A transfer mechanism for processing of a fan damper
By designing a suspension plate and a cylinder-driven L-shaped rod assembly, the valve housing is automatically lifted and moved, solving the problem of low efficiency in manual transfer in existing technologies. This achieves automated processing of the valve housing, improving production efficiency and equipment stability.
Patent Information
- Application Number
- CN202511350446.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2045-09-22
AI Technical Summary
In existing technologies, the degree of automation in transferring the outer casing of the fan valve is not high, resulting in low production efficiency.
A transfer mechanism including a suspension plate, a cylinder, an L-shaped rod, a cover lifting assembly, and a tensioning assembly is designed. The cylinder drives the L-shaped rod to move the cover lifting assembly and the tensioning assembly, automatically lifting the bent air valve housing and transferring it to the second conveyor belt, thus avoiding manual operation.
The automated transfer of the valve housing has been achieved, which has improved production efficiency and equipment stability, reduced manual intervention, and enhanced the overall level of automation in the processing.
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Figure CN120838949B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of wind valve processing, in particular to a transfer mechanism for fan wind valve processing. BACKGROUND
[0002] Fan wind valves are core control elements in ventilation and air conditioning systems, mainly used for adjusting air flow, blocking fire and ensuring safe operation of the system. According to structural characteristics, they can be divided into: louver: multi-blade frame structure, opening and closing mode including airflow drive, synchronous mechanism (internal / external connecting rod); butterfly valve: single-piece circular or double-piece butterfly valve plate, 90° rotation control on-off, suitable for high temperature and high pressure environment; double-leaf multi-blade valve: sealed rubber strip edge, low air leakage rate, mainly used for air duct branches.
[0003] At present, the multi-blade frame structure of the fan wind valve is the most widely used, and its outer shell is usually a square structure formed by a continuous metal sheet through stamping and bending. After searching, the Chinese invention patent with the publication number CN118753787B provides a wind valve frame overturning transfer device, which includes an angle overturning assembly and a reset assembly. The angle overturning assembly includes a support plate, a lead screw, a servo motor, a moving plate frame, a sleeve, a solenoid valve, a telescopic push rod, a translation frame, a rolling gear, a side plate, an electric push rod, a clamping plate and a rack. The middle part of the support plate is provided with a lead screw, and one end of the lead screw is connected with a servo motor. The outer wall of the lead screw is sleeved with a moving plate frame.
[0004] After the outer shell of the wind valve is bent, the outer shell of the wind valve is basically formed, and the head and tail are not connected yet, and a riveting or welding process is needed to close the outer shell. At this time, the bent outer shell needs to be taken down. Because there is a press beam above the bending equipment, the just-bent outer shell is sleeved on the press beam. When taking down the outer shell, the upper end of the outer shell needs to be pulled up to make the opening at the head and tail connection larger, so that the outer shell can leave the press beam from the opening. At present, the bent outer shell is basically taken down by manual operation, and then the outer shell is transferred. Although it is flexible, the degree of automation is not high, which is not conducive to mass production. SUMMARY
[0005] In view of the above shortcomings of the prior art, the present application provides a transfer mechanism for fan wind valve processing, which can effectively solve the problem of low automation degree of manual transfer of wind valve outer shell in the prior art.
[0006] To achieve the above purpose, the present application is realized by the following technical scheme:
[0007] A kind of for fan air valve processing transfer mechanism, including first conveyor, bending machine and second conveyor, bending machine is located between first conveyor and second conveyor, fixed hoist is equipped with the suspension plate above the second conveyor, the lower surface of the suspension plate is equipped with pulling mechanism;
[0008] The pulling mechanism includes the cylinder fixedly installed on the lower surface of the suspension plate, a sleeve is vertically installed on the drive shaft of the cylinder, the sleeve is horizontally arranged, both ends of the sleeve are movably installed with L-shaped rods, the ends of the L-shaped rods away from the sleeve are respectively connected with upper rods and lower rods, the end of the upper rod is installed with a cover lifting assembly, and the end of the lower rod is installed with a pull and press assembly.
[0009] The upper ends of the two L-shaped rods are provided with protruding rods, and the lower surface of the suspension plate is provided with guide grooves matched with the two protruding rods, so that the two L-shaped rods are close to each other when moved forward to the end, and are away from each other when moved backward to the end.
[0010] The lifting assembly of the above-mentioned transfer mechanism for fan air valve processing includes a motor and a cam installed on the output shaft of the motor, and the motor is fixedly installed on the inner side of the end of the upper rod away from the L-shaped rod.
[0011] The pull and press assembly of the above-mentioned transfer mechanism for fan air valve processing includes a connecting block, the connecting block is fixedly installed on the inner side of the end of the lower rod away from the L-shaped rod, a movable plate is horizontally inserted on the outer wall of the side of the connecting block towards the L-shaped rod, a top plate is installed on the end of the movable plate, and a spring is connected between the top plate and the connecting block.
[0012] The outer wall of the side of the connecting block towards the top plate is also provided with a touch button, and the motor is started when the touch button is triggered.
[0013] The cam of the above-mentioned transfer mechanism for fan air valve processing is in a horizontal state when the motor is standby, and the cam rotates upward by 90° and resets after the motor works.
[0014] The bottom wall of the connecting block is provided with a movable slot, a wedge-shaped block is elastically inserted in the movable slot, a pressing plate is installed at the bottom end of the wedge-shaped block, and the movable plate extends into the movable slot and cooperates with the wedge-shaped block.
[0015] The end of the L-shaped rod away from the upper rod is movably inserted into the end of the sleeve, and a pull spring connected with the L-shaped rod is installed in the inside of the sleeve.
[0016] The guide groove is a right trapezoidal structure, and comprises an outer groove, an inner groove, an inclined groove and a stop groove, the outer groove and the stop groove are flush, and the angle between the inclined groove and the inner groove is not less than 135 degrees.
[0017] The one-way baffle is hinged on the inner wall of the guide groove on the inner side.
[0018] The one-way baffle is hinged on the inner wall of the guide groove on the inner side.
[0019] Compared with the prior art, the present application has the following beneficial effects:
[0020] The second conveying belt is arranged after the bending process, the bent fan valve shell is pulled to the second conveying belt by the pulling mechanism, the cover lifting assembly is designed for the situation that the fan valve shell is blocked by the bending machine, and the upper half is automatically lifted to pass through the bending machine when the fan valve shell is pulled, so that manual operation is not needed, automatic processing is further realized, and production efficiency is improved.
[0021] The pulling and pressing assembly is further arranged, the pressing plate is lowered by the cooperation of the movable plate and the wedge-shaped block when the fan valve shell is pulled, the bottom of the fan valve shell is pressed, the fan valve shell is prevented from being lifted as a whole by the cover lifting assembly, the stability of the fan valve shell during conveying is improved, the working effect of the cover lifting assembly is ensured, and the use effect of the equipment is further improved. DETAILED DESCRIPTION
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only show some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0023] Figure 1 It is an overall schematic diagram of the standby state of the present application;
[0024] Figure 2 It is an overall schematic diagram of the working state of the present application;
[0025] Figure 3 It is a schematic diagram of the suspension plate in the Figure 2
[0026] It is a schematic diagram of the suspension plate in the Figure 4
[0027] Figure 5 is a top view of the pulling mechanism of the present application;
[0028] Figure 6 is a schematic view of the cover lifting assembly of the present application;
[0029] Figure 7 is a schematic view of the pulling and pressing assembly of the present application;
[0030] Figure 8 is a sectional view of Figure 7 ;
[0031] Figure 9 is a bottom view of the hanging plate of the present application;
[0032] Figure 10 is an enlarged view of the structure at A in Figure 9 ;
[0033] The reference numerals in the figures represent respectively: 1, first conveying belt; 2, bending machine; 201, pressing beam; 3, outer shell; 4, second conveying belt; 5, hanging plate; 6, air cylinder; 7, L-shaped rod; 701, upper rod; 702, lower rod; 703, cover lifting assembly; 7031, motor; 7032, cam; 704, pulling and pressing assembly; 7041, connecting block; 7042, movable plate; 7043, top plate; 7044, touch button; 7045, pressing plate; 7046, movable slot; 7047, wedge-shaped block; 8, sleeve; 9, protruding rod; 10, guide slot; 1001, outer slot; 1002, inner slot; 1003, inclined slot; 1004, stopping slot; 1005, one-way baffle. DETAILED DESCRIPTION
[0034] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0035] The present application will be further described below with reference to the embodiments.
[0036] Embodiment: Refer to Figures 1-10The utility model provides a kind of transfer mechanism for fan valve processing, including first conveyor 1, bending machine 2 and second conveyor 4, bending machine 2 is located between first conveyor 1 and second conveyor 4, bending machine 2 has a horizontal compression beam 201, compression beam 201 can be lifted, when bending to the outer shell 3 of fan valve, compression beam 201 is pressed down, subsequently lower bending plate rotates upwards, and originally straight metal sheet is bent 90 ° upwards, and preliminary form of the outer shell 3 of fan valve is formed after bending three times continuously.In the outer shell 3 is bent after completion, when outer shell 3 just completely covers compression beam 201, to want to take down outer shell 3, then must make the opening of the head-to-tail connection of outer shell 3 larger, so that it can pass through compression beam 201, currently basically by artificial pulling the upper half of outer shell 3 upwards, using the elasticity of metal sheet to make the opening of outer shell 3 open, then can take out outer shell 3.To this end, the utility model is equipped with fixed hoisting suspension plate 5 above second conveyor 4, and pulling mechanism is installed on the lower surface of suspension plate 5 to realize the automatic transfer of outer shell 3.
[0037] Specifically, pulling mechanism includes fixedly installed air cylinder 6 on the lower surface of suspension plate 5, and the driving shaft of air cylinder 6 is vertically installed with horizontally arranged sleeve 8, both ends of sleeve 8 are movably installed with L-shaped rod 7, and the end of L-shaped rod 7 away from sleeve 8 is respectively connected with upper rod 701 and lower rod 702, and the end of upper rod 701 is installed with lifting cover assembly 703, and the end of lower rod 702 is installed with pulling and pressing assembly 704.
[0038] The upper end of two L-shaped rods 7 is equipped with lug 9, and the lower surface of suspension plate 5 is respectively provided with guide groove 10 matched with two lugs 9, so that two L-shaped rods 7 are close to each other when moving forward to the end, and far away from each other when moving backward to the end.
[0039] When the outer shell 3 is bent after completion, the outer shell 3 is continuously pushed forward by a section of pushing equipment of bending process to expose the front end of outer shell 3, then air cylinder 6 is started, sleeve 8 drives two L-shaped rods 7 to move to outer shell 3, when L-shaped rod 7 moves forward to the end (lug 9 reaches the front end of guide groove 10), two L-shaped rods 7 are automatically close to each other, so that lifting cover assembly 703 and pulling and pressing assembly 704 enter the inner side of outer shell 3, then lifting cover assembly 703 and pulling and pressing assembly 704 start working, and air cylinder 6 pulls L-shaped rod 7 backward, lifting cover assembly 703 lifts the upper half of outer shell 3, and the head-to-tail connection of outer shell 3 is opened, so that outer shell 3 can pass through compression beam 201, and outer shell 3 is smoothly pulled to second conveyor 4 and is transferred to next station by second conveyor 4.When L-shaped rod 7 moves backward to the end (lug 9 reaches the rear end of guide groove 10), two L-shaped rods 7 are automatically far away from each other, so that lifting cover assembly 703 and pulling and pressing assembly 704 move out from the inside of outer shell 3, and do not hinder the transfer of outer shell 3 to the rear.
[0040] ReferFigures 4-6 The lifting cover assembly 703 comprises a motor 7031 fixedly installed on the inner side of the upper rod 701 away from the L-shaped rod 7 and a cam 7032 installed on the output shaft of the motor 7031. When the motor 7031 is in standby, the cam 7032 is in a horizontal state, and when the motor 7031 works, the cam 7032 rotates upward by 90° and then resets. After the motor 7031 is turned on, the cam 7032 slowly rotates upward by 90°, and the cam 7032 gradually lifts the upper half of the outer shell 3, so that the opening of the outer shell 3 becomes larger, and thus the outer shell 3 can be moved out through the compression beam 201. In order to ensure the stability of the lifting cover assembly 703 during work, the motor 7031 can be selected as a low-speed motor, and the rotating speed is controlled within a reasonable range to avoid excessive impact on the outer shell 3, so that the outer shell 3 can be opened at a suitable speed.
[0041] Referring to Figures 7-8 The pull-and-press assembly 704 comprises a connecting block 7041 fixedly installed on the inner side of the lower rod 702 away from the L-shaped rod 7, a movable plate 7042 horizontally inserted on the outer wall of the connecting block 7041 toward the side of the L-shaped rod 7, a top plate 7043 installed on the end of the movable plate 7042, and a spring connected between the top plate 7043 and the connecting block 7041. After the pull-and-press assembly 704 enters the inner side of the outer shell 3, the top plate 7043 starts to contact the inner wall of the outer shell 3 under the pulling of the air cylinder 6, and drives the outer shell 3 to move onto the second conveying belt 4. The outer wall of the connecting block 7041 toward the side of the top plate 7043 is further provided with a touch button 7044, which triggers the motor 7031 when triggered. Since the top plate 7043 is elastically installed, and the outer shell 3 has a certain friction with the first conveying belt 1 and the bending machine 2, when the outer shell 3 makes the spring on the top plate 7043 contract to a certain extent, the touch button 7044 is triggered, at which time the lifting cover assembly 703 is opened, and the outer shell 3 is opened while being pulled, and when the opening reaches the position of the compression beam 201, the opening is opened to a size that can pass through the compression beam 201.
[0042] Further, the bottom wall of the connecting block 7041 is provided with a movable slot 7046, and a wedge-shaped block 7047 is elastically inserted into the movable slot 7046. The bottom end of the wedge-shaped block 7047 is provided with a pressing plate 7045, and the movable plate 7042 extends into the movable slot 7046 and cooperates with the wedge-shaped block 7047. When the spring is compressed, the movable plate 7042 enters the movable slot 7046, the end of the movable plate 7042 abuts against the wedge-shaped block 7047 to make the wedge-shaped block 7047 move downward, and the pressing plate 7045 extends downward to abut against the inner bottom wall of the outer shell 3. This design can avoid that the outer shell 3 is lifted upward as a whole by the lifting cover assembly 703, so that the outer shell 3 can be stably opened, and the stability of the outer shell 3 during moving and conveying is improved, and the use effect is improved.
[0043] Referring toFigure 5 The L-shaped rod 7 is movably inserted into the end of the sleeve 8 away from the end of the upper rod 701, and a pull spring connected with the L-shaped rod 7 is installed in the inside of the sleeve 8, for applying a pulling force to the L-shaped rod 7, so that the L-shaped rod 7 has the characteristic of automatic reset inward.
[0044] Referring to Figures 9-10 The guide groove 10 is a right-angled trapezoidal structure, and the guide groove 10 includes an outer groove 1001, an inner groove 1002, an inclined groove 1003, and a stay groove 1004, the outer groove 1001 and the stay groove 1004 are flush, and the angle between the inclined groove 1003 and the inner groove 1002 is not less than 135°.
[0045] Based on the above design, when the air cylinder 6 is in standby, the convex rod 9 is located in the stay groove 1004, when the air cylinder 6 pushes the L-shaped rod 7 to move forward, when the convex rod 9 moves to the end of the outer groove 1001, the L-shaped rod 7 and the convex rod 9 are automatically reset into the inner groove 1002 under the pulling force of the pull spring, at this time, the two L-shaped rods 7 are close to each other, the cover lifting assembly 703 and the tensioning and pressing assembly 704 enter the inside of the outer shell 3, when the air cylinder 6 pulls the L-shaped rod 7 backward, when the convex rod 9 moves to the end of the inner groove 1002, it enters the stay groove 1004 through the inclined groove 1003, at this time, the air cylinder 6 stops and enters the standby state, during this process, the two L-shaped rods 7 are forced to move away again, and the cover lifting assembly 703 and the tensioning and pressing assembly 704 also move out of the inside of the outer shell 3, at this time, the outer shell 3 completely falls onto the second conveying belt 4, and is continuously conveyed to the next station by the second conveying belt 4.
[0046] Because the pull spring makes the two L-shaped rods 7 have the tendency to automatically approach each other, in order to avoid the convex rod 9 from falling into the inner groove 1002 from the inclined groove 1003 in the next operation, a one-way flap 1005 is hinged at the connection between the outer groove 1001 and the inclined groove 1003, the one-way flap 1005 can only open to one side of the outer groove 1001, and will not be hindered when the convex rod 9 moves from the inner groove 1002 to the stay groove 1004, and the one-way flap 1005 automatically resets after the convex rod 9 enters the stay groove 1004, thereby hindering the convex rod 9 from entering the inclined groove 1003 from there, this design makes the equipment more stable during operation, and reduces the probability of failure.
[0047] It should be noted that the one-way flap 1005 is hinged on the inner wall of the inner side of the guide groove 10, which can increase the movement range of the one-way flap 1005, so that the one-way flap 1005 is designed to be longer, and the place can be maximally closed to avoid the convex rod 9 from entering.
[0048] Working principle: after the bending is completed, the shell body 3 is continuously pushed forward by a certain distance (which can be achieved by setting the existing equipment and procedures, and the present application will not be described in detail) with the help of the pushing device at the bending process, so that the front end of the shell body 3 is exposed, facilitating the lifting cover assembly 703 and the pulling and pressing assembly 704 to enter, and then the cylinder 6 starts to push the lifting cover assembly 703 and the pulling and pressing assembly 704 forward (the pushing of the cylinder 6 and the forward pushing of the bending process can be carried out at the same time, which can be set according to the actual situation), when the protruding rod 9 reaches the front end of the outer groove 1001, it is automatically entered into the inner groove 1002 under the action of the tension spring, and the two L-shaped rods 7 are automatically close, so that the lifting cover assembly 703 and the pulling and pressing assembly 704 enter the inside of the shell body 3. At this time, the cylinder 6 starts to pull the L-shaped rod 7 backward, and the top plate 7043 starts to contact the inner wall of the shell body 3. Because the shell body 3 has a certain friction with the first conveying belt 1 and the bending machine 2, the shell body 3 will exert a certain resistance on the top plate 7043, when the shell body 3 forces the spring on the top plate 7043 to shrink to a certain extent, the touch button 7044 triggers, at this time, the lifting cover assembly 703 is opened, pulling the shell body 3 at the same time makes the shell body 3 open. In this process, the movable plate 7042 enters the movable groove 7046, the end of the movable plate 7042 is on the wedge block 7047 to make the wedge block 7047 move down, and the pressing plate 7045 extends downward to top the inner bottom wall of the shell body 3, preventing the shell body 3 from being lifted upward by the lifting cover assembly 703 as a whole, and also ensuring that the upper half of the shell body 3 is stably opened. When the opening reaches the position of the pressing beam 201, the opening degree of the shell body 3 is sufficient to pass through the pressing beam 201 (this purpose can be achieved by setting the position of the lifting cover assembly 703 and the size of the cam 7032), and the shell body 3 is smoothly pulled onto the second conveying belt 4 and is moved backward to the next station by the second conveying belt 4. When the shell body 3 falls onto the second conveying belt 4, the shell body 3 will move with the second conveying belt 4, at this time, the top plate 7043 is separated from the shell body 3, the touch button 7044 is released, the cam 7032 is reset, the opening of the shell body 3 is closed, and the shell body 3 is moved to the next station in a stable state. When the protruding rod 9 enters the resting groove 1004 through the inclined groove 1003, the two L-shaped rods 7 are forced to move away, so that the lifting cover assembly 703 and the pulling and pressing assembly 704 move out of the shell body 3, which will not hinder the shell body 3 from moving backward.
[0049] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit it; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the protection scope of the technical solutions of the embodiments of the present application.
Claims
1. A transfer mechanism for processing fan valves, comprising a first conveyor belt (1), a bending machine (2), and a second conveyor belt (4), wherein the bending machine (2) is located between the first conveyor belt (1) and the second conveyor belt (4), characterized in that, The second conveyor belt (4) is provided with a fixed suspension plate (5) above it, and a pulling mechanism is installed on the lower surface of the suspension plate (5); The pulling mechanism includes a cylinder (6) fixedly installed on the lower surface of the suspension plate (5). A horizontally arranged sleeve (8) is vertically installed on the drive shaft of the cylinder (6). L-shaped rods (7) are movably installed at both ends of the sleeve (8). An upper rod (701) and a lower rod (702) are respectively connected to the end of the L-shaped rod (7) away from the sleeve (8). A lifting cover assembly (703) is installed at the end of the upper rod (701), and a tensioning assembly (704) is installed at the end of the lower rod (702). The upper ends of the two L-shaped rods (7) are provided with protruding rods (9), and the lower surface of the suspension plate (5) is provided with guide grooves (10) that are adapted to the two protruding rods (9). The guide grooves (10) make the two L-shaped rods (7) move closer to each other when they move forward to the end, and move further away from each other when they move backward to the end. The lifting assembly (703) includes a motor (7031) and a cam (7032) mounted on the output shaft of the motor (7031), wherein the motor (7031) is fixedly mounted on the inner side of the upper rod (701) away from the L-shaped rod (7); The tension-compression assembly (704) includes a connecting block (7041), which is fixedly installed on the inner side of the lower rod (702) away from the L-shaped rod (7). A movable plate (7042) is horizontally inserted on the outer wall of the connecting block (7041) facing the L-shaped rod (7). A top plate (7043) is installed at the end of the movable plate (7042), and a spring is connected between the top plate (7043) and the connecting block (7041). A touch button (7044) is also installed on the outer wall of the connecting block (7041) facing the top plate (7043). When the touch button (7044) is triggered, the motor (7031) is turned on. When the motor (7031) is in standby mode, the cam (7032) is in a horizontal state. When the motor (7031) is working, the cam (7032) rotates upward 90° and then returns to its original position. The bottom wall of the connecting block (7041) is provided with a movable groove (7046), a wedge block (7047) is elastically inserted into the movable groove (7046), a pressure plate (7045) is installed at the bottom end of the wedge block (7047), and the movable plate (7042) extends into the movable groove (7046) and cooperates with the wedge block (7047).
2. The transfer mechanism for processing fan valves according to claim 1, characterized in that, The end of the L-shaped rod (7) away from the upper rod (701) is movably inserted into the end of the sleeve (8), and a tension spring connected to the L-shaped rod (7) is installed inside the sleeve (8).
3. The transfer mechanism for processing fan valves according to claim 2, characterized in that, The guide groove (10) is a right-angled trapezoidal structure. The guide groove (10) includes an outer groove (1001), an inner groove (1002), an inclined groove (1003), and a dwelling groove (1004). The outer groove (1001) and the dwelling groove (1004) are flush. The angle between the inclined groove (1003) and the inner groove (1002) is not less than 135°.
4. The transfer mechanism for processing fan valves according to claim 3, characterized in that, A one-way baffle (1005) is hinged at the connection between the outer groove (1001) and the inclined groove (1003). The one-way baffle (1005) can only be opened to the outer groove (1001).
5. A transfer mechanism for processing fan valves according to claim 4, characterized in that, The one-way baffle (1005) is hinged to the inner wall of the guide groove (10) on the inner side.
Citation Information
Patent Citations
A kind of air valve frame flipping and conveying device
CN118753787B
Bending equipment for high-silicon aluminum alloy production
CN215543919U