Night shutdown alarm device for beam-pumping unit

The nighttime shutdown alarm device for beam pumping units, powered by solar panels and magnetically installed, solves the problems of heavy weight and cumbersome installation of existing devices, enabling rapid and timely fault detection and improving production efficiency.

CN120830486APending Publication Date: 2025-10-24徐占有
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202511153093.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-18
Publication Date
2025-10-24

AI Technical Summary

Technical Problem

The existing nighttime shutdown alarm devices for beam pumping units are heavy, cumbersome to install, and affect the mechanical structure, making it difficult to detect faulty wells in a timely manner at night, thus affecting production efficiency.

Method used

An adjustable-angle mounting bracket powered by solar panels is magnetically attached to the walking beam. Combined with an acceleration sensor and a mechanical alarm mechanism, it enables rapid installation without damaging the mechanical structure and provides timely alarms via the Internet of Things and mobile software.

Benefits of technology

The alarm device is lightweight and quick to install, and can promptly detect nighttime shutdown faults, reduce production impact, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120830486A_ABST
    Figure CN120830486A_ABST
Patent Text Reader

Abstract

The invention discloses a beam-pumping unit night shutdown alarm device, and relates to the technical field of alarms, the beam-pumping unit night shutdown alarm device comprises an angle-adjustable mounting rack, an alarm, a solar cell panel and a control unit, the solar cell panel is installed on a lampshade of the alarm, a base of the alarm is connected to a pumping unit walking beam through the angle-adjustable mounting rack in a magnetic attraction mode, and the control unit is installed on the control unit. The angle-adjustable mounting frame can adjust the illumination angle of the solar cell panel, and the alarm and the solar cell panel are both in communication connection with the control unit. The solar cell panel is adopted, the installation angle of the solar cell panel is adjusted through the angle-adjustable installation frame, then illumination is fully utilized to supply power to the storage battery, the battery can be continuously applied, and the device is economical and environmentally friendly; the device is connected to the walking beam of the oil pumping unit through magnetic attraction, installation is convenient and fast, drilling on the walking beam is not needed, the mechanical structure of the walking beam is not changed, and the mechanical performance is not affected.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of alarm, in particular to a beam pumping unit night shutdown alarm device. BACKGROUND

[0002] The beam pumping unit is an important machine mining equipment in the process of oil extraction in the oil production plant. The beam pumping unit often stops due to sudden failure, or the well is stopped for a long time in winter, which is easy to cause the wellhead pipeline to be frozen and blocked. Since the beam pumping units in the oil field are widely distributed, the distance between each beam pumping unit site is far apart, and the distance interval between any two beam pumping units is very far apart. The oil extraction workers are responsible for a large number of oil wells, and it takes several hours to completely patrol the oil wells they are responsible for every day. The manual labor intensity is large. Therefore, for the oil wells that stop due to sudden failure, it is not possible to timely and effectively handle them in a targeted manner. During the day, the far distance fault well can be discovered when the beam pumping unit is stopped, but due to the poor visibility at night, the fault well cannot be discovered and handled in time, and the shutdown time is prolonged. The discovery is often delayed, which greatly affects the crude oil production and seriously affects the opening efficiency of the crude oil production.

[0003] The existing beam pumping unit shutdown alarm device uses carbon steel material, uses lithium battery, and has a large overall weight, which is inconvenient to transport. The installation method is to punch holes on the beam of the beam pumping unit and connect them with bolts. The installation and disassembly are cumbersome, time-consuming and labor-intensive, and the punching changes the mechanical structure and mechanical properties of the beam. SUMMARY

[0004] The purpose of the present application is to provide a beam pumping unit night shutdown alarm device to solve the problems existing in the prior art, so that the structure of the alarm is simple, the installation is simple, and the mechanical structure of the beam is not damaged. The shutdown of the beam pumping unit can be discovered in time and the fault can be handled.

[0005] To achieve the above purpose, the present application provides the following scheme:

[0006] The present application provides a beam pumping unit night shutdown alarm device, which comprises an adjustable angle mounting bracket, an alarm, a solar panel and a control unit. The solar panel is installed on the lampshade of the alarm. The base of the alarm is detachably connected to the beam of the beam pumping unit through the adjustable angle mounting bracket. The adjustable angle mounting bracket can adjust the light angle of the solar panel. The alarm and the solar panel are in communication connection with the control unit.

[0007] Preferably, the adjustable angle mounting frame comprises a first swing angle adjusting mechanism and a second swing angle adjusting mechanism, one end of the first swing angle adjusting mechanism is connected with the beam, the other end is movably connected with the second swing angle adjusting mechanism, the second swing angle adjusting mechanism is fixedly connected with the base of the alarm, and the first swing angle adjusting mechanism and the second swing angle adjusting mechanism realize the swing of the solar cell panel in two mutually perpendicular planes respectively.

[0008] Preferably, the first swing angle adjusting mechanism comprises a rotating sleeve and an adjusting screw, two rotating sleeves are rotatably arranged on the fixed seat, and the two rotating sleeves are arranged at intervals, each rotating sleeve is threadedly connected with an adjusting screw, one end of the adjusting screw can be limitingly connected with the end of the rotating sleeve, and the other end is movably hinged with the connecting lug at the bottom of the second swing angle adjusting mechanism.

[0009] Preferably, one end of the fixed seat is connected with a high-strength magnetic sheet through a locking screw, the inner side of the high-strength magnetic sheet is embedded in a magnetic isolation sleeve, and the high-strength magnetic sheet is used for adsorbing on the surface of the beam; the other end of the fixed seat is connected with a slip bowl through a bolt, and a U-shaped clamping mechanism is formed, the slip bowl and the fixed seat are used for clamping the edge of the beam; two pressing sleeves are fixedly connected on the fixed seat, the rotating sleeve is sleeved on the pressing sleeve, and the pressing sleeve and the rotating sleeve are rotatably connected through steel balls, and the end of the rotating sleeve protrudes out of the pressing sleeve.

[0010] Preferably, the second swing angle adjusting mechanism comprises a rotating sleeve, a rotating shaft and a ratchet locking mechanism, one end of the rotating shaft is rotatably connected with the base of the alarm, and the other end is provided with the ratchet locking mechanism, the rotating sleeve is sleeved on both ends of the rotating shaft, both sides of the base are provided with stepped surfaces, the rotating sleeve is located in the stepped surfaces, and a connecting lug for hinging with the adjusting screw is arranged on the side wall of the rotating sleeve; a positioning bolt is arranged between the rotating shaft and the base, a threaded sleeve is arranged in the middle of the base, the threaded sleeve is in communication with a through hole on the base, the positioning bolt is threadedly connected on the through hole, the middle of the rotating shaft is provided with an annular positioning groove, and the bottom of the positioning bolt can abut against the bottom of the positioning groove.

[0011] Preferably, the hinge hole on at least one of the connecting ears is a waist-shaped hole; the ratchet locking mechanism comprises a ratchet wheel, a pawl pin and a spring, the ratchet wheel is fixedly connected with the end of the rotating shaft, the ratchet wheel is arranged in a shaft sleeve, the shaft sleeve is fixedly connected with the base, the side wall of the shaft sleeve is communicated with a limiting cavity, the pawl pin penetrates through the limiting cavity and is sleeved with the spring, one end of the pawl pin is a pawl matched with the ratchet wheel, the other end is a baffle, the spring is located between the pawl and the top cover of the limiting cavity, the baffle is located outside the limiting cavity and the length of the pin shaft of the pawl pin is greater than the length of the limiting cavity, the size of the baffle is greater than the diameter of the through hole of the pin shaft on the limiting cavity.

[0012] Preferably, the alarm comprises a battery, a support frame, a circuit board, an acceleration sensor, a light sensor, an antenna, a warning light, the base and a lampshade, the inside of the base is clamped with the support frame, the outside of the base is connected with the lampshade, the lampshade is connected with the base through threads, the upper surface of the support frame is installed with the battery, the lower surface of the support frame is provided with the acceleration sensor and the light sensor, the upper surface of the support frame is installed with the circuit board through an isolation column, the circuit board is electrically connected with the antenna, the warning light and the battery, the acceleration sensor and the light sensor are communicatively connected with the circuit board; the control unit is communicatively connected with the circuit board through the antenna, the control unit comprises a control center located in a control room and a control software on a mobile phone, the control software is synchronously communicatively connected with the control center.

[0013] Preferably, the lampshade comprises an inner lens lampshade and an outer warning lampshade, the warning lampshade is connected with the base through threads, the port of the lens lampshade is clamped in the inner groove of the port of the warning lampshade, a limiting pin is arranged between the lens lampshade and the base, the solar cell panel is arranged between the two bottoms of the lens lampshade and the warning lampshade, a Fresnel lens is arranged on the side plate of the lens lampshade.

[0014] Preferably, the other side of the base is also provided with a mechanical alarm mechanism in the mounting groove, the mechanical alarm mechanism comprises a mounting frame, a pendulum, a buffer telescopic rod and an electromagnetic sensor, the buffer telescopic rod and the electromagnetic sensor are symmetrically arranged on both sides of the center line of the pendulum, the mounting frame is clamped in the mounting groove, a positioning pin is arranged between the base and the mounting frame, the swing rod head of the pendulum is rotationally connected to the mounting frame, the ends of the buffer telescopic rod can be in contact with the swing rod on both sides, the hammer body can swing across the electromagnetic sensor, the axis of the positioning pin is parallel to the axis of the swing rod when the swing rod is centered, and the electromagnetic sensor is in communication connection with the circuit board; a compression ring is threadedly connected in the mounting groove of the base, the compression ring is crimped to the outside of the mounting frame, and a bolt is arranged between the compression ring and the base.

[0015] Preferably, the lower end of the swing rod of the pendulum is provided with two threads, and the threads are respectively located on both sides of the hammer body, and a counterweight nut is respectively threadedly connected to the swing rod on both sides of the hammer body; a buffer pad is arranged on each side of the swing rod, the positions of the buffer pads correspond to the ends of the buffer telescopic rod, the buffer telescopic rod comprises a telescopic rod and a buffer spring, one end of the telescopic rod is provided with a limiting block, the other end penetrates through the U-shaped frame of the mounting frame and is connected with a limiting nut, two buffer springs are sleeved on the telescopic rod, and one buffer spring is arranged between the limiting block and the U-shaped frame and between the limiting nut and the U-shaped frame.

[0016] The present application has the following technical effects relative to the prior art:

[0017] The present application adopts a solar cell panel, and adjusts the installation angle of the solar cell panel by using an adjustable-angle mounting frame, so that the light is fully utilized to supply power to the battery, and the battery can be continuously used, which is economical and environmentally friendly; the magnetic connection is arranged on the walking beam of the pumping unit, so that the installation is convenient and fast, and no hole needs to be drilled on the walking beam, so that the mechanical structure of the walking beam is not changed, and the mechanical performance is not affected. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed in the embodiments. Obviously, the drawings in the following description only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0019] Figure 1 It is a structural schematic view of the night shutdown alarm device of the walking beam type pumping unit in the embodiment of the present application.

[0020] Figure 2 It is an embodiment of the present application Figure 1Structure diagram of angle adjustment of alarm in B-B;

[0021] Figure 3 Structure diagram of angle adjustment of alarm in B-B; Figure 1 Structure diagram of angle adjustment of alarm in B-B;

[0022] Figure 4 Structure diagram of angle adjustment of alarm in B-B; Figure 1 Structure diagram of angle adjustment of alarm in B-B;

[0023] Figure 5 Structure diagram of angle adjustment of alarm in B-B;

[0024] Figure 6 Structure diagram of angle adjustment of alarm in B-B;

[0025] Figure 7 Structure diagram of angle adjustment of alarm in B-B;

[0026] Figure 8 Structure diagram of angle adjustment of alarm in B-B;

[0027] Figure 9 Structure diagram of angle adjustment of alarm in B-B;

[0028] Figure 10 Structure diagram of angle adjustment of alarm in B-B;

[0029] In the figure: 1-solar cell panel, 2-warning light cover, 3-circuit board, 4-lens light cover, 5-antenna, 6-isolation column, 7-warning light, 8-battery, 9-support frame, 10-base, 11-mounting frame, 12-positioning pin, 13-limiting pin, 14-hammer body, 15-connection pin, 16-swinging rod, 17-cushion pad, 18-elastic washer, 19-counterweight nut, 20-electromagnetic sensor, 21-telescopic rod, 22-buffer spring, 23-fixed seat, 24-socket, 25-bolt, 26-adjusting screw, 27-rotary screw sleeve, 28-steel ball, 29-pressing sleeve, 30-sealing bolt, 31-connection ear, 32-rotary shaft, 33-positioning bolt, 34-positioning groove, 35-ratchet, 36-axle sleeve, 37-ratchet pawl pin, 38-spring, 39-high-strength magnetic sheet, 40-magnetic isolation sleeve, 41-tightening screw, 42-oil pumping unit beam, 43-pressing ring. DETAILED DESCRIPTION

[0030] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those ordinarily skilled in the art without creative work fall into the protection scope of the present application.

[0031] The present application aims to provide a beam pumping unit night shutdown alarm device to solve the problems in the prior art, so that the alarm device has simple structure, is easy to install and does not damage the mechanical structure of the beam, and the shutdown of the pumping unit can be found in time and handled.

[0032] To make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the present application will be described in further detail below with reference to the drawings and specific embodiments.

[0033] As shown in the drawings, Figures 1 to 10 The present embodiment provides a beam pumping unit night shutdown alarm device, which comprises an adjustable-angle mounting bracket, an alarm device, a solar panel 1 and a control unit. The solar panel 1 is installed on the lampshade of the alarm device. The base 10 of the alarm device is magnetically connected to the beam 42 of the pumping unit through the adjustable-angle mounting bracket. The adjustable-angle mounting bracket can adjust the light angle of the solar panel 1. The alarm device and the solar panel 1 are in communication connection with the control unit. The present embodiment uses a silicon-based solar panel 1 for power supply. The battery can be used continuously without frequent replacement, which is economical and environmentally friendly.

[0034] As an optional solution, the adjustable-angle mounting bracket in the present embodiment comprises a first swing angle adjusting mechanism and a second swing angle adjusting mechanism. One end of the first swing angle adjusting mechanism is connected to the beam, and the other end is movably connected to the second swing angle adjusting mechanism. The second swing angle adjusting mechanism is fixedly connected to the base 10 of the alarm device. The first swing angle adjusting mechanism and the second swing angle adjusting mechanism realize the swing of the solar panel 1 in two mutually perpendicular planes, respectively. The adjustable-angle mounting bracket in the present embodiment is designed to adjust the orientation. When installed, the direction of the solar panel 1 can be conveniently adjusted to face the direction with sufficient light as much as possible. Even in cloudy weather or other poor light conditions, the solar panel 1 can still make full use of light charging.

[0035] As an optional solution, the first swing angle adjusting mechanism in the embodiment comprises a fixed seat 23, a rotating sleeve 27 and an adjusting screw 26. The two rotating sleeves 27 are arranged on the fixed seat 23 in a rotating manner and are spaced apart. The adjusting screw 26 is threadedly connected in each rotating sleeve 27. One end of the adjusting screw 26 is capable of being limitingly connected with the end of the rotating sleeve 27, and the other end is movably connected with the connecting lug 31 at the bottom of the second swing angle adjusting mechanism. Two pressing sleeves 29 are fixedly connected to the fixed seat 23. Each rotating sleeve 27 is sleeved in one pressing sleeve 29, and the pressing sleeve 29 and the rotating sleeve 27 are rotatably connected through a steel ball 28. The end of the rotating sleeve 27 protrudes out of the pressing sleeve 29. In the embodiment, the length of the adjusting screw 26 can be adjusted by rotating the rotating sleeve 27, so as to adjust the pitch angle of the alarm. The pressing sleeve 29 is fixed relative to the beam 37. The adjusting screw 26 is not moved in the circumferential direction. The rotating sleeve 27 is rotated by a wrench. The adjusting screw 26 is axially moved through the thread transmission. The steel ball 28 is a bearing steel ball. The entire circular groove is formed by the semicircular groove in the pressing sleeve 29 and the semicircular groove in the rotating sleeve 27. A ball hole is arranged in the pressing sleeve 29. The diameter of the ball hole matches the diameter of the steel ball 28. The ball hole is sealed by a sealing bolt 30 after the steel ball 28 is installed. The sealing bolt 30 has the same function as the bearing, which can limit and rotate.

[0036] As an optional solution, one end of the fixed seat 23 is connected with a high-strength magnetic sheet 39 through a locking screw 41. The inner side of the high-strength magnetic sheet 39 is embedded in a magnetic isolation sleeve 40. The high-strength magnetic sheet 39 is used for adsorbing on the surface of the beam. The other end of the fixed seat 23 is connected with a slip bowl 24 through a bolt 25, and a U-shaped clamping mechanism is formed. The slip bowl 24 and the fixed seat 23 are used for clamping the edge of the beam. The installation mode of the embodiment adopts a magnetic adsorption mode. A high-strength magnet is installed at the bottom of the device. The suction force reaches 300 kg. The base 10 and the internal support member are made of aluminum, which has the advantages of light weight, high strength, magnetic isolation, etc. The overall weight is light, and the structural strength is good. In this way, the device can be easily adsorbed on the beam side wall of the beam pumping unit through the high-strength magnetic sheet. The installation is convenient and fast. No hole needs to be drilled on the beam. Therefore, the mechanical structure of the beam is not changed, and the mechanical properties are not affected.

[0037] As an optional solution, the second swing angle adjusting mechanism in the embodiment comprises a rotating sleeve, a rotating shaft 32 and a ratchet locking mechanism. One end of the rotating shaft 32 is rotatably connected with the base 10 of the alarm, and the other end is provided with the ratchet locking mechanism. The rotating sleeve is sleeved on both ends of the rotating shaft 32. The two sides of the base 10 are provided with stepped surfaces. The rotating sleeve is located in the stepped surfaces. The side wall of the rotating sleeve is provided with the connecting lug 31 which is connected with the adjusting screw 26.

[0038] As an alternative, the embodiment is provided with a positioning bolt 33 between the rotating shaft 32 and the base 10, a threaded sleeve is arranged in the middle of the base 10, the threaded sleeve is communicated with a through hole on the base 10, the positioning bolt 33 is connected with the through hole by screwing, the middle of the rotating shaft 32 is provided with an annular positioning groove 34, and the bottom of the positioning bolt 33 can abut against the bottom of the positioning groove 34.

[0039] As an alternative, the hinge hole on the at least one connecting lug 31 is a waist-shaped hole, which facilitates the adjustment of the distance between the two when the height of the adjusting screw 26 is different. The ratchet locking mechanism includes a ratchet 35, a ratchet pawl pin 37 and a spring 38. The ratchet 35 is fixedly connected with the end of the rotating shaft 32, the ratchet 35 is arranged in a shaft sleeve 36, the shaft sleeve 36 is fixedly connected with the base 10, the side wall of the shaft sleeve 36 is communicated with a limiting cavity, the ratchet pawl pin 37 penetrates the limiting cavity and is sleeved with the spring 38, one end of the ratchet pawl pin 37 is a ratchet matched with the ratchet 35, the other end is a baffle, the spring 38 is located between the ratchet and the top cover of the limiting cavity, the baffle is located outside the limiting cavity, and the length of the pin shaft of the ratchet pawl pin 37 is greater than the length of the limiting cavity, and the size of the baffle is greater than the diameter of the through hole of the pin shaft on the limiting cavity. Specifically, two adjusting screws 26 and two rotating sleeves 27 are arranged, and the adjusting screw 26 and the rotating sleeve 27 are connected by threads. When adjusting the elevation angle, the upper adjusting screw 26 moves axially, that is, the upper rotating sleeve 27 is rotated. Since the upper rotating sleeve 27 is limited by the steel ball on the fixed seat 23, when the upper rotating sleeve 27 is rotated, the upper adjusting screw 26 is axially retracted inward, that is, the alarm device is upwardly inclined. Similarly, when the lower rotating sleeve 27 is rotated, the lower adjusting screw 26 extends axially outward, increasing the upward inclination angle of the alarm device.

[0040] As an alternative, the alarm includes a battery 8, a support frame 9, a circuit board 3, an acceleration sensor, a light sensor, an antenna 5, a warning light 7, a base 10 and a lampshade. The inside of the base 10 is clamped with the support frame 9, and the outside is connected with the lampshade. The lampshade is connected with the base 10 by screwing. The upper surface of the support frame 9 is provided with the battery 8, and the lower surface is provided with the acceleration sensor and the light sensor. The upper surface of the support frame 9 is provided with the circuit board 3 through the isolation column 6. The circuit board 3 is electrically connected with the antenna 5, the warning light 7 and the battery 8. The acceleration sensor and the light sensor are communicatively connected with the circuit board 3. The support frame 9 of the embodiment is processed with a groove, the battery 8 is installed in the groove, the upper end of the battery 8 is installed with the warning light 7, and the warning light 7 can be fixed on the support frame 9 by cross countersunk head screws.

[0041] As an optional solution, the control unit in the embodiment is in communication connection with the circuit board 3 through the antenna 5, the control unit includes a control center located in the control room and a control software on the mobile phone, and the control software is in synchronous communication with the control center. The embodiment can use the Internet of Things to solve the problem that it is difficult to monitor oil wells in remote, scattered and large-distance areas, and the poor visibility at night when the machine is stopped affects production and the long winter well stop time easily causes wellhead pipeline freezing and other problems. When the pumping unit fails and stops, the information can be sent to one or more contact mobile phones in time, one person can manage multiple wells, and the fault well can be accurately positioned, so that the problem can be found in time and treated as soon as possible.

[0042] As an optional solution, the lampshade in the embodiment includes an inner lens lampshade 4 and an outer warning lampshade 2, the warning lampshade is connected with the base 10 through threads, the port of the lens lampshade is clamped in the inner slot of the port of the warning lampshade, a limiting pin 13 is arranged between the lens lampshade and the base 10 to avoid that the lens lampshade rotates to cause the electric wire to be messy or disconnected, a solar cell panel 1 is arranged between the bottom of the lens lampshade 4 and the bottom of the warning lampshade 2, a Fresnel lens is arranged on the side plate of the lens lampshade 4, has the function of the Fresnel lens, can converge sunlight and emit it in parallel, can increase the illumination of the pipeline, and can emit a farther distance. The battery 8 is charged by the solar cell panel 1 during the day, and the battery 8 is discharged to supply various electric elements at night.

[0043] As an alternative, the other side of the base 10 of the embodiment is also provided with a mechanical alarm mechanism in the mounting groove, the mechanical alarm mechanism comprises a mounting frame 11, a pendulum, a buffer telescopic rod and an electromagnetic sensor 20, the buffer telescopic rod and the electromagnetic sensor 20 are symmetrically arranged on both sides of the center line of the pendulum, the mounting frame 11 is clamped in the mounting groove, a positioning pin 12 is arranged between the base 10 and the mounting frame 11, which can limit the circumferential direction of the mounting frame 11, and the position and direction of the pendulum in the mounting groove can be judged through the positioning pin 12, and the installation and positioning operation is simple and clear. The swing rod head of the pendulum is rotationally connected to the mounting frame 11 through a connecting pin 15, the two sides of the swing rod 16 can be in contact with the ends of the buffer telescopic rod, the hammer body 14 can swing across the electromagnetic sensor 20, the axis of the positioning pin 12 is parallel to the axis of the swing rod 16 when the swing rod 16 is centered, and the electromagnetic sensor 20 is communicatively connected with the circuit board; a pressing ring 43 is threadedly connected in the mounting groove of the base 10, the pressing ring 43 is pressed to the outside of the mounting frame 11, and a clamping pin is arranged between the pressing ring 43 and the base 10, thereby achieving axial limitation of the mounting frame 11. In the embodiment, in addition to the acceleration sensor, a mechanical pendulum is also used, and magnetic scanning points are arranged on the pendulum track (preferably at two maximum swing positions) of the pendulum, two magnetic induction ports are respectively connected with the electromagnetic sensor 20, and are connected with the circuit board 3 through wires. Since the pendulum is located at the side of the walking beam and is not hinged at the support point, the deflection direction of the walking beam is opposite to that of the pendulum, and when the pendulum swings with the walking beam 42 of the pumping unit, the swing amplitude of the pendulum is consistent with that of the walking beam. In the normal operation process, the pendulum will scan two magnetic scanning points arranged on the left and right sides of its running track during the swinging process. If the magnetic scanning sensor scans the pendulum within every 15 seconds (the swinging time can be freely set by the user according to actual needs), it is determined that the pumping unit is running normally. If no pendulum is scanned within every 15 seconds, it is determined that the pumping unit is stopped, and the 4G DTU transparent module and the MPU6050 acceleration sensor on the circuit board 3. If the magnetic induction sensor cannot scan any magnetic scanning point within the set time, it is determined that the pumping unit is stopped, the alarm light flashes, and the center control and the mobile phone software send information for prompt.

[0044] As an alternative, the lower end of the pendulum rod 16 of the pendulum in the embodiment is provided with two sections of threads, and the threads are located on the two sides of the hammer body 14, and a counterweight nut 19 is threadedly connected to the pendulum rod 16 on the two sides of the hammer body 14 respectively; a buffer pad 17 is arranged on each side of the pendulum rod 16, and the position of the buffer pad 17 corresponds to the end of the buffer telescopic rod, the buffer telescopic rod comprises a telescopic rod 21 and a buffer spring 22, one end of the telescopic rod 21 is provided with a limiting block, the other end penetrates through a U-shaped frame of the mounting frame 11 and is connected with a limiting nut, two sections of buffer springs 22 are sleeved on the telescopic rod 21, and one section of buffer spring 22 is arranged between the limiting block and the U-shaped frame and between the limiting nut and the U-shaped frame respectively. In the embodiment, the connecting shaft is connected to the hinge of the pendulum rod 16, the elastic washer 18 and the flat washer are arranged on the connecting shaft, and finally the two ends are connected and fixed by using the hexagonal nut, and the connecting shaft has a step, so that after the nut and the elastic washer 18 are tightened, there is still a gap, so that the pendulum can freely swing under the action of gravity. Among them, the mounting frame 11 has three supporting claws, when the mounting frame 11 is installed into the base 10, the three supporting claws can be used for height support, so as to form sufficient space to allow the pendulum to swing in the space.

[0045] In the embodiment, the wireless long-distance transmission function of the alarm information is realized through the antenna 5, when the pumping unit is stopped due to failure, the built-in acceleration sensor and the mechanical pendulum in the device can detect at the same time, and the signal is transmitted to the control center through the built-in antenna 5, and can be sent to the reserved contactor's mobile phone in the form of a short message, and can also pop up a warning window in the WeChat applet at the same time, the code of the fault machine, the shutdown time and other information can be preset on the short message, and the warning light 7 flashes (at night), because the acceleration sensor and the photosensitive sensor are installed on the circuit board 3 of the device, when the ambient brightness reaches a predetermined value at night, the alarm light starts. Therefore, the device can realize 24-hour uninterrupted monitoring of the operation of the beam pumping unit, the two functions of sending a short message and popping up a window to remind during the day, when the ambient brightness reaches a certain value at night, in addition to sending a short message and popping up a window, the warning light 7 also has the function of flashing, so that even if the person who does not reserve the mobile phone sees it, it can also be timely discovered and handled.

[0046] The principles and implementation manners of the present application are described by using specific examples in the present application, and the above embodiment is only used to help understand the method of the present application and its core idea; meanwhile, for those skilled in the art, according to the idea of the present application, the specific implementation manners and application ranges will be changed. In conclusion, the content of the present specification should not be understood as a limitation of the present application.

Claims

1. A beam pumping unit night shutdown alarm device, characterized in that: The adjustable angle mounting frame, the alarm, the solar panel and the control unit, the solar panel is installed on the lampshade of the alarm, the base of the alarm is detachably connected to the beam of the pumping unit through the adjustable angle mounting frame, the adjustable angle mounting frame can adjust the light angle of the solar panel, the alarm and the solar panel are in communication connection with the control unit.

2. The night shutdown alarm device for beam-pumping unit according to claim 1, characterized in that: The adjustable angle mounting frame comprises a first swing angle adjusting mechanism and a second swing angle adjusting mechanism, one end of the first swing angle adjusting mechanism is connected with the beam, the other end is movably connected with the second swing angle adjusting mechanism, the second swing angle adjusting mechanism is fixedly connected with the base of the alarm, and the first swing angle adjusting mechanism and the second swing angle adjusting mechanism realize the swing of the solar panel in two mutually perpendicular planes respectively.

3. The night shutdown alarm device for beam-pumping unit according to claim 2, characterized in that: The first swing angle adjusting mechanism comprises a fixed seat, a rotating screw sleeve and an adjusting screw rod, two rotating screw sleeves are rotatably arranged on the fixed seat, and the two rotating screw sleeves are spaced apart, each rotating screw sleeve is threadedly connected with an adjusting screw rod, one end of the adjusting screw rod can be limitingly connected with the end of the rotating screw sleeve, and the other end is movably hinged with the connecting lug at the bottom of the second swing angle adjusting mechanism.

4. The night shutdown alarm device for beam-pumping unit according to claim 3, characterized in that: One end of the fixed seat is connected with a high-strength magnetic sheet through a locking screw, the inner side of the high-strength magnetic sheet is embedded in a magnetic isolation sleeve, and the high-strength magnetic sheet is used for adsorbing on the surface of the beam; the other end of the fixed seat is connected with a slip bowl through a bolt, and a U-shaped clamping mechanism is formed, the slip bowl and the fixed seat are used for clamping the edge of the beam; two pressing sleeves are fixedly connected to the fixed seat, the rotating screw sleeve is sleeved in the pressing sleeve, and the pressing sleeve and the rotating screw sleeve are rotatably connected through steel balls, and the end of the rotating screw sleeve protrudes out of the pressing sleeve.

5. The night shutdown alarm device for beam-pumping unit according to claim 3, characterized in that: The second swing angle adjusting mechanism comprises a rotating sleeve, a rotating shaft and a ratchet locking mechanism, one end of the rotating shaft is rotatably connected with the base of the alarm, and the other end is provided with the ratchet locking mechanism, the rotating sleeve is sleeved on both ends of the rotating shaft, both sides of the base are provided with stepped surfaces, the rotating sleeve is located in the stepped surfaces, and a connecting lug for hinging with the adjusting screw rod is arranged on the side wall of the rotating sleeve; a positioning bolt is arranged between the rotating shaft and the base, a threaded sleeve is arranged in the middle of the base, the threaded sleeve is in communication with a through hole in the base, the positioning bolt is threadedly connected to the through hole, and the middle of the rotating shaft is provided with an annular positioning groove, and the bottom of the positioning bolt can abut against the bottom of the positioning groove.

6. The night shutdown alarm device for beam-pumping unit according to claim 5, characterized in that: The hinge hole on at least one of the connecting ears is a waist-shaped hole; the ratchet locking mechanism comprises a ratchet wheel, a pawl pin shaft and a spring, the ratchet wheel is fixedly connected with the end of the rotating shaft, the ratchet wheel is arranged in a shaft sleeve, the shaft sleeve is fixedly connected with the base, the side wall of the shaft sleeve is communicated with a limiting cavity, the pawl pin shaft penetrates through the limiting cavity and is sleeved with the spring, one end of the pawl pin shaft is a pawl matched with the ratchet wheel, the other end is a baffle, the spring is located between the pawl and the top cover of the limiting cavity, the baffle is located outside the limiting cavity, and the length of the pin shaft of the pawl pin shaft is greater than the length of the limiting cavity, the size of the baffle is greater than the diameter of the through hole of the pin shaft on the limiting cavity.

7. The night shutdown alarm device for beam-pumping unit according to claim 1, characterized in that: The alarm comprises a battery, a support frame, a circuit board, an acceleration sensor, a photosensitive sensor, an antenna, a warning light, the base and a lampshade, the inside of one side of the base is clamped with the support frame, and the outside is connected with the lampshade, the lampshade is connected with the base through threads, the upper surface of the support frame is installed with the battery, and the lower surface is provided with the acceleration sensor and the photosensitive sensor, the upper surface of the support frame is installed with the circuit board through an isolation column, the circuit board is electrically connected with the antenna, the warning light and the battery, and the acceleration sensor and the photosensitive sensor are communicatively connected with the circuit board; the control unit is communicatively connected with the circuit board through the antenna, the control unit comprises a control center located in a control room and control software on a mobile phone, and the control software is synchronously communicatively connected with the control center.

8. The night shutdown alarm device for beam-pumping unit according to claim 7, characterized in that: The lampshade comprises an inner lens lampshade and an outer warning lampshade, the warning lampshade is connected with the base through threads, the port of the lens lampshade is clamped in the inner groove of the port of the warning lampshade, a limiting pin is arranged between the lens lampshade and the base, the solar cell panel is arranged between the two bottoms of the lens lampshade and the warning lampshade, and a Fresnel lens is arranged on the side plate of the lens lampshade.

9. The night shutdown alarm device for beam-pumping unit according to claim 7, characterized in that: A mechanical alarm mechanism is further arranged in the mounting groove of the other side of the base, the mechanical alarm mechanism comprises a mounting frame, a pendulum, a buffer telescopic rod and an electromagnetic sensor, the buffer telescopic rod and the electromagnetic sensor are symmetrically arranged on the two sides of the center line of the pendulum, the mounting frame is clamped in the mounting groove, a positioning pin is arranged between the base and the mounting frame, the swing rod head of the pendulum is rotationally connected to the mounting frame, the ends of the buffer telescopic rods on the two sides of the swing rod can be in contact, the hammer body can swing across the electromagnetic sensor, the axis of the positioning pin is parallel to the axis of the swing rod when the swing rod is centered, and the electromagnetic sensor is communicatively connected with the circuit board; a compression ring is threadedly connected in the mounting groove of the base, the compression ring is press-connected to the outside of the mounting frame, and a bolt is arranged between the compression ring and the base.

10. The night shutdown alarm device for beam-pumping unit according to claim 9, characterized in that: The lower end of the pendulum rod of the pendulum is provided with two threads, and the threads are respectively located at two sides of the hammer body, a counterweight nut is respectively threadedly connected to the pendulum rod at two sides of the hammer body; a buffer pad is respectively arranged at two sides of the pendulum rod, the position of the buffer pad corresponds to the end of the buffer telescopic rod, the buffer telescopic rod comprises a telescopic rod and a buffer spring, one end of the telescopic rod is provided with a limiting block, the other end of the telescopic rod penetrates through the U-shaped frame of the mounting frame and is connected with a limiting nut, two sections of the buffer spring are sleeved on the telescopic rod, and one section of the buffer spring is respectively arranged between the limiting block and the U-shaped frame and between the limiting nut and the U-shaped frame.