An assembly line for brushless compressor motors

Abstract

The application discloses an assembly line for a motor in a brushless compressor, and the assembly line is integrated with a press-fitting device for a rotor and a counterweight A, a rotor assembly press-fitting device one, a rotor assembly press-fitting device two, a stator assembly press-fitting device, an assembly device for a PCB assembly, a soldering device, a heat-dissipation adhesive coating device, a heat-insulating plate assembly device and a heat-dissipation plate assembly device, so that the assembly of the accessories is completed under the participation of the machine devices, manual participation is reduced, and production efficiency and precision are effectively improved.

Description

Technical Field

[0001] This invention belongs to the field of brushless motor assembly technology, and in particular relates to an assembly line for the motor in a brushless compressor. Background Technology

[0002] The assembly of a brushless motor involves the assembly of many components such as counterweights, drive pins, PCB boards, and heat sinks. Furthermore, both the stator and rotor have a certain magnetic force, and during manual installation, there will be a repulsive force between the stator and rotor, making installation difficult. It requires a lot of effort to complete the installation manually.

[0003] Based on this, the applicant designed an assembly line for the motor in a brushless compressor that can effectively simplify and merge process actions, ensure installation accuracy, and reduce the labor intensity of operators. Summary of the Invention

[0004] The purpose of this invention is to provide an assembly line for the motor in a brushless compressor to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, one technical solution adopted by the present invention is: an assembly line for the motor in a brushless compressor, and a pressing device for the rotor and counterweight A;

[0006] Rotor assembly pressing equipment 1 is used to press a rotor with counterweight A into a cylinder.

[0007] Rotor assembly pressing equipment 2 includes a drive pin and counterweight block B pressing assembly, and a drive pin and rotor pressing assembly;

[0008] The drive pin and counterweight B pressing assembly is used to press counterweight B onto the drive pin, and the drive pin and rotor pressing assembly is used to press the drive pin with counterweight B onto the rotor on the cylinder body.

[0009] Stator assembly press-fitting equipment is used to press-fit stator assemblies onto rotor assemblies;

[0010] The PCB assembly equipment includes a mounting shell mounting assembly and a PCB board mounting assembly. The mounting shell mounting assembly is used to mount a mounting shell onto a stator assembly, and the PCB board mounting assembly is used to mount a PCB board into the mounting shell.

[0011] Soldering equipment, including a robotic arm and a soldering gun set at the working end of the robotic arm for soldering PCB boards;

[0012] A thermal adhesive coating device includes a robotic arm II and an adhesive dispensing head disposed at the working end of the robotic arm II for coating thermal adhesive on a PCB board.

[0013] Insulation plate assembly equipment is used for installing insulation plates on stator assemblies; heat dissipation cover plates are used for PCB covering and heat dissipation.

[0014] Heat sink assembly equipment is used to install a heat sink onto a rotor assembly.

[0015] Preferably, the pressing equipment for the rotor and counterweight A includes a rotor positioning fixture, a rotor fixing assembly, a counterweight feeding assembly, and a pressing assembly.

[0016] The rotor fixing assembly is used to fix the rotor within the rotor positioning fixture.

[0017] The counterweight material handling component is used to pick up the assembly block A;

[0018] The pressing assembly is used to control the counterweight feeding assembly to press the counterweight A onto the rotor.

[0019] Preferably, the rotor assembly pressing equipment includes a rotor positioning fixture, a workpiece clamping assembly, a fixture driving assembly, a fixture disengagement assembly, a cylinder positioning fixture, and a cylinder fixing assembly.

[0020] The rotor positioning fixture includes two overlapping slots to achieve axial positioning of the rotor.

[0021] The workpiece clamping assembly can clamp against the back of the structure on the rotor that is combined with the cylinder body;

[0022] The tooling drive assembly is used to drive the rotor positioning tool two to drive the rotor assembly and cylinder body combination;

[0023] The tooling release assembly is used to drive the rotor positioning tooling to move so that the rotor can disengage from the lap groove.

[0024] Preferably, the rotor assembly pressing equipment includes a rotor positioning fixture, a workpiece clamping assembly, a fixture driving assembly, a fixture disengagement assembly, a cylinder positioning fixture, and a cylinder fixing assembly.

[0025] The rotor positioning fixture includes two overlapping slots to achieve axial positioning of the rotor.

[0026] The workpiece clamping assembly can clamp against the back of the structure on the rotor that is combined with the cylinder body;

[0027] The tooling drive assembly is used to drive the rotor positioning tool two to drive the rotor assembly and cylinder body combination;

[0028] The tooling release assembly is used to drive the rotor positioning tooling to move so that the rotor can disengage from the lap groove.

[0029] Preferably, the stator assembly pressing equipment includes rotor assembly positioning fixture two, stator assembly positioning fixture one, fixture drive assembly, material handling assembly one, and pressing assembly three;

[0030] The cylinder body, after assembling the transmission pin, counterweight, and rotor, is placed in rotor assembly positioning fixture two;

[0031] The stator assembly is placed on the stator assembly positioning fixture one;

[0032] The material handling component one is used to pick up the stator assembly, and the material handling component one is placed at the working end of the pressing assembly three;

[0033] The tooling drive assembly is used to move the stator assembly positioning tool one and the rotor assembly positioning tool two to the bottom of the pressing assembly three, respectively.

[0034] Preferably, the heat insulation plate assembly equipment includes a workpiece positioning fixture, a clamping assembly, and an automatic screw machine. The clamping assembly includes a lifting assembly and a pressure plate placed at its output end. The pressure plate has a screw positioning hole for the insertion and positioning of bolts. The automatic screw machine is used to tighten the screws in the screw positioning hole to fix a heat insulation plate to the stator assembly.

[0035] Preferably, the heat sink assembly equipment includes a workpiece positioning fixture II, a workpiece fixing component, and an electric screwdriver II. The workpiece with the heat insulation plate assembled is placed on the workpiece positioning fixture II. The workpiece fixing component is used to fix the workpiece in the workpiece positioning fixture II. The electric screwdriver II is used to fix the heat sink to the rotor assembly.

[0036] Preferably, the equipment between at least two adjacent processes of the rotor and counterweight A pressing equipment, rotor assembly pressing equipment one, rotor assembly pressing equipment two, stator assembly pressing equipment, PCB assembly assembly equipment, soldering equipment, thermal adhesive coating equipment, heat insulation plate assembly equipment and heat sink assembly equipment transports materials through a transport component.

[0037] The beneficial effects of the present invention are as follows: This solution integrates the pressing equipment for rotor and counterweight A, rotor assembly pressing equipment one, rotor assembly pressing equipment two, stator assembly pressing equipment, PCB assembly assembly equipment, soldering equipment, thermal adhesive coating equipment, heat insulation plate assembly equipment and heat sink assembly equipment, so that the assembly of the parts is completed with the participation of the machine equipment, reducing manual intervention and effectively improving production efficiency and accuracy.

[0038] In the process of inserting the rotor into the cylinder, the bearing at its front end, which is inserted into the counterweight block, is usually inserted into the cylinder for assembly. The conventional solution is to press the rear end of the rotor to connect the front end to the cylinder. However, this can easily lead to damage to the rotor due to insufficient axial accuracy, resulting in a rigid connection between the rotor and the cylinder. Alternatively, the bearing at the front end of the rotor may move on the rotor shaft, resulting in insufficient connection strength between the rotor and the cylinder. Therefore, by setting up rotor positioning fixture 2, workpiece pressing assembly, fixture drive assembly, fixture release assembly, cylinder positioning fixture and cylinder fixing assembly, the pressing assembly presses the structural part connecting the rotor and the cylinder during operation. This ensures that only this part of the rotor bears pressure during assembly, without damaging other parts of the rotor structure, thus guaranteeing the product yield.

[0039] Among them, the structure of rotor assembly pressing equipment II enables simultaneous feeding of the drive pin and counterweight B. The working mode of the whole equipment can complete the combination of drive pin, counterweight B and rotor within a small mechanical running path, effectively saving time and improving efficiency. Attached Figure Description

[0040] Figure 1 This is a process flow diagram of the present invention;

[0041] Figure 2 This is a schematic diagram of the pressing equipment for the rotor and counterweight A in this invention;

[0042] Figure 3 This is a schematic diagram of the rotor positioning fixture one in this invention;

[0043] Figure 4 This is a schematic diagram of the rotor assembly pressing device of the present invention;

[0044] Figure 5 This is a schematic diagram showing the positional relationship between the slide table, rotor positioning fixture, workpiece clamping assembly, fixture disengagement assembly, and pressure-bearing assembly in this invention;

[0045] Figure 6 This is a schematic diagram showing the positional relationship between the workpiece clamping assembly and the pressure-bearing assembly in this invention;

[0046] Figure 7 This is a schematic diagram showing the connection relationship between the tooling disengagement component and the rotor positioning tooling in this invention;

[0047] Figure 8 This is a schematic diagram showing the positional relationship between the cylinder positioning fixture and the cylinder fixing assembly in this invention;

[0048] Figure 9 This is a schematic diagram of the cylinder positioning fixture and cylinder fixing assembly in this invention;

[0049] Figure 10 This is a schematic diagram of the rotor assembly pressing device 2 in this invention;

[0050] Figure 11 This is a schematic diagram of the stator assembly press-fitting equipment in this invention;

[0051] Figure 12 This is a complete structural schematic diagram of the press-fitting component three and the axial positioning component in this invention;

[0052] Figure 13 This is a schematic diagram showing the connection relationship between the press-fitting component three and the axial positioning component in this invention;

[0053] Figure 14 This is a schematic diagram showing the relationship between the stator assembly positioning fixture one, the rotor assembly positioning fixture two, and the fixture drive assembly in this invention.

[0054] Figure 15 This is a schematic diagram of the thermal adhesive coating equipment in this invention;

[0055] Figure 16 This is a schematic diagram of the mounting shell assembly in this invention;

[0056] Figure 17 This is a schematic diagram of the PCB board mounting assembly in this invention;

[0057] Figure 18 This is a schematic diagram of the heat insulation board assembly equipment in this invention;

[0058] Figure 19 This is a schematic diagram of the structure of the clamping component one in this invention;

[0059] Figure 20 This is a schematic diagram of the heat sink assembly equipment in this invention;

[0060] Figure 21 These are illustrations of the various parts of the product in this invention;

[0061] In the diagram: 1. Worktable; 2. Slide table; 3. Rotor positioning fixture II; 301. Overlap groove; 302. Positioning overlap block; 4. Cylinder positioning fixture; 401. Abutment plate; 5. Fixture drive assembly; 6. Workpiece clamping assembly; 61. Clamping head; 62. Clamping drive assembly; 63. Snap-fit ​​surface; 7. Pressure bearing assembly; 71. Pressure bearing block; 72. Pressure bearing drive assembly; 8. Combination direction fixing assembly; 81. Combination direction drive assembly; 82. Clamping rod; 84. Direction correction groove; 9. Vertical direction fixing assembly; 10. Disengagement cylinder; 11. Fixture limit component. 12. Pressing assembly one; 13. Counterweight picking assembly one; 14. Rotor positioning fixture one; 15. Rotor fixing cylinder; 16. Conical rod; 17. Pressing assembly two; 18. Counterweight picking assembly two; 19. Rotor assembly positioning fixture one; 20. Transmission pin positioning fixture; 21. Moving assembly one; 22. Rotor shaft positioning cylinder; 23. Rotor shaft positioning rod; 24. Rotor assembly positioning fixture two; 25. Stator assembly positioning fixture one; 26. Picking and pressing assembly; 261. Pressing drive assembly; 262. Clamping drive assembly; 263. 264. Material clamping block; 265. Guide rail one; 266. Mounting plate; 267. Mounting bracket; 28. Axial positioning assembly; 271. Positioning drive assembly; 272. Axial positioning rod; 273. Guide positioning block; 274. Connecting seat; 28. Oiling assembly; 281. Oil outlet; 282. Rotary drive assembly; 283. Oiling positioning fixture; 29. ​​In-situ detection sensor; 30. Rotor assembly; 31. Stator assembly; 32. Guide rail two; 33. Fixture mounting platform; 34. Mounting platform drive assembly; 35. Mounting shell loading station; 36. Three-axis linear moving machine 37. Electric screwdriver 1; 38. Three-axis linear moving mechanism 2; 39. Soldering gun; 40. Industrial camera; 41. PCB board mounting assembly; 42. Workpiece positioning fixture 1; 43. Lifting assembly; 44. Pressure plate; 45. Screw positioning port; 46. Automatic screwdriver; 47. Workpiece fixing assembly; 48. Electric screwdriver 2; 49. Cylinder; 50. Rotor; 51. Counterweight A; 52. Transmission pin; 53. Counterweight B; 54. Mounting shell; 55. PCB board; 56. Heat insulation plate; 57. Heat dissipation plate. Detailed Implementation

[0062] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby providing a clearer and more explicit definition of the scope of protection of the present invention.

[0063] The text below describes all the equipment shown in this application. Terms such as "material," "workpiece," and "product" refer to the various components of the assembled motor itself, and their meanings should be understood according to the context. Since all equipment is assembled on a workbench, the workbench referred to below is the workbench of each individual piece of equipment. The workbench designations can be consistent, and no further explanation is needed. See [link / reference]. Figure 21 The product assembled in this application is a brushless motor, which mainly includes a rotor assembly 30 composed of counterweight A51, rotor 50, counterweight B53, transmission pin 52, cylinder 49, etc., and a stator assembly 31. A heat sink 57 is also installed on the rotor assembly 30, and a mounting shell 54, PCB board 55 and heat insulation plate 56 are also installed on the stator assembly 31. Example

[0064] See Figure 1 An assembly line for the motor in a brushless compressor, comprising:

[0065] Press-fitting equipment for rotor 50 and counterweight A51;

[0066] Rotor assembly 30 pressing equipment 1, used to press rotor 50 with counterweight A51 into cylinder 49;

[0067] Rotor assembly 30 pressing equipment 2 includes a pressing assembly for drive pin 52 and counterweight block B53, and a pressing assembly for drive pin 52 and rotor 50;

[0068] The transmission pin 52 and counterweight B53 pressing assembly is used to press the counterweight B53 onto the transmission pin 52, and the transmission pin 52 and rotor 50 pressing assembly is used to press the transmission pin 52 with the counterweight B53 onto the rotor 50 on the cylinder 49.

[0069] Stator assembly 31 press-fitting equipment is used to press-fit stator assembly 31 onto rotor assembly 30;

[0070] The PCB assembly equipment includes a mounting housing 54 mounting assembly and a PCB board mounting assembly 41. The mounting housing 54 mounting assembly is used to mount a mounting housing 54 onto a stator assembly 31, and the PCB board mounting assembly 41 is used to mount a PCB board 55 into the mounting housing 54.

[0071] Soldering equipment, including a robotic arm and a soldering gun 39 disposed at the working end of the robotic arm for soldering PCB board 55;

[0072] A thermal adhesive coating device includes a robotic arm 2 and an adhesive dispensing head disposed at the working end of the robotic arm 2 for coating thermal adhesive on a PCB board 55.

[0073] The heat insulation plate 56 assembly equipment is used for installing the heat insulation plate 56 on the stator assembly 31, and the heat dissipation cover is used for PCB covering and heat dissipation.

[0074] A heat sink 57 assembly device for mounting a heat sink 57 onto a rotor assembly 30;

[0075] The equipment for pressing rotor 50 and counterweight A51, pressing rotor assembly 30 equipment 1, pressing rotor assembly 30 equipment 2, pressing stator assembly 31, PCB assembly equipment, soldering equipment, thermal adhesive coating equipment, heat insulation plate 56 assembly equipment, and heat sink 57 assembly equipment, among at least two adjacent processes, transport materials through a transport component. The transport component can be a double-speed chain assembly with a pallet, on which corresponding workpiece positioning fixtures can be set according to the corresponding process.

[0076] Among them, see Figure 2 , Figure 3 The pressing equipment for rotor 50 and counterweight A51 includes rotor positioning fixture 14, rotor 50 fixing assembly, counterweight picking assembly 13, and pressing assembly 12. The rotor 50 fixing assembly is used to fix rotor 50 within rotor positioning fixture 14. The counterweight picking assembly 13 is used to pick up counterweight A51. The pressing assembly 12 is used to control the counterweight picking assembly 13 to press counterweight A51 onto rotor 50. Specifically, rotor positioning fixture 14 is a single piece with a slot on its side wall, into which rotor 50 is horizontally inserted. This allows the bearing above it to hang on the block. The rotor 50 fixing assembly includes two rotor fixing cylinders 15. The working end of each rotor fixing cylinder 15 is fixed with a conical rod 16. The rod is inserted into the rotor positioning fixture 14 in the horizontal direction and blocks the rotating shaft on the rotor 50, preventing it from detaching from the rotor positioning fixture 14. This design can avoid damage to the rotor 50 caused by hard contact between the rotor 50 fixing assembly and the rotor 50. The counterweight material handling assembly 13 can be a negative pressure suction head, and the pressing assembly 12 can be a linear cylinder.

[0077] Among them, see Figures 4-9 The rotor assembly 30 pressing device includes a rotor positioning fixture 3, a workpiece clamping assembly 6, a fixture driving assembly 5, a fixture disengagement assembly, a cylinder positioning fixture 4, and a cylinder 49 fixing assembly.

[0078] The rotor positioning fixture 2 3 includes two overlapping grooves 301 to achieve axial positioning of the rotor 50.

[0079] The workpiece clamping assembly 6 can clamp against the back of the structure that is combined with the cylinder 49 on the rotor 50;

[0080] The tooling drive assembly 5 is used to drive the rotor positioning tool 2 3 to drive the rotor assembly 30 to combine with the cylinder 49.

[0081] The tooling release assembly is used to drive the rotor positioning tool 2 3 to move so that the rotor 50 is released from the lap groove 301.

[0082] The rotor assembly 30 pressing equipment includes a workbench 1 (work frame), on which a rotor positioning fixture 2 3, a workpiece clamping assembly 6, a fixture driving assembly, a fixture disengagement assembly, a cylinder positioning fixture 4, and a cylinder 49 fixing assembly are provided.

[0083] The rotor positioning fixture 2 3 includes two overlapping grooves 301 to achieve axial positioning of the rotor 50 with the counterweight A51. Specifically, one overlapping groove 301 is used to overlap the rotating shaft on the rotor assembly 30, and a positioning overlapping block 302 is present at the end of the rotor assembly 30 away from its insertion into the cylinder 49. The positioning overlapping block 302 overlaps with another overlapping groove 301 that matches its side. The positioning overlapping block 302 achieves horizontal positioning (see...). Figure 7 );

[0084] The workpiece clamping assembly 6 can abut against the back of the bearing that is combined with the cylinder 49 on the rotor assembly 30 (see...). Figure 5 Its abutting position can be observed).

[0085] The tooling drive assembly 5 is used to drive the rotor positioning tool 2 3 to drive the rotor assembly 30 to combine with the cylinder 49.

[0086] The tooling release assembly is used to drive the rotor positioning tool 2 3 to move so that the rotor assembly 30 is released from the overlapping groove 301.

[0087] Among them, see Figure 4 , Figure 5 The worktable 1 is provided with a slide table 2. The rotor positioning fixture 3 and the workpiece clamping assembly 6 are both provided on the slide table 2. The workpiece clamping assembly 6 includes a clamping head 61 and a clamping drive assembly 62. The movement path of the clamping head 61 driven by the clamping drive assembly 62 is at an angle to the direction in which the rotor assembly 30 is assembled into the cylinder 49. The clamping drive assembly 62 can be a linear cylinder.

[0088] Among them, see Figure 1 , Figure 2 , Figure 3The slide 2 is also provided with a pressure-bearing component 7, which includes a pressure-bearing block 71 and a pressure-bearing drive component 72. When one end of the clamping head 61 abuts against the rotor assembly 30, the pressure-bearing drive component 72 controls the pressure-bearing block 71 to move to the other end of the clamping head 61. Specifically, there is a snap-fit ​​surface 63 at the other end of the clamping head 61. The pressure-bearing drive component 72 controls the pressure-bearing block 71 to move to the snap-fit ​​surface 63 to snap the pressure-bearing block 71. The pressure-bearing drive component 72 can be selected as a linear cylinder.

[0089] Among them, see Figure 4 The tooling drive assembly includes a tooling drive cylinder, which drives the slide 2 to move, thereby driving the tooling to move.

[0090] Among them, see Figure 7 The tooling detachment assembly includes a detachment cylinder 10 mounted on the slide table 2, and the rotor positioning tool 2 3 is disposed at the tooling end of the detachment cylinder 10.

[0091] Among them, see Figure 7 The slide table 2 is also provided with a tooling limiter 11. After the disengagement cylinder 10 drives the rotor positioning tool 2 3 to abut against the tooling limiter 11, the rotor positioning tool 2 3 is positioned.

[0092] Among them, see Figure 8 , Figure 9 The cylinder body 49 fixing assembly includes a combination direction fixing assembly 8 and a vertical direction fixing assembly 9. The cylinder body positioning fixture 4 has an abutment plate 401 to cooperate with the combination direction positioning assembly to fix the cylinder body 49 in the combination direction. The vertical direction fixing assembly 9 is used to fix the cylinder body 49 in the cylinder body positioning fixture 4. The combination direction fixing assembly 8 includes a clamping rod 82 and a combination direction driving assembly 81. The cylinder body 49 has a protrusion. The end of the clamping rod 82 is provided with a direction correction groove 84 that can be sleeved on the protrusion. The combination direction driving assembly 81 can be a cylinder. The vertical direction fixing assembly 9 can be two rotating downward pressing cylinders to press the cylinder body 49 on both sides respectively.

[0093] When using this equipment, the rotor assembly 30 and cylinder 49 can be loaded manually or by other machines. Then, the cylinder 49 fixing assembly is activated to limit and fix the cylinder 49 within the cylinder positioning fixture 4. Next, the workpiece pressing assembly 6 is activated to control the pressing head 61 to align and press the back of the front end of the rotor assembly 30. Then, the pressure bearing assembly 7 is activated to block the pressure block 71 at the abutment surface behind the abutment block to prevent it from moving backward under force. Next, the fixture driving assembly 5 drives the slide table 2 to move along a guide rail to assemble the rotor assembly 30 and cylinder 49. After assembly is completed, the disengagement cylinder 10 controls the rotor positioning fixture 2 3 to move downward to separate it from the rotor assembly 30. Then, the other workpieces are reset, and finally, the disengagement cylinder 10 is reset, and the position of the rotor positioning fixture 2 3 is ensured by the fixture limiting component 11.

[0094] Among them, see Figure 10 The rotor assembly 30 pressing device two includes a transmission pin positioning fixture 20, a counterweight block picking component two 18, a rotor assembly positioning fixture one 19, a moving component one 21, and a pressing component two 17. The rotor assembly positioning fixture one 19 is used to place the cylinder 49 containing the rotor 50. The moving component one 21 is used to control the transmission pin positioning fixture 20 and the rotor assembly positioning fixture one 19 to be positioned below the working end of the pressing component. The counterweight block picking component two 18 is positioned at the working end of the pressing component two 17 to press the counterweight block and transmission pin 52 together, and to press the pressed counterweight block and transmission pin 52 onto the rotor 50. The rotor assembly 30 pressing device two also includes a shaft center positioning component. The rotor positioning assembly includes a rotor shaft positioning cylinder 22 and a rotor shaft positioning rod 23 located at the end of the rotor shaft positioning cylinder 22. Specifically, since the transmission pin 52 is a cylindrical pin, the transmission pin positioning fixture 20 can be a circular groove opened on the block. The transmission pin positioning fixture 20 and the rotor assembly positioning fixture 19 are jointly arranged on a plate, which slides on a guide rail. The moving component 21 can be a cylinder-driven linear moving mechanism, which drives the aforementioned plate to move so that the transmission pin positioning fixture 20 and the rotor assembly positioning fixture 19 can be respectively placed under the pressing component 2 17. The counterweight removal component 2 18 can be a negative pressure suction head, and the pressing component 2 17 can be a cylinder.

[0095] When using the rotor assembly 30 pressing device 2, the rotor assembly 30 can be manually placed onto the rotor assembly positioning fixture 19. The counterweight B53 is placed at the counterweight removal component 2 18 for it to be picked up. The transmission pin 52 is placed into the transmission pin positioning fixture 20. Then the equipment is started, and the rotor shaft positioning cylinder 22 drives the rotor shaft positioning rod 23 to move downward and insert into the rotor 50 to ensure the shaft is accurate. The end of the rotor shaft positioning rod 23 is tapered to adjust the insertion when there is a slight deviation in the positioning of the rotor assembly 30. Then the pressing component 2 17 presses down to press the counterweight B53 into the transmission pin 52. Then the counterweight removal component 2 18 picks up the assembled transmission pin 52 and rises. The moving component 1 21 controls the rotor assembly 30 to be placed below the pressing component 2 17. The pressing component 2 17 presses down to complete the assembly of the transmission pin 52 in the rotor assembly 30.

[0096] Among them, see Figures 11-14 The stator assembly 31 pressing equipment includes a worktable 1, on which a workpiece pressing assembly is provided; the workpiece pressing assembly includes a stator assembly positioning fixture 25, a rotor assembly positioning fixture 24, an axial positioning assembly 27, and a material handling pressing assembly 26; the axial positioning assembly 27 includes an axial positioning rod 272 and a positioning drive assembly 271 that drives the axial positioning rod 272 to move axially, and the stator assembly 31 has an axial positioning hole for the axial positioning rod 272 to be inserted; the material handling pressing assembly 26 includes A set of material-picking clamping blocks 263, a clamping drive assembly 262 that controls the material-picking clamping blocks 263 to clamp or release, and a pressing drive assembly 261 that controls the clamping drive assembly 262 to move along the axial direction of the positioning rod. The material-picking clamping blocks 263 can clamp the stator assembly 31 on the stator assembly positioning fixture 1 25 and transfer it to the rotor assembly positioning fixture 24. The clamping drive assembly 262 can be a finger-grip cylinder. There are two material-picking clamping blocks 263, and the surface that clamps the stator assembly 31 is consistent with the contour of its clamping position.

[0097] A mounting bracket 266 is fixed on the workbench 1, and a vertically arranged guide rail 264 is mounted on the mounting bracket 266. The positioning drive component 271 and the clamping drive component 262 are jointly mounted on a mounting plate 265. The mounting plate 265 slides on the guide rail 264. The pressing drive component 261 drives the mounting plate 265 to move axially along the positioning rod. A guide positioning block 273 is connected to the mounting plate 265 through a connecting seat 274. The guide positioning block 273 has a guide hole, and the axial positioning rod 272 passes through the guide hole. The pressing drive component 261 can be a linear moving mechanism driven by a motor, and the positioning drive component 271 can be a cylinder.

[0098] The workbench 1 is also equipped with a tooling mounting platform 33 and a mounting platform drive assembly 34. The stator assembly positioning tool 1 25 and the rotor assembly positioning tool 24 are both mounted on the tooling mounting platform 33. A guide rail 2 32 is installed on the workbench 1, and the tooling mounting platform 33 slides on the guide rail 2 32. The mounting platform drive assembly 34 is used to drive the stator assembly positioning tool 1 25 and the rotor 50 positioning tool 24 to be placed sequentially below the working end of the material handling and pressing assembly 26. The mounting platform drive assembly 34 can be a selected cylinder, and the selected cylinder has two working strokes.

[0099] The workbench 1 is also equipped with an oiling assembly 28, which includes an oil outlet 281, an oiling positioning fixture 283, and a rotary drive assembly 282 that drives the oiling positioning fixture 283 to rotate. The rotary drive assembly 282 can be a servo motor.

[0100] The workbench 1 is also equipped with an in-situ detection sensor 29 for detecting whether there is a workpiece on the rotor assembly positioning fixture 24 and the stator assembly positioning fixture 25. Specifically, an infrared sensor or the like can be used.

[0101] In this solution, when using the equipment, the rotor assembly 30 first needs to be placed on the oiling positioning fixture 283 for oiling. Simultaneously, the stator assembly 31 is placed on the stator assembly positioning fixture 25. After the rotor assembly 30 is oiled, the placement platform drive assembly 34 is activated, positioning the stator assembly positioning fixture 25 below the material handling and pressing assembly 26. Simultaneously, the rotor assembly positioning fixture 24 is positioned between the oiling assembly 283 and the stator assembly positioning fixture 25. At this time, the pressing drive assembly 261 controls the material handling and pressing assembly 26 to descend. Subsequently, the positioning... The drive assembly 271 drives the axial positioning rod 272 to descend and insert into the positioning hole on the stator assembly 31; then, the clamping drive assembly 262 controls the material pick-up clamp 263 to clamp the side wall of the stator assembly 31 and lift the stator assembly 31. During this process, the rotor assembly 30 can be placed in the rotor assembly positioning fixture 24 by manual or robotic means; then the rotor assembly positioning fixture 24 moves to the bottom of the material pick-up pressing assembly 26, and the material pick-up pressing assembly 26 controls the rotor assembly 30 to descend, thus completing the combination of the stator assembly 31 and the rotor assembly 30.

[0102] Among them, see Figure 16The PCB assembly equipment includes a mounting housing 54 mounting assembly and a PCB board mounting assembly 41. The mounting housing 54 mounting assembly is used to mount a mounting housing 54 onto a stator assembly 31, and the PCB board mounting assembly 41 is used to mount a PCB board 55 into the mounting housing 54. Specifically, the assembled rotor assembly 30 and stator assembly 31 are transported by a transport assembly. A mounting housing loading station 35 is provided on the transport assembly, at which the mounting housing 54 can be pre-loaded onto the stator assembly 31. After installation and pre-tightening of screws, the transport assembly carries the workpiece into the mounting housing 54 mounting assembly. The mounting housing 54 mounting assembly includes a three-axis linear moving mechanism 36 and an electric screwdriver 37 located at the Z-axis working end of the three-axis linear moving mechanism 36. After the transport assembly stops, the three-axis linear moving mechanism 36 drives the electric screwdriver 37 to tighten the mounting housing 54 onto the stator assembly 31. The three-axis linear moving mechanism 36 is a conventional three-axis moving mechanism driven by a motor and a cylinder.

[0103] Among them, see Figure 17 The PCB board 55 can be loaded manually. The PCB board mounting assembly 41 can be installed by a three-axis linear moving mechanism 36 driving an electric screwdriver 37, as in the mounting housing 54 mounting assembly, or it can be installed manually.

[0104] Among them, see Figure 15 The soldering equipment includes a robotic arm and a soldering gun 39 disposed at the working end of the robotic arm for soldering PCB board 55. The robotic arm can be represented as a three-axis linear movement mechanism 38 equivalent to a three-axis linear movement mechanism 36. The soldering gun 39 is disposed at the Z-axis working end of the three-axis linear movement mechanism 36. An industrial camera 40 is also provided in the soldering equipment to perform solder joint inspection after soldering is completed.

[0105] The structure of the thermal adhesive coating equipment can be referenced from [the relevant documentation]. Figure 15 The soldering equipment structure is the same as that in the previous one. The difference is that the soldering gun 39 needs to be replaced with a dispensing head, and the industrial camera 40 is not required. The heat dissipation adhesive is an organic silicone-based material.

[0106] Among them, see Figure 18 , Figure 19The heat insulation plate 56 assembly equipment includes a workpiece positioning fixture 42, a clamping assembly, and an automatic screw machine. The clamping assembly includes a lifting assembly 43 and a pressure plate 44 located at its output end. The pressure plate 44 has a screw positioning port 441 for bolt entry and positioning. The automatic screw machine is used to tighten the screws in the screw positioning port 441 to fix the heat insulation plate 56 to the stator assembly 31. Specifically, the automatic screw machine is an automatic screwdriver 45 driven by a three-axis linear moving mechanism, and the lifting assembly 43 is a cylinder. In this equipment, the heat insulation plate 56 can be manually fed and the screws can be pre-installed. Then, the clamping assembly clamps the heat insulation plate 56, and the automatic screw machine can start working.

[0107] Among them, see Figure 20 The heat sink 57 assembly equipment includes a workpiece positioning fixture 46, a workpiece fixing component 47, and an electric screwdriver 48. The workpiece with the heat insulation plate 56 assembled is placed on the workpiece positioning fixture 46. The workpiece fixing component 47 is used to fix the workpiece within the workpiece positioning fixture 46. The electric screwdriver 48 is used to fix the heat sink 57 onto the rotor assembly 30. In this equipment, the workpiece fixing component 47 can be, for example... Figure 20 The fixture shown.

[0108] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. An assembly line for the motor in a brushless compressor, characterized in that: include: Press-fitting equipment for rotor and counterweight A; Rotor assembly pressing equipment 1 is used to press a rotor with counterweight A into a cylinder. Rotor assembly pressing equipment 2 includes a drive pin and counterweight block B pressing assembly, and a drive pin and rotor pressing assembly; The drive pin and counterweight B pressing assembly is used to press counterweight B onto the drive pin, and the drive pin and rotor pressing assembly is used to press the drive pin with counterweight B onto the rotor on the cylinder body. Stator assembly press-fitting equipment is used to press-fit stator assemblies onto rotor assemblies; The PCB assembly equipment includes a mounting shell mounting assembly and a PCB board mounting assembly. The mounting shell mounting assembly is used to mount a mounting shell onto a stator assembly, and the PCB board mounting assembly is used to mount a PCB board into the mounting shell. Soldering equipment, including a robotic arm and a soldering gun set at the working end of the robotic arm for soldering PCB boards; A thermal adhesive coating device includes a robotic arm II and an adhesive dispensing head disposed at the working end of the robotic arm II for coating thermal adhesive on a PCB board. Insulation plate assembly equipment is used for installing insulation plates on stator assemblies; heat dissipation cover plates are used for PCB covering and heat dissipation. Heat sink assembly equipment is used to install a heat sink onto a rotor assembly.

2. The assembly line for the motor in a brushless compressor according to claim 1, characterized in that: The pressing equipment for the rotor and counterweight A includes a rotor positioning fixture, a rotor fixing assembly, a counterweight feeding assembly, and a pressing assembly. The rotor fixing assembly is used to fix the rotor within the rotor positioning fixture. The counterweight material handling component is used to pick up the assembly block A; The pressing assembly is used to control the counterweight feeding assembly to press the counterweight A onto the rotor.

3. The assembly line for the motor in a brushless compressor according to claim 1, characterized in that: The rotor assembly pressing equipment includes a rotor positioning fixture, a workpiece clamping assembly, a fixture driving assembly, a fixture disengagement assembly, a cylinder positioning fixture, and a cylinder fixing assembly. The rotor positioning fixture includes two overlapping slots to achieve axial positioning of the rotor. The workpiece clamping assembly can clamp against the back of the structure on the rotor that is combined with the cylinder body; The tooling drive assembly is used to drive the rotor positioning tool two to drive the rotor assembly and cylinder body combination; The tooling release assembly is used to drive the rotor positioning tooling to move so that the rotor can disengage from the lap groove.

4. The assembly line for the motor in a brushless compressor according to claim 1, characterized in that: The rotor assembly pressing equipment 2 includes a transmission pin positioning fixture, a counterweight block picking assembly 2, a rotor assembly positioning fixture 1, a moving assembly 1, and a pressing assembly 2; The rotor assembly positioning fixture is used to place the cylinder containing the rotor. The moving component is used to control the transmission pin positioning fixture and the rotor assembly positioning fixture to be positioned below the working end of the pressing assembly, respectively. The counterweight taking component two is placed at the working end of the pressing component two, so as to press the counterweight and the transmission pin together, and press the pressed counterweight and the transmission pin onto the rotor.

5. An assembly line for the motor in a brushless compressor according to claim 1, characterized in that: The stator assembly pressing equipment includes rotor assembly positioning fixture two, stator assembly positioning fixture one, fixture drive assembly, material handling assembly one, and pressing assembly three; The cylinder body, after assembling the transmission pin, counterweight, and rotor, is placed in rotor assembly positioning fixture two; The stator assembly is placed on the stator assembly positioning fixture one; The material handling component one is used to pick up the stator assembly, and the material handling component one is placed at the working end of the pressing assembly three; The tooling drive assembly is used to move the stator assembly positioning tool one and the rotor assembly positioning tool two to the bottom of the pressing assembly three, respectively.

6. An assembly line for the motor in a brushless compressor according to claim 1, characterized in that: The heat insulation plate assembly equipment includes a workpiece positioning fixture, a clamping assembly, and an automatic screw machine. The clamping assembly includes a lifting assembly and a pressure plate placed at its output end. The pressure plate has a screw positioning hole for the bolt to enter and position. The automatic screw machine is used to tighten the screw in the screw positioning hole to fix a heat insulation plate to the stator assembly.

7. An assembly line for the motor in a brushless compressor according to claim 1, characterized in that: The heat sink assembly equipment includes a workpiece positioning fixture II, a workpiece fixing component, and an electric screwdriver II. The workpiece with the heat insulation plate assembled is placed on the workpiece positioning fixture II. The workpiece fixing component is used to fix the workpiece in the workpiece positioning fixture II. The electric screwdriver II is used to fix the heat sink to the rotor assembly.

8. An assembly line for the motor in a brushless compressor according to claim 1, characterized in that: The equipment between at least two adjacent processes of the press-fitting equipment for the rotor and counterweight A, the press-fitting equipment for rotor assembly 1, the press-fitting equipment for rotor assembly 2, the press-fitting equipment for stator assembly, the assembly equipment for PCB assembly, the soldering equipment, the thermal adhesive coating equipment, the heat insulation plate assembly equipment, and the heat sink assembly equipment transports materials through a transport assembly.

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