Stirring device for increasing carbon dioxide inflation content in syrup
By alternating lifting and lowering movements of the air guide pipe and vibrating rod, as well as the reciprocating lifting and lowering of the tank, the problem of uniform carbon dioxide aeration in the syrup was solved, achieving higher aeration content and uniformity.
Patent Information
- Application Number
- CN202510783845.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-10-31
AI Technical Summary
The uniformity of gas distribution within the syrup in existing mixing tanks is difficult to guarantee, resulting in insufficient carbon dioxide aeration.
The system employs a gas guide pipe and a vibrating rod to perform reciprocating and alternating lifting and lowering motions, and uses a stirring assembly for lifting and stirring. Combined with the reciprocating and lowering motion of the tank body, this expands the range of power application and improves the diffusion effect of carbon dioxide.
It significantly improves the carbon dioxide aeration content and uniformity in the syrup, ensuring that the gas is fully dispersed in the syrup.
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Figure CN120860880A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of syrup preparation technology, and in particular to a stirring device for increasing the carbon dioxide aeration content in syrup. Background Technology
[0002] In the field of popping candy production technology, traditional manufacturing processes typically employ a production system that includes a sugar-boiling device, a mixing tank, an expansion tank, and a gas supply device. The core mixing and aeration process is carried out through the mixing tank, which consists of a tank body, a tank lid, and a stirring device. During operation, molten sugar syrup is injected into the tank through the syrup inlet until it is full. Then, high-pressure carbon dioxide gas is introduced into the tank through the gas inlet on the tank lid. The gas is mixed with the sugar syrup by the mechanical action of the stirring paddle. This technical solution achieves the combination of sugar and carbon dioxide through physical aeration, laying the foundation for the subsequent candy puffing process.
[0003] However, existing mixing tank structures have technical limitations: during the gas filling stage, the gas generally enters the interior from one side of the tank. This design makes it difficult to ensure the uniformity of gas distribution inside the syrup. Since the stirring device generally rotates in a fixed position, even if stirring is performed by the stirring device, the range of power is very limited, affecting the carbon dioxide content in the syrup. Therefore, this invention proposes a stirring device to increase the carbon dioxide content in the syrup to solve the problems existing in the prior art. Summary of the Invention
[0004] To address the aforementioned problems, this invention proposes a stirring device for increasing the carbon dioxide aeration content in syrup. This device contains syrup in a tank and introduces carbon dioxide through gas pipes on both sides. During gas introduction, the gas pipes and vibrating rods perform reciprocating up-and-down movements, generating a vibration force in the introduced area, facilitating gas dispersion. Simultaneously, the stirring assembly stirs the syrup. The stirring assembly's reciprocating up-and-down movements during stirring increase the range of applied power, which is beneficial for carbon dioxide diffusion, thereby increasing the carbon dioxide aeration content and uniformity in the syrup.
[0005] To achieve the objective of this invention, the invention is implemented through the following technical solution: A stirring device for increasing the carbon dioxide aeration content in syrup includes a tank and a mounting base. The mounting base is provided with a lifting component, and the lifting component is provided with a frame. The tank is located inside the frame, and the tank is reciprocated by the lifting component. A tank cover is provided on the top of the tank, and supports are provided on both sides of the top of the tank cover. A gas guide pipe and a vibrating rod are movably provided on the supports. The lower ends of the gas guide pipe and the vibrating rod extend into the interior of the tank, and the gas guide pipe and the vibrating rod perform reciprocating alternating lifting and lowering movements. The gas guide pipe is used to provide carbon dioxide.
[0006] A connecting plate is connected between the two sets of supports, and a stirring component extending into the tank body is provided on the connecting plate. The stirring component performs lifting and stirring motions.
[0007] A further improvement is that: both the upper part of the outer side of the tank body and the lower part of the outer side of the tank cover are provided with an edge, and the two sets of edges are fixed together by bolts.
[0008] A further improvement is that a liquid outlet is provided at the middle position of the bottom of the tank, and a valve is provided on the liquid outlet.
[0009] A further improvement is made in that: the lifting assembly includes a gear ring, a bearing seat, and a gear. The gear ring is rotatably mounted on the top of the mounting base and is driven to rotate by a motor. There are four sets of bearing seats, and the four sets of bearing seats are equally angled on the outer side of the mounting base. The gear is rotatably mounted on the inner side of the mounting base and is adapted to the gear ring. The inner side of the gear is connected to a first lifting arm, and one end of the first lifting arm is hinged to a second lifting arm. One end of the second lifting arm is hinged to the frame.
[0010] A further improvement is that connecting brackets are connected to the four corners of the outer side of the mounting base, and the connecting brackets are used to fix it to the mounting base surface.
[0011] A further improvement is made in that: an eccentric shaft is rotatably provided above the front side of the support, and the eccentric shaft is driven to rotate by a drive motor; a main support arm is rotatably provided on the support at a position below the eccentric shaft; a first connecting arm is hinged to the eccentric shaft, and one end of the first connecting arm is hinged to one end of the main support arm; a second connecting arm is hinged to the other end of the main support arm; a third connecting arm is hinged at the hinge point of the first connecting arm and the main support arm; the air guide pipe is hinged to the lower end of the third connecting arm; and the vibrating rod is hinged to the lower end of the second connecting arm.
[0012] A further improvement is that the upper end of the air guide tube is closed and the lower end is open, and an air inlet hose is connected to the upper end of one side of the air guide tube. The air inlet hose is used to connect carbon dioxide. A sealing plate is provided below the front side of the support, and the lower ends of the air guide tube and the vibrating rod pass through the sealing plate.
[0013] A further improvement is made in that: the stirring assembly includes an outer sleeve and an inner sleeve, the outer sleeve is connected between the connecting plate and the tank cover, the inner sleeve is movably disposed inside the outer sleeve, the lower end of the inner sleeve is provided with a stirring unit extending into the tank body, the inner side of the outer sleeve is provided with an arc-shaped groove, and the outer side of the inner sleeve is provided with a protrusion adapted to the arc-shaped groove.
[0014] A further improvement is that the stirring unit includes a rotating shaft and stirring blades. The rotating shaft is connected to the lower end of the inner sleeve, and the lower end of the rotating shaft extends into the interior of the tank. The stirring blades are located at the lower end of the rotating shaft.
[0015] A further improvement is that a reduction motor is provided at the middle position of the top of the connecting plate, and the output end of the reduction motor is provided with a rectangular rod extending into the inside of the outer sleeve. The inner sleeve is fitted on the outside of the rectangular rod and is slidably adapted.
[0016] The beneficial effects of this invention are as follows:
[0017] 1. This invention uses a tank to hold syrup and introduces carbon dioxide through gas pipes on both sides. During the gas introduction process, the gas pipes and the vibrating rods perform reciprocating up-and-down movements, which generates a vibration force in the introduction area, facilitating gas dispersion. At the same time, the syrup is stirred by a stirring component. The stirring component performs up-and-down reciprocating movements during the stirring process, which increases the range of power application, which is beneficial for the diffusion of carbon dioxide and increases the carbon dioxide content and uniformity in the syrup.
[0018] 2. In this invention, the can is installed in the frame. The rotation of the gear ring drives the gears to rotate. The gears in four positions drive the first lifting arm to rotate. With the linkage of the second lifting arm, the frame and the can reciprocate up and down motion, so that the syrup inside rolls and the carbon dioxide is fully dispersed, further increasing the gas content. Attached Figure Description
[0019] Figure 1 This is the front view of the present invention;
[0020] Figure 2 This is a schematic diagram of the mounting base structure of the present invention;
[0021] Figure 3 This is a schematic diagram of the tank body of the present invention;
[0022] Figure 4 This is a schematic diagram of the support structure of the present invention;
[0023] Figure 5 This is a schematic diagram of the stirring assembly of the present invention.
[0024] The components are as follows: 1. Tank body; 2. Tank cover; 3. Mounting base; 4. Frame; 5. Support; 6. Air guide pipe; 7. Vibrating rod; 8. Connecting plate; 9. Edge; 10. Liquid outlet; 11. Gear ring; 12. Shaft seat; 13. Gear; 14. First lifting arm; 15. Second lifting arm; 16. Connecting frame; 17. Eccentric shaft; 18. Main support arm; 19. First connecting arm; 20. Second connecting arm; 21. Third connecting arm; 22. Air inlet hose; 23. Sealing plate; 24. Outer sleeve; 25. Inner sleeve; 26. Arc groove; 27. Protrusion; 28. Rotating shaft; 29. Stirring blade; 30. Gearbox; 31. Rectangular rod; 32. Drive motor. Detailed Implementation
[0025] To enhance understanding of the present invention, the present invention will be further described in detail below with reference to embodiments. These embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.
[0026] Example 1
[0027] according to Figure 1 , 2 As shown in Figures 3, 4, and 5, this embodiment proposes a stirring device for increasing the carbon dioxide aeration content in syrup, including a tank body 1 and a mounting base 3. The mounting base 3 is provided with a lifting component, and the lifting component is provided with a frame 4. The tank body 1 is located inside the frame 4, and the tank body 1 is raised and lowered by the lifting component. A tank cover 2 is provided on the top of the tank body 1, and supports 5 are provided on both sides of the top of the tank cover 2. A gas guide pipe 6 and a vibrating rod 7 are movably provided on the supports 5. The lower ends of the gas guide pipe 6 and the vibrating rod 7 extend into the interior of the tank body 1, and the gas guide pipe 6 and the vibrating rod 7 perform reciprocating alternating raising and lowering movements. The gas guide pipe 6 is used to provide carbon dioxide.
[0028] A connecting plate 8 connects the two sets of supports 5, and the connecting plate 8 is equipped with a stirring assembly extending into the tank 1. The stirring assembly performs a lifting and stirring motion. In use, syrup is contained in the tank 1, and carbon dioxide is introduced through the gas guide pipes 6 on both sides. During the gas introduction process, the gas guide pipes 6 and the vibrating rod 7 perform a reciprocating lifting and lowering motion, which generates a vibration force in the introduction area, facilitating gas dispersion. Simultaneously, the stirring assembly stirs the syrup. The stirring assembly performs a lifting and reciprocating motion during the stirring process, which increases the range of power application, facilitates the diffusion of carbon dioxide, and improves the carbon dioxide content and uniformity in the syrup.
[0029] The upper outer side of the can body 1 and the lower outer side of the can lid 2 are both provided with edging 9, and the two sets of edging 9 are fixed together by bolts. A dispensing nozzle 10 is provided at the middle position of the bottom of the can body 1, and the dispensing nozzle 10 is equipped with a valve. In use, the can lid 2 is placed on the can body 1, and the two sets of edging 9 are fixed with bolts. After use, the valve is opened to discharge the syrup through the dispensing nozzle 10.
[0030] The lifting assembly includes a gear ring 11, a bearing seat 12, and a gear 13. The gear ring 11 is rotatably mounted on the top of the mounting base 3 and is driven to rotate by a motor. There are four sets of bearing seats 12, and the four sets of bearing seats 12 are equally angled on the outside of the mounting base 3. The gear 13 is rotatably mounted on the inside of the mounting base 3 and is adapted to the gear ring 11. The inside of the gear 13 is connected to a first lifting arm 14, and one end of the first lifting arm 14 is hinged to a second lifting arm 15. One end of the second lifting arm 15 is hinged to the frame 4. In use, the can 1 contains one-half to two-thirds of the can of syrup. The motor drives the gear ring 11 to rotate. The can 1 is installed in the frame 4. The rotation of the gear ring 11 drives the gear 13 to rotate. The gear 13 in four positions drives the first lifting arm 14 to rotate. With the linkage of the second lifting arm 15, the frame 4 and the can 1 reciprocate up and down, so that the syrup inside moves and the carbon dioxide is fully dispersed, further increasing the carbonation content.
[0031] Each of the four corners of the outer side of the mounting base 3 is connected to a connecting bracket 16, which is used to fix it to the mounting base surface. In use, the connecting bracket 16 is connected to the mounting base surface, so that the mounting base 3 is suspended in the air, which facilitates the installation of the tank 1 and the unloading of the tank 1.
[0032] An eccentric shaft 17 is rotatably mounted on the upper front side of the support 5, and the eccentric shaft 17 is driven to rotate by a drive motor 32. A main support arm 18 is rotatably mounted on the support 5 below the eccentric shaft 17. A first connecting arm 19 is hinged to the eccentric shaft 17, and one end of the first connecting arm 19 is hinged to one end of the main support arm 18. A second connecting arm 20 is hinged to the other end of the main support arm 18. A third connecting arm 21 is hinged at the hinge point of the first connecting arm 19 and the main support arm 18. The air guide pipe 6 is hinged to the lower end of the third connecting arm 21, and the vibrating rod 7 is hinged to the lower end of the second connecting arm 20. In use, the drive motor 32 drives the eccentric shaft 17 to rotate, the eccentric shaft 17 drives the first connecting arm 19 to rotate, the first connecting arm 19 pulls the second connecting arm 20 to rotate back and forth, so that the second connecting arm 20 and the third connecting arm 21 alternately rise and fall, thereby driving the air guide pipe 6 and the vibrating rod 7 to perform reciprocating and alternating rising and falling motions. Carbon dioxide is introduced into the air guide pipe 6, so that the introduced area generates a vibrating force, which facilitates the dispersion of gas.
[0033] The upper end of the air guide pipe 6 is closed while the lower end is open. An air inlet hose 22 is connected to the upper end of one side of the air guide pipe 6. The air inlet hose 22 is used to connect to carbon dioxide. A sealing plate 23 is provided below the front side of the support 5. The lower ends of the air guide pipe 6 and the vibrating rod 7 pass through the sealing plate 23. In use, the air inlet hose 22 is connected to carbon dioxide, supplying air to the air guide pipe 6. The air guide pipe 6 then supplies air to the syrup inside the tank 1. During the reciprocating, alternating up-and-down movement of the air guide pipe 6 and the vibrating rod 7, the air passes through the sealing plate 23, which seals the point of penetration.
[0034] Example 2
[0035] according to Figure 1 , 2 As shown in Figures 3, 4, and 5, this embodiment proposes a stirring device for increasing the carbon dioxide aeration content in syrup, including a tank body 1 and a mounting base 3. The mounting base 3 is provided with a lifting component, and the lifting component is provided with a frame 4. The tank body 1 is located inside the frame 4, and the tank body 1 is raised and lowered by the lifting component. A tank cover 2 is provided on the top of the tank body 1, and supports 5 are provided on both sides of the top of the tank cover 2. A gas guide pipe 6 and a vibrating rod 7 are movably provided on the supports 5. The lower ends of the gas guide pipe 6 and the vibrating rod 7 extend into the interior of the tank body 1, and the gas guide pipe 6 and the vibrating rod 7 perform reciprocating alternating raising and lowering movements. The gas guide pipe 6 is used to provide carbon dioxide.
[0036] A connecting plate 8 connects the two sets of supports 5, and the connecting plate 8 is equipped with a stirring assembly extending into the tank 1. The stirring assembly performs a lifting and stirring motion. In use, syrup is contained in the tank 1, and carbon dioxide is introduced through the gas guide pipes 6 on both sides. During the gas introduction process, the gas guide pipes 6 and the vibrating rod 7 perform a reciprocating lifting and lowering motion, which generates a vibration force in the introduction area, facilitating gas dispersion. Simultaneously, the stirring assembly stirs the syrup. The stirring assembly performs a lifting and reciprocating motion during the stirring process, which increases the range of power application, facilitates the diffusion of carbon dioxide, and improves the carbon dioxide content and uniformity in the syrup.
[0037] The upper outer side of the can body 1 and the lower outer side of the can lid 2 are both provided with edging 9, and the two sets of edging 9 are fixed together by bolts. A dispensing nozzle 10 is provided at the middle position of the bottom of the can body 1, and the dispensing nozzle 10 is equipped with a valve. In use, the can lid 2 is placed on the can body 1, and the two sets of edging 9 are fixed with bolts. After use, the valve is opened to discharge the syrup through the dispensing nozzle 10.
[0038] The stirring assembly includes an outer sleeve 24 and an inner sleeve 25. The outer sleeve 24 is connected between the connecting plate 8 and the tank cover 2. The inner sleeve 25 is movably disposed inside the outer sleeve 24. The lower end of the inner sleeve 25 is provided with a stirring unit extending into the tank body 1. The inner side of the outer sleeve 24 is provided with an arc-shaped groove 26, and the outer side of the inner sleeve 25 is provided with a protrusion 27 adapted to the arc-shaped groove 26. The stirring unit includes a rotating shaft 28 and a stirring blade 29. The rotating shaft 28 is connected to the lower end of the inner sleeve 25, and the lower end of the rotating shaft 28 extends into the tank body 1. The stirring blade 29 is disposed at the lower end of the rotating shaft 28. A reduction motor 30 is provided at the middle position of the top of the connecting plate 8, and the output end of the reduction motor 30 is provided with a rectangular rod 31 extending into the outer sleeve 24. The inner sleeve 25 is sleeved on the outside of the rectangular rod 31 and slidably adapted. In use, the geared motor 30 drives the rectangular rod 31 to rotate. Due to its rectangular shape, the inner sleeve 25 rotates inside the outer sleeve 24, which in turn drives the rotating shaft 28 and the stirring blade 29 to rotate, thus stirring the syrup. Due to the matching effect between the protrusion 27 and the arc groove 26, the inner sleeve 25 rises and falls inside the outer sleeve 24 during rotation, which in turn drives the rotating shaft 28 and the stirring blade 29 to rise and fall, thereby increasing the range of power application, which is beneficial for the diffusion of carbon dioxide and improving the carbon dioxide aeration content and uniformity in the syrup.
[0039] The stirring device for increasing the carbon dioxide aeration content in syrup contains syrup in a tank 1 and introduces carbon dioxide through gas pipes 6 on both sides. During the gas introduction process, the gas pipes 6 and the vibrating rod 7 perform reciprocating up-and-down movements, generating vibration force in the introduction area to facilitate gas dispersion. Simultaneously, the stirring component stirs the syrup, and the stirring component's up-and-down reciprocating movement during stirring increases the range of power application, which is beneficial for carbon dioxide diffusion and improves the carbon dioxide aeration content and uniformity in the syrup. In addition, the tank 1 is installed in a frame 4. The rotation of the gear ring 11 drives the rotation of the gear 13. The gears 13 in four positions drive the rotation of the first lifting arm 14, which, in conjunction with the linkage of the second lifting arm 15, drives the frame 4 and the tank 1 to reciprocate up-and-down movements, causing the syrup inside to tumble and fully disperse the carbon dioxide, further increasing the aeration content.
[0040] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stirring device for increasing the carbon dioxide aeration content in syrup, comprising a tank (1) and a mounting base (3), characterized in that: The mounting base (3) is provided with a lifting component, and the lifting component is provided with a frame (4). The tank (1) is located inside the frame (4), and the tank (1) moves up and down repeatedly through the lifting component. The tank (1) is provided with a tank cover (2) above the tank, and supports (5) are provided on both sides of the top of the tank cover (2). A gas guide pipe (6) and a vibrating rod (7) are movably provided on the support (5). The lower ends of the gas guide pipe (6) and the vibrating rod (7) extend into the interior of the tank (1), and the gas guide pipe (6) and the vibrating rod (7) move up and down repeatedly. The gas guide pipe (6) is used to provide carbon dioxide. A connecting plate (8) is connected between the two sets of supports (5), and a stirring assembly extending into the tank (1) is provided on the connecting plate (8), the stirring assembly performing lifting and stirring motion.
2. The stirring device for increasing the carbon dioxide aeration content in syrup according to claim 1, characterized in that: The upper part of the outer side of the tank body (1) and the lower part of the outer side of the tank cover (2) are provided with an edge (9), and the two sets of edges (9) are fixed together by bolts.
3. The stirring device for increasing the carbon dioxide aeration content in syrup according to claim 1, characterized in that: The tank (1) has a liquid outlet (10) at the middle position of the bottom, and the liquid outlet (10) is equipped with a valve.
4. The stirring device for increasing the carbon dioxide aeration content in syrup according to claim 1, characterized in that: The lifting assembly includes a gear ring (11), a bearing seat (12), and a gear (13). The gear ring (11) is rotatably mounted on the top of the mounting base (3) and is driven to rotate by a motor. The bearing seat (12) is provided in four sets, and the four sets of bearing seats (12) are equally angled on the outside of the mounting base (3). The gear (13) is rotatably mounted on the inside of the mounting base (3) and is adapted to the gear ring (11). The inside of the gear (13) is connected to a first lifting arm (14), and one end of the first lifting arm (14) is hinged to a second lifting arm (15). One end of the second lifting arm (15) is hinged to the frame (4).
5. The stirring device for increasing the carbon dioxide aeration content in syrup according to claim 1, characterized in that: Each of the four corners of the outer side of the mounting base (3) is connected to a connecting bracket (16), which is used to fix it to the mounting base surface.
6. The stirring device for increasing the carbon dioxide aeration content in syrup according to claim 1, characterized in that: An eccentric shaft (17) is rotatably provided above the front side of the support (5), and the eccentric shaft (17) is driven to rotate by a drive motor (32). A main support arm (18) is rotatably provided on the support (5) below the eccentric shaft (17). A first connecting arm (19) is hinged on the eccentric shaft (17), and one end of the first connecting arm (19) is hinged to one end of the main support arm (18). A second connecting arm (20) is hinged to the other end of the main support arm (18). A third connecting arm (21) is hinged at the hinge of the first connecting arm (19) and the main support arm (18). The air guide pipe (6) is hinged to the lower end of the third connecting arm (21), and the vibrating rod (7) is hinged to the lower end of the second connecting arm (20).
7. The stirring device for increasing the carbon dioxide aeration content in syrup according to claim 1, characterized in that: The upper end of the air guide pipe (6) is closed and the lower end is open. An air inlet hose (22) is connected to the upper end of one side of the air guide pipe (6). The air inlet hose (22) is used to access carbon dioxide. A sealing plate (23) is provided below the front side of the support (5). The lower ends of the air guide pipe (6) and the vibrating rod (7) pass through the sealing plate (23).
8. The stirring device for increasing the carbon dioxide aeration content in syrup according to claim 1, characterized in that: The stirring assembly includes an outer sleeve (24) and an inner sleeve (25). The outer sleeve (24) is connected between the connecting plate (8) and the tank cover (2). The inner sleeve (25) is movably disposed inside the outer sleeve (24). The lower end of the inner sleeve (25) is provided with a stirring unit extending into the tank body (1). The inner side of the outer sleeve (24) is provided with an arc groove (26), and the outer side of the inner sleeve (25) is provided with a protrusion (27) that matches the arc groove (26).
9. A stirring device for increasing the carbon dioxide aeration content in syrup according to claim 8, characterized in that: The stirring unit includes a rotating shaft (28) and a stirring blade (29). The rotating shaft (28) is connected to the lower end of the inner sleeve (25), and the lower end of the rotating shaft (28) extends into the interior of the tank (1). The stirring blade (29) is located at the lower end of the rotating shaft (28).
10. A stirring device for increasing the carbon dioxide aeration content in syrup according to claim 9, characterized in that: A speed reduction motor (30) is provided at the middle position of the top of the connecting plate (8), and a rectangular rod (31) extending into the outer sleeve (24) is provided at the output end of the speed reduction motor (30). The inner sleeve (25) is sleeved on the outside of the rectangular rod (31) and slidably adapted.