A high-frequency small-sized planar transformer

By introducing cooling, anti-fracture, and spacing adjustment mechanisms into the planar transformer, the problems of insufficient heat dissipation, weak resistance to vibration and shock, and difficult maintenance in high-frequency environments have been solved, achieving more efficient heat dissipation and a longer service life.

CN120854124BActive Publication Date: 2025-11-21JIANGXI HIGH NEW CHAOYUE PRECISION ELECTRONICS
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Patent Information

Application Number
CN202511361269.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2025-11-21
Estimated Expiration
2045-09-23

AI Technical Summary

Technical Problem

Existing planar transformers are prone to overheating in high-frequency environments, have insufficient resistance to vibration and shock, low heat dissipation efficiency, are difficult to maintain, and have easily broken pins, making them inflexible to adjust.

Method used

A high-frequency miniature planar transformer was designed, comprising a cooling mechanism, a fracture prevention mechanism, and a pitch adjustment mechanism. The cooling mechanism dissipates heat through a fluorinated liquid phase change, the fracture prevention mechanism employs a nickel-titanium alloy reinforcement layer and a nano-silicon oxide coating, and the pitch adjustment mechanism achieves flexible adjustment through a gear and rack structure.

Benefits of technology

It achieves superior heat dissipation, longer service life, and more efficient regulation capabilities, improving the transformer's resistance to vibration and shock, heat dissipation efficiency, and extending the lifespan of the pins.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a high-frequency small-sized planar transformer and relates to the technical field of transformers, which comprises a transformer body, wherein the transformer body comprises a lower magnetic core, the top end of the lower magnetic core is provided with an upper magnetic core, the inner sides of the upper magnetic core and the lower magnetic core are respectively provided with a base plate, a cooling mechanism and a spacing adjusting mechanism, and the surface of the base plate is provided with an anti-breaking mechanism. The cooling mechanism arranged on the transformer body achieves more excellent heat dissipation and mounting functions. The reset of the first spring drives the movable frame and the pull block to move, the plug block is clamped into the positioning groove to form an inverted L-shaped layout, the upper magnetic core is transversely and longitudinally limited, the base plate and the cavity network are in contact, the internal high-performance fluorinated liquid absorbs heat to change from a liquid state to a gaseous state, after phase change, the gaseous state liquid enters the condenser through the conveying pipe, is cooled by the cooling fins to change back to a liquid state, and is circulated back to the cavity network through the water pump and the conveying pipe, so that local overheating is avoided and the heat dissipation efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of transformers, in particular to a high-frequency small planar transformer. BACKGROUND

[0002] A transformer is a kind of static electrical equipment based on electromagnetic induction principle, used for adjusting alternating current voltage and current. In order to adapt to the development trend of power electronic technology towards high frequency, miniaturization and integration, a planar transformer needs to use a multi-layer printed circuit board or a flat copper sheet as a winding, and install a magnetic core on the PCB. This design effectively improves the performance, consistency and power density of the transformer in a high-frequency environment. However, the existing planar transformer has the following disadvantages:

[0003] The transformer in the prior art pursues high power density, resulting in a small device size, but the heat is concentrated, which easily causes the local temperature to be too high, thereby affecting the performance of the magnetic core and the winding, and even damaging the components. The use of integrated, binding or glueing methods for reinforcement can easily cause insufficient anti-vibration and impact resistance, and it is difficult to maintain and replace. In addition, the rigid pins directly welded under the dual action of thermal stress and mechanical stress can easily produce micro-cracks at the welding points or the root of the pins, and even break, thereby shortening the service life. In order to adjust the interlayer capacitance of the transformer, the prior art presses different types and quantities of semi-cured sheets and substrates under high temperature and high pressure. The resin in the semi-cured sheet flows and completely fills the gap, and finally solidifies to form a solid multilayer board. However, this design cannot be changed once it is finalized, lacks flexibility, and the thermal conductivity of the resin is poor, resulting in that the interlayer heat transfer mainly depends on the thermal vias, which affects the heat dissipation efficiency.

[0004] Therefore, we propose a high-frequency small planar transformer to solve the problems mentioned above. SUMMARY

[0005] The purpose of the present application is to provide a high-frequency small planar transformer, which realizes more excellent heat dissipation and installation functions, longer service life and more efficient adjustment function by setting a cooling mechanism, an anti-breaking mechanism and a spacing adjustment mechanism on the transformer, to solve the problems mentioned in the background art.

[0006] To achieve the above purpose, the present application provides the following technical scheme: a high-frequency small planar transformer, comprising a transformer body, the transformer body comprising a lower magnetic core, the top end of the lower magnetic core being provided with an upper magnetic core, the inner sides of the upper magnetic core and the lower magnetic core being respectively provided with a substrate, a cooling mechanism and a spacing adjustment mechanism, the surface of the substrate being provided with an anti-breaking mechanism;

[0007] The inner side of the upper magnetic core and the inner side of the lower magnetic core are provided with support columns, the cooling mechanism comprises a cavity network, the cavity network is installed at the bottom end of the upper magnetic core, the inner side of the upper magnetic core is provided with a condenser, the outer surface of the condenser is provided with a conveying pipe on both sides, the outer surface of one set of conveying pipes is provided with a water pump, the outer surface of the conveying pipe is installed at the top end of the cavity network, the inner side of the condenser is provided with cooling fins, the top end of the lower magnetic core is slidably connected with a movable frame, the top end of the movable frame and the top end of the lower magnetic core are provided with a sliding groove, the inner side of the sliding groove is fixedly installed with a first spring, the outer surface of the first spring near the top end of the movable frame is fixedly installed with a pull block, the top end of the upper magnetic core is provided with a positioning groove on both sides, and the inner side of the positioning groove is slidably connected with an insertion block.

[0008] Preferably, the outer surface of the support column is provided with a groove.

[0009] Preferably, the cavity network is sleeved on the outer surface of the support column, the inner side of the cavity network is filled with high-performance fluorinated liquid, and the substrate is sleeved on the outer surface of the cavity network.

[0010] Preferably, the insertion block is installed at the bottom end of the pull block and the outer surface of the movable frame, and the insertion block, the pull block and the movable frame are arranged in an inverted L shape to limit the horizontal and vertical movement of the upper magnetic core.

[0011] Preferably, the anti-breaking mechanism comprises a pin, the pin is installed on the outer surface of the substrate, the bottom end of the pin is installed with a grounding sheet, the outer surface of the grounding sheet is provided with a heat dissipation hole, the inner side of the grounding sheet is fixedly installed with a reinforcing block, and the outer surface of the reinforcing block is installed on the outer surface of the pin.

[0012] Preferably, the inner surface of the pin is provided with a reinforcing layer, the material of the reinforcing layer is nickel-titanium alloy, the outer surface of the reinforcing layer is provided with a conductive layer, the material of the conductive layer is tantalum alloy, the outer surface of the conductive layer is provided with an insulating layer, the material of the insulating layer is polytetrafluoroethylene, and the outer surfaces of the insulating layer and the grounding sheet are coated with a surface coating, and the material of the surface coating is nano silicon oxide.

[0013] Preferably, the spacing adjusting mechanism comprises a rubber pad, the rubber pad is slidably connected to the inner side of the lower magnetic core and the upper magnetic core, a plurality of rubber pads are fixedly installed with a second spring on the outer surface, one set of rubber pads is fixedly installed with a connecting frame at the top end, the connecting frame is installed with a threaded rod at the top end, and the inner surfaces of the lower magnetic core and the upper magnetic core are provided with a receiving groove.

[0014] Preferably, the connecting frame is slidingly connected to the inner side of the receiving groove, one end of the outer surface of the threaded rod is fixedly provided with a driven gear, the outer surface of the driven gear is rotatably connected with a rack, the outer surface of the rack is sleeved with a protective cover, and the bottom end of the protective cover and the outer surface of the rubber pad are fixedly provided with telescopic cylinders.

[0015] Preferably, the inner side of the rack is rotatably connected with a driving gear, one end of the outer surface of the driving gear is fixedly provided with a knob, and the driving gear, the rack and the driving gear are mutually engaged.

[0016] Compared with the prior art, the present application has the following advantages:

[0017] 1、The cooling mechanism is provided, which realizes more excellent heat dissipation and installation functions, the base plate is first sleeved on the lower magnetic core, the movable frame and the pull block are pulled to drive the first spring to stretch, then the upper magnetic core is covered on the lower magnetic core, the movable frame and the pull block are loosened, the first spring resets to drive the movement, the plug block is clamped into the positioning groove to form an inverted L-shaped layout, the upper magnetic core is transversely and longitudinally limited, this design not only ensures convenient maintenance, but also improves the anti-vibration impact capability of the transformer body, when the transformer body operates, the grooves of the supporting columns help air circulation, the heat of the base plate is concentrated in the middle, and through contact with the cavity network, the internal high-performance fluorinated liquid absorbs heat to change from liquid to gas, the high-performance fluorinated liquid after phase change enters the condenser through the conveying pipe, is cooled by the cooling fins to change back to liquid, and then is circulated back to the cavity network through the water pump and the conveying pipe, so that the base plate is continuously cooled, local overheating is avoided, and the heat dissipation efficiency is improved.

[0018] 2、The anti-breaking mechanism is provided, which realizes a longer service life, the pin is provided with a nickel-titanium alloy memory alloy reinforcing layer, has high specific strength and excellent corrosion resistance, and can restore the original shape under temperature change, the tantalum alloy conductive layer is adopted to ensure excellent conductive performance under high temperature, the polytetrafluoroethylene insulating layer is provided, and the insulating property and durability are good under high temperature and high voltage, the nano silicon oxide super-hydrophobic surface coating is applied, water and corrosive substances are prevented from invading, the corrosion resistance and durability are improved, the service life is prolonged, and the stable connection of the pin and the grounding sheet is enhanced through the triangular reinforcing block design, and the heat dissipation holes on the grounding sheet increase the heat dissipation area.

[0019] 3、The distance adjusting mechanism is arranged, higher efficient adjusting function is realized, when adjusting the distance between the substrates, rotating the knob drives the driving gear to rotate, drives the rack and the driven gear to rotate synchronously, the driven gear drives the threaded rod to rotate, pushes the connecting frame to move in the inside of the storage groove, the connecting frame drives the rubber pad to displace, causes the second spring to stretch and contract, the force generated by the stretching and compression of the plurality of second springs is evenly shared by the plurality of rubber pads, ensures that the rubber pads move synchronously and the distance is consistent, and the extension cylinder provides stable support for the movement of the rubber pads and the protective cover, finally realizes the distance adjustment of the rubber pads, which improves the flexibility of the transformer body, and helps the air circulation between the substrates and efficient heat dissipation. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a front view structural perspective drawing of a high-frequency small planar transformer of the present application;

[0021] Figure 2 It is a split structure perspective drawing of a high-frequency small planar transformer of the present application;

[0022] Figure 3 It is a split structure perspective drawing of a cooling mechanism in a high-frequency small planar transformer of the present application;

[0023] Figure 4 It is a partial cutaway structure perspective drawing of a cavity network in a high-frequency small planar transformer of the present application;

[0024] Figure 5 It is a side view structural perspective drawing of a substrate in a high-frequency small planar transformer of the present application;

[0025] Figure 6 It is a cutaway structure perspective drawing of a pin in a high-frequency small planar transformer of the present application;

[0026] Figure 7 It is a split structure perspective drawing of a distance adjusting mechanism in a high-frequency small planar transformer of the present application;

[0027] Figure 8 It is a cutaway structure perspective drawing of a high-frequency small planar transformer of the present application;

[0028] Figure 9 It is a high-frequency small planar transformer of the present application Figure 8 A structure enlarged perspective drawing in the high-frequency small planar transformer.

[0029] As shown in the figure, 1 is the transformer body; 101 is the lower magnetic core; 102 is the upper magnetic core; 103 is the support column; 104 is the base plate; 2 is the cooling mechanism; 201 is the cavity network; 202 is the condenser; 203 is the conveying pipe; 204 is the water pump; 205 is the cooling fin; 206 is the movable frame; 207 is the chute; 208 is the pull block; 209 is the first spring; 210 is the positioning groove; 211 is the plug block; 3 is the anti-breaking mechanism; 301 is the pin; 302 is the grounding sheet; 303 is the heat dissipation hole; 304 is the reinforcing block; 305 is the surface coating; 306 is the reinforcing layer; 307 is the conductive layer; 308 is the insulating layer; 4 is the spacing adjustment mechanism; 401 is the rubber pad; 402 is the second spring; 403 is the connecting frame; 404 is the threaded rod; 405 is the driven gear; 406 is the rack; 407 is the driving gear; 408 is the knob; 409 is the protective cover; 410 is the telescopic cylinder; 411 is the storage groove. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0031] Please refer to the drawings Figure 1 - the drawings Figure 9 As shown in the figure, the present application provides a technical solution: a high-frequency small planar transformer, which comprises a transformer body 1, the transformer body 1 comprises a lower magnetic core 101, the top end of the lower magnetic core 101 is provided with an upper magnetic core 102, the inner side of the upper magnetic core 102 and the lower magnetic core 101 is respectively provided with a base plate 104, a cooling mechanism 2 and a spacing adjustment mechanism 4, and the surface of the base plate 104 is provided with an anti-breaking mechanism 3.

[0032] Embodiment 1, according to Figures 1-4As shown, the inner side of the upper magnetic core 102 and the lower magnetic core 101 is sleeved with a support column 103, and the cooling mechanism 2 comprises a cavity network 201 installed at the bottom end of the upper magnetic core 102, a condenser 202 installed at the inner side of the upper magnetic core 102, a conveying pipe 203 installed at both sides of the outer surface of the condenser 202, a water pump 204 installed at one side of the outer surface of the conveying pipe 203, and the other end of the outer surface of the conveying pipe 203 is installed at the top end of the cavity network 201, a cooling fin 205 installed at the inner side of the condenser 202, a movable frame 206 slidably connected to the top end of the lower magnetic core 101, a sliding groove 207 formed in the top end of the lower magnetic core 101 and the movable frame 206, a first spring 209 fixedly installed at the inner bottom end of the sliding groove 207, a pull block 208 fixedly installed at one end of the outer surface of the first spring 209 close to the top end of the movable frame 206, a positioning groove 210 formed in both sides of the top end of the upper magnetic core 102, an insertion block 211 slidably connected to the inner side of the positioning groove 210, a groove formed in the outer surface of the support column 103, the cavity network 201 sleeved on the outer surface of the support column 103, and the inner side of the cavity network 201 filled with high-performance fluorinated liquid, the substrate 104 sleeved on the outer surface of the cavity network 201, and the insertion block 211 respectively installed at the bottom end of the pull block 208 and one side of the outer surface of the movable frame 206, and the insertion block 211, the pull block 208 and the movable frame 206 arranged in an inverted L shape to limit the horizontal and vertical movement of the upper magnetic core 102.

[0033] The effect of the whole embodiment 1 is to achieve better heat dissipation and installation function. First, the substrate 104 is sleeved on the lower magnetic core 101, and the movable frame 206 and the pull block 208 are pulled to stretch the first spring 209. Then the upper magnetic core 102 is covered on the lower magnetic core 101. At this time, the movable frame 206 and the pull block 208 are loosened, and the reset of the first spring 209 drives the movement, so that the insertion block 211 is clamped in the positioning groove 210, forming an inverted L shape, thereby limiting the horizontal and vertical movement of the upper magnetic core 102. This design ensures convenient maintenance while improving the anti-vibration impact capability of the transformer body 1. During the operation of the transformer body 1, the groove formed in the support column 103 helps air circulation, and the heat generated by the substrate 104 is mainly concentrated in the middle part. Through the contact between the substrate 104 and the cavity network 201, the internal high-performance fluorinated liquid absorbs heat and changes from liquid to gas. The phase change of the high-performance fluorinated liquid enters the condenser 202 through the conveying pipe 203, and the condenser 202 drives the cooling fin 205 to cool it, so that the gaseous fluorinated liquid is reconverted into liquid. Then the liquid high-performance fluorinated liquid is circulated back into the cavity network 201 through the water pump 204 and the conveying pipe 203, realizing continuous heat dissipation of the substrate 104, effectively avoiding local overheating of the transformer body 1, and significantly improving the heat dissipation efficiency of the transformer body 1.

[0034] Embodiment 2, according to Figure 2 、 Figure 5 With Figure 6 As shown in the figure, the anti-breaking mechanism 3 includes a pin 301 mounted on the outer surface of the substrate 104, and a grounding sheet 302 is mounted at the bottom end of the pin 301, the outer surface of the grounding sheet 302 is provided with a heat dissipation hole 303, and the inner side of the grounding sheet 302 is fixedly mounted with a reinforcing block 304, the outer surface of the reinforcing block 304 is mounted on the outer surface of the pin 301, the inner surface of the pin 301 is provided with a reinforcing layer 306, the material of the reinforcing layer 306 is nickel-titanium alloy, the outer surface of the reinforcing layer 306 is provided with a conductive layer 307, the material of the conductive layer 307 is tantalum alloy, the outer surface of the conductive layer 307 is provided with an insulating layer 308, the material of the insulating layer 308 is polytetrafluoroethylene, and the outer surface of the insulating layer 308 and the grounding sheet 302 are coated with a surface coating 305, and the material of the surface coating 305 is nano silicon oxide.

[0035] The effect achieved by the entire embodiment 2 is: longer service life is achieved, the pin 301 adopts a memory alloy reinforcing layer 306 made of nickel-titanium alloy, achieving higher specific strength and excellent corrosion resistance, and can restore the original shape under temperature changes, in addition, the conductive layer 307 made of tantalum alloy ensures excellent conductivity performance under high temperature environment, the pin 301 is also equipped with an insulating layer 308 made of polytetrafluoroethylene, which exhibits excellent insulation and durability under high temperature and high voltage conditions, by applying a super-hydrophobic surface coating 305 made of nano silicon oxide, effectively preventing water and corrosive substances from invading the surface of the pin 301, further improving its corrosion resistance and durability, thereby prolonging the service life of the pin 301, at the same time, the design of the triangular reinforcing block 304 enhances the stable connection between the pin 301 and the grounding sheet 302, and the heat dissipation hole 303 on the grounding sheet 302 increases the limited heat dissipation area.

[0036] Embodiment 3, according to Figure 2 、 Figures 7-9As shown, the spacing adjusting mechanism 4 comprises rubber pads 401 which are slidingly connected to the inner sides of the lower magnetic core 101 and the upper magnetic core 102, and the outer surfaces of the rubber pads 401 are fixedly installed with second springs 402, the top end of one of the rubber pads 401 is fixedly installed with a connecting frame 403, the top end of the connecting frame 403 is installed with a threaded rod 404, the inner surfaces of the lower magnetic core 101 and the upper magnetic core 102 are both provided with receiving grooves 411, the connecting frame 403 is slidingly connected to the inner sides of the receiving grooves 411, one end of the outer surface of the threaded rod 404 is fixedly installed with a driven gear 405, the outer surface of the driven gear 405 is rotatably connected with a rack 406, the outer surface of the rack 406 is sleeved with a protective cover 409, the bottom end of the protective cover 409 and the outer surface of the rubber pad 401 are both fixedly installed with telescopic cylinders 410, the inner side of the middle part of the rack 406 is rotatably connected with a driving gear 407, one end of the outer surface of the driving gear 407 is fixedly installed with a knob 408, the driven gear 405, the rack 406 and the driving gear 407 are intermeshed.

[0037] The effect achieved by the whole embodiment 3 is that a more efficient adjusting function is realized, when the spacing of the base plate 104 needs to be adjusted, the knob 408 is rotated to drive the driving gear 407 to rotate, thereby driving the rack 406 and the driven gear 405 to rotate synchronously, then the driven gear 405 drives the threaded rod 404 to rotate, so that the threaded rod 404 pushes the connecting frame 403 to move in the inner side of the receiving groove 411, the movement of the connecting frame 403 further drives the rubber pad 401 to displace, which in turn causes the stretching and compression of the second spring 402 to change, the force generated by the stretching and compression of the plurality of second springs 402 is evenly shared by the plurality of rubber pads 401, ensuring that each rubber pad 401 moves synchronously and uniformly, and the telescopic cylinder 410 provides stable support for the movement of the rubber pad 401 and the protective cover 409, finally the spacing of the rubber pad 401 is adjusted, which not only improves the flexibility of the transformer body 1, but also helps the air circulation and efficient heat dissipation between the base plates 104.

[0038] The working principle of the whole device is: in the process of using the transformer, first, the base plate 104 is sleeved on the lower magnetic core 101, and the movable frame 206 and the pull block 208 are pulled to stretch the first spring 209, then the upper magnetic core 102 is covered on the lower magnetic core 101, at this time, the movable frame 206 and the pull block 208 are loosened, the reset of the first spring 209 drives it to move, so that the plug block 211 is clamped in the positioning groove 210, and the inverted L-shaped layout is formed, which limits the movement path of the upper magnetic core 102 in the horizontal and vertical directions, improves the anti-vibration impact capability of the transformer body 1 under the premise of convenient maintenance, and when the transformer body 1 operates, the grooves opened in the supporting column 103 facilitate the circulation of air, and the heat generated by the base plate 104 is concentrated in the middle part, which is contacted with the cavity network 201, so that the high-performance fluorinated liquid in the cavity network 201 absorbs heat and changes from liquid to gas, then the phase change of the high-performance fluorinated liquid enters the condenser 202 through the conveying pipe 203, and the cooling fins 205 are cooled by the condenser 202, so that the gaseous high-performance fluorinated liquid is converted into liquid, then the liquid high-performance fluorinated liquid is circulated back to the cavity network 201 through the water pump 204 and the conveying pipe 203, which completes the continuous heat dissipation of the base plate 104, avoids local overheating of the transformer body 1, and improves the heat dissipation efficiency of the transformer body 1, and the pin 301 is reinforced by the memory alloy reinforcing layer 306 made of nickel-titanium alloy material, so that it has high specific strength and excellent corrosion resistance, and can restore its original shape under temperature change, the conductive layer 307 made of tantalum alloy material can maintain excellent conductivity in high temperature environment, the insulating layer 308 made of polytetrafluoroethylene material has excellent insulation and durability under high temperature and high voltage conditions, the super-hydrophobic surface coating 305 made of nano-silicon oxide material can effectively prevent water and corrosive substances from entering the surface of the pin 301, improve its corrosion resistance and durability, and prolong the service life of the pin 301, and the triangular reinforcing block 304 improves the stability between the pin 301 and the grounding sheet 302, and the heat dissipation holes 303 on the grounding sheet 302 increase the limited heat dissipation area, when it is necessary to adjust the spacing of the base plate 104, the main gear 407 is driven to rotate by the knob 408, then the rack 406 and the driven gear 405 are driven to rotate, then the driven gear 405 drives the threaded rod 404 to rotate, so that the threaded rod 404 drives the connecting frame 403 to move in the inside of the storage slot 411, and the rubber pad 401 is driven to move by the connecting frame 403, then the movement of the rubber pad 401 drives the second spring 402 to stretch and contract, and the force caused by the stretching and compression of the multiple second springs 402 is shared by the multiple rubber pads 401, so that the multiple rubber pads 401 move simultaneously and uniformly, and the movement of the rubber pad 401 and the protective cover 409 is supported by the telescopic cylinder 410, thereby completing the adjustment of the spacing of the rubber pad 401, improving the flexibility of the transformer body 1,To facilitate air flow and heat dissipation between the substrates 104.

[0039] Although the present application has been described in detail with reference to the foregoing embodiments, the technical solutions recorded in the foregoing embodiments can be modified, or some of the technical features can be replaced by equivalent features, by those skilled in the art, within the spirit and principle of the present application. Any modification, equivalent replacement, improvement, etc. made within the scope of the present application shall be included in the protection scope of the present application.

Claims

1. A high-frequency miniature planar transformer, comprising a transformer body (1), characterized in that: The transformer body (1) includes a lower magnetic core (101), an upper magnetic core (102) is installed at the top of the lower magnetic core (101), a base plate (104), a cooling mechanism (2) and a spacing adjustment mechanism (4) are respectively provided on the inner sides of the upper magnetic core (102) and the lower magnetic core (101), and an anti-breakage mechanism (3) is installed on the surface of the base plate (104). The upper magnetic core (102) and the lower magnetic core (101) are both fitted with support columns (103) in the middle of their inner sides. The cooling mechanism (2) includes a cavity network (201), which is installed at the bottom of the upper magnetic core (102). A condenser (202) is installed inside the upper magnetic core (102). Delivery pipes (203) are installed on both sides of the outer surface of the condenser (202). A water pump (204) is installed on the outer surface of one set of delivery pipes (203), and the other end of the outer surface of the delivery pipes (203) is installed at the top of the cavity network (201). Cooling fins (205) are installed on the inner side of the device (202). A movable frame (206) is slidably connected to the top of the lower magnetic core (101). A sliding groove (207) is opened on the top of both the movable frame (206) and the lower magnetic core (101). A first spring (209) is fixedly installed on the bottom inner side of the sliding groove (207). A pull block (208) is fixedly installed on one end of the outer surface of the first spring (209) near the top of the movable frame (206). A positioning groove (210) is opened on both sides of the top of the upper magnetic core (102). An insert block (211) is slidably connected to the inner side of the positioning groove (210). The cavity network (201) is sleeved on the outer surface of the support column (103), and the inner side of the cavity network (201) is filled with high-performance fluorinated liquid. The substrate (104) is sleeved on the outer surface of the cavity network (201). The insert (211) is installed at the bottom of the pull block (208) and on one side of the outer surface of the movable frame (206), and the insert (211), pull block (208) and movable frame (206) are arranged in an inverted L-shape to achieve lateral and longitudinal limiting of the movement path of the upper magnetic core (102).

2. The high-frequency miniature planar transformer according to claim 1, characterized in that: The outer surface of the support column (103) is provided with a groove.

3. The high-frequency miniature planar transformer according to claim 1, characterized in that: The anti-fracture mechanism (3) includes a pin (301), which is mounted on the outer surface of the substrate (104). A grounding plate (302) is mounted at the bottom of the pin (301). A heat dissipation hole (303) is opened on the outer surface of the grounding plate (302). A reinforcing block (304) is fixedly mounted on the inner side of the grounding plate (302). The other side of the outer surface of the reinforcing block (304) is mounted on the outer surface of the pin (301).

4. The high-frequency miniature planar transformer according to claim 3, characterized in that: The inner surface of the pin (301) is provided with a reinforcing layer (306), the material of the reinforcing layer (306) is nickel-titanium alloy, and the outer surface of the reinforcing layer (306) is provided with a conductive layer (307), the material of the conductive layer (307) is tantalum alloy, and the outer surface of the conductive layer (307) is provided with an insulating layer (308), the material of the insulating layer (308) is polytetrafluoroethylene, and the outer surfaces of the insulating layer (308) and the grounding piece (302) are both coated with a surface coating (305), the material of the surface coating (305) is nano-silicon oxide.

5. The high-frequency miniature planar transformer according to claim 1, characterized in that: The spacing adjustment mechanism (4) includes a rubber pad (401), which is slidably connected to the inner side of the lower magnetic core (101) and the upper magnetic core (102). A second spring (402) is fixedly installed on the outer surface of multiple sets of rubber pads (401). A connecting frame (403) is fixedly installed on the top of one set of rubber pads (401). A threaded rod (404) is installed on the top of the connecting frame (403). A storage groove (411) is opened on the inner surface of the lower magnetic core (101) and the upper magnetic core (102).

6. The high-frequency miniature planar transformer according to claim 5, characterized in that: The connecting frame (403) is slidably connected to the inner side of the storage groove (411). A driven gear (405) is fixedly installed on one end of the outer surface of the threaded rod (404). A rack (406) is rotatably connected to the outer surface of the driven gear (405). A protective cover (409) is sleeved on the outer surface of the rack (406). A telescopic cylinder (410) is fixedly installed on the bottom end of the protective cover (409) and the outer surface of the rubber pad (401).

7. The high-frequency miniature planar transformer according to claim 6, characterized in that: The inner middle part of the rack (406) is rotatably connected to the drive gear (407), and a knob (408) is fixedly installed on one end of the outer surface of the drive gear (407). The driven gear (405), the rack (406) and the drive gear (407) mesh with each other.

Citation Information

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