High-precision bright solid solution heat exchange tube solid solution straightening continuous operation device for compression energy storage

By designing a continuous solution straightening device for high-precision bright solution heat exchanger tubes used in compressed energy storage, the problems of large equipment space occupation and easy collision were solved, and the parallel setting and automated straightening of the equipment were realized, thereby improving the protection and straightening effect.

CN120838887BActive Publication Date: 2025-12-26ZHEJIANG HUATIAN SPECIAL MATERIAL CO LTD
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Patent Information

Application Number
CN202511366664.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-24
Publication Date
2025-12-26
Estimated Expiration
2045-09-24

AI Technical Summary

Technical Problem

When existing heat exchange tubes need to be straightened after solution treatment, the equipment occupies a large space, is inconvenient to operate, and is easily bumped, resulting in insufficient protection.

Method used

A continuous solution straightening device for high-precision bright solution heat exchanger tubes used in compressed energy storage was designed. The device includes a solution furnace, a first support, a transition support, a straightening device, a straightening cylinder assembly, and a receiving support. The device achieves parallel setup and automated straightening process through the straightening assembly driven by an active roller, roller shaft, cylinder, and motor.

Benefits of technology

This achieves space saving in the equipment, enhances the protection of ultra-long heat exchange tubes, and ensures the safety and efficiency of the straightening effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN120838887B_ABST
Patent Text Reader

Abstract

The utility model discloses a high-precision bright solid solution heat exchange pipe solid solution straightening continuous operation device for compression energy storage, the rear of solid solution furnace is solid solution discharge port, is equipped with driving roller at solid solution discharge port, is equipped with first support behind driving roller, one side of first support is equipped with transition support, the other side of transition support is equipped with straightening cylinder subassembly, and straightening equipment is arranged in solid solution furnace one side in parallel, the rear of straightening equipment is straightening feed inlet, and the rear side of straightening feed inlet is equipped with straightening cylinder subassembly, and the front of straightening discharge port is equipped with receiving support, the upper end surface of transition support is inclined surface and falls from first support side to straightening cylinder subassembly side. Advantages are: through the setting of transition support, make straightening equipment and solid solution furnace parallel arrangement, save space and manpower, semi -automatic and automatic movement superlength heat exchange pipe, the protection intensity is big to superlength heat exchange pipe, safe and straightening effect is good.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of metal pipe processing, in particular to a high-precision bright solid solution heat exchange pipe solid solution straightening continuous operation device for compression energy storage. BACKGROUND

[0002] The heat exchange pipe is one of the elements of the heat exchanger, which is placed in the cylinder and used for heat exchange between two media, and has high thermal conductivity and good isothermality.

[0003] The existing heat exchange pipe needs to be straightened after solid solution, and the equipment occupies a large space and is inconvenient to operate, and the heat exchange pipe is easy to knock during straightening. SUMMARY

[0004] The purpose of the present application is to solve the existing technical problems, and a high-precision bright solid solution heat exchange pipe solid solution straightening continuous operation device for compression energy storage is provided.

[0005] In order to achieve the above purpose, the present application adopts the following technical scheme: a high-precision bright solid solution heat exchange pipe solid solution straightening continuous operation device for compression energy storage, comprising a solid solution furnace, a first support, a transition support, a straightening device, a straightening cylinder assembly and a receiving support, the rear of the solid solution furnace is a solid solution discharge port, a driving roller is arranged at the solid solution discharge port, a first support is arranged behind the driving roller, a transition support is arranged on one side of the first support, a straightening cylinder assembly is arranged on the other side of the transition support, a straightening device is arranged parallel to one side of the solid solution furnace, a straightening inlet is arranged behind the straightening device, a straightening cylinder assembly is arranged on the rear side of the straightening inlet, and a receiving support is arranged in front of the straightening outlet.

[0006] Further, a plurality of driving rollers are arranged on the two side walls of the solid solution discharge port, and one end of the driving roller is connected with the driving device to drive the driving roller to rotate through the driving device.

[0007] Further, a plurality of roller shafts are arranged on the upper ends of the two side walls of the first support through bearing seats, and the roller shafts are parallel to the driving rollers.

[0008] Further, the roller shaft at the end of the first support is a circular truncated cone type, which gradually decreases towards the transition support side.

[0009] Further, the straightening cylinder assembly comprises an upper straightening half cylinder, a lower straightening half cylinder, a gas cylinder, a base and a force arm, the upper end of the base is a frame type opening upward, the lower straightening half cylinder is fixed in the frame type, a plurality of horizontally distributed gas cylinders are arranged on the outer side of the frame type, the piston shaft of the gas cylinder faces upward, one end of the connecting arm is fixedly connected to the piston shaft, the other end of the connecting arm is connected to the upper end of the upper straightening half cylinder, the upper straightening half cylinder is located above the lower straightening half cylinder, the upper straightening half cylinder is driven by the gas cylinder, the upper straightening half cylinder and the lower straightening half cylinder are combined to form a hollow straightening cylinder, and the straightening cylinder corresponds to the straightening inlet.

[0010] Further, the straightening device comprises a straightening seat, a motor, a left straightening assembly and a right straightening assembly, the straightening seat is provided with an inner cavity, the upper end of the inner cavity is a first opening, the motor is arranged at the lower end of the straightening seat, a plurality of left straightening assemblies are arranged on the left side of the inner cavity, a plurality of right straightening assemblies are arranged on the right side of the inner cavity, the plurality of left straightening assemblies and the plurality of right straightening assemblies are one-to-one corresponding and form a heat exchange pipe passing channel therebetween, a straightening discharge port is arranged on the front side wall of the straightening seat, a straightening feeding port is arranged on the rear side wall of the straightening seat, and the motor drives the left straightening assembly and the right straightening assembly.

[0011] Further, the left straightening assembly comprises a left straightening roller shaft, and the right straightening assembly comprises a right straightening roller shaft, recesses are arranged on the outer surfaces of the left straightening roller shaft and the right straightening roller shaft, and the recesses of the left straightening roller shaft and the right straightening roller shaft are crossed.

[0012] Further, the upper end of the receiving support is a V-shaped support surface corresponding to the straightening discharge port, and a buffer pad is arranged on the V-shaped support surface.

[0013] Further, buffer pads are arranged on the inner walls of the upper straightening half cylinder and the lower straightening half cylinder.

[0014] Further, a plurality of arc grooves are further arranged on the upper end surface of the transition support.

[0015] The beneficial effects of the present application are that the straightening device and the solution treatment furnace are arranged in parallel through the arrangement of the transition support, space and manpower are saved, the semi-automatic and automatic movement of the super-long heat exchange pipe is realized, the super-long heat exchange pipe is well protected, and the straightening effect is good. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 Structure diagram of Example 1 Figure 1 .

[0017] Figure 2 Structure diagram of Example 1 Figure 2 .

[0018] Figure 3 Front view of Example 1.

[0019] Figure 4 Structure diagram of Example 2.

[0020] 1 is a solution treatment furnace; 11 is a solution treatment discharge port; 12 is a driving roller;

[0021] 2 is a first support; 21 is a roller shaft; 22 is a bearing seat;

[0022] 3 is a transition support; 31 is an upper end surface of the transition support; 32 is a first air cylinder;

[0023] 4 is a straightening device; 41 is a straightening inlet; 42 is a straightening outlet; 43 is a straightening seat; 44 is a motor; 45 is a left straightening assembly; 46 is a right straightening assembly; 47 is a connecting rod; 48 is a recess;

[0024] 5 is a straightening cylinder assembly; 51 is an upper straightening half cylinder; 52 is a lower straightening half cylinder; 53 is a cylinder; 54 is a base; 55 is a force arm;

[0025] 6 is a material receiving support; 61 is a V-shaped support surface. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments.

[0027] Embodiment 1 is combined with the accompanying drawings Figures 1-3 The solid solution straightening continuous operation device for high-precision bright solid solution heat exchange pipes for compressed energy storage comprises a solid solution furnace 1, a first support 2, a transition support 3, a straightening device 4, a straightening cylinder assembly 5 and a material receiving support 6. The rear of the solid solution furnace 1 is a solid solution outlet 11. A driving roller 12 is arranged at the solid solution outlet. The first support 2 is arranged behind the driving roller. The transition support 3 is arranged on one side of the first support. The straightening cylinder assembly 5 is arranged on the other side of the transition support. The straightening device 4 is arranged in parallel on one side of the solid solution furnace 1. The rear of the straightening device 4 is a straightening inlet 41. The straightening cylinder assembly 5 is arranged behind the straightening inlet. The material receiving support 6 is arranged in front of the straightening outlet 41. The upper end surface 31 of the transition support is inclined and gradually lowered from the side of the first support to the side of the straightening cylinder assembly.

[0028] The solid solution straightening continuous operation device for high-precision bright solid solution heat exchange pipes for compressed energy storage comprises a plurality of driving rollers 12 arranged on the two side walls of the solid solution outlet. One end of the driving roller is connected with a driving device to drive the driving roller to rotate through the driving device.

[0029] The solid solution straightening continuous operation device for high-precision bright solid solution heat exchange pipes for compressed energy storage comprises a plurality of roller shafts 21 arranged on the upper ends of the two side walls of the first support through bearing seats 22. The roller shafts are parallel to the driving rollers.

[0030] The solid solution straightening continuous operation device for high-precision bright solid solution heat exchange pipes for compressed energy storage comprises a roller shaft at the end of the first support, which is in the shape of a circular truncated cone and gradually decreases towards the side of the transition support.

[0031] The application discloses a high-precision bright solid solution heat exchange pipe solid solution straightening continuous operation device for compressed energy storage.

[0032] The application discloses a high-precision bright solid solution heat exchange pipe solid solution straightening continuous operation device for compressed energy storage.

[0033] The application discloses a high-precision bright solid solution heat exchange pipe solid solution straightening continuous operation device for compressed energy storage.

[0034] The application discloses a high-precision bright solid solution heat exchange pipe solid solution straightening continuous operation device for compressed energy storage.

[0035] The application discloses a high-precision bright solid solution heat exchange pipe solid solution straightening continuous operation device for compressed energy storage.

[0036] The application discloses a high-precision bright solid solution heat exchange pipe solid solution straightening continuous operation device for compressed energy storage.

[0037] The application discloses a high-precision bright solid solution heat exchange pipe solid solution straightening continuous operation device for compressed energy storage. Figure 4 The application discloses a high-precision bright solid solution heat exchange pipe solid solution straightening continuous operation device for compressed energy storage.

[0038] The above description is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent substitutions or changes according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A high-precision bright solid solution heat exchange tube solid solution straightening continuous operation device for compressed energy, comprising a solid solution furnace (1), a first support (2), a transition support (3), a straightening equipment (4), a straightening cylinder assembly (5), and a material receiving support (6), characterized in that: The rear of the solution furnace (1) is a solution discharge port (11), the solution discharge port is provided with a driving roller, the rear of the driving roller (12) is provided with a first support (2), one side of the first support (2) is provided with a transition support, the other side of the transition support is provided with a straightening cylinder assembly (5), a straightening device (4) is arranged in parallel on one side of the solution furnace (1), the rear of the straightening device (4) is a straightening inlet (41), the rear side of the straightening inlet is provided with the straightening cylinder assembly (5), the front of the straightening outlet (42) is provided with a receiving support (6); the upper end surface of the transition support is inclined and gradually decreases from the side of the first support (2) to the side of the straightening cylinder assembly (5), The upper end of the two side walls of the first support is provided with a plurality of roller shafts through bearing seats, and the roller shafts are parallel to the driving roller; the roller shaft at the end of the first support is a circular truncated cone, which gradually decreases towards the transition support side; A gap is arranged between the adjacent bearing seats, one end of the upper end surface of the transition support extends into the first support through the gap, the other end of the upper end surface of the transition support is hingedly connected to one side of the base, and the lower side of one end of the upper end surface of the transition support is connected to the connecting rod connected to the shaft to drive the first cylinder to move the one end of the upper end surface of the transition support up and down.

2. The high-precision, bright, solid-solution heat-exchange tube solid-solution straightening continuous operation device for compression energy storage according to claim 1, characterized in that: A plurality of driving rollers are arranged on the two side walls of the solution discharge port, and one end of the driving roller is connected to the driving device to drive the driving roller to rotate.

3. The high-precision, bright, solid-solution heat-exchange tube solid-solution straightening continuous operation device for compression energy storage according to claim 1, characterized in that: The straightening cylinder assembly (5) comprises an upper straightening half cylinder, a lower straightening half cylinder, a cylinder, a base and a force arm, the upper end of the base is a frame type with an upward opening, the lower straightening half cylinder is fixed in the frame type, a plurality of horizontally distributed cylinders are arranged on the outer side of the frame type, the piston shaft of the cylinder faces upward, one end of the connecting arm is fixedly connected to the piston shaft, the other end of the connecting arm is connected to the upper end of the upper straightening half cylinder, the upper straightening half cylinder is located above the lower straightening half cylinder, the upper straightening half cylinder is driven by the cylinder, the upper straightening half cylinder and the lower straightening half cylinder are combined to form a hollow straightening cylinder, and the straightening cylinder corresponds to the straightening inlet (41).

4. The high-precision, bright, solid-solution heat-exchange tube solid-solution straightening continuous operation device for compression energy storage according to claim 1, characterized in that: The straightening device (4) comprises a straightening seat, a motor, a left straightening assembly and a right straightening assembly, the straightening seat is provided with an inner cavity, the upper end of the inner cavity is a first opening, the motor is arranged at the lower end of the straightening seat, a plurality of left straightening assemblies are arranged on the left side of the inner cavity, a plurality of right straightening assemblies are arranged on the right side of the inner cavity, the plurality of left straightening assemblies and the plurality of right straightening assemblies are one-to-one corresponding and form a heat exchange pipe passing channel therebetween, the straightening outlet is arranged on the front side wall of the straightening seat, the straightening inlet is arranged on the rear side wall of the straightening seat, and the motor drives the left straightening assembly and the right straightening assembly.

5. The high-precision, bright, solid-solution heat-exchange tube solid-solution straightening continuous operation device for compression energy storage according to claim 4, characterized in that: The left straightening assembly comprises a left straightening roller shaft, the right straightening assembly comprises a right straightening roller shaft, recesses are arranged on the outer surfaces of the left straightening roller shaft and the right straightening roller shaft, and the recesses of the left straightening roller shaft and the right straightening roller shaft are crossed.

6. The high-precision, bright, solid-solution heat-exchange tube solid-solution straightening continuous operation device for compression energy storage according to claim 1, characterized in that: The upper end of the receiving support (6) is a V-shaped support surface, the V-shaped support surface corresponds to the straightening outlet (42), and a buffer pad is arranged on the V-shaped support surface.

7. The high-precision, bright, solid-solution heat-exchange tube solid-solution straightening continuous operation device for compression energy storage according to claim 4, characterized in that: Buffer pads are arranged on the inner walls of the upper straightening half cylinder and the lower straightening half cylinder.

8. The high-precision, bright solid solution heat pipe solid solution straightening continuous operation device for compression energy storage according to claim 1, characterized in that: A plurality of circular arc grooves are further arranged on the upper end surface of the transition support.

Citation Information

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