A new energy battery tray cleaning machine

Abstract

The application discloses the technical fields of battery tray processing technology, and discloses a new energy battery tray cleaning machine, which comprises a cleaning tank, a feeding tank and a discharging tank, conveying assemblies, supporting assemblies and conveying driving structures are arranged in the feeding tank and the discharging tank, a rotary material moving mechanism, a pushing assembly and a movable driving structure are arranged in the cleaning tank, the rotary material moving mechanism comprises rotating assemblies, adjusting assemblies and limiting grooves; the new energy battery tray cleaning machine can continuously perform jet cleaning, ultrasonic cleaning and drying treatment on the battery tray, the battery tray in the feeding tank is transferred to the cleaning tank through cooperation of the rotary material moving mechanism and the pushing assembly, the tray that has completed ultrasonic cleaning in the cleaning tank is transferred to the discharging tank, and the tray is subjected to ultrasonic cleaning in the cleaning tank during the transferring process; the spacing between the corresponding two limiting grooves is adjusted through the adjusting assembly, thereby adapting to battery trays of different sizes, effectively positioning the battery tray and stably conveying and transferring the battery tray.

Description

Technical Field

[0001] This invention relates to the field of battery tray processing technology, specifically a new energy battery tray cleaning machine. Background Technology

[0002] New energy battery trays generally include steel battery trays, cast aluminum battery trays, and extruded aluminum alloy battery trays. Among them, extruded aluminum alloy battery trays are the mainstream battery tray design at present. By welding and processing different aluminum profiles, they can meet the needs of various energy sizes. They have the advantages of flexible design, convenient processing, and easy modification. In terms of performance, extruded aluminum alloy battery trays have high rigidity, vibration resistance, extrusion resistance, and impact resistance.

[0003] During the processing of battery trays, they also need to be cleaned. The cleaning device for the integrated gantry NC machining of aluminum alloy battery trays for new energy vehicles, with patent publication number CN116786487A, mainly includes a base, a top plate, and a water tank. The water tank contains a placement plate and a crossbar. The placement plate is connected to a lifting sleeve and a drive mechanism. The crossbar has multiple mounting blocks and cleaning brushes, and is connected to a driven mechanism for rotating it. The placement plate moves the battery tray, and during this movement, the cleaning brushes clean both sides of the battery tray.

[0004] However, the aforementioned cleaning device only has a single brush cleaning function, and its cleaning structure and function are relatively simple, which affects the cleaning effect. In addition, a lot of cleaning water remains on the battery tray after cleaning. After removal, the cleaning water will affect the subsequent processing and manufacturing of the battery tray, and the cleaning water will drip into other processing areas, making it inconvenient to use.

[0005] Based on this, the present invention designs a new energy battery tray cleaning machine to solve the above problems. Summary of the Invention

[0006] The purpose of this invention is to provide a new energy battery tray cleaning machine to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention provides the following technical solution:

[0008] A new energy battery tray cleaning machine includes a base, and a cleaning tank is fixed to the top of the base by a first fixing frame;

[0009] The upper side of the cleaning tank is symmetrically and parallelly fixed with a feeding trough and a discharging trough. The bottom of the outer ends of the feeding trough and the discharging trough are fixedly connected to the base through a second fixing frame. The feeding trough is equipped with a spraying component, the discharging trough is equipped with a drying component, and both the feeding trough and the discharging trough are equipped with a conveying component. The inner end of the conveying component is equipped with a support component, and the conveying component and the support component are connected to a conveying drive structure.

[0010] An ultrasonic generator is installed on the lower part of the outer side wall of the cleaning tank, and multiple ultrasonic transducers are evenly arranged on the lower part of the inner side wall. The ultrasonic transducers are electrically connected to the ultrasonic generator and are also electrically connected to a power supply and a switch.

[0011] A rotating material transfer mechanism is provided in the middle of the upper part of the cleaning tank. The rotating material transfer mechanism includes a rotating component that is rotatably connected to the cleaning tank. Adjusting components are symmetrically and slidably connected on both sides of the rotating component. Each adjusting component is symmetrically provided with two limiting grooves. The side walls at both ends of the cleaning tank are provided with movable drive structures corresponding to the positions of the adjusting components.

[0012] Two push grooves are symmetrically provided on the end of the cleaning tank away from the feeding groove and the unloading groove. A push component is provided on the outer wall of the cleaning tank. One end of the push component passes through the push groove and contacts the adjustment component.

[0013] Preferably, the rotating assembly includes a horizontal rotating column rotatably connected to the middle of the upper part of the cleaning tank. One end of the rotating column extends out of the cleaning tank and is fixed with a first gear ring. The bottom of the first gear ring is engaged with a first gear. The first gear is connected to a motor, and the motor is fixed to the outer wall of the cleaning tank.

[0014] The rotating column has a groove along its length in the middle, and an annular end plate is fixed at one end near the feeding trough and the unloading trough. A movable ring seat is slidably connected to the rotating column. Adjustment components are symmetrically arranged on both sides of the movable ring seat. A slider is fixed in the middle of the movable ring seat. The slider is slidably connected in the groove, and one end of the movable ring seat is connected to the end plate through a spring.

[0015] Preferably, the adjustment assembly includes horizontal adjustment grooves symmetrically fixed on both sides of the movable ring seat. Two adjustment blocks are symmetrically arranged and slidably connected in the adjustment grooves, and the adjustment blocks are respectively connected to the corresponding ends inside the adjustment grooves by springs. A screw is rotatably connected in the adjustment grooves. The two sides of the screw have opposite thread directions and are respectively threaded to the two adjustment blocks. One end of the screw extends out of the adjustment groove and is fixed with a transmission disk. The transmission disk is uniformly provided with connecting shaft holes along the circumferential direction.

[0016] The mobile drive structure includes symmetrically located movable plates on both sides of the outer side of the cleaning tank. The movable plates are close to the loading and unloading troughs and are connected to the outer wall of the cleaning tank via movable cylinders. A motor is provided on the inner side of the movable plates. The drive shaft of the motor passes through the side wall of the cleaning tank, extends into the interior of the cleaning tank, and is fixed with a drive disc. Multiple cylindrical slots are evenly provided on the drive disc along the circumferential direction. A transmission shaft is connected to the cylindrical slots by springs, and the outer end of the transmission shaft extends out of the drive disc.

[0017] Preferably, the pushing assembly includes two vertical pushing shafts symmetrically arranged on the outer wall of the cleaning tank. Each pushing shaft has a first fixed seat at both the upper and lower ends on the outer wall of the cleaning tank, and the pushing shaft is rotatably connected to the first fixed seat. Two horizontal rotating rods are symmetrically fixed on the pushing shaft. The rotating rods on the two pushing shafts are symmetrically inclined, and the inner ends of the two rotating rods pass through the corresponding pushing groove, extend into the cleaning tank, and are rotatably connected to a pushing wheel.

[0018] A second bevel gear is fixed in the middle of the drive shaft. A first bevel gear meshes with one side of the second bevel gear. Two second fixed seats are symmetrically fixed on the outer wall of the cleaning tank. The first bevel gear is rotatably connected to the corresponding second fixed seat and a drive gear is fixed coaxially. A vertical rack meshes with one side of the drive gear. A horizontal lifting plate is fixed together at the top of the two racks. The bottom sides of the lifting plate are connected to the first fixed seat at the top of the drive shaft through lifting cylinders.

[0019] Preferably, the conveying assembly includes a plurality of first rotating rollers evenly arranged in the feeding trough and a plurality of second rotating rollers evenly arranged in the discharging trough. The first rotating rollers and the second rotating rollers are both separate rollers, and roller shafts are provided between the rollers and at the ends of the rollers. The two ends of the first rotating rollers and the second rotating rollers are rotatably connected to the side walls of the corresponding feeding trough and the discharging trough through the roller shafts, and the middle part is connected to the conveying drive structure through the roller shafts.

[0020] Preferably, the support assembly includes a mounting frame disposed in the middle of the inner sections of the feeding trough and the unloading trough. The inner ends of the mounting frame are fixedly connected to the inner sides of the corresponding unloading trough and feeding trough. The mounting frame is evenly provided with multiple support wheels. The support wheels are two separate rollers. Roller shafts are provided between the rollers and at the ends of the rollers. The two ends of the support wheels are rotatably connected to the mounting frame through roller shafts, and the middle part is connected to the corresponding conveying drive structure through roller shafts.

[0021] Preferably, the conveying drive structure includes a long strip-shaped drive box fixed between the feeding trough and the unloading trough. The inner end of the drive box is fixedly connected to the end of the mounting frame, and the outer end is fixedly connected to the outer end of the corresponding feeding trough and unloading trough. A worm gear is fixed in the middle of the first rotating roller, the second rotating roller and the support wheel. The worm gear is located in the drive box, and the bottoms of multiple worm gears mesh with a worm. The worm is rotatably connected to the drive box, and one end extends out of the drive box and is connected to a motor.

[0022] A support base is fixed to the bottom of the inner side of the drive box, and the bottom end of the support base is fixed to the bottom surface of the corresponding feed chute and discharge chute.

[0023] Preferably, the drying assembly includes a first air duct uniformly and parallelly arranged above a plurality of second rotating rollers, the corresponding plurality of second rotating rollers and roller shafts being hollow inside, a plurality of ventilation holes uniformly arranged along the circumferential direction on the second rotating rollers, and a second air duct located at the center of the interior, the first air ducts being fixedly connected to the side wall of the feeding trough, one end of the plurality of first air ducts extending out of the feeding trough and being jointly fixed to an air supply branch pipe, one end of the plurality of second air ducts extending out of the second rotating rollers and the feeding trough, being fixed to the side wall of the feeding trough and being jointly fixed to another air supply branch pipe, one end of the two air supply branch pipes being jointly connected to an air supply main pipe, a hot air blower being provided on the base, and one end of the air supply main pipe being correspondingly connected to the hot air blower.

[0024] Preferably, the spraying assembly includes two rectangular frames arranged symmetrically at the top and bottom, one of which is located below the first rotating roller. Two spring shafts are respectively provided at both ends of the rectangular frame. The ends of the two spring shafts extend out of the feeding trough and are jointly fixed with a spring plate. A spring is provided between the spring plate and the outer wall of the feeding trough.

[0025] A bracket is provided on the side wall of the feeding trough away from the unloading trough. A rotating shaft is rotatably connected to the bracket. Cams are symmetrically fixed at both ends of the rotating shaft and contact the spring plate through the cams. A third bevel gear is fixed on the rotating shaft. A fourth bevel gear meshes with the third bevel gear. A motor is connected to the fourth bevel gear, and the motor is connected to the side wall of the feeding trough.

[0026] Multiple spray pipes are evenly and parallelly arranged in a rectangular frame. Multiple high-pressure nozzles are evenly arranged on the spray pipes on the upper and lower sides at relative positions. A water inlet pipe is slidably connected to the center of the end of the spray pipe near the feeding trough. The outer ends of the multiple water inlet pipes are connected to a first water supply pipe. The first water supply pipe is fixedly connected to the outer wall of the feeding trough and is connected to a second water supply pipe. A water storage tank is provided on the base. The bottom end of the second water supply pipe extends into the lower part of the inner cavity of the water storage tank, and a pump body is provided on the second water supply pipe.

[0027] Preferably, the bottom outer ends of the feeding trough and the unloading trough are provided with recycling pipes, the bottom of the feeding trough and the unloading trough are inclined towards the recycling pipes, the bottom end of the recycling pipes is connected and fixed to the upper part of the side wall of the water storage tank, and a filter screen is fixed in the middle of the inner cavity of the water storage tank.

[0028] Preferably, the bottom of the cleaning tank is provided with a cylindrical drain trough in the middle, and a drain pipe is connected to one side of the bottom of the drain trough, with a valve in the drain pipe.

[0029] Compared with the prior art, the beneficial effects of the present invention are:

[0030] 1. In the process of conveying and transferring battery trays, the present invention sequentially performs spray cleaning, ultrasonic cleaning and drying on battery trays, thereby achieving continuous processing of battery trays, improving the cleaning effect and reducing the amount of cleaning water residue on battery trays.

[0031] 2. The present invention uses a rotary material transfer mechanism in conjunction with a push component to transfer the battery tray in the loading tank to the cleaning tank in one reciprocating movement, and transfer the ultrasonically cleaned tray in the cleaning tank to the unloading tank, making the tray transfer faster and more convenient, and the loading and unloading are carried out simultaneously, thus improving processing efficiency.

[0032] 3. This invention adjusts the spacing between the two corresponding limiting slots by adjusting the components, thereby adapting to battery trays of different sizes and effectively positioning the battery trays, enabling stable transport and transfer of the battery trays;

[0033] 4. This invention uses a rotating component to drive the limiting groove and battery tray to rotate intermittently, so that the battery tray is transferred from the loading groove to the unloading groove. During the transfer process, the battery tray is cleaned by ultrasonic cleaning inside the cleaning tank, making the cleaning more convenient and faster. Attached Figure Description

[0034] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0035] Figure 1 This is a schematic diagram of the structure of the present invention;

[0036] Figure 2 This is a schematic diagram of the outer surface structure of the cleaning tank of the present invention;

[0037] Figure 3 This is a schematic diagram of the internal structure of the drive box of the present invention;

[0038] Figure 4 for Figure 2 Schematic diagram of the structure at point A in the middle;

[0039] Figure 5 for Figure 2 Schematic diagram of the structure at point B;

[0040] Figure 6 for Figure 3 Schematic diagram of the structure at point C;

[0041] Figure 7 for Figure 3 Schematic diagram of the structure at point D;

[0042] Figure 8 This is a schematic diagram of the rotating column of the present invention;

[0043] Figure 9This is a schematic diagram of the limiting groove of the present invention;

[0044] Figure 10 for Figure 8 Schematic diagram of the structure at point E in the middle;

[0045] Figure 11 for Figure 9 Schematic diagram of the structure at point F;

[0046] Figure 12 This is a schematic diagram of the structure of the component driving the present invention;

[0047] Figure 13 This is a schematic diagram of the lifting plate of the present invention;

[0048] Figure 14 This is a schematic diagram of the spray assembly of the present invention;

[0049] Figure 15 This is a schematic diagram showing the position of the cam in this invention;

[0050] Figure 16 for Figure 15 Schematic diagram of the structure at point G.

[0051] The attached diagram lists the components represented by each number as follows:

[0052] 100-Base, 101-First fixing frame, 102-Second fixing frame, 103-Water storage tank, 104-Filter screen, 105-Recovery pipe;

[0053] 200-Cleaning tank, 201-Pushing tank, 202-Ultrasonic generator, 203-Ultrasonic transducer, 204-Drive plate, 205-Drive shaft, 206-Moving plate, 207-Moving cylinder, 208-Drain pipe;

[0054] 300-Feeding trough, 301-Discharging trough, 302-First rotating roller, 303-Mounting frame, 304-Support wheel, 305-Second rotating roller;

[0055] 400 - Conveying drive structure, 401 - Drive box, 402 - Worm gear, 403 - Worm wheel, 404 - Support base;

[0056] 500-Rotary material transfer mechanism, 501-Rotating column, 502-Slide groove, 503-End plate, 504-Adjusting groove, 505-Limiting groove, 506-Adjusting block, 507-Screw, 508-First gear ring, 509-First gear, 510-Moving ring seat, 511-Slider, 512-Transmission disc, 513-Connecting shaft hole;

[0057] 600-Push assembly, 601-Rotating rod, 602-Push wheel, 603-First fixed seat, 604-Lifting plate, 605-Rack, 606-Lifting cylinder, 607-Push gear, 608-First bevel gear, 609-Second bevel gear, 610-Push shaft, 611-Second fixed seat;

[0058] 700-Spray assembly, 701-Rectangular frame, 702-Spray pipe, 703-High-pressure nozzle, 704-Water inlet pipe, 705-First water supply pipe, 706-Second water supply pipe, 707-Pump body, 708-Spring shaft, 709-Spring plate, 710-Cam, 711-Rotating shaft, 712-Third bevel gear, 713-Fourth bevel gear;

[0059] 800-Drying assembly, 801-First air duct, 802-Second air duct, 803-Branch air supply duct, 804-Main air supply duct, 805-Hot air blower. Detailed Implementation

[0060] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0061] Example 1: Please refer to the accompanying drawings. This invention provides a technical solution:

[0062] A new energy battery tray cleaning machine, such as Figure 1 , Figure 2 As shown, it includes a base 100, and a cleaning tank 200 is fixed to the top of the base 100 by a first fixing bracket 101;

[0063] A feeding trough 300 and a discharging trough 301 are symmetrically and parallelly fixed on one side of the upper part of the cleaning tank 200. The bottom of the outer ends of the feeding trough 300 and the discharging trough 301 are fixedly connected to the base 100 through the second fixing bracket 102. The feeding trough 300 is provided with a spraying component 700, and the discharging trough 301 is provided with a drying component 800. Both the feeding trough 300 and the discharging trough 301 are provided with a conveying component. The inner end of the conveying component is provided with a support component, and the conveying component and the support component are connected to a conveying drive structure 400.

[0064] An ultrasonic generator 202 is provided on the lower part of the outer side wall of the cleaning tank 200, and multiple ultrasonic transducers 203 are evenly provided on the lower part of the inner side wall. The ultrasonic transducers 203 are electrically connected to the ultrasonic generator 202 and are also electrically connected to a power supply and a switch.

[0065] A rotary transfer mechanism 500 is provided in the middle of the upper part of the cleaning tank 200. The rotary transfer mechanism 500 includes a rotating component that is rotatably connected to the cleaning tank 200. Adjustment components are symmetrically and slidably connected on both sides of the rotating component. Each adjustment component is symmetrically provided with two limiting grooves 505. The two end side walls of the cleaning tank 200 are provided with movable drive structures corresponding to the positions of the adjustment components.

[0066] Two push grooves 201 are symmetrically provided on the end of the cleaning tank 200 away from the feeding groove 300 and the unloading groove 301. A push component 600 is correspondingly provided on the outer wall of the cleaning tank 200. One end of the push component 600 passes through the push groove 201 and contacts the adjustment component.

[0067] The bottom outer ends of the feeding trough 300 and the unloading trough 301 are provided with recycling pipes 105. The bottom of the feeding trough 300 and the unloading trough 301 are inclined towards the recycling pipes 105. The bottom end of the recycling pipes 105 is connected and fixed to the upper part of the side wall of the water storage tank 103. A filter screen 104 is fixed in the middle of the inner cavity of the water storage tank 103. The water generated during the spraying and unloading of the battery tray is collected and recycled through the recycling pipes 105, and the recycled water is filtered through the filter screen 104 so that it can be recycled and reused through the spraying assembly 700, etc., thereby improving the utilization rate of the cleaning water.

[0068] The bottom of the cleaning tank 200 is provided with a cylindrical drainage trough in the middle. A drain pipe 208 is connected to one side of the bottom of the drainage trough. A valve is provided in the drain pipe 208. When it is necessary to replace the water in the drainage trough, the valve is opened so that the water in the cleaning tank 200 can be discharged outward along the drainage trough and the drain pipe 208 for recycling. Clean cleaning water is then added back to the cleaning tank 200 to continue cleaning the battery tray.

[0069] The working process of this device is as follows:

[0070] When cleaning the new energy battery trays, the battery trays are placed one by one and intermittently onto the conveying component of the feeding trough 300 by manual operation or external feeding device. The conveying drive structure 400 drives the conveying component to work and feed the battery trays. During the conveying process, the battery trays pass through the spraying component 700, which sprays and cleans the upper and lower sides of the battery trays, completing the initial cleaning of the battery trays.

[0071] When the battery tray moves to the support component of the feeding trough 300, the conveying component stops moving and pushes the two adjusting components of the rotary transfer mechanism 500 by the pushing component 600, so that the limiting groove 505 moves towards the feeding trough 300, thereby allowing the two limiting grooves 505 on the corresponding side to enter the feeding trough 300 and be located on both sides of the support component and the battery tray.

[0072] The movable drive structure at the corresponding end of the cleaning tank 200 approaches the adjustment component and connects to it, then drives the adjustment component to move, thereby adjusting the position of the two limiting grooves 505 so that they move simultaneously toward the battery tray, so that the two ends of the battery tray are engaged in the limiting grooves 505, thereby achieving clamping and positioning of the battery tray.

[0073] The movable drive structure disengages from the adjustment component, and the adjustment component and limiting groove 505 return to their original positions, driving the battery tray into the cleaning tank 200. Then, the rotating component drives the adjustment component and limiting groove 505 to rotate, causing the battery tray to rotate downwards and enter the cleaning tank 200. With the cooperation of the ultrasonic generator 202 and the ultrasonic transducer 203, the battery tray undergoes ultrasonic cleaning in the water of the cleaning tank 200, improving the cleaning effect.

[0074] The rotation speed of the rotating component can be set according to the cleaning needs so that the battery tray can be thoroughly cleaned when it rotates in the cleaning tank 200.

[0075] When the battery tray completes ultrasonic cleaning and rotates to the other side of the cleaning tank 200, its position corresponds to the position of the unloading tank 301. By pushing component 600, the two adjusting components move simultaneously, causing the adjusting components and limiting grooves 505 at the corresponding positions to move the ultrasonically cleaned battery tray onto the support component in the unloading tank 301. Then, the movable drive structure on the corresponding side drives the adjusting components to work, causing the two limiting grooves 505 to move outward and disengage from the battery tray. Then, the adjusting components and limiting grooves 505 and other structures return to their original positions.

[0076] The battery tray that has disengaged from the limiting groove 505 in the feeding trough 301 is located on the support assembly. With the cooperation of the conveying drive structure 400 and the conveying assembly, the battery tray is conveyed outward along the feeding trough 301 and is dried by the drying assembly 800 during the movement.

[0077] In the process of conveying and transferring battery trays, the present invention sequentially performs spray cleaning, ultrasonic cleaning and drying on the battery trays, thereby achieving continuous processing of the battery trays, improving the cleaning effect, and avoiding excessive cleaning water residue on the battery trays, which would affect subsequent transfer and processing.

[0078] The present invention, by setting a rotary material transfer mechanism 500 and cooperating with the push component 600, can transfer the battery tray in the loading tank 300 to the cleaning tank 200 in one reciprocating movement, and transfer the tray that has been ultrasonically cleaned in the cleaning tank 200 to the unloading tank 301, making the tray transfer faster and more convenient, and the loading and unloading are carried out simultaneously, thus improving the processing efficiency.

[0079] The present invention provides an adjustment component in the rotary transfer mechanism 500 to adjust the distance between the two corresponding limiting grooves 505, thereby adapting to battery trays of different sizes and effectively positioning the battery trays. It can stably transport and transfer the battery trays. Furthermore, by providing movable drive structures at both ends of the cleaning tank 200, the adjustment component can be driven when it is needed to work, and can be disengaged from the adjustment component and other structures when it is not needed, thus avoiding affecting the rotation of the adjustment component and other structures.

[0080] This invention uses a rotating component to drive the limiting groove 505 and battery tray to rotate intermittently. Each rotation transfers the battery tray from the loading groove 300 to the unloading groove 301. During the transfer, the battery tray undergoes ultrasonic cleaning inside the cleaning tank 200, making cleaning more convenient and faster. The combination of ultrasonic cleaning and spray cleaning makes the battery tray cleaning more comprehensive and improves the cleaning effect.

[0081] Example 2: The structure of this example is basically the same as that of Example 1, except that, as shown in Example 2... Figure 8 , Figure 9 and Figure 10 As shown, the rotating assembly includes a horizontal rotating column 501 rotatably connected to the middle of the upper part of the cleaning tank 200. One end of the rotating column 501 extends out of the cleaning tank 200 and is fixed with a first gear ring 508. The bottom of the first gear ring 508 is engaged with a first gear 509. The first gear 509 is connected to a motor, and the motor is fixed to the outer wall of the cleaning tank 200.

[0082] A groove 502 is provided in the middle of the rotating column 501 along its length, and an annular end plate 503 is fixed at one end near the feeding groove 300 and the unloading groove 301. A movable ring seat 510 is slidably connected to the rotating column 501. Adjustment components are symmetrically arranged on both sides of the movable ring seat 510. A slider 511 is fixed in the middle of the movable ring seat 510. The slider 511 is slidably connected in the groove 502, and one end of the movable ring seat 510 is connected to the end plate 503 by a spring.

[0083] When the limiting groove 505, in cooperation with the pushing component 600 and the adjusting component, clamps the battery tray and returns to the cleaning tank 200, the rotating column 501 is rotated by the drive of the motor and the transmission of the first gear 509 and the first gear ring 508. Thus, through the limiting action of the slider 511 and the sliding groove 502, the moving ring seat 510 and its two adjusting components are rotated, which in turn drives the limiting groove 505 and the battery tray to rotate. After the battery tray enters the cleaning tank 200 for ultrasonic cleaning, it rotates to the unloading groove 301 on the other side for unloading.

[0084] like Figure 8 , Figure 9 and Figure 11As shown, the adjustment assembly includes horizontal adjustment grooves 504 symmetrically fixed on both sides of the movable ring seat 510. Two adjustment blocks 506 are symmetrically arranged and slidably connected in the adjustment grooves 504, and the adjustment blocks 506 are respectively connected to the corresponding ends inside the adjustment grooves 504 by springs. A screw 507 is rotatably connected in the adjustment grooves 504. The two sides of the screw 507 have opposite thread directions and are respectively threaded to the two adjustment blocks 506. One end of the screw 507 extends out of the adjustment grooves 504 and is fixed with a transmission disk 512. The transmission disk 512 is evenly provided with connecting shaft holes 513 along the circumferential direction.

[0085] like Figure 2 , Figure 4 and Figure 5 As shown, the movable drive structure includes movable plates 206 symmetrically located on both sides of the outer side of the cleaning tank 200. The movable plates 206 are located near the loading tank 300 and the unloading tank 301, and are connected to the outer wall of the cleaning tank 200 through movable cylinders 207. A motor is provided on the inner side of the movable plates 206. The drive shaft of the motor passes through the side wall of the cleaning tank 200, extends into the interior of the cleaning tank 200, and is fixed with a drive disk 204. Multiple cylindrical slots are evenly provided on the drive disk 204 along the circumferential direction. A transmission shaft 205 is connected to the cylindrical slots through springs, and the outer end of the transmission shaft 205 extends out of the drive disk 204.

[0086] When the limiting groove 505 pushes the structural movement of the component 600 to the two sides of the supporting component in the feeding groove 300, the battery tray is located between the two limiting grooves 505. The corresponding drive disk 204 moves towards the transmission disk 512 through the action of the moving cylinder 207, thereby causing the end of the transmission shaft 205 to extend into the connecting shaft hole 513 of the transmission disk 512. The drive disk 204 is rotated by the motor, and through the transmission of the transmission shaft 205, the transmission disk 512 drives the corresponding screw 507 to rotate, thereby causing the two adjusting blocks 506 to drive the limiting groove 505 to move towards the battery tray, thereby locking the two sides of the battery tray through the limiting groove 505.

[0087] When the battery tray moves to the unloading trough 301 and is positioned on top of the support component by the action of the pushing component 600, it is connected to the transmission disk 512 through the corresponding movable drive structure and drives the screw 507 to rotate in the opposite direction, thereby causing the limiting groove 505 to disengage from the battery tray and be positioned on the support component, so that the unloading and conveying can be carried out through the cooperation of the conveying drive structure 400 and the conveying component.

[0088] Example 3: The structure of this example is basically the same as that of Example 2, except that, as shown in Example 3... Figure 12As shown, the pushing assembly 600 includes two vertical pushing shafts 610 symmetrically arranged on the outer wall of the cleaning tank 200. Each pushing shaft 610 has a first fixed seat 603 at both the upper and lower ends on the outer wall of the cleaning tank 200, and the pushing shaft 610 is rotatably connected to the first fixed seat 603. The pushing shaft 610 has two horizontal rotating rods 601 symmetrically fixed at the upper and lower ends. The rotating rods 601 on the two pushing shafts 610 are symmetrically inclined, and the inner ends of the two rotating rods 601 pass through the corresponding pushing groove 201, extend into the cleaning tank 200, and are rotatably connected to a pushing wheel 602.

[0089] like Figure 13 As shown, a second bevel gear 609 is fixed in the middle of the drive shaft 610, and a first bevel gear 608 meshes with one side of the second bevel gear 609. Two second fixed seats 611 are symmetrically fixed on the outer wall of the cleaning tank 200. The first bevel gear 608 is rotatably connected to the corresponding second fixed seat 611 and a drive gear 607 is coaxially fixed thereto. A vertical rack 605 meshes with one side of the drive gear 607. A horizontal lifting plate 604 is fixed together at the top of the two racks 605. The bottom sides of the lifting plate 604 are connected to the first fixed seat 603 at the top of the drive shaft 610 through a lifting cylinder 606.

[0090] After the rotary transfer mechanism 500 drives the battery tray to switch positions, the lifting cylinder 606 drives the lifting plate 604 and rack 605 to move down, driving the push gears 607 on both sides to rotate. Then, through the transmission of the first bevel gear 608 and the second bevel gear 609, the two push shafts 610 drive the corresponding rotating rods 601 and push wheels 602 to rotate inward into the cleaning tank 200. At the same time, the push wheel 602 contacts the adjustment component and pushes the adjustment component to move towards the upper material tank 300 and the lower material tank 301, so that the limiting groove 505 moves to both sides of the support component and is located on both sides of the battery tray, so that the battery tray can be adjusted and positioned later.

[0091] After the limiting groove 505 locks the two sides of the battery tray, it pushes the lifting plate 604 in the component 600 back to its original position. The transmission structure causes the rotating rod 601 and the push wheel 602 to rotate, which in turn causes the adjustment component and other structures to return to their original positions under the action of the spring. This allows the limiting groove 505 to move the battery tray to the range of the cleaning tank 200 for subsequent rotation and ultrasonic cleaning.

[0092] Example 4: The structure of this example is basically the same as that of Example 1, except that, as shown in Example 4... Figure 1 , Figure 2As shown, the conveying assembly includes a plurality of first rotating rollers 302 evenly arranged in the feeding trough 300 and a plurality of second rotating rollers 305 evenly arranged in the discharging trough 301. The first rotating rollers 302 and the second rotating rollers 305 are both separate rollers, and roller shafts are provided between the rollers and at the ends of the rollers. The two ends of the first rotating rollers 302 and the second rotating rollers 305 are rotatably connected to the side walls of the corresponding feeding trough 300 and discharging trough 301 through roller shafts, and the middle part is connected to the conveying drive structure 400 through roller shafts.

[0093] When loading and unloading battery trays, the first rotating roller 302 and the second rotating roller 305 are driven by the conveying drive structure 400. The battery trays are loaded and conveyed by the multiple rotating first rollers 302, and unloaded by the multiple rotating second rollers 305.

[0094] like Figure 1 , Figure 2 As shown, the support assembly includes a mounting frame 303 disposed in the middle of the inner sections of the feeding trough 300 and the unloading trough 301. The inner ends of the mounting frame 303 are fixedly connected to the inner sides of the corresponding unloading trough 301 and feeding trough 300. A plurality of support wheels 304 are evenly provided in the mounting frame 303. The support wheel 304 is a split roller, and a roller shaft is provided between the rollers and at the ends of the rollers. The two ends of the support wheel 304 are rotatably connected to the mounting frame 303 through the roller shaft, and the middle part is correspondingly connected to the conveying drive structure 400 through the roller shaft.

[0095] When the battery tray moves to the support assembly, the support wheel 304 provides support, and the two corresponding limiting grooves 505 are located on both sides of the support wheel 304. This allows the support wheel 304 to provide support while the space at both ends of the support wheel 304 provides sufficient space for the position adjustment and movement of the limiting grooves 505. When it is necessary to move the battery tray on the support wheel 304, the conveying drive structure 400 drives the support wheel 304 to rotate, thereby conveying the battery tray.

[0096] like Figure 3 , Figure 6 and Figure 7 As shown, the conveying drive structure 400 includes a long strip-shaped drive box 401 fixed between the loading trough 300 and the unloading trough 301. The inner end of the drive box 401 is fixedly connected to the end of the mounting frame 303, and the outer end is fixedly connected to the outer end of the corresponding loading trough 300 and unloading trough 301. A worm gear 403 is fixed in the middle of the first rotating roller 302, the second rotating roller 305 and the support wheel 304. The worm gear 403 is located in the drive box 401, and the bottoms of multiple worm gears 403 mesh with a worm 402. The worm 402 is rotatably connected to the drive box 401, and one end extends out of the drive box 401 and is connected to a motor.

[0097] like Figure 6 As shown, a support base 404 is fixed to the bottom of the inner side of the drive box 401, and the bottom end of the support base 404 is fixed to the bottom surface of the inner cavity of the corresponding feed trough 300 and feed trough 301 respectively, so as to avoid the mounting bracket 303 and the inner side of the drive box 401 being suspended, and improve the positional stability of the support components and the conveying drive structure 400.

[0098] When conveying the battery tray in the loading trough 300 or unloading trough 301, the worm gear 402 is driven to rotate by the motor, which in turn drives multiple worm wheels 403 to rotate. The worm wheels 403 then cause the first rotating roller 302, the second rotating roller 305, and the corresponding support wheel 304 to rotate, thereby moving and conveying the battery tray.

[0099] Example 5: The structure of this example is basically the same as that of Example 4, except that, as shown in Example 5... Figure 1 , Figure 2 As shown, the drying assembly 800 includes a first air duct 801 uniformly and parallelly arranged above a plurality of second rotating rollers 305, a plurality of corresponding second rotating rollers 305 and a hollow roller shaft, a plurality of ventilation holes uniformly arranged along the circumferential direction on the second rotating rollers 305, and a second air duct 802 provided at the center of the interior, the first air duct 801 being fixedly connected to the side wall of the feeding trough 301, one end of the plurality of first air ducts 801 extending out of the feeding trough 301 and being jointly fixed to an air supply branch pipe 803, one end of the plurality of second air ducts 802 extending out of the second rotating rollers 305 and the feeding trough 301, being fixed to the side wall of the feeding trough 301 and being jointly fixed to another air supply branch pipe 803, one end of the two air supply branch pipes 803 being jointly connected to an air supply main pipe 804, a hot air blower 805 being provided on the base 100, and one end of the air supply main pipe 804 being correspondingly connected to the hot air blower 805.

[0100] After the battery tray has undergone spray cleaning and ultrasonic cleaning, it is transferred to the unloading trough 301 by a rotary transfer mechanism 500, and then moved and conveyed by a structure such as the second rotating roller 305. During the movement, hot air is delivered to the hot air main pipe and two hot air branch pipes by a hot air blower 805, and blown to the upper and lower sides of the battery tray through the air outlets on the first air pipe 801 and the second air pipe 802, respectively, to dry the cleaned battery tray and avoid the residue of cleaning water.

[0101] like Figure 14 , Figure 15As shown, the spraying assembly 700 includes two rectangular frames 701 arranged symmetrically at the top and bottom. One of the rectangular frames 701 is located below the first rotating roller 302. Two spring shafts 708 are respectively provided at both ends of the rectangular frame 701. The ends of the two spring shafts 708 extend out of the feeding groove 300 and are jointly fixed with a spring plate 709. A spring is provided between the spring plate 709 and the outer wall of the feeding groove 300.

[0102] like Figure 16 As shown, a bracket is provided on the side wall of the feeding trough 300 away from the unloading trough 301. A rotating shaft 711 is rotatably connected to the bracket. Cams 710 are symmetrically fixed at both ends of the rotating shaft 711 and contact the spring plate 709 through the cams 710. A third bevel gear 712 is fixed on the rotating shaft 711. A fourth bevel gear 713 meshes with the third bevel gear 712. The fourth bevel gear 713 is connected to a motor, and the motor is connected to the side wall of the feeding trough 300.

[0103] Multiple spray pipes 702 are evenly and parallelly arranged in a rectangular frame 701. Multiple high-pressure nozzles 703 are evenly arranged at relative positions on the spray pipes 702 on the upper and lower sides. A water inlet pipe 704 is slidably connected to the center of one end of the spray pipe 702 near the feeding trough 300. The outer ends of the multiple water inlet pipes 704 are connected to a first water supply pipe 705. The first water supply pipe 705 is fixedly connected to the outer wall of the feeding trough 300 and is connected to a second water supply pipe 706. A water storage tank 103 is provided on the base 100. The bottom end of the second water supply pipe 706 extends into the lower part of the inner cavity of the water storage tank 103, and a pump body 707 is provided on the second water supply pipe 706.

[0104] As the battery tray is conveyed by the first rotating roller 302 and passes through the spray assembly 700, the pump body 707 causes water from the water storage tank 103 to enter multiple spray pipes 702 along the second water supply pipe 706, the first water pipe, and the inlet pipe 704. Then, multiple high-pressure nozzles 703 on the spray pipes 702 spray the upper and lower sides of the passing battery tray. At the same time, driven by the motor and driven by the third bevel gear 712 and the fourth bevel gear 713, the rotating shaft 711 drives the cam 710 to rotate, which cooperates with the spring to make the spring plate 709 and the spring shaft 708 drive the rectangular frame 701 and the spray pipes 702 and high-pressure nozzles 703 on it to reciprocate, thereby increasing the spray range of the high-pressure nozzles 703, making the battery tray sprayed more thoroughly and improving the cleaning effect.

[0105] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0106] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to specific implementations. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A new energy battery tray cleaning machine, comprising a base (100), wherein a cleaning tank (200) is fixed to the top of the base (100) by a first fixing frame (101), characterized in that: The upper side of the cleaning tank (200) is symmetrically and parallelly fixed with a feeding trough (300) and a discharging trough (301). The feeding trough (300) is provided with a spraying component (700), and the discharging trough (301) is provided with a drying component (800). Both the feeding trough (300) and the discharging trough (301) are provided with a conveying component. The inner end of the conveying component is provided with a support component, and the conveying component and the support component are connected to a conveying drive structure (400). An ultrasonic generator (202) is provided on the lower part of the outer side wall of the cleaning tank (200), and multiple ultrasonic transducers (203) are uniformly provided on the lower part of the inner side wall. The ultrasonic transducers (203) are electrically connected to the ultrasonic generator (202) and are also electrically connected to a power supply and a switch. The upper middle part of the cleaning tank (200) is provided with a rotary transfer mechanism (500), and the rotary transfer mechanism (500) includes a rotary component that is rotatably connected to the cleaning tank (200). The two sides of the rotary component are symmetrically and slidably connected with adjustment components, and each adjustment component is symmetrically provided with two limit grooves (505). The two side walls of the cleaning tank (200) are provided with movable drive structures corresponding to the positions of the adjustment components. Two push grooves (201) are symmetrically provided at one end of the cleaning tank (200) away from the feeding groove (300) and the unloading groove (301). A push component (600) is correspondingly provided on the outer wall of the cleaning tank (200). One end of the push component (600) passes through the push groove (201) and contacts the adjustment component accordingly. The rotating assembly includes a horizontal rotating column (501) rotatably connected to the middle of the upper part of the cleaning tank (200). One end of the rotating column (501) extends out of the cleaning tank (200) and is fixed with a first gear ring (508). The bottom of the first gear ring (508) is meshed with a first gear (509). The first gear (509) is connected to a motor, and the motor is fixed to the outer wall of the cleaning tank (200). The rotating column (501) has a groove (502) in the middle along the length direction, and an annular end plate (503) is fixed at one end near the loading groove (300) and unloading groove (301). A movable ring seat (510) is slidably connected on the rotating column (501). Adjustment components are symmetrically arranged on both sides of the movable ring seat (510). A slider (511) is fixed in the middle of the movable ring seat (510). The slider (511) is slidably connected in the groove (502), and one end of the movable ring seat (510) is connected to the end plate (503) by a spring. The adjustment assembly includes horizontal adjustment grooves (504) symmetrically fixed on both sides of the movable ring seat (510). Two adjustment blocks (506) are symmetrically arranged and slidably connected in the adjustment grooves (504). The adjustment blocks (506) are respectively connected to the corresponding ends inside the adjustment grooves (504) by springs. A screw (507) is rotatably connected in the adjustment grooves (504). The two sides of the screw (507) have opposite thread directions and are respectively threaded to the two adjustment blocks (506). One end of the screw (507) extends out of the adjustment grooves (504) and is fixed with a transmission disk (512). The transmission disk (512) is evenly provided with connecting shaft holes (513) along the circumferential direction. The movable drive structure includes movable plates (206) symmetrically located on both sides of the outer side of the cleaning tank (200). The movable plates (206) are located near the loading tank (300) and unloading tank (301) and are connected to the outer wall of the cleaning tank (200) through movable cylinders (207). A motor is provided on the inner side of the movable plates (206). The drive shaft of the motor passes through the side wall of the cleaning tank (200), extends into the interior of the cleaning tank (200), and is fixed with a drive disk (204). Multiple cylindrical grooves are evenly provided on the drive disk (204) along the circumferential direction. A transmission shaft (205) is connected to the cylindrical groove through a spring, and the outer end of the transmission shaft (205) extends out of the drive disk (204).

2. The new energy battery tray cleaning machine according to claim 1, characterized in that: The pushing assembly (600) includes two vertical pushing shafts (610) symmetrically arranged on the outer wall of the cleaning tank (200). Each pushing shaft (610) has a first fixed seat (603) at both the upper and lower ends on the outer wall of the cleaning tank (200). The pushing shaft (610) is rotatably connected to the first fixed seat (603). The pushing shaft (610) has two horizontal rotating rods (601) symmetrically fixed at the upper and lower ends. The rotating rods (601) on the two pushing shafts (610) are symmetrically inclined. The inner ends of the two rotating rods (601) pass through the corresponding pushing groove (201), extend into the cleaning tank (200), and are rotatably connected to a pushing wheel (602). A second bevel gear (609) is fixed in the middle of the push shaft (610). A first bevel gear (608) meshes with one side of the second bevel gear (609). Two second fixed seats (611) are symmetrically fixed on the outer wall of the cleaning tank (200). The first bevel gear (608) is rotatably connected to the corresponding second fixed seat (611) and a push gear (607) is coaxially fixed thereon. A vertical rack (605) meshes with one side of the push gear (607). A horizontal lifting plate (604) is fixed together at the top of the two racks (605). The bottom sides of the lifting plate (604) are connected to the first fixed seat (603) at the top of the push shaft (610) through the lifting cylinder (606).

3. The new energy battery tray cleaning machine according to claim 1, characterized in that: The conveying assembly includes a plurality of first rotating rollers (302) uniformly arranged in the feeding trough (300) and a plurality of second rotating rollers (305) uniformly arranged in the discharging trough (301). The first rotating rollers (302) and the second rotating rollers (305) are both set as two separate rollers, and roller shafts are provided between the rollers and at the ends of the rollers. The two ends of the first rotating rollers (302) and the second rotating rollers (305) are rotatably connected to the side walls of the corresponding feeding trough (300) and discharging trough (301) through roller shafts, and the middle part is connected to the conveying drive structure (400) through roller shafts.

4. The new energy battery tray cleaning machine according to claim 3, characterized in that: The support assembly includes a mounting frame (303) disposed in the middle of the inner sections of the feeding trough (300) and the unloading trough (301). The inner ends of the mounting frame (303) are fixedly connected to the inner sides of the corresponding unloading trough (301) and feeding trough (300). The mounting frame (303) is uniformly provided with multiple support wheels (304). The support wheels (304) are two separate rollers. Roller shafts are provided between the rollers and at the ends of the rollers. The two ends of the support wheels (304) are rotatably connected to the mounting frame (303) through roller shafts, and the middle part is correspondingly connected to the conveying drive structure (400) through roller shafts.

5. The new energy battery tray cleaning machine according to claim 4, characterized in that: The conveying drive structure (400) includes a long strip-shaped drive box (401) fixed between the loading trough (300) and the unloading trough (301). The inner end of the drive box (401) is fixedly connected to the end of the mounting frame (303), and the outer end is fixedly connected to the outer end of the corresponding loading trough (300) and unloading trough (301). The first rotating roller (302), the second rotating roller (305) and the support wheel (304) are all fixed with worm gears (403). The worm gears (403) are located in the drive box (401), and the bottoms of multiple worm gears (403) mesh with a worm (402). The worm (402) is rotatably connected to the drive box (401), and one end extends out of the drive box (401) and is connected to a motor. The bottom of the inner side of the drive box (401) is fixed with a support base (404), and the bottom of the support base (404) is fixed to the bottom surface of the inner cavity of the corresponding feed trough (300) and feed trough (301).

6. The new energy battery tray cleaning machine according to claim 3, characterized in that: The drying assembly (800) includes first air ducts (801) uniformly and parallelly arranged above a plurality of second rotating rollers (305), corresponding to the plurality of second rotating rollers (305) and the roller shafts being hollow inside. The second rotating rollers (305) are provided with a plurality of ventilation holes uniformly arranged along the circumferential direction, and a second air duct (802) is provided at the center of the inside. The first air ducts (801) are fixedly connected to the side wall of the feeding trough (301), and one end of the plurality of first air ducts (801) extends out of the feeding trough (301). They are all fixed together with an air supply branch pipe (803). One end of each of the second air pipes (802) extends out of the second rotating roller (305) and the feeding trough (301), and is fixed to the side wall of the feeding trough (301). They are also fixed together with another air supply branch pipe (803). One end of each of the two air supply branch pipes (803) is connected to an air supply main pipe (804). A hot air blower (805) is provided on the base (100). One end of the air supply main pipe (804) is connected to the hot air blower (805).

7. The new energy battery tray cleaning machine according to claim 3, characterized in that: The spraying assembly (700) includes two rectangular frames (701) arranged symmetrically on the top and bottom. One of the rectangular frames (701) is located below the first rotating roller (302). Two spring shafts (708) are provided at both ends of the rectangular frame (701). The ends of the two spring shafts (708) extend out of the feeding groove (300) and are fixed together with a spring plate (709). A spring is provided between the spring plate (709) and the outer wall of the feeding groove (300). A bracket is provided on the side wall of the feeding trough (300) away from the unloading trough (301). A rotating shaft (711) is rotatably connected to the bracket. Cams (710) are symmetrically fixed at both ends of the rotating shaft (711) and contact the spring plate (709) through the cams (710). A third bevel gear (712) is fixed on the rotating shaft (711). A fourth bevel gear (713) meshes with the third bevel gear (712). A motor is connected to the fourth bevel gear (713), and the motor is connected to the side wall of the feeding trough (300). Multiple spray pipes (702) are evenly and parallelly arranged in the rectangular frame (701). Multiple high-pressure nozzles (703) are evenly arranged at relative positions on the spray pipes (702) on the upper and lower sides. A water inlet pipe (704) is slidably connected to the center of one end of the spray pipe (702) near the feeding trough (300). The outer ends of the multiple water inlet pipes (704) are connected to a first water supply pipe (705). The first water supply pipe (705) is fixedly connected to the outer wall of the feeding trough (300) and connected to a second water supply pipe (706). A water storage tank (103) is provided on the base (100). The bottom end of the second water supply pipe (706) extends into the lower part of the inner cavity of the water storage tank (103), and a pump body (707) is provided on the second water supply pipe (706).

8. The new energy battery tray cleaning machine according to claim 7, characterized in that: The bottom outer ends of the feeding trough (300) and the unloading trough (301) are provided with recycling pipes (105). The bottom of the feeding trough (300) and the unloading trough (301) are inclined toward the recycling pipes (105). The bottom end of the recycling pipes (105) is connected and fixed to the upper part of the side wall of the water storage tank (103). A filter screen (104) is fixed in the middle of the inner cavity of the water storage tank (103).

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