtain walls. Comprising an on-site steel frame, a plurality of horizontal mounting steel plates uniformly arranged on the outer vertical face of the on-site steel frame from top to bottom, galvanized pipes horizontally arranged on the outer sides of the horizontal mounting steel plates, stainless steel accessories arranged on the galvanized pipes at equal intervals and a plurality of glass bricks. A plurality of typesetting positioning points are transversely arranged at the top of the on-site steel frame at equal intervals, the typesetting positioning points are in one-to-one correspondence with the stainless steel accessories, and stainless steel ropes are mounted at the typesetting positioning points; each stainless steel accessory comprises a connecting seat connected with the galvanized pipe, a supporting block arranged on the connecting seat, a clamping groove formed in the tail end of the supporting block and used for installing the glass brick, and a rope passing hole formed in the side, close to the galvanized pipe, of the supporting block, and each stainless steel rope penetrates through the corresponding rope passing hole. A traditional on-site steel frame is omitted, novel connecting pieces and a supporting and hanging system are adopted, the installation steps are simplified, the transportation cost is reduced, and the adjusting flexibility is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of building curtain walls, and more particularly to the technical field of a novel suspended glass brick background wall and an installation method thereof. Background Art

[0002] As China's construction technology continues to improve, a wide variety of interior wall decoration styles are emerging. Indoor glass walls are often used as partitions or decorations, particularly in home and public areas. Currently, most installations are done on-site, which is cumbersome, involves numerous steps, and results in low efficiency. A smaller number of installations are completed in a factory and then assembled as a whole. While this method improves efficiency, it also increases the difficulty and cost of transportation. Once installed, adjustments are difficult and the tolerance for errors is low.

[0003] The patent with publication number "CN117888690A" discloses a quick-install modular building curtain wall for interior decoration. By adopting the patented technical solution, the outer frame structure is simplified. Since it can be assembled on the construction site after processing and cutting, the length and width of the outer frame are not limited by the space on the construction site. When transported to the construction site, the two basic panels are folded to reduce their length and width, which is also not limited by the space on the construction site. During installation, the outer frame is installed first, and then the basic panels are placed in the corresponding positions of the outer frame. Then, they are fixed by limiting the position with the limiting assembly, and finally, multiple outer frames with basic panels installed are assembled and fixed to each other, so that the interior curtain wall can be quickly installed.

[0004] However, the above-mentioned patents and current patents related to indoor background wall installation basically improve the convenience of installation by optimizing the fixing method, and no innovative designs have been found in the fixing method itself. Summary of the Invention

[0005] The purpose of the present invention is to solve the above technical problems and provide a novel hanging glass brick background wall and an installation method thereof.

[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions: One aspect of the present invention provides a novel suspended glass brick background wall, comprising an on-site steel frame, a plurality of horizontally mounted steel plates evenly arranged from top to bottom on the outer surface of the on-site steel frame, galvanized pipes horizontally arranged on the outer sides of each horizontally mounted steel plate, stainless steel fittings evenly spaced on each galvanized pipe, and a plurality of glass bricks; Multiple layout positioning points are set at equal intervals on the top of the on-site steel frame. The layout positioning points correspond to the stainless steel accessories one by one, and stainless steel ropes are installed at each layout positioning point. Each stainless steel accessory includes a connecting seat connected to the galvanized pipe, a support block arranged on the connecting seat, a clamping groove arranged at the end of the support block for installing glass bricks, and a rope hole arranged on the side of the support block close to the galvanized pipe, and each stainless steel rope passes through the corresponding rope hole.

[0007] In one embodiment, a light trough is installed on the upper side and the lower side of each galvanized pipe, and an LED light strip is installed in each light trough.

[0008] In one embodiment, each glass brick is installed in the corresponding snap-fitting groove by means of a hexagon socket screw.

[0009] Another aspect of the present invention provides a method for installing a novel suspended glass brick background wall, which is used to install the novel suspended glass brick background wall, comprising the following steps: Step 1: Measure and lay out: Step 2: Install the on-site steel frame: According to the design plan, an on-site steel frame with sufficient strength is required to hang glass bricks weighing nearly one ton on a single side; In order to increase the contact area between the on-site steel frame and the ground, square rectangular tubes are used as the foundation and fixed to the ground through embedded plates. The on-site steel frame and the foundation rectangular tubes are fully welded together, and supporting ribs are welded around them. The on-site steel frame is made of galvanized rectangular tubes. To reduce the pressure of the entire glass brick wall on the ground, the on-site steel frame and the top steel beam are welded through transverse rectangular tubes to distribute part of the weight to the top structure. Step 3: Install the hanging stainless steel rope and glass brick bracket: According to the positioning of the hanging stainless steel rope in the drawing, fix the stainless steel rope on the on-site steel frame with holes drilled in advance. The connection seat of the stainless steel accessories will be fixed after the glass bricks are installed; Step 4: Install LED light strips: In order to achieve a good effect on the glass brick wall, good lighting effects are very important. You can consider using strip lights or point light sources to illuminate the glass bricks in all directions; fix the light installation position in the light trough on the side of the galvanized pipe close to the glass bricks, and adjust the angle and brightness of the LED light strip to make the entire glass brick background wall shine brilliantly; Step 5: Install glass bricks: After all the fixings are installed, the glass bricks are installed one by one from bottom to top. The snap-in grooves are pre-installed with anti-slip pads. The snap-in grooves of the top layer of fixings are deepened and fixed by inserting from above and lowering from below. After each glass brick is fixed, the stainless steel hanger is adjusted to the line position to ensure that the gaps around the glass bricks are consistent with the design drawings. The horizontal and vertical gaps of the entire glass brick are straight and continuous. Step 6: Adjust the horizontal and vertical gaps and tighten the glass bricks: After all the glass bricks are hung, adjust the size of the gaps between the glass bricks again to make them horizontal, vertical, flat and not twisted; then tighten the hanging stainless steel rope and tighten it again with fasteners to prevent the glass background wall from shaking back and forth and left and right.

[0010] In one embodiment, in step 1, the specific steps of measuring and setting out are as follows: According to the design drawings, the dimensions of the on-site wall and floor installation areas, and the horizontal elevation control lines, draw horizontal completion lines in the horizontal direction of the ground, draw horizontal completion lines on the top surface, draw vertical lines in the vertical direction of the background wall, and draw elevation control lines for each area; then, according to the design drawings, mark the on-site steel frame positioning, horizontal installation steel plates, glass brick layout positioning, layout positioning points for hanging stainless steel ropes, galvanized pipes, the positions of stainless steel pendants, and various dimensions on the background wall to ensure that there is a basis for installation.

[0011] In one embodiment, in step 2, the on-site steel frame is simultaneously divided into three parts according to the glass brick module, and the weight of the glass bricks in each part is distributed on the transverse steel beam; through this vertically connected and laterally reinforced structure, the one-ton weight of the glass bricks is transferred to the ground floor and also distributed to the top steel beam and transferred to other structural columns, effectively reducing the load-bearing position of the glass bricks and enhancing the safety of the background wall.

[0012] In one embodiment, in step three, the number of stainless steel rope clamps is no less than 3, the vertical and horizontal positions of the stainless steel rope are adjusted, and then the stainless steel rope clamps preliminarily fix the steel rope, and the stainless steel accessories are fixed to the corresponding positions of the stainless steel rope according to the size of the glass brick and the line positioning point.

[0013] In one embodiment, in step 4, the LED light strip connection line is routed along the inner side of the on-site steel frame to ensure that the line is hidden.

[0014] In one embodiment, in step five, if the glass bricks have colors or patterns, the installation direction is adjusted according to the drawings.

[0015] The beneficial effects of the present invention are as follows: 1. The present invention eliminates the traditional on-site steel frame and adopts a new type of connector and support and suspension system to simplify the installation steps, reduce transportation costs, improve adjustment flexibility, increase installation tolerance and convenience, and enhance the aesthetics and use effect of the curtain wall.

[0016] 2. Through a series of on-site steel frames, structures and installation constructions for hanging glass bricks, the difficulty of glass brick installation is reduced, and the specification consistency and structural safety are improved.

[0017] 3. Use various spare parts and adopt a large number of customized internal screw countersunk screws to fix accessories to improve installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural diagram of the on-site steel frame; Figure 3 yes Figure 1 Side view of; Figure 4 yes Figure 3 Schematic diagram of the local structure; Figure 5 yes Figure 3 A top view of Figure numerals: 1. Glass brick; 2. Stainless steel accessories; 3. On-site steel frame; 4. Stainless steel rope; 5. Background wall; 6. LED light strip; 7. Galvanized pipe; 8. Horizontally installed steel plate. DETAILED DESCRIPTION

[0020] To make the technical problems, technical solutions, and technical effects of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are intended to fall within the scope of protection of the present invention.

[0022] It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings. In addition, the terms "first," "second," etc. are used only to distinguish the descriptions and are not to be understood as indicating or implying relative importance.

[0023] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0024] Example 1 like Figures 1 to 5 As shown, this embodiment provides one aspect of the present invention to provide a novel suspended glass brick background wall, comprising an on-site steel frame 3, a plurality of horizontally mounted steel plates 8 evenly arranged from top to bottom on the outer facade of the on-site steel frame 3, galvanized pipes 7 horizontally arranged on the outside of each horizontally mounted steel plate 8, stainless steel fittings 2 evenly spaced on each galvanized pipe 7, and a plurality of glass bricks 1; A plurality of layout positioning points are set at equal intervals on the top of the on-site steel frame 3. The layout positioning points correspond to the stainless steel accessories 2 one by one, and a stainless steel rope 4 is installed at each positioning point. Each stainless steel accessory 2 includes a connecting seat connected to the galvanized pipe 7, a support block arranged on the connecting seat, a snap-in groove arranged at the end of the support block for installing the glass brick 1, and a rope hole arranged on the side of the support block close to the galvanized pipe 7, and each stainless steel rope 4 passes through the corresponding rope hole.

[0025] Lamp troughs are installed on the upper and lower sides of each galvanized pipe 7 , and LED light strips 6 are installed in each lamp trough.

[0026] Each glass brick 1 is installed in the corresponding snap-fitting groove by means of a hexagon socket screw.

[0027] Example 2 This embodiment provides a method for installing a novel suspended glass brick background wall, which is used to install the novel suspended glass brick background wall, and includes the following steps: Step 1: Measure and lay out: According to the design drawings, the dimensions of the on-site wall and floor installation areas, and the horizontal elevation control lines, draw horizontal completion lines in the horizontal direction of the ground, draw horizontal completion lines on the top surface, draw vertical lines in the vertical direction of the 5 background walls, and draw elevation control lines for each area; then, according to the design drawings, mark the on-site steel frame 3 positioning, horizontal installation steel plate 8, layout positioning of glass bricks 1, layout positioning points for hanging stainless steel ropes 4, galvanized pipes 7, the positions of stainless steel hangers, and various dimensions on the 5 background walls to ensure that there is a basis for installation.

[0028] Step 2: Install the on-site steel frame 3: According to the design plan, the on-site steel frame 3 with sufficient strength is required to hang the glass bricks 1 with a single-sided shape of nearly one ton; In order to increase the contact area between the on-site steel frame 3 and the ground, a square rectangular tube is used as the foundation and fixed to the ground through an embedded plate. The on-site steel frame 3 is fully welded to the foundation rectangular tube, and supporting ribs are welded around it. The on-site steel frame 3 is made of galvanized rectangular tubes. To reduce the pressure of the entire glass brick wall 1 on the ground, the on-site steel frame 3 is welded to the top steel beam through transverse rectangular tubes, distributing some of the weight to the top structure. At the same time, the on-site steel frame 3 is divided into three parts according to the module of the glass brick 1, and the weight of each glass brick 1 is distributed on the transverse steel beam. Through this vertically connected and laterally reinforced structure, the one-ton weight of the glass brick 1 is transmitted not only to the ground floor, but also to the top steel beam and other structural columns, effectively reducing the load-bearing position of the glass brick 1 and enhancing the safety of the background wall 5. Step 3: Install the hanging stainless steel rope 4 and the glass brick 1 bracket: According to the drawing, the stainless steel rope 4 is positioned and fixed on the on-site steel frame 3 with holes drilled in advance. The connection seat of the stainless steel fittings 2 will be fixed after the glass bricks 1 are installed. The number of clamps for the stainless steel rope 4 is not less than 3. Adjust the vertical and horizontal positions of the stainless steel rope 4. Then, the clamps of the stainless steel rope 4 will preliminarily fix the rope. Fix the stainless steel fittings 2 to the corresponding positions of the stainless steel rope 4 according to the size of the glass brick 1 and the positioning points of the line. Step 4: Install LED light strip 6: In order to achieve a good effect on the glass brick wall 1, good lighting effects are very important. You can consider using strip lights or point light sources to illuminate the glass brick 1 in all directions; fix the light installation position in the light trough on the side of the galvanized pipe 7 close to the glass brick 1, and adjust the angle and brightness of the LED light strip 6 to make the entire glass brick 1 background wall 5 shine brightly; at the same time, the LED light strip 6 connection line is routed along the inside of the on-site steel frame 3 to ensure that the line is hidden.

[0029] Step 5: Install glass bricks 1: After completing the installation of all the fixings, install the glass bricks 1 one by one from bottom to top. Install the anti-slip gaskets in the snap-in grooves in advance, deepen the snap-in grooves of the top layer of fixings, and fix them by inserting from above and lowering them. After each glass brick 1 is fixed, adjust the stainless steel hanger to the laying position to ensure that the gaps around the glass brick 1 are consistent with the design drawing. The horizontal and vertical gaps of the entire glass brick 1 are through and straight. If the glass brick 1 has color or pattern, adjust the installation direction according to the drawing.

[0030] Step 6: Adjust the horizontal and vertical gaps and tighten the glass brick 1: After all the glass bricks 1 are hung, adjust the size of the gaps between the glass bricks 1 again to make them horizontal, vertical, flat and not twisted; then tighten the hanging stainless steel rope 4 and tighten it again with fasteners to prevent the glass background wall 5 from shaking back and forth and left and right.

Claims

1. A new type of hanging glass brick background wall, characterized by: It comprises an on-site steel frame (3), a plurality of horizontally mounted steel plates (8) evenly arranged from top to bottom on the outer surface of the on-site steel frame (3), a galvanized pipe (7) horizontally arranged on the outside of each of the horizontally mounted steel plates (8), stainless steel fittings (2) evenly spaced on each of the galvanized pipes (7), and a plurality of glass bricks (1); A plurality of layout positioning points are arranged at equal intervals on the top of the on-site steel frame (3), the layout positioning points corresponding to the stainless steel fittings (2) one by one, and a stainless steel rope (4) is installed at each positioning point; Each of the stainless steel fittings (2) comprises a connection seat connected to the galvanized pipe (7), a support block arranged on the connection seat, a clamping groove arranged at the end of the support block for mounting the glass brick (1), and a rope hole arranged on the side of the support block close to the galvanized pipe (7), and each of the stainless steel ropes (4) passes through the corresponding rope hole.

2. A novel hanging glass brick background wall according to claim 1, characterized in that: A light trough is installed on the upper side and the lower side of each galvanized pipe (7), and an LED light strip (6) is installed in each light trough.

3. The novel hanging glass brick background wall according to claim 1 is characterized in that: Each glass brick (1) is mounted in the corresponding snap-fitting slot via a hexagon socket screw.

4. A new method for installing a hanging glass brick background wall, characterized in that: A novel suspended glass brick background wall for installing any one of claims 1 to 3.

5. The installation method of a novel suspended glass brick background wall according to claim 4 is characterized in that: The steps include: Step 1: Measure and lay out: Step 2: Install the on-site steel frame (3): According to the design plan, an on-site steel frame (3) with sufficient strength to meet the requirements for hanging the glass bricks (1) is installed; In order to increase the contact area between the on-site steel frame (3) and the ground, a square rectangular tube is used as the foundation and fixed to the ground through an embedded plate. The on-site steel frame (3) is fully welded to the foundation rectangular tube, and supporting ribs are welded around it. The on-site steel frame (3) is made of galvanized rectangular tubes. In order to reduce the pressure of the entire glass brick (1) wall on the ground, the on-site steel frame (3) is welded to the top steel beam through transverse rectangular tubes to disperse part of the weight to the top structure. Step 3: Install the hanging stainless steel rope (4) and glass brick (1) bracket: According to the drawing, the stainless steel rope (4) is positioned and fixed on the on-site steel frame (3) with holes drilled in advance. The connection seat of the stainless steel fitting (2) is fixed after the glass brick (1) is installed. Step 4: Install the LED strip (6): Fix the light installation position in the light trough on the side of the galvanized pipe (7) close to the glass brick (1); Step 5: Install glass bricks (1): After all the fixings are installed, the glass bricks (1) are installed one by one from bottom to top. The anti-slip gaskets are installed in advance in the snap-in grooves. The snap-in grooves of the top layer of fixings are deepened and fixed by inserting from above and lowering. Each time a glass brick (1) is fixed, the stainless steel hanger is adjusted to the line position to ensure that the gaps around the glass brick (1) are consistent with the design drawing. The horizontal and vertical gaps of the entire glass brick (1) are through and straight. Step 6. Adjust the horizontal and vertical gaps and tighten the glass bricks (1): After all the glass bricks (1) are hung, the gap size between the glass bricks (1) is adjusted again to make them horizontal and vertical, flat and not twisted; then the hanging stainless steel rope (4) is tightened and fastened again with a fastener.

6. The method for installing a novel suspended glass brick background wall according to claim 4 is characterized in that: In step 1, the specific steps for measuring and setting out are as follows: According to the design drawings, the dimensions of the on-site wall and floor installation areas, and the horizontal elevation control lines, mark the horizontal completion lines on the ground, the horizontal completion lines on the top surface, the vertical lines on the background wall (5), and the elevation control lines for the different areas; then, according to the design drawings, mark the on-site steel frame (3), the horizontal installation steel plate (8), the layout positioning of the glass bricks (1), the layout positioning points for the hanging stainless steel rope (4), the galvanized pipes (7), the positions of the stainless steel hangers, and various dimensions on the background wall (5) to ensure that there is a basis for installation.

7. The method for installing a novel suspended glass brick background wall according to claim 4 is characterized in that: In step 2, the on-site steel frame (3) is divided into three parts according to the module of the glass bricks (1), and the weight of each part of the glass bricks (1) is distributed on the horizontal steel beam; through this vertically connected and laterally reinforced structure, the one-ton weight of the glass bricks (1) is not only transferred to the ground floor, but also distributed to the top steel beam and transferred to other structural columns, effectively reducing the load-bearing position of the glass bricks (1) and enhancing the safety of the background wall (5).

8. The method for installing a novel suspended glass brick background wall according to claim 4, characterized in that: In step three, the number of the stainless steel rope (4) clamps is not less than 3, and the vertical and horizontal positions of the stainless steel rope (4) are adjusted. Then, the stainless steel rope (4) clamps are used to initially fix the steel rope, and the stainless steel accessories (2) are fixed to the corresponding positions of the stainless steel rope (4) according to the size of the glass brick (1) and the positioning point of the line.

9. The method for installing a novel suspended glass brick background wall according to claim 4, characterized in that: In step 4, the LED light strip (6) is connected along the inner side of the on-site steel frame (3) to ensure that the line is hidden.

10. The method for installing a novel suspended glass brick background wall according to claim 4, characterized in that: In step 5, if the glass brick (1) has color or pattern, adjust the installation direction according to the drawing.

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