Yarn storage linkage device

Abstract

The yarn storage linkage device comprises a vertical plate, a transverse plate is fixedly connected to the left side of the vertical plate, a supporting column is fixedly connected to the top of the transverse plate, a winding roller is fixedly connected to the top end of the supporting column, a yarn inlet pipe is rotationally connected to the top of the winding roller, and a first motor is installed at the top of the winding roller; an output shaft of the first motor is fixedly connected with a wire inlet pipe, the middle of the wire inlet pipe is fixedly connected with a wire outlet pipe communicated with the wire inlet pipe, a wire outlet hole is formed in the bottom end of the wire outlet pipe, and a limiting cover is arranged at the bottom of the winding roller. When the device works, fluff and thread residues on the surface of yarn can be effectively reduced and removed, then the influence of the fluff or the thread residues on yarn supply is effectively reduced, and the yarn supply continuity and stability are improved; and the effects of oiling and static electricity removing can be achieved on the yarn, the situation that the yarn is broken is effectively reduced, and the yarn supply continuity and stability are further improved.

Description

Technical Field

[0001] This invention relates to the field of spinning technology, and more specifically, to a yarn storage linkage device. Background Technology

[0002] The yarn storage linkage device is an important component in textile machinery. It is mainly used to control yarn tension, store yarn, and release yarn when needed to maintain the continuity and stability of yarn supply during the weaving process. This device is commonly found in textile equipment such as knitting machines, looms, and warp knitting machines.

[0003] When the yarn storage linkage device controls the yarn tension, lint or thread ends attached to the yarn surface will seriously affect the continuity and stability of the yarn supply. Moreover, during use, the yarn is prone to breakage due to static electricity or friction, which seriously affects the working efficiency of the yarn-using equipment. Summary of the Invention

[0004] In view of the problems existing in the prior art, the purpose of this invention is to provide a yarn storage linkage device.

[0005] To address the problems in the background technology, the present invention adopts the following technical solution;

[0006] A yarn storage linkage device includes a vertical plate, a horizontal plate fixedly connected to the left side of the vertical plate, a support column fixedly connected to the top of the horizontal plate, a take-up roller fixedly connected to the top of the support column, an inlet tube rotatably connected to the top of the take-up roller, a motor mounted on the top of the take-up roller, the output shaft of the motor fixedly connected to the inlet tube, an outlet tube fixedly connected to the middle of the inlet tube, an outlet hole at the bottom of the outlet tube, a limit cover funnel-shaped provided at the bottom of the take-up roller, a lifting mechanism for driving the limit cover to rise and fall on the vertical plate, a laser emitter embedded at the bottom of the take-up roller, and a laser emitter fixedly connected to the left side of the vertical plate. The transmitter has a corresponding laser receiver. A controller and a counting module are installed on the right side of the vertical plate. The output of the laser receiver is connected to the counting module, the output of the counting module is connected to the controller, and the output of the controller is connected to the motor. A mounting ring is fixedly connected to the top of the take-up roller. The mounting ring is sleeved on the inlet pipe and rotatably connected to it. Two fans are embedded on the outside of the mounting ring. Two filter plates are fixedly connected to the outside of the mounting ring. The input of each fan is connected to the controller. An air outlet ring is opened on the inside of the mounting ring. The air outlet ring is circular in shape. The bottom of the inlet pipe has annularly distributed air outlet holes.

[0007] As a further description of the above technical solution:

[0008] The lifting mechanism includes a through groove and a recess. Both the through groove and the recess are opened at the bottom of the vertical plate. A lead screw is rotatably connected to the inner wall of the through groove. The bottom end of the lead screw passes through the vertical plate and extends into the interior of the recess. A lifting plate is threadedly connected to the lead screw. The left side of the lifting plate is fixedly connected to the limiting cover.

[0009] As a further description of the above technical solution:

[0010] The take-up roller has annularly distributed mounting grooves. A coding block is movably connected to the inner wall of the mounting groove. Four springs are fixedly connected to the outer side of the coding block. One end of each of the four springs is fixedly connected to the inner wall of the mounting groove. A second motor is embedded in the inner wall of the mounting groove. The input end of the second motor is connected to the controller signal. An operating hole is provided on the coding block. A large arc plate and two small arc plates are fixedly connected to the inner wall of the operating hole. An eccentric wheel is sleeved on the output shaft of the second motor and fixedly connected to it. The eccentric wheel is located inside the operating hole, and the outer side of the eccentric wheel is in contact with the large arc plate.

[0011] As a further description of the above technical solution:

[0012] The take-up roller is fitted with a guide ring that is fixedly connected to it. The guide ring has a triangular cross-sectional shape and a ring-shaped square groove at the bottom. The square groove is located at the top of the mounting groove.

[0013] As a further description of the above technical solution:

[0014] The take-up roller has an oil storage chamber, and the inner wall of the oil storage chamber is connected to two oil outlet pipes. The top ends of the two oil outlet pipes pass through the take-up roller and are connected to the mounting ring. Atomizing nozzles and oil pumps are respectively installed at both ends of the two oil outlet pipes, and the input ends of the two oil pumps are connected to the controller signal.

[0015] As a further description of the above technical solution:

[0016] Two active ion generators are installed on the inner top wall of the mounting ring, and the input terminals of both active ion generators are connected to the controller signal.

[0017] As a further description of the above technical solution:

[0018] A baffle is fixedly connected to the inner wall of the inlet pipe, and the baffle is located below the top of the outlet pipe.

[0019] As a further description of the above technical solution:

[0020] The surface of the code block has grooves that are offset at equal intervals.

[0021] Compared with the prior art, the advantages of this invention are:

[0022] When in operation, this yarn storage linkage device can effectively remove lint and thread ends from the yarn surface, thereby reducing the impact of lint or thread ends on yarn supply and improving the continuity and stability of yarn supply. It can also oil the yarn and remove static electricity, effectively reducing the occurrence of yarn breakage and further improving the continuity and stability of yarn supply. Attached Figure Description

[0023] Figure 1 This is one of the perspective views of the present invention;

[0024] Figure 2 This is a second perspective view of the present invention;

[0025] Figure 3 This is a third perspective view of the present invention;

[0026] Figure 4 This is the fourth perspective view of the present invention;

[0027] Figure 5 This is a cross-sectional view of the present invention;

[0028] Figure 6 For the present invention Figure 5 Enlarged view of section A;

[0029] Figure 7 For the present invention Figure 5 Enlarged view of section B;

[0030] Figure 8 For the present invention Figure 2 Enlarged view of section C.

[0031] Explanation of the labels in the diagram:

[0032] 1. Vertical plate; 2. Horizontal plate; 3. Support column; 4. Take-up roller; 5. Inlet pipe; 6. Motor 1; 7. Outlet pipe; 8. Outlet hole; 9. Limit cover; 10. Lifting mechanism; 101. Through slot; 102. Groove; 103. Lead screw; 104. Lifting plate; 11. Laser emitter; 12. Laser receiver; 13. Controller; 14. Counting module; 15. Mounting ring; 16. Fan; 17. Filter plate; 18. Air outlet ring; 19. Air outlet hole; 20. Mounting groove; 21. Wiring block; 22. Spring; 23. Motor II; 24. Operating hole; 25. Large arc plate; 26. Small arc plate; 27. Eccentric wheel; 28. Guide ring; 29. ​​Square groove; 30. Oil storage chamber; 31. Oil outlet pipe; 32. Atomizing nozzle; 33. Oil pump; 34. Active ion generator; 35. Baffle; 36. Wire groove. Detailed Implementation

[0033] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention;

[0034] See also Figure 1-8 In this invention: a yarn storage linkage device includes a vertical plate 1, a horizontal plate 2 fixedly connected to the left side of the vertical plate 1, a support column 3 fixedly connected to the top of the horizontal plate 2, a take-up roller 4 fixedly connected to the top of the support column 3, an inlet pipe 5 rotatably connected to the top of the take-up roller 4, a motor 6 mounted on the top of the take-up roller 4, the output shaft of the motor 6 fixedly connected to the inlet pipe 5, an outlet pipe 7 connected to the inlet pipe 5 fixedly connected to the middle of the inlet pipe 5, an outlet hole 8 opened at the bottom end of the outlet pipe 7, a limit cover 9 provided at the bottom of the take-up roller 4, the limit cover 9 being funnel-shaped, a lifting mechanism 10 for driving the limit cover 9 to rise and fall on the vertical plate 1, a laser emitter 11 embedded at the bottom of the take-up roller 4, and a corresponding device for the laser emitter 11 fixedly connected to the left side of the vertical plate 1. The laser receiver 12 is mounted on the right side of the vertical plate 1. The controller 13 and the counting module 14 are installed on the vertical plate 1. The output end of the laser receiver 12 is connected to the counting module 14. The output end of the counting module 14 is connected to the controller 13. The output end of the controller 13 is connected to the motor 6. The top of the take-up roller 4 is fixedly connected to the mounting ring 15. The mounting ring 15 is sleeved on the inlet pipe 5 and rotatably connected to it. Two fans 16 are embedded on the outside of the mounting ring 15. Two filter plates 17 are fixedly connected to the outside of the mounting ring 15. The input ends of the two fans 16 are both connected to the controller 13. An air outlet ring 18 is opened on the inside of the mounting ring 15. The air outlet ring 18 is arranged in a ring shape. The bottom end of the inlet pipe 5 is provided with annularly distributed air outlet holes 19.

[0035] In this invention, during use, the yarn first enters through the inlet tube 5, then enters the outlet tube 7 and exits through the outlet hole 8. After exiting, the yarn passes between the bottom of the take-up roller 4 and the limiting cover 9 and exits through the bottom of the limiting cover 9. Then the yarn can be connected to the yarn-using equipment.

[0036] In use, the controller 13 first turns on the motor 6. After the motor 6 is turned on, it will drive the inlet tube 5 and the outlet tube 7 to rotate. At this time, the outlet hole 8 will rotate around the take-up roller 4. During the process, the yarn will be wound around the top of the take-up roller 4. This part of the yarn is the stored yarn. Since the encoder is integrated in the motor 6, the controller 13 can effectively control the number of rotations of the motor 6, and thus control the length of the stored yarn. After the desired length of storage is reached, the yarn-using equipment (textile equipment) can be started.

[0037] When the yarn-using equipment is working, it continuously consumes yarn. The yarn is removed from the take-up roller 4. During the consumption process, the yarn rotates around the bottom of the take-up roller 4. Each time the yarn is consumed, it slides past the side of the laser emitter 11. During this process, the yarn blocks the laser emitted by the laser emitter 11, and the laser receiver 12 will interrupt receiving the laser emitted by the laser emitter 11 once. Each time the laser receiver 12 interrupts receiving the laser emitted by the laser emitter 11, it sends a signal to the counting module 14. After receiving the signal, the counting module 14 counts once and then sends the count to the controller 13. The controller 13 will start the motor 6 to rotate a specified number of times according to the count recorded by the counting module 14, so as to replenish the yarn stored on the take-up roller 4. The length of the replenished yarn is consistent with the length of the yarn consumed by the yarn-using equipment, so that the take-up roller 4 always has a specified length of yarn, thereby maintaining the continuity and stability of the yarn supply during the textile process.

[0038] Furthermore, when the yarn is being fed into the inlet pipe 5, the controller 13 turns on the fan 16, which draws air into the mounting ring 15. Before entering the mounting ring 15, the air is filtered by the filter plate 17. The filtered air passes through the outlet ring 18 and enters the inlet pipe 5 through the outlet hole 19. The air then sprays upwards, blowing away the lint and thread ends on the yarn surface, thereby cleaning the yarn and effectively preventing the lint and thread ends on the yarn surface from affecting the continuity and stability of the yarn supply.

[0039] The lifting mechanism 10 includes a through groove 101 and a recess 102. Both the through groove 101 and the recess 102 are opened at the bottom of the vertical plate 1. A lead screw 103 is rotatably connected to the inner wall of the through groove 101. The bottom end of the lead screw 103 passes through the vertical plate 1 and extends into the interior of the recess 102. A lifting plate 104 is threadedly connected to the lead screw 103. The left side of the lifting plate 104 is fixedly connected to the limiting cover 9.

[0040] When the yarn is fed to the yarn-using equipment, it will come into contact with the bottom of the limiting cover 9 and the take-up roller 4 respectively. The friction generated by the contact can limit the yarn to a certain extent. When the yarn-using equipment stops, it can prevent the yarn from sliding directly off the take-up roller 4. By rotating the screw 103, the lifting plate 104 can be driven to slide along the inner wall of the through groove 101, thereby adjusting the distance between the limiting cover 9 and the take-up roller 4. This allows it to be used for yarns of different thicknesses, thereby improving the practicality of the device.

[0041] See also Figure 1 , 23, 4, 5 and 8, wherein: the take-up roller 4 has annularly distributed mounting grooves 20, the inner wall of the mounting groove 20 is movably connected to the coding block 21, the outer side of the coding block 21 is fixedly connected to four springs 22, one end of each of the four springs 22 is fixedly connected to the inner wall of the mounting groove 20, the inner wall of the mounting groove 20 is embedded with a second motor 23, the input end of the second motor 23 is connected to the controller 13, the coding block 21 has an operation hole 24, the inner wall of the operation hole 24 is fixedly connected to a large arc plate 25 and two small arc plates 26, the output shaft of the second motor 23 is sleeved with an eccentric wheel 27 fixedly connected to it, the eccentric wheel 27 is located inside the operation hole 24, and the outer side of the eccentric wheel 27 is in contact with the large arc plate 25.

[0042] In this invention, during the process of the yarn winding around the top of the take-up roller 4, the controller 13 will activate the second motor 23. Activation of the second motor 23 will drive the eccentric wheel 27 to rotate. The protruding part of the eccentric wheel 27 will repeatedly slide across the large arc plate 25 and the two small arc plates 26 in sequence. When the protruding part of the eccentric wheel 27 slides on the large arc plate 25, the eccentric wheel 27 exerts almost no force on the coding block 21. The elastic force of the spring 22 keeps the coding block 21 in the mounting groove 20. As the eccentric wheel 27 slides from the large arc plate 25 to the surface of the small arc plate 26 on the left, the protruding part of the eccentric wheel 27 will press against the small arc plate 26. The small arc plate 26 will then drive the coding block 21 to move outwards towards the take-up roller 4. Then, when the protruding part of the eccentric wheel 27 slides onto the bottom small arc plate 26, the bottom small arc plate 26 will drive the coding block 21 downwards and towards the mounting groove 20. After the internal movement, the eccentric wheel 27 will slide back onto the large arc plate 25, and the elastic force of the spring 22 will reset the yarn-coding block 21. Every time the motor 23 drives the eccentric wheel 27 to rotate one revolution, the yarn-coding block 21 will move once along the inner wall of the mounting groove 20. When all the yarn-coding blocks 21 move outward together towards the take-up roller 4, the yarn-coding blocks 21 can expand the yarn wound on the take-up roller 4 outward. As the yarn-coding blocks 21 move downward and retract into the take-up roller 4, the yarn wound on the take-up roller 4 will slide downward under the action of the yarn-coding blocks 21, thereby achieving the effect of stacking the yarn wound on the take-up roller 4, so that the yarn can be evenly wound on the surface of the take-up roller 4, avoiding the situation where the yarn is only wound on the top of the take-up roller 4 and there is mutual entanglement, thereby improving the stability of yarn release and avoiding the situation where the yarn breaks due to entanglement.

[0043] See also Figure 5 and 8 The winding roller 4 is fitted with a guide ring 28 that is fixedly connected to it. The cross-sectional shape of the guide ring 28 is triangular. The bottom of the guide ring 28 is provided with a ring-shaped square groove 29, which is located at the top of the mounting groove 20.

[0044] In this invention, the guide ring 28 allows the yarn wound on the take-up roller 4 to be guided to the outside of the coding block 21, which in turn facilitates the coding block 21 in arranging the yarn, improves the uniformity of winding, and further enhances the stability of yarn release.

[0045] See also Figure 6 The winding roller 4 has an oil storage chamber 30. The inner wall of the oil storage chamber 30 is connected to two oil outlet pipes 31. The top ends of the two oil outlet pipes 31 pass through the winding roller 4 and are connected to the mounting ring 15. The two ends of the two oil outlet pipes 31 are respectively equipped with atomizing nozzles 32 and oil pumps 33. The input ends of the two oil pumps 33 are connected to the controller 13.

[0046] In this invention, when the yarn is being transported in the inlet pipe 5, if a finer yarn is encountered, the controller 13 activates the oil pump 33. The oil pump 33 draws out the yarn oil from the oil storage chamber 30, and the yarn oil is sprayed out and atomized from the atomizing nozzle 32. The atomized yarn oil then follows the air into the inlet pipe 5, and the atomized yarn oil adheres to the surface of the yarn, thereby achieving the effect of oiling the yarn, effectively reducing the friction on the fine yarn, and reducing the occurrence of yarn breakage.

[0047] See also Figure 6 Two active ion generators 34 are installed on the inner top wall of the mounting ring 15, and the input terminals of the two active ion generators 34 are connected to the controller 13 for signal transmission.

[0048] In this invention, when the yarn is wound on the surface of the take-up roller 4, the controller 13 turns on the active ion generator 34. The active ion generator 34 introduces ions into the air input into the inlet pipe 5. The ions can effectively remove static electricity from the surface of the yarn, thereby effectively reducing the occurrence of yarn breakage due to static electricity and improving the continuity and stability of yarn supply.

[0049] See also Figure 6 Among them, the inner wall of the inlet pipe 5 is fixedly connected to a baffle 35, which is located below the top of the outlet pipe 7.

[0050] In this invention, the baffle 35 can guide the air entering the inlet pipe 5, effectively preventing air from entering the outlet pipe 7, thereby improving the practicality of the device.

[0051] See also Figure 7 and 8 Among them, the surface of the code block 21 is provided with grooves 36 that are offset at equal distances.

[0052] In this invention, the groove 36 is provided on the surface of the yarn treading block 21. When the yarn treading block 21 comes into contact with the yarn, the yarn will slide into the groove 36, thereby allowing the yarn treading block 21 to smoothly stack the yarn wound on the take-up roller 4, thus improving the practicality of the device.

[0053] The above are merely preferred embodiments of the present invention; however, the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and its improved concept, should be covered within the scope of protection of the present invention.

Claims

1. A yarn storage linkage device, comprising a vertical plate (1), characterized in that: A horizontal plate (2) is fixedly connected to the left side of the vertical plate (1). A support column (3) is fixedly connected to the top of the horizontal plate (2). A take-up roller (4) is fixedly connected to the top of the support column (3). An inlet pipe (5) is rotatably connected to the top of the take-up roller (4). A motor (6) is installed on the top of the take-up roller (4). The output shaft of the motor (6) is fixedly connected to the inlet pipe (5). A connecting wire is fixedly connected to the middle of the inlet pipe (5). The cable outlet tube (7) has a cable outlet hole (8) at its bottom end. The bottom of the take-up roller (4) is provided with a limit cover (9), which is funnel-shaped. The vertical plate (1) is provided with a lifting mechanism (10) for driving the limit cover (9) to rise and fall. The bottom of the take-up roller (4) is embedded with a laser emitter (11). The left side of the vertical plate (1) is fixedly connected with a laser receiver (1) corresponding to the laser emitter (11). 2) A controller (13) and a counting module (14) are installed on the right side of the vertical plate (1). The output end of the laser receiver (12) is connected to the counting module (14) and the output end of the counting module (14) is connected to the controller (13). The output end of the controller (13) is connected to the motor (6). An installation ring (15) is fixedly connected to the top of the take-up roller (4). The installation ring (15) is sleeved on the inlet pipe (5) and rotatedly connected to it. Two fans (16) are embedded on the outside of the installation ring (15). Two filter plates (17) are fixedly connected to the outside of the installation ring (15). The input ends of the two fans (16) are connected to the controller (13). An air outlet ring (18) is opened on the inside of the installation ring (15). The air outlet ring (18) is arranged in a ring shape. An annularly distributed air outlet hole (19) is opened at the bottom of the inlet pipe (5).

2. The yarn storage linkage device according to claim 1, characterized in that: The lifting mechanism (10) includes a through groove (101) and a groove (102). Both the through groove (101) and the groove (102) are located at the bottom of the vertical plate (1). A lead screw (103) is rotatably connected to the inner wall of the through groove (101). The bottom end of the lead screw (103) passes through the vertical plate (1) and extends into the interior of the groove (102). A lifting plate (104) is threadedly connected to the lead screw (103). The left side of the lifting plate (104) is fixedly connected to the limiting cover (9).

3. The yarn storage linkage device according to claim 1, characterized in that: The take-up roller (4) has annularly distributed mounting grooves (20). The inner wall of the mounting groove (20) is movably connected to a coding block (21). Four springs (22) are fixedly connected to the outer side of the coding block (21). One end of each of the four springs (22) is fixedly connected to the inner wall of the mounting groove (20). A second motor (23) is embedded in the inner wall of the mounting groove (20). The input end of the second motor (23) is connected to the controller (13). An operation hole (24) is provided on the coding block (21). A large arc plate (25) and two small arc plates (26) are fixedly connected to the inner wall of the operation hole (24). An eccentric wheel (27) is sleeved on the output shaft of the second motor (23) and fixedly connected to it. The eccentric wheel (27) is located inside the operation hole (24). The outer side of the eccentric wheel (27) is in contact with the large arc plate (25).

4. The yarn storage linkage device according to claim 3, characterized in that: The take-up roller (4) is fitted with a guide ring (28) that is fixedly connected to it. The guide ring (28) has a triangular cross-sectional shape and a circularly distributed square groove (29) is provided at the bottom of the guide ring (28). The square groove (29) is located at the top of the mounting groove (20).

5. The yarn storage linkage device according to claim 1, characterized in that: The take-up roller (4) has an oil storage chamber (30) and the inner wall of the oil storage chamber (30) is connected to two oil outlet pipes (31). The top ends of the two oil outlet pipes (31) pass through the take-up roller (4) and are connected to the mounting ring (15). Atomizing nozzles (32) and oil pumps (33) are respectively installed at both ends of the two oil outlet pipes (31). The input ends of the two oil pumps (33) are connected to the controller (13) for signal transmission.

6. The yarn storage linkage device according to claim 1, characterized in that: Two active ion generators (34) are installed on the inner top wall of the mounting ring (15), and the input terminals of the two active ion generators (34) are connected to the controller (13) via signals.

7. The yarn storage linkage device according to claim 1, characterized in that: A baffle (35) is fixedly connected to the inner wall of the inlet pipe (5), and the baffle (35) is located below the top of the outlet pipe (7).

8. The yarn storage linkage device according to claim 1, characterized in that: The surface of the code block (21) is provided with grooves (36) that are offset at equal intervals.

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