Indoor automatic plastering machine for house building construction
Through the combination of the quick-install guide rail system, telescopic frame mechanism and automatic leveling and transverse movement mechanism, automated plastering is achieved, which solves the shortcomings of existing equipment in construction speed, efficiency and quality, and improves the operating convenience and construction quality of the plastering equipment.
Patent Information
- Application Number
- CN202511297151.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2025-10-21
AI Technical Summary
Existing plastering equipment has deficiencies in construction speed, efficiency and quality. In addition, the equipment is bulky and difficult to operate, making it difficult to meet the requirements of high-quality plastering operations.
It adopts a quick-install guide rail system, a telescopic frame mechanism, a shift fork wheel adjustment mechanism and an automatic leveling and transverse movement mechanism, combined with a plastering mechanism to achieve automated plastering, ensure that the mortar is closely combined with the wall surface, and improve density and uniformity.
It improves the speed and efficiency of plastering operations, reduces labor costs, enhances wall quality and durability, beautifies the plastering surface, and meets the requirements of high-quality plastering.
Smart Images

Figure CN120819221A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of housing construction equipment, in particular to an indoor automatic plastering machine for housing construction. Background Art
[0002] Among the many construction processes in the field of building construction, the plastering process on the wall surface has always been an extremely important process. The traditional plastering process is basically completed by workers manually. However, higher-standard construction specifications require construction workers to have a high level of technical skills and proficiency. Due to the huge workload and high labor intensity, the construction efficiency is generally low, and the flatness and compression of the plaster applied on the wall are difficult to guarantee, making it difficult to meet the requirements of high-quality plastering operations.
[0003] At present, people pay more and more attention to the construction method with high efficiency and low labor intensity. Various auxiliary construction equipment have appeared on the market, but most of them are semi-automatic plastering equipment. There are many errors in the setting of the plastering operation line, the stability of the frame during plastering, the lateral movement and posture correction during the width change, etc. There are too many human intervention factors. In addition, because the equipment is too bulky, there are problems such as difficulty in transportation in actual operation, which seriously reduces the construction speed and economic benefits. Summary of the Invention
[0004] The purpose of the present invention is to solve the problems existing in the prior art and provide an indoor automatic plastering machine for house construction, which can automatically complete complex plastering work, maximize the plastering height, and can conveniently enter and exit construction site doorways, overcome obstacles, and complete transportation work between different scenes. It can ensure that the mortar is closely combined with the wall surface, increase the density and uniformity of the plastering, and greatly improve construction efficiency and construction quality.
[0005] To achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions: An indoor automatic plastering machine for house construction comprises a quick-install guide rail system arranged along the length direction of a wall, a telescopic frame mechanism that moves along the quick-install guide rail system, a shift fork wheel-adjusting mechanism for adjusting the distance between the front and rear wheels of the telescopic frame mechanism, an automatic leveling and transverse movement mechanism for adjusting the telescopic frame mechanism to a horizontal position and driving the telescopic frame mechanism to move along the quick-install guide rail system, and a plastering mechanism mounted on the telescopic frame mechanism and capable of moving up and down.
[0006] Preferably, the quick-install guide rail system includes a laser leveling instrument auxiliary positioning device, a plastering machine transverse guide rail, and a guide rail quick locking mechanism; wherein the laser leveling instrument auxiliary positioning device includes a laser leveling instrument guide rail base arranged at one end of the plastering machine transverse guide rail, the top of the laser leveling instrument guide rail base is provided with a leveling instrument guide rail, the leveling instrument guide rail is provided with a slider, the slider is provided with a slider locking round nut for locking the slider on the leveling instrument guide rail, the top of the slider is provided with a fine-tuning base, and the fine-tuning base is provided with a laser leveling instrument; the guide rail quick locking mechanism includes a transverse guide rail pad, one end of the transverse guide rail pad is provided with a slot adapted to the plastering machine transverse guide rail, the slot is provided with a handwheel rotary lock clamping piece, the handwheel rotary lock clamping piece is threadedly connected to the slot, the handwheel rotary lock clamping piece is provided with an anti-loosening compression spring, and the end of the transverse guide rail pad away from the slot is slidingly provided with a push pin and a tightening bolt for locking the push pin.
[0007] Preferably, the telescopic frame mechanism includes a main frame assembly, a sleeve mechanism, a telescopic jacking assembly and a matching telescopic frame wire winch mechanism arranged in sequence from bottom to top; wherein the main frame assembly includes a chassis box, two frame longitudinal columns arranged on the front side of the chassis box, a longitudinal guide circular tube arranged between the two frame longitudinal columns, a transverse chassis arranged at the bottom of the chassis box, a reinforcing circular tube obliquely arranged between the chassis box and the frame longitudinal columns, and a control box arranged on the reinforcing circular tube; the telescopic jacking assembly includes a telescopic frame column assembly, a telescopic frame circular tube frame, and a rubber pad; the sleeve mechanism includes a sliding sleeve, a sleeve linkage block, a tension spring, a hook plate, a hook plate rotating shaft, and a hook plate hook column. The sliding sleeve and the main frame longitudinal columns have the same cross-sectional size and are arranged symmetrically on the left and right. The sleeve linkage block is welded above the sliding sleeve; the telescopic frame winch mechanism includes a telescopic frame winch arranged on the chassis box, a pulley 2 arranged on the top of the telescopic frame mechanism, a pressure sensor, and a steel rope 2.
[0008] Preferably, the telescopic frame mechanism also includes a plastering wire winch mechanism, which includes a plastering winch arranged on the chassis box, a pulley 1, a wire rope 1, a plastering lower stop travel switch, a lower travel switch trigger linkage plate, a nozzle plate reset touch plate, an electric push rod, an unlocking torsion shaft and a plastering upper stop travel switch.
[0009] Preferably, the shift fork wheel adjustment mechanism includes a universal wheel arranged at the front end of the bottom of the telescopic frame mechanism, a wheel axle arranged at the rear end of the bottom of the telescopic frame mechanism, a rolling bearing arranged on the wheel axle, wheels arranged at both ends of the wheel axle, a wheel axle shift column, a bolt bearing and its bearing plate, and a shift fork mechanism, wherein the shift fork mechanism is mainly composed of shift fork link 1, shift fork link 2, shift fork link 3, a floating pressure plate, and a tension spring.
[0010] Preferably, the automatic leveling and transverse movement mechanism is mainly composed of a bracket plate, a linear bearing, a guide column, a leveling electric cylinder, a posture sensor, an AGV wheel bracket, an AGV wheel and a V wheel.
[0011] Preferably, the plastering mechanism is mainly composed of a plastering frame, a lower plastering plate, an upper plastering plate nozzle plate and its matching connecting rod mechanism, a mortar feeding mechanism and a vibration compaction mechanism.
[0012] Preferably, the plastering mechanism is provided with a mudguard and a sealing plate.
[0013] Preferably, the front end of the plastering frame is connected to an upper plastering plate, a lower plastering plate and a nozzle plate, the upper rear end of the plastering frame is welded with an angle iron, the lower rear end of the plastering frame is welded with a plastering frame cross brace, the frame lifting wheels are arranged on the plastering frame cross brace, and the frame walking wheels are installed on the side panels.
[0014] Preferably, the lower smear plate connecting rod mechanism is mainly composed of the lower smear plate, the lower smear plate connecting rod, the lower smear plate gas spring 1, the lower smear plate rotating shaft, and the lower smear plate gas spring 2; the upper smear plate connecting rod mechanism is mainly composed of the upper smear plate, the upper smear plate gas spring, the upper smear plate connecting rod, the hook, the torsion spring, the tension spring, and the plastering upper stop stroke switch; the upper and lower smear plates are connected by a smear plate hinge, and a vibration motor is provided behind the upper smear plate.
[0015] Compared with the prior art, the beneficial effects of the present invention are: The present invention provides an automatic plastering machine that is easy to operate, saves time and effort, and adopts a quick-install guide rail system and a vehicle body mechanism that can automatically level and move laterally on the guide rail, as well as a mortar pumping and feeding method. The plastering mechanism can automatically complete complex plastering work through the plastering action in the up and down directions and the vehicle body's left and right shifting and width change on the guide rail. The telescopic frame mechanism can maximize the plastering height, and at the same time, in conjunction with the fork wheel adjustment mechanism, it can conveniently enter and exit the construction site doorway, overcome obstacles, and complete the transportation work between different scenes. The action of the vibration motor further promotes the uniform distribution of mortar on the plastering board, reduces bubbles in the mortar, and improves the density and flatness of the plastering. This not only beautifies the plastering surface, but also enhances the overall quality and durability of the wall, greatly improves the speed and efficiency of the plastering operation, shortens the construction period, reduces labor costs, and significantly improves construction efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 This is a schematic diagram of the quick-install guide rail structure.
[0018] Figure 3 yes Figure 2 Magnified view of part A.
[0019] Figure 4 yes Figure 2 Enlarged view of part B.
[0020] Figure 5 This is a schematic diagram of the guide rail centerline laying.
[0021] Figure 6 It is a schematic diagram of the telescopic frame mechanism.
[0022] Figure 7 yes Figure 6 Enlarged view of part C.
[0023] Figure 8 yes Figure 6 Enlarged view of part D.
[0024] Figure 9 This is a schematic diagram of the explosion of the shift fork and wheel adjusting mechanism.
[0025] Figure 10 This is a partial enlarged view of the shift fork and wheel adjusting mechanism.
[0026] Figure 11 It is a schematic diagram of the automatic leveling and transverse movement mechanism.
[0027] Figure 12 It is a schematic diagram of the plastering mechanism.
[0028] Figure 13 It is a partial cross-sectional view of the plastering mechanism.
[0029] Figure 14 It is a schematic diagram of the downward state of the plastering mechanism.
[0030] Numbers in the attached drawings: 100, quick-install guide rail system; 101, laser leveling instrument guide rail base; 102, laser leveling instrument guide rail; 103, slider; 104, slider locking nut; 105, fine-tuning base; 106, laser leveling instrument; 107, transverse guide rail pad; 108, ejector pin; 109, tightening bolt; 110, handwheel rotation lock clamping piece; 111, anti-loosening compression spring; 112, plastering machine transverse guide rail; 200, telescopic frame mechanism; 201, frame longitudinal column; 202, longitudinal guide cylinder; 203, frame transverse chassis; 204, reinforced circular tube; 205, chassis box; 206, control box; 207, plastering winch; 208, telescopic frame winch; 209, plastering bottom stop 210, lower stop travel switch trigger linkage plate; 211, nozzle plate reset touch plate; 212, electric push rod; 213, unlocking torsion shaft; 214, telescopic frame column; 215, sliding sleeve linkage block; 216, sliding sleeve; 217, tension spring; 218, sleeve hook plate; 219, hook plate rotation axis; 220, hook plate hook column; 221, pulley 1; 220, wire rope 1; 223, telescopic frame circular tube frame; 224, rubber pad; 225, pressure sensor; 226, mortar pumping travel switch; 227, upper smear plate connecting rod touch plate; 228, pulley 2; 229, wire rope 2; 300, shift fork wheel adjustment mechanism; 301, wheel axle; 302, rolling bearing; 303 , rolling bearing frame plate; 304, wheel axle front and rear baffles; 305, bolt bearing plate; 306, bolt bearing; 307, wheel axle toggle column; 308, wheel; 309, locking nut; 310, fork link one; 311, fork link two; 312, fork link three; 313, floating pressure plate; 314, tension spring; 315, universal wheel; 400, automatic leveling and transverse movement mechanism; 401, bracket plate; 402, linear bearing; 403, guide column; 404, electric cylinder; 405, posture sensor; 406, AGV wheel bracket; 407, AGV wheel; 408, V wheel; 500, plastering mechanism 501, plastering frame; 502, plastering frame cross brace; 503, plastering frame connecting block; 504, frame Body walking wheel; 505, plastering frame boss; 506, lifting wheel; 507, lower plastering plate; 508, lower plastering plate connecting rod; 509, lower plastering plate gas spring 1; 510, lower plastering plate rotating shaft; 511, lower plastering plate gas spring 2; 512, upper plastering plate; 513, upper plastering plate gas spring; 514, upper plastering plate connecting rod; 515, hook; 516, torsion spring; 517, tension spring; 518, plastering upper stop travel switch; 519, vibration motor; 520, nozzle plate bracket; 521, reciprocating screw assembly; 522, nozzle plate; 523, mortar nozzle; 524, feed pipe; 525, vertical connecting rod; 526, nozzle plate connecting rod; 527, torsion spring; 528, mud guard; 529, sealing plate; 530, plastering plate hinge. DETAILED DESCRIPTION
[0031] The present invention will be further described below with reference to specific embodiments. It should be understood that these embodiments are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the contents of this invention, those skilled in the art may make various changes or modifications to the present invention, and that these equivalent forms also fall within the scope defined in this application.
[0032] Example: As shown in the attached Figure 1 As shown, the present invention is an indoor automatic plastering machine for house construction, which is mainly composed of a quick-install guide rail system 100, a telescopic frame mechanism 200, a shift fork wheel adjustment mechanism 300, an automatic leveling and transverse movement mechanism 400, and a plastering mechanism 500.
[0033] like Figure 2-4 As shown, the quick-install guide rail system 100 is mainly composed of a laser leveling instrument auxiliary positioning device, a plastering machine transverse guide rail 112 and a guide rail quick locking mechanism.
[0034] The laser leveling instrument auxiliary positioning device mainly consists of a laser leveling instrument guide rail base 101, a leveling instrument guide rail 102, a slider 103, a slider locking round nut 104, a fine-tuning base 105 and a laser leveling instrument 106.
[0035] Before plastering, first determine the reference line of the plastering machine transverse guide rail 112 to facilitate the placement of the plastering machine transverse guide rail 112. The specific method is as follows: Figure 5 As shown, the laser leveling instrument auxiliary positioning device determines the most convex part of the wall as the reference surface by adjusting the distance between the leveling instrument and the wall, which is the wall laser leveling line. The laser leveling instrument can slide on the guide rail and determine the intended installation position of the plastering machine transverse guide rail 112 according to the mechanical structure and the plastering thickness, which is the guide rail center line. When placing the plastering machine transverse guide rail 112, the guide rail reference can be established by aligning the guide rail center line with the center line.
[0036] One end of the transverse guide rail pad 107 is provided with a card slot, a handwheel rotary lock clamping piece 110, and an anti-loosening compression spring 111, which are used to realize the quick connection of the guide rail; the other end is provided with a push pin 108 and a tightening bolt 109. When placing the transverse guide rail 112, the center line of the guide rail is used as the positioning reference. For walls in different positions, the push pin 108 can be adjusted to extend to the corresponding length and the tightening bolt 109 to ensure that the push pin can better lean against the wall, thereby increasing the stability of the V-wheel walking mechanism.
[0037] The transverse guide rails 112 can be connected by a handwheel lock mechanism, and the combination of guide rails of different lengths can be flexibly adapted to multi-size scene applications.
[0038] As attached Figure 6-8As shown, the telescopic frame mechanism 200 is mainly composed of a main frame assembly at the bottom, a sleeve mechanism at the middle position, a telescopic lifting assembly at the top, a matching telescopic frame wire hoisting mechanism, and a plastering wire hoisting mechanism.
[0039] The main frame assembly consists of longitudinal columns 201, longitudinal guide tubes 202, a transverse chassis 203, reinforced tubes 204, a chassis box 205, and a control box 206. The longitudinal columns 201 are arranged symmetrically, with the guide tubes 202 in the middle and the transverse chassis 203 at the bottom. The main frame assembly has reinforced square tubes on the top and reinforced tubes 204 welded to the sides to increase the frame's stability.
[0040] The telescopic lifting assembly is composed of a telescopic frame column assembly 214, a telescopic frame circular tube frame 223, a rubber pad 224, etc. The columns and circular tubes in the telescopic lifting assembly are respectively nested in the columns and circular tubes of the main frame.
[0041] In order to better connect the smooth operation of the plastering assembly between the main frame and the telescopic jacking frame, the sleeve mechanism is mainly composed of a sliding sleeve 216, a sleeve linkage block 215, a tension spring 217, a hook plate 218, a hook plate rotating shaft 219, and a hook plate hook column 220. The sliding sleeve 216 and the longitudinal column of the main frame have the same cross-sectional dimensions and are arranged symmetrically on the left and right. The sleeve linkage block 215 is welded above the sliding sleeve 216. The function of the sleeve assembly is to achieve plastering of higher walls. The initial state of the sleeve assembly is that the hook plate 218 rotates upward along its rotating shaft 219 under the pull of the tension spring 217, so that the hook plate 218 is always hooked on the hook column 220 below. When the upward plastering is working, the plastering wire winch mechanism Under the drag of 207, the protruding column 505 on the plastering frame 501 first knocks open the hook plate 218, so that the hook plate 218 and the hook column 220 are disengaged, and then the plastering frame connecting block 503 contacts the sleeve linkage block 215 and moves upward together with the plastering wire hoisting mechanism 207. When working downward, the sleeve assembly descends together with the plastering mechanism. When the lower end reaches the upper end surface of the longitudinal column of the main frame, since the sliding sleeve and the longitudinal column of the main frame have the same cross-sectional dimensions, they are stuck and stop, and the plastering mechanism continues to descend, and the plastering frame connecting block 503 is disengaged from the sleeve linkage block 215. Under the action of the tension spring 217, the hook plate 218 is hooked on the hook column 220, thereby realizing the resetting of the hook plate 218.
[0042] The telescopic frame hoisting mechanism is mainly composed of a telescopic frame hoist 208, a pulley 228, a wire rope 229, a pressure sensor 225, etc.
[0043] The plastering winch mechanism mainly includes a plastering winch 207, a pulley 221, a wire rope 220, a plastering lower stop travel switch 209, a lower travel switch trigger linkage plate 210, a nozzle plate reset touch plate 211, an electric push rod 212, an unlocking torsion shaft 213, and a plastering upper stop travel switch 518.
[0044] The shift fork wheel adjustment mechanism 300 is located at the bottom of the main frame. Figure 9 and Figure 10 As shown, the fork mechanism adjusts the distance between the wheels in the front-to-back direction, reducing the distance between the center of gravity of the machine and the wheels. This allows construction workers to quickly and easily tilt the vehicle body to a certain angle, allowing the V-wheels to fit onto the guide rails. Furthermore, the machine can be more easily transported through short doorways and obstacles at the construction site. The fork wheel adjustment mechanism 300 primarily consists of a wheel 308, a universal wheel 315, a locking nut 309, a wheel axle 301, a wheel axle shifting column 307, a rolling bearing 302 and its mounting plate 303, a bolt bearing 306 and its bearing plate 305, and a fork mechanism. The fork mechanism further comprises a fork link 1 310, a fork link 2 311, a fork link 312, a floating pressure plate 313, and a tension spring 314.
[0045] like Figure 11 As shown, the automatic leveling and traversing mechanism 400 primarily consists of a support plate 401, linear bearings 402, guide posts 403, a leveling cylinder 404, a posture sensor 405, an AGV wheel bracket 406, an AGV wheel 407, and a V-wheel 408. This lightweight design enables automatic leveling and traversing of the plastering machine during operation. The V-wheel 408, which travels along the traversing guide rail 112, ensures consistent plastering distance. The AGV's automatic travel wheels ensure accurate traversing position. Once the traversing is in place, the leveling cylinder automatically adjusts the vehicle body based on data from the posture sensor, ensuring verticality in the plastering process.
[0046] Before plastering work, the posture sensor 405 in the automatic leveling transverse movement mechanism 400 detects whether the vehicle body is horizontal, and can control the leveling electric cylinder 404 to automatically level the vehicle body, and then the telescopic jacking assembly is gradually lifted to the roof through its wire hoisting mechanism. The jacking force is set by the pressure sensor 225. An anti-slip rubber pad 224 is installed above the jacking assembly to increase stable support during plastering work. During plastering, the plastering mechanism moves in the up and down directions of the frame through its matching wire hoisting mechanism, and at the same time cooperates with the sleeve assembly to complete the construction requirements of walls of different heights.
[0047] Plastering mechanism 500, such as Figure 12 and Figure 13As shown, the mechanism is mainly composed of a plastering frame 501, a lower plastering plate 507, an upper plastering plate 512, a nozzle plate 522 and its supporting connecting rod mechanism, a mortar feeding mechanism and a vibration compaction mechanism. The plastering mechanism 500 drives the lifting wheel 506 under the drive of its wire winch mechanism, so that the walking wheel 504 in the frame moves up and down along the main frame and its sleeve assembly to realize the plastering work. In order to avoid the waste caused by the overflow of plaster from both sides during the plastering process, the mechanism is equipped with a mudguard 528. In addition, a sealing plate 529 is also provided to keep the mechanism clean.
[0048] The plastering frame 501 is the main frame of the plastering mechanism, and its two side plates are arranged symmetrically. The front end is connected to the upper plastering plate 512, the lower plastering plate 507 and the nozzle plate 522 and other components. The upper part of the rear end is welded with an angle iron, and the lower part of the rear end is welded with a plastering frame cross brace 502. The frame lifting wheel 506 is arranged on the plastering frame cross brace 502, and the frame walking wheel 504 is installed on the side plate. In this way, the lifting wheel can drive the plastering frame to move up and down under the drive of the wire rope.
[0049] The lower smear plate connecting rod mechanism is mainly composed of the lower smear plate 507, the lower smear plate connecting rod 508, the lower smear plate gas spring 1 509, the lower smear plate rotating shaft 510, the lower smear plate gas spring 2 511 and other components; the upper smear plate connecting rod mechanism is mainly composed of the upper smear plate 512, the upper smear plate gas spring 513, the upper smear plate connecting rod 514, the hook 515, the torsion spring 516, the tension spring 517, the plastering upper stop travel switch 518 and other components; the upper and lower smear plates are connected by the smear plate hinge 530.
[0050] The nozzle plate connecting rod mechanism mainly consists of components such as the nozzle plate bracket 520, the nozzle plate 522, the rotating shaft vertical connecting rod 525, the nozzle plate connecting rod 526 and the torsion spring 527. In the initial state, the slot below the nozzle plate connecting rod is stuck on the plastering frame cross brace 502.
[0051] The mortar feeding mechanism mainly includes a reciprocating screw assembly 521, a mortar nozzle 523, a feed pipe 524 and other components.
[0052] The vibration compaction mechanism mainly includes a vibration motor and its mounting plate. The vibration motor 519 is installed behind the upper plastering plate 512 and is responsible for providing high-frequency vibration for the plastering plate to ensure that the mortar is tightly combined with the wall surface and improve the density and uniformity of the plastering.
[0053] When plastering upward, the initial state of the upper and lower plastering plates is as follows: Figure 13 As shown: the upper trowel plate 512 is tilted at a certain angle, and the lower trowel plate 507 is in a vertical state. The upper trowel plate 512 is tilted at a certain angle to ensure smooth upward movement and prevent scratches. At the same time, it can also store a certain amount of mortar. The lower trowel plate 507 is in a vertical state to better smooth the mortar.
[0054] The plastering program is started through the control panel, and the mortar is sprayed out from the nozzle 523 through the feed pipe 524. Driven by the reciprocating screw 521, it moves left and right to spray the mortar evenly onto the wall. At the same time, the upper and lower plastering plates are gradually raised under the drag of their hoisting mechanisms. During the plastering process, the vibration motor 519 is started to provide high-frequency vibration for the plastering plate. During the plastering operation, the exciting force of the vibration motor 519 can ensure that the mortar is tightly combined with the wall, thereby improving the density and uniformity of the plastering.
[0055] When the plastering mechanism returns downward, the nozzle plate connecting rod 526 touches the mortar pumping stroke switch 226 on the jacking frame, the pump stops supplying mortar, and no more mortar is sprayed during the downward process. In fact, it is a process of compacting and smoothing the plastered surface that has been plastered during the previous upward movement. At this time, the upper and lower plastering plate mechanisms are connected by the top pressure of the upper plastering plate connecting rod touch plate 227 in the jacking frame and the linkage of the nozzle plate connecting rod mechanism. The upper plastering plate 512 is in a vertical state and the lower plastering plate 507 is in a certain inclination state. The two states are as follows Figure 14 shown.
[0056] As the plastering mechanism 500 approaches the bottom of the frame, the nozzle plate connecting rod 526 gradually approaches the reset touch plate 211 in the main frame. The horizontal support 502 on the plastering frame gradually engages the slot below the nozzle plate connecting rod 526, thereby causing the nozzle plate 522 to reset the nozzle plate assembly. Simultaneously, as the nozzle plate 522 resets, its vertical connecting rod 525 drives the lower wiper plate rotating shaft 510 to rotate in the opposite direction. This rotates the lower wiper plate 507 from its downward tilted state to its initial vertical state, completing the reset of the lower wiper plate assembly.
[0057] As the plastering mechanism 500 continues to descend, the lower end surface of the plastering frame 501 in the plastering mechanism 500 will gradually approach and touch the lower stop travel switch in the main frame to trigger the linkage plate 210, and then trigger the plastering lower stop travel switch 209. Under the action of this travel switch, the plastering winch motor 207 stops and the plastering downward movement is completed.
[0058] Finally, under the automatic control of the plastering program, the electric push rod 212 pulls the unlocking torsion shaft 213, causing it to move the hook 515 on the upper plastering plate connecting rod 514 and disengage it from the plastering frame 501. The upper plastering plate connecting rod 514 bounces upward under the pull of the tension spring 517, so that the upper plastering plate 512, driven by its connecting rod, changes from the vertical state at this time to the initial state with a certain inclination angle. The upper plastering plate assembly is reset, and the plastering work of a wall is completed.
[0059] Before plastering the next wall, the lifting mechanism above the telescopic frame mechanism needs to be lowered a little to separate the frame from the ceiling of the house. After that, the vehicle body is driven by the AGV wheel 407, and the V wheel 408 moves to the right along the previously placed transverse guide rail 112. After the transverse movement is in place, the leveling cylinder 404 adjusts the level of the vehicle body according to the data of the posture sensor 405. Then, the lifting frame is lifted to the ceiling again to increase the stable support for the frame. In this way, the rotation work before plastering is completed. After that, the plastering mechanism repeats the previous plastering process to plaster the wall.
Claims
1. An indoor automatic plastering machine for housing construction, characterized in that: The invention comprises a quick-install guide rail system (100) arranged along the length direction of the wall, a telescopic frame mechanism (200) moving along the quick-install guide rail system (100), a fork wheel adjustment mechanism (300) for adjusting the distance between the front and rear wheels of the telescopic frame mechanism (200), an automatic leveling and transverse movement mechanism (400) for adjusting the telescopic frame mechanism (200) to a horizontal position and driving the telescopic frame mechanism (200) to move along the quick-install guide rail system (100), and a plastering mechanism (500) installed on the telescopic frame mechanism (200) and capable of moving up and down.
2. The indoor automatic plastering machine for housing construction according to claim 1, characterized in that: The quick-install guide rail system (100) includes a laser leveling instrument auxiliary positioning device, a plastering machine transverse guide rail (112), and a guide rail quick locking mechanism; wherein the laser leveling instrument auxiliary positioning device includes a laser leveling instrument guide rail base (101) arranged at one end of the plastering machine transverse guide rail (112), a leveling instrument guide rail (102) is provided on the top of the laser leveling instrument guide rail base (101), a slider (103) is provided on the leveling instrument guide rail (102), a slider locking round nut (104) is provided on the slider (103) for locking the slider (103) on the leveling instrument guide rail (102), and a top of the slider (103) is provided. A fine-tuning base (105) is provided, and a laser leveling instrument (106) is provided on the fine-tuning base (105); the guide rail quick locking mechanism includes a transverse guide rail pad (107), one end of the transverse guide rail pad (107) is provided with a slot adapted to the transverse guide rail (112) of the plastering machine, a handwheel rotary lock pressing member (110) is provided on the slot, the handwheel rotary lock pressing member (110) is threadedly connected to the slot, and an anti-loosening compression spring (111) is provided on the handwheel rotary lock pressing member (110), and a lift pin (108) and a fixing bolt (109) for locking the lift pin (108) are slidably provided on one end of the transverse guide rail pad (107) away from the slot.
3. The indoor automatic plastering machine for housing construction according to claim 1, characterized in that: The telescopic frame mechanism (200) includes a main frame assembly, a sleeve mechanism, a telescopic jacking assembly, and a matching telescopic frame wire winch mechanism, which are arranged in sequence from bottom to top; wherein the main frame assembly includes a chassis box (205), two frame longitudinal columns (201) arranged on the front side of the chassis box (205), a longitudinal guide round tube (202) arranged between the two frame longitudinal columns (201), a transverse chassis (203) arranged at the bottom of the chassis box (205), a reinforcement round tube (204) inclined between the chassis box (205) and the frame longitudinal columns (201), and a control box (206) arranged on the reinforcement round tube (204); the telescopic jacking assembly includes a telescopic frame vertical column (205), a longitudinal guide round tube (202) arranged between the two frame longitudinal columns (201), a transverse chassis (203) arranged at the bottom of the chassis box (205), a reinforcement round tube (204) inclined between the chassis box (205) and the frame longitudinal columns (201), and a control box (206) arranged on the reinforcement round tube (204); The column assembly (214), the telescopic frame circular tube frame (223), and the rubber pad (224); the sleeve mechanism includes a sliding sleeve (216), a sleeve linkage block (215), a tension spring (217), a hook plate (218), a hook plate rotating shaft (219), and a hook plate hook column (220); the sliding sleeve (216) and the main frame longitudinal column have the same cross-sectional dimensions and are arranged symmetrically on the left and right; the sleeve linkage block (215) is welded above the sliding sleeve (216); the telescopic frame hoist mechanism includes a telescopic frame hoist (208) arranged on the chassis box (205), a pulley 2 (228) arranged on the top of the telescopic frame mechanism (200), a pressure sensor (225), and a steel wire rope 2 (229).
4. The indoor automatic plastering machine for housing construction according to claim 3, characterized in that: The telescopic frame mechanism (200) further includes a plastering wire hoist mechanism, which includes a plastering hoist (207) arranged on the chassis box (205), a pulley (221) arranged on the telescopic frame mechanism (200), a steel wire rope (220), a plastering lower stop travel switch (209), a lower travel switch trigger linkage plate (210), a nozzle plate reset touch plate (211), an electric push rod (212), an unlocking torsion shaft (213), and a plastering upper stop travel switch (518).
5. The indoor automatic plastering machine for housing construction according to claim 1, characterized in that: The shift fork wheel adjustment mechanism (300) includes a universal wheel (315) arranged at the front end of the bottom of the telescopic frame mechanism (200), a wheel shaft (301) arranged at the rear end of the bottom of the telescopic frame mechanism (200), a rolling bearing (302) arranged on the wheel shaft (301), wheels (308) arranged at both ends of the wheel shaft (301), a wheel shaft shifting column (307), a bolt bearing (306) and its bearing plate (305), and a shift fork mechanism, wherein the shift fork mechanism mainly consists of a shift fork connecting rod 1 (310), a shift fork connecting rod 2 (311), a shift fork connecting rod 3 (312), a floating pressure plate (313), and a tension spring (314).
6. The indoor automatic plastering machine for housing construction according to claim 1, characterized in that: The automatic leveling and transverse movement mechanism (400) mainly consists of a bracket plate (401), a linear bearing (402), a guide column (403), a leveling electric cylinder (404), a posture sensor (405), an AGV wheel bracket (406), an AGV wheel (407) and a V wheel (408).
7. The indoor automatic plastering machine for housing construction according to claim 1, characterized in that: The plastering mechanism (500) mainly consists of a plastering frame (501), a lower plastering plate (507), an upper plastering plate (512), a nozzle plate (522) and its matching connecting rod mechanism, a mortar feeding mechanism and a vibration compaction mechanism.
8. An indoor automatic plastering machine for housing construction according to claim 7, characterized in that: The plastering mechanism (500) is provided with a fender (528) and a sealing plate (529).
9. The indoor automatic plastering machine for housing construction according to claim 7, characterized in that: The front end of the plastering frame (501) is connected to an upper plastering plate (512), a lower plastering plate (507) and a nozzle plate (522), an angle iron is welded to the upper rear end of the plastering frame (501), and a plastering frame cross brace (502) is welded to the lower rear end of the plastering frame (501), a frame lifting wheel (506) is arranged on the plastering frame cross brace (502), and a frame walking wheel (504) is installed on the side plate.
10. The indoor automatic plastering machine for housing construction according to claim 7, characterized in that: The lower smear plate connecting rod mechanism mainly comprises a lower smear plate (507), a lower smear plate connecting rod (508), a lower smear plate gas spring 1 (509), a lower smear plate rotating shaft (510), and a lower smear plate gas spring 2 (511); the upper smear plate connecting rod mechanism mainly comprises an upper smear plate (512), an upper smear plate gas spring (513), an upper smear plate connecting rod (514), a hook (515), a torsion spring (516), a tension spring (517), and a plaster upper stop travel switch (518); the upper and lower smear plates are connected by a smear plate hinge (530), and a vibration motor (519) is provided at the rear of the upper smear plate (512).