Anti-crystallization automotive urea solution and preparation method thereof

Through the full ammonium system formula and process chain, the synergistic effect of polyaspartic acid ammonium salt/polymaleic acid ammonium salt and ammonium carbamate/ammonium bicarbonate is used, combined with ammonia-type strong acid cationic resin polishing, to solve the problems of crystallization blockage and isocyanate side reaction of automotive urea solution under low temperature and frequent start-stop conditions, and achieve the stability of the SCR system and efficient nitrogen oxide conversion.

CN120827801AActive Publication Date: 2025-10-24SHANDONG OUMAN AUTOMOBILE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202511317724.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-16
Publication Date
2025-10-24
Estimated Expiration
2045-09-16

AI Technical Summary

Technical Problem

Existing automotive urea solutions are prone to crystallization and clogging in low-temperature environments and under frequent start-stop conditions. Isocyanate side reactions are severe, and metal ion catalytic nucleation leads to SCR system failure. Existing technologies cannot effectively inhibit crystallization and side reactions, resulting in insufficient reliability.

Method used

Adopting a full ammonium system formula and process chain, with polyaspartic acid ammonium salt/polymaleic acid ammonium salt as crystal surface regulator, ammonium carbamate/ammonium bicarbonate providing trace free ammonia buffer, combined with ammonia-type strong acid cationic resin polishing, vacuum degassing and low-temperature filtration, the crystal growth and metal ion nucleation are synergistically inhibited.

Benefits of technology

Significantly reduce the probability of crystallization and deposition, extend the induction period, reduce the generation of insoluble matter, maintain the stability and injection accuracy of the SCR system, and improve the nitrogen oxide conversion rate.

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Abstract

The invention belongs to the technical field of vehicle tail gas treatment, and particularly relates to an anti-crystallization vehicle urea solution and a preparation method thereof. The anti-crystallization urea comprises the following components: high-purity urea, an anti-crystallization additive and deionized water. According to the invention, a total ammonium system formula and a lightweight process chain are used for synergistically inhibiting crystals: micro-dose ammonium salt is introduced at a formula end, crystal faces are selectively adsorbed, the growth rate is reduced, the induction period is prolonged, and adhesion is weakened; ammonium carbamate / ammonium bicarbonate is used for providing trace free ammonia and mild buffering, so that isocyanate is promoted to be preferentially hydrolyzed / ammonolyzed, and high-melting-point phases such as cyanuric acid and the like are reduced from the source; ammonia type strong acid cation resin terminal polishing is carried out, heterogeneous nucleation sites such as calcium, magnesium, iron and copper are removed, closed-loop cooperation of vacuum degassing, absolute value microfiltration and low-temperature short-time induced crystal refiltration is matched, the nucleation rate, crystal growth and secondary phase generation are reduced at the same time, nozzle / mixer evaporation-recrystallization and freeze-thaw insoluble substances are reduced, and the crystallization efficiency is improved. And stable atomization and ammonia-tail gas mixing are realized.
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Citation Information

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