TOPCon battery cleaning and passivating device

By designing a belt conveyor and a cleaning and passivation device, the problem of incomplete cleaning of TOPCon batteries was solved, achieving all-round cleaning of the battery body and collection of impurities, thus improving cleaning efficiency and passivation quality.

CN120838722AInactive Publication Date: 2025-10-28CHUZHOU JIETAI NEW ENERGY TECH CO LTD

Patent Information

Application Number
CN202511020843.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-23
Publication Date
2025-10-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing TOPCon battery cleaning and passivation equipment can only clean the top surface of the battery body, making it difficult to effectively clean the sides, which affects the passivation quality.

Method used

A cleaning and passivation device was designed, comprising a belt conveyor, a lateral drive assembly, a cleaning assembly, an impurity adsorption assembly, and a battery storage assembly. The device achieves comprehensive cleaning of the upper surface and sides of the battery body through a track support and a cleaning brush head, removes impurities using the adsorption assembly, and enhances the stability of the storage frame using magnets.

Benefits of technology

It achieves comprehensive cleaning of the battery body, ensuring thorough cleaning, adapting to the needs of batteries of different sizes, reducing impurity scattering, improving passivation quality, and facilitating impurity collection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of TOPCon batteries, in particular to a TOPCon battery cleaning and passivating device which comprises a belt conveyor, two supporting blocks are fixedly connected to the top of the belt conveyor, a transverse driving assembly is installed between the two supporting blocks, and a sweeping assembly is installed at the bottom of the transverse driving assembly; the sweeping assembly comprises a telescopic sleeve, a sliding block, a track support, a rotating table and a cleaning brush head, the telescopic sleeve is installed at the movable end of the transverse driving assembly, the sliding block is fixed to the bottom of the telescopic sleeve, the two ends of the track support are fixed to the belt conveyor, the track support penetrates through the sliding block, and the rotating table is fixed to the bottom of the sliding block; the cleaning brush head is installed at the movable end of the rotating table, the track support comprises a middle section, an arc-shaped section and a longitudinal section, and the middle section is a transverse block in the horizontal direction. The technical problems that an existing TOPCon battery cleaning and passivating device is not thorough in battery cleaning, only the upper surface of a battery body can be cleaned, and the two sides are difficult to clean are solved.
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Description

Technical Field

[0001] This invention relates to the field of TOPCon battery technology, specifically to a TOPCon battery cleaning and passivation device. Background Technology

[0002] TOPCon batteries, short for tunneling oxide passivated contact batteries, are a new type of solar cell. During production, TOPCon batteries require passivation. A search revealed a patent with publication number CN222869322U. This patent describes a process where a motor rotates a reciprocating screw, causing a sliding seat and cleaning brush to move back and forth. Because the cleaning brush is in close contact with the battery body, its movement removes impurities adhering to the battery. Simultaneously, a fan generates sufficient suction, which is then used to remove the cleaned impurities through a suction nozzle. However, this patent found that the passivation cleaning process only cleans the top surface of the battery, neglecting the sides. To improve passivation quality, a comprehensive cleaning is necessary. Summary of the Invention

[0003] To address the shortcomings of existing technologies, this invention provides a TOPCon battery cleaning and passivation device, which solves the technical problem that existing TOPCon battery cleaning and passivation equipment cannot thoroughly clean the battery, can only clean the upper surface of the battery body, and is difficult to clean the sides.

[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution: A TOPCon battery cleaning and passivation device includes a belt conveyor, two support blocks are fixedly connected to the top of the belt conveyor, a transverse drive assembly is installed between the two support blocks, and a cleaning assembly is installed at the bottom of the transverse drive assembly. The cleaning assembly includes a telescopic sleeve, a slider, a track support, a rotating platform, and a cleaning brush head. The telescopic sleeve is installed at the movable end of the transverse drive assembly, the slider is fixed at the bottom of the telescopic sleeve, both ends of the track support are fixed to the belt conveyor, the track support passes through the slider, the rotating platform is fixed at the bottom of the slider, and the cleaning brush head is installed at the movable end of the rotating platform. The track support includes a middle section, an arc section, and a longitudinal section. The middle section is a horizontal block, the two arc sections are fixed at both ends of the middle section, and the longitudinal section is fixed at the bottom of the arc section.

[0005] Furthermore, the lateral drive assembly includes a ball screw and a motor. Both ends of the ball screw are rotatably connected to the support block. The motor drives the ball screw to rotate, and the telescopic sleeve is fixed to the nut of the ball screw.

[0006] Furthermore, a passivation machine body is installed on the top of the belt conveyor, an impurity adsorption component is installed between the passivation machine body and the support block, and a battery storage component is installed at the end of the belt conveyor away from the cleaning component.

[0007] Furthermore, the impurity adsorption assembly includes a U-shaped frame, a suction nozzle, a fan, a first hose, a second hose, and a connecting block. The U-shaped frame is fixed to the top of the belt conveyor, the fan is fixed to the top of the U-shaped frame, the suction nozzle is installed on the movable end of the ball screw, the suction nozzle is connected to the fan through the first hose, the second hose is connected to the exhaust port of the fan, the connecting block is fixed to the top of the U-shaped frame, and the second hose passes through the connecting block and is slidably connected to it.

[0008] Furthermore, the battery storage assembly includes a housing, a storage frame, a placement plate, electric push rods, and a push plate. The housing is fixed to one side of the belt conveyor, the storage frame is slidably connected to the inner wall of the housing, multiple placement plates are fixed inside the storage frame, four electric push rods are embedded in the bottom of the housing, the push plate is fixed to the top of the piston rod of the four electric push rods, the push plate is in contact with the bottom of the storage frame, and a support rod is installed at the bottom of the housing.

[0009] Furthermore, a magnet is embedded inside the push plate, and a magnet is embedded at the bottom of the storage frame, with the magnet being in contact with the magnet.

[0010] Furthermore, the telescopic sleeve includes a large cylinder and a small cylinder, with the top of the large cylinder fixed to the movable end of the ball screw, and one end of the small cylinder extending into the interior of the large cylinder.

[0011] By employing the above technical solution, the present invention provides a TOPCon battery cleaning and passivation device, which has at least the following beneficial effects: 1. The present invention, through the cleaning components, can clean the upper surface and sides of the battery body. Compared with cleaning only the upper surface of the battery body, the cleaning of the battery body is more thorough. With the track bracket customized for the battery body, it can meet the cleaning needs of battery bodies of different sizes.

[0012] 2. By setting a replaceable track support, the cleaning brush head can still contact the battery body on the belt conveyor even if it is worn after being lowered, which is convenient to adapt to the wear and tear of the cleaning brush head after long-term use.

[0013] 3. The present invention, through the impurity adsorption component, can draw air in the direction of the cleaning brush head, and directly suck away the impurities when the cleaning brush head cleans the impurities on the surface of the battery body, thereby reducing the impurities scattered on the belt conveyor.

[0014] 4. The present invention facilitates the centralized collection of passivated battery bodies through the battery storage component, magnet one and magnet two, while enhancing the stability of the storage frame during lifting and lowering. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings: Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the cleaning component of the present invention; Figure 3 This is a schematic diagram of the structure of the impurity adsorption component of the present invention; Figure 4 This is a plan view of the battery storage component of the present invention.

[0016] In the diagram: 2. Belt conveyor; 3. Battery body; 4. Support block; 5. Lateral drive assembly; 51. Ball screw; 52. Motor; 6. Cleaning assembly; 61. Telescopic sleeve; 62. Slider; 63. Track support; 64. Rotary table; 65. Cleaning brush head; 7. Passivation machine body; 8. Impurity adsorption assembly; 81. U-shaped frame; 83. Suction nozzle; 84. Fan; 85. Hose 1; 86. Hose 2; 87. Connecting block; 9. Battery storage assembly; 91. Outer shell; 92. Storage frame; 93. Placement plate; 95. Electric push rod; 96. Push plate; 10. Magnet 1; 11. Magnet 2. Detailed Implementation

[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0018] Example 1 To clean both sides of the battery while cleaning the top surface, please refer to... Figures 1-3This embodiment proposes a TOPCon battery cleaning and passivation device, including a belt conveyor 2. The battery body 3 is placed on the belt conveyor 2 and conveyed. Two support blocks 4 are fixedly connected to the top of the belt conveyor 2. A transverse drive assembly 5 is installed between the two support blocks 4. A cleaning assembly 6 is installed at the bottom of the transverse drive assembly 5. The cleaning assembly 6 includes a telescopic sleeve 61, a slider 62, a track bracket 63, a rotating table 64, and a cleaning brush head 65. The telescopic sleeve 61 is installed at the movable end of the transverse drive assembly 5. The slider 62 is fixed at the bottom of the telescopic sleeve 61. Both ends of the track bracket 63 are fixed on the belt conveyor 2. The track bracket 63 passes through the slider 62. The rotating table 64 is fixed at the bottom of the slider 62. The cleaning brush head 65 is installed at the movable end of the rotating table 64. The track bracket 63 includes a middle section, an arc section, and a longitudinal section. The middle section is a horizontal block. The two arc sections are fixed at both ends of the middle section. The arc sections surround the edge of the battery body 3. The longitudinal section is fixed at the bottom of the arc section.

[0019] In use, the battery body 3 is placed on the belt conveyor 2, which drives the battery body 3 to move. The lateral drive component 5 drives the slider 62 to reciprocate left and right. When the slider 62 moves directly above the track support 63, it moves to its highest point along the track support 63. At this point, the telescopic sleeve 61 is at its shortest. The rotating table 64 drives the cleaning brush head 65 to rotate and clean the upper surface of the battery body 3. When the lateral drive component 5 drives the slider 62 to move from the middle of the track support 63 to both ends, the slider 62 slides along the track support 63 and its height gradually decreases, causing the cleaning brush head 65 to move to the side of the battery body 3 and descend until the slider 62 moves to both ends of the track support 63. As the slider 62 moves along the arc segment surrounding the edge of the battery body 3, the cleaning brush head 65 moves along the side of the battery body 3. When the rotating table 64 drives the cleaning brush head 65 to rotate, it cleans the side of the battery body 3 from different angles. The track bracket 63 of the corresponding size is selected according to the height of the battery body 3 so that the cleaning brush head 65 can clean the side of the battery body 3 when it is lowered to the lowest point. This can achieve cleaning of the upper surface and the side of the battery body 3. Compared with the method of cleaning only the upper surface of the battery body 3, the cleaning of the battery body 3 is more thorough. By using the track bracket 63 customized for the battery body 3, the cleaning needs of battery bodies 3 of different sizes can be met.

[0020] Considering the wear and tear that may occur when the cleaning brush head 65 rubs against the battery body 3 over a long period of time, replaceable track brackets 63 of different heights are installed. After the cleaning brush head 65 has been used for a period of time, the track brackets 63 with reduced height are replaced, so that the overall height of the cleaning brush head 65 is lowered. Even if the cleaning brush head 65 wears down after being lowered, it can still contact the battery body 3 on the belt conveyor 2, which is convenient to adapt to the wear and tear that may occur after the cleaning brush head 65 has been used for a long time.

[0021] To move the cleaning brush head 65 to the top and side of the battery body 3, and to complete the cleaning of the upper surface and sides of the battery body 3, refer to... Figure 2 The lateral drive assembly 5 includes a ball screw 51 and a motor 52. Both ends of the screw of the ball screw 51 are rotatably connected to the support block 4. The motor 52 drives the screw of the ball screw 51 to rotate. The telescopic sleeve 61 is fixed on the nut of the ball screw 51.

[0022] In use, the motor 52 drives the ball screw 51 to move, and the nut of the ball screw 51 moves along the length of the screw, thereby driving the telescopic sleeve 61 and the cleaning brush head 65 to move to different positions of the battery body 3, so that the cleaning brush head 65 can clean different positions of the battery body 3.

[0023] To facilitate the removal of impurities cleaned from the battery body 3, refer to... Figure 3 A passivation machine body 7 is installed on the top of the belt conveyor 2. An impurity adsorption component 8 is installed between the passivation machine body 7 and the support block 4. A battery storage component 9 is installed at the end of the belt conveyor 2 away from the cleaning component 6. The impurity adsorption component 8 includes a U-shaped frame 81, a suction nozzle 83, a fan 84, a first hose 85, a second hose 86, and a connecting block 87. The U-shaped frame 81 is fixed on the top of the belt conveyor 2. The fan 84 is fixed on the top of the U-shaped frame 81. The suction nozzle 83 is installed on the movable end of the ball screw 51. The suction nozzle 83 and the fan 84 are connected by the first hose 85. The second hose 86 is connected to the exhaust port of the fan 84. The connecting block 87 is fixed on the top of the U-shaped frame 81. The second hose 86 passes through the connecting block 87 and is slidably connected to it.

[0024] In use, the suction nozzle 83 moves with the nut of the ball screw 51 and moves synchronously with the cleaning brush head 65. When the cleaning brush head 65 sweeps away the impurities on the battery body 3, the fan 84 sucks away the swept impurities through the suction nozzle 83 and then discharges them from the hose 86. It can draw air in the direction of the cleaning brush head 65, directly sucking away the impurities when the cleaning brush head 65 sweeps away the impurities on the surface of the battery body 3, reducing the impurities scattered on the belt conveyor 2.

[0025] In order for the slider 62 and cleaning brush head 65 to move left and right, they can rise and fall along the height of the track bracket 63, as shown in the reference. Figure 2 The telescopic sleeve 61 includes a large cylinder and a small cylinder. The top of the large cylinder is fixed to the movable end of the ball screw 51, and one end of the small cylinder extends into the interior of the large cylinder.

[0026] In use, the small cylinder slides along the inner wall of the large cylinder. When the slider 62 moves to the middle section of the track support 63, the small cylinder enters the deepest part of the large cylinder. At this time, the overall length of the telescopic sleeve 61 is the shortest. When the slider 62 moves to both ends, the small cylinder moves to the outside of the large cylinder, making the overall length of the telescopic sleeve 61 longer.

[0027] Example 2 To better collect the battery body 3 after surface passivation, refer to Figures 1-4 Based on Embodiment 1, the battery storage assembly 9 includes a housing 91, a storage frame 92, a placement plate 93, an electric push rod 95, and a push plate 96. The housing 91 is fixed to one side of the belt conveyor 2. The storage frame 92 is slidably connected to the inner wall of the housing 91. Multiple placement plates 93 are fixed inside the storage frame 92. Four electric push rods 95 are embedded in the bottom of the housing 91. The push plate 96 is fixed to the top of the piston rod of the four electric push rods 95. The push plate 96 is in contact with the bottom of the storage frame 92. A support rod is installed at the bottom of the housing 91. A magnet 10 is embedded inside the push plate 96. A magnet 21 is embedded at the bottom of the storage frame 92. The magnet 10 is in contact with the magnet 211.

[0028] In use, the electric push rod 95 pushes the storage frame 92 up and down until the belt conveyor 2 is at the same height as the placement plate 93 above which is not full of battery bodies 3. In this way, the belt conveyor 2 can transport the battery bodies 3 above it to the placement plate 93. When the placement plate 93 facing the belt conveyor 2 is full of battery bodies 3, the electric push rod 95 drives the other placement plates 93 on the storage frame 92 that are not full of battery bodies 3 to move to the position facing the belt conveyor 2. The magnetic connection provides stability during lifting and lowering. When it is necessary to remove the storage frame, it can be separated from the push plate by overcoming the magnetic force, which facilitates the centralized collection of the passivated battery bodies 3, and at the same time enhances the stability of the storage frame 92 during lifting and lowering.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0030] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A TOPCon battery cleaning and passivation device, comprising a belt conveyor (2), characterized in that, The belt conveyor (2) has two support blocks (4) fixedly connected to the top, a transverse drive assembly (5) is installed between the two support blocks (4), and a cleaning assembly (6) is installed at the bottom of the transverse drive assembly (5). The cleaning assembly (6) includes a telescopic sleeve (61), a slider (62), a track bracket (63), a rotating platform (64), and a cleaning brush head (65). The telescopic sleeve (61) is installed on the movable end of the transverse drive assembly (5). The slider (62) is fixed at the bottom of the telescopic sleeve (61). Both ends of the track bracket (63) are fixed on the belt conveyor (2). The track bracket (63) passes through the slider (62). The rotating platform (64) is fixed at the bottom of the slider (62). The cleaning brush head (65) is installed on the movable end of the rotating platform (64). The track bracket (63) includes a middle section, an arc section, and a longitudinal section. The middle section is a horizontal block. The two arc sections are fixed at both ends of the middle section, and the longitudinal section is fixed at the bottom of the arc section.

2. The TOPCon battery cleaning and passivation device according to claim 1, characterized in that, The lateral drive assembly (5) includes a ball screw (51) and a motor (52). Both ends of the ball screw (51) are rotatably connected to the support block (4). The motor (52) drives the ball screw (51) to rotate. The telescopic sleeve (61) is fixed on the nut of the ball screw (51).

3. The TOPCon battery cleaning and passivation device according to claim 2, characterized in that, The telescopic sleeve (61) includes a large cylinder and a small cylinder. The top of the large cylinder is fixed to the movable end of the ball screw (51), and one end of the small cylinder extends into the interior of the large cylinder.

4. The TOPCon battery cleaning and passivation device according to claim 1, characterized in that, The belt conveyor (2) is equipped with a passivation machine body (7) on top, and an impurity adsorption component (8) is installed between the passivation machine body (7) and the support block (4). A battery storage component (9) is installed at the end of the belt conveyor (2) away from the cleaning component (6).

5. The TOPCon battery cleaning and passivation device according to claim 4, characterized in that, The impurity adsorption assembly (8) includes a U-shaped frame (81), a suction nozzle (83), a fan (84), a first hose (85), a second hose (86), and a connecting block (87). The U-shaped frame (81) is fixed on the top of the belt conveyor (2), the fan (84) is fixed on the top of the U-shaped frame (81), the suction nozzle (83) is installed on the movable end of the ball screw (51), the suction nozzle (83) and the fan (84) are connected through the first hose (85), the second hose (86) is connected to the exhaust port of the fan (84), the connecting block (87) is fixed on the top of the U-shaped frame (81), and the second hose (86) passes through the connecting block (87) and is slidably connected to it.

6. The TOPCon battery cleaning and passivation device according to claim 4, characterized in that, The battery storage assembly (9) includes a housing (91), a storage frame (92), a placement plate (93), an electric push rod (95), and a push plate (96). The housing (91) is fixed to one side of the belt conveyor (2). The storage frame (92) is slidably connected to the inner wall of the housing (91). Multiple placement plates (93) are fixed inside the storage frame (92). Four electric push rods (95) are embedded in the bottom of the housing (91). The push plate (96) is fixed to the top of the piston rod of the four electric push rods (95). The push plate (96) is in contact with the bottom of the storage frame (92). A support rod is installed at the bottom of the housing (91).

7. The TOPCon battery cleaning and passivation device according to claim 6, characterized in that, The push plate (96) is embedded with a magnet one (10), and the storage frame (92) is embedded with a magnet two (11) at the bottom. The magnet one (10) and the magnet two (11) are in contact.

Citation Information

Patent Citations

  • TOPCON battery passivation equipment

    CN222869322U

Cited By

  • TOPCon battery cleaning and passivating device

    CN121514184A