A garbage disposal device for garbage power generation
By using a swing mechanism to drive the reciprocating rotation of the processing chamber and a screen design, the problem of material jamming in waste crushing equipment is solved, thus improving crushing efficiency and effectiveness.
Patent Information
- Application Number
- CN202511394429.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2045-09-28
AI Technical Summary
Existing waste crushing equipment has low crushing efficiency, especially in the subsequent repeated crushing process, long strips of material are prone to getting stuck between the crushing blades, resulting in reduced efficiency.
The processing chamber is driven to reciprocate by a swing mechanism. Combined with a specially designed screen and crushing mechanism, the material is corrected in posture by the concave part and the mating part of the screen to ensure that the material is parallel to the crushing blade and improve crushing efficiency.
It effectively avoids material blockage, improves crushing effect and efficiency, ensures that material falls smoothly through the screen holes, and achieves efficient crushing.
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Figure CN120861232B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of garbage disposal, and particularly relates to a garbage disposal device for garbage power generation. BACKGROUND
[0002] At present, the recycling of garbage generally includes processes such as classification, crushing, magnetic separation, etc. The garbage is first classified, and then the garbage crushing equipment is used to crush the garbage into small particle material units for re-melting or combustion power generation. Among them, the common garbage crushing equipment is divided according to the unit number of the crushing shaft, including single-shaft, double-shaft and four-shaft types, and in order to meet the processing needs of large quantities of garbage, a heavy four-shaft shredder with high crushing efficiency and good crushing effect is generally used. For example, the Chinese utility model patent with the publication number CN217318809U discloses a waste plastic four-shaft shredder, which drives the edge first-stage crushing shaft and the middle first-stage crushing shaft through a first-stage driving mechanism, drives the edge second-stage crushing shaft and the middle second-stage crushing shaft through a second-stage driving mechanism, and the crushing blades on the adjacent shafts are arranged in a staggered manner. With the rotation of the shafts, the waste plastic is continuously extruded, engaged and crushed, and after repeated crushing, the waste plastic is completely crushed into granular waste material meeting the size requirements.
[0003] However, in use, since the four-shaft shredder is used to cut the material by the staggered crushing blades, the material is first torn into a strip shape, and then the strip-shaped material is completely torn into granular material meeting the size requirements through subsequent repeated crushing. In the subsequent repeated crushing process, the strip-shaped material is mostly stuck in the strip-shaped gap between the crushing blades, and it is difficult to be completely torn into granular material meeting the size requirements. Subsequent repeated crushing is required to completely crush the material, and the crushing efficiency is low. SUMMARY
[0004] Therefore, the present application provides a garbage disposal device for garbage power generation to solve the problem of low crushing efficiency of the garbage crushing equipment in the prior art.
[0005] The above object is achieved by the following technical scheme: A garbage treatment device for garbage power generation, comprising a rack, a treatment bin, a crushing mechanism, a driving mechanism and a screen, the treatment bin is arranged on the rack, a feeding port is arranged on the treatment bin, materials to be crushed are fed into the treatment bin through the feeding port, the crushing mechanism and the screen are arranged in the treatment bin, the driving mechanism is used to drive the crushing mechanism to operate, so that the crushing mechanism can crush the materials in the treatment bin, the screen is arranged below the crushing mechanism, further comprising a swinging mechanism, the treatment bin is rotatably arranged on the rack, the rotation axis of the treatment bin extends horizontally along the front-back direction, the swinging mechanism can drive the treatment bin to reciprocatingly rotate on the rack, thereby driving the crushing mechanism and the screen to synchronously reciprocatingly rotate around the rotation axis of the treatment bin; the upper surface of the screen has a lower recess and a matching portion, the height of the lower recess is lower than the height of the matching portion, the height of the lower recess gradually decreases from the left and right sides to the middle position, and the crushing mechanism can re-feed the materials on the matching portion to above the crushing mechanism.
[0006] Further, the crushing mechanism comprises four groups of crushing knives, each group of crushing knives comprises a knife shaft and a plurality of knife blades, the knife blades are arranged at equal intervals on the outer circumferential surface of the knife shaft, the knife shafts of the four groups of crushing knives all extend along the front-back direction, the knife blades on the knife shafts extend into between two knife blades of adjacent knife shafts, the knife blades on adjacent two knife shafts are offset and engaged with each other to shear and crush the materials in the treatment bin.
[0007] Further, the four groups of crushing knives are sequentially a first crushing knife, a second crushing knife, a third crushing knife and a fourth crushing knife from left to right, the first crushing knife and the fourth crushing knife are symmetrically arranged left and right, and the second crushing knife and the third crushing knife are symmetrically arranged left and right; viewed from the front side, the first crushing knife and the second crushing knife rotate clockwise, the first crushing knife is higher than the second crushing knife, so that the first crushing knife can feed the materials to above the second crushing knife during rotation, and the third crushing knife and the fourth crushing knife rotate counterclockwise, the fourth crushing knife is higher than the third crushing knife, so that the fourth crushing knife can feed the materials to above the third crushing knife during rotation.
[0008] Further, the lower recess is arranged at the middle position of the screen, the matching portions are adjacently arranged on both sides of the lower recess, the lower recess and the matching portions both extend along the front-back direction, and the matching portions are arranged in contour with the surface of the lower part of the crushing mechanism, so that the knife blades can feed the materials on the matching portions during rotation.
[0009] Further, the front and rear ends of the processing bin are coaxially fixed with swing shafts, the processing bin is supported on the rack through the swing shafts, the swing shafts are rotationally matched with the rack, and the rotation axes of the swing shafts horizontally extend along the front and rear directions, so that the processing bin can reciprocatingly rotate on the rack.
[0010] Further, the swing mechanism comprises a reciprocating motor and a swing assembly, the reciprocating motor is drivingly connected with the processing bin through the swing assembly, and the processing bin is driven to reciprocatingly rotate on the rack.
[0011] Further, the swing shafts are coaxially fixed with rotating wheels, the rotating wheels are provided with matching protrusions at positions deviated from the shaft centers, the swing assembly comprises a swing rod, the swing rod is provided with a matching long hole extending along the length direction of the swing rod, the matching protrusions are guidingly matched with the matching long hole, one end of the swing rod is fixedly connected with the output shaft of the reciprocating motor, the output shaft of the reciprocating motor is alternately rotated along the clockwise direction and the counterclockwise direction at a set angle α, thereby driving the swing rod to swing left and right, α is an acute angle, with the swing rod swinging left and right, the hole wall of the matching long hole drives the matching protrusions to move, thereby driving the rotating wheels to rotate, the rotating wheels drive the swing shafts to synchronously rotate, thereby making the processing bin swing left and right on the rack.
[0012] Further, the maximum rotation angle of the processing bin reciprocatingly rotating on the rack is β, β is an acute angle.
[0013] Further, the rack is provided with inner cavity walls guiding matched with the left and right side walls of the processing bin, the inner cavity walls are provided with sliding protrusions, the left and right side walls of the processing bin are both correspondingly provided with sliding grooves, and the sliding protrusions are guidingly matched with the sliding grooves; when the processing bin reciprocatingly rotates on the rack, the sliding protrusions can guide the sliding grooves to move in a guided mode, so as to guide the reciprocating rotation stroke of the processing bin, when the processing bin swings to the maximum rotation angle left or right, the sliding grooves are stop matched with the sliding protrusions, so as to prevent the swing amplitude of the processing bin from being too large.
[0014] Further, the processing bin is provided with a crushing cavity and a mounting cavity, the crushing mechanism and the screen are arranged in the crushing cavity, the feeding port communicates the crushing cavity with the outside, and the driving mechanism is arranged in the mounting cavity.
[0015] Further, the processing bin is provided with a partition plate, the partition plate divides the inner cavity of the processing bin into the crushing cavity and the mounting cavity, one side of the partition plate towards the mounting cavity is fixedly provided with a mounting frame, and the driving mechanism is fixedly arranged on the mounting frame.
[0016] The garbage processing device for garbage power generation has the beneficial effects that the processing bin is driven to reciprocatingly rotate on the rack by the swinging mechanism, and the crushing mechanism and the screen mesh in the processing bin are synchronously driven to reciprocatingly rotate around the rotation axis of the processing bin, so that the materials falling on the screen mesh move left and right, the materials crushed to the set size fall through the screen holes of the screen mesh, the material accumulation is avoided, the screen mesh with the specially arranged concave part can correct the posture of the materials, the length direction of the long strip-shaped materials tends to be parallel to the posture of the crushing knife, the long strip-shaped materials are conveniently sheared and crushed again by the blade, the materials are prevented from being jammed between the gaps of the two blades, and the crushing effect and the crushing efficiency are effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a perspective structural schematic view of the garbage processing device for garbage power generation of the embodiment one of the present application;
[0018] Figure 2 It is a sectional view of Figure 1
[0019] Figure 3 It is a sectional view of the cooperation structure of the rack, the processing bin, the crushing mechanism and the screen mesh in the garbage processing device for garbage power generation of the embodiment one of the present application;
[0020] Figure 4 It is a perspective structural schematic view of the garbage processing device for garbage power generation (not including the rack) of the embodiment one of the present application;
[0021] Figure 5 It is a partial structural schematic view of the garbage processing device for garbage power generation of the embodiment one of the present application;
[0022] Figure 6 It is a partial structural schematic view of the processing bin of the garbage processing device for garbage power generation of the embodiment one of the present application;
[0023] Figure 7 It is a cooperation structural schematic view of the swinging mechanism and the swinging shaft of the garbage processing device for garbage power generation of the embodiment one of the present application.
[0024] Wherein: 100, rack; 110, feeding hopper; 120, inner cavity wall; 130, sliding protrusion; 200, processing bin; 210, feeding port; 220, partition; 230, crushing cavity; 240, mounting frame; 241, end cover; 250, chute; 260, swing shaft; 270, rotating wheel; 271, matching protrusion; 310, first crushing knife; 320, second crushing knife; 330, third crushing knife; 340, fourth crushing knife; 400, screen mesh; 410, screen hole; 420, lower recess; 430, matching part; 500, reciprocating motor; 501, output shaft; 510, swing rod; 511, matching long hole; 610, first driving mechanism; 620, second driving mechanism; 630, driving motor; 640, transmission gear. DETAILED DESCRIPTION
[0025] In order to make the objects, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the embodiments and in conjunction with the drawings. It should be understood that the specific embodiments described herein are only used to explain the present application and should not be used to limit the present application.
[0026] The serial numbers of components in the present application, such as "first", "second", etc., are only used to distinguish the described objects and do not have any sequence or technical meaning. The "connection" and "coupling" in the present application include direct and indirect connection (coupling) unless otherwise specified. In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as limiting the present application in terms of indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation.
[0027] In the present application, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can be that the first feature and the second feature are in direct contact, or the first feature and the second feature are in indirect contact through an intermediate medium. Moreover, the "above", "over" and "on" of the first feature to the second feature can be that the first feature is directly above or obliquely above the second feature, or only means that the horizontal height of the first feature is higher than that of the second feature. The "below", "under" and "under" of the first feature to the second feature can be that the first feature is directly below or obliquely below the second feature, or only means that the horizontal height of the first feature is less than that of the second feature.
[0028] The garbage treatment device for garbage power generation provided by the present application will be explained and described below in conjunction with the drawings and specific embodiments.
[0029] Embodiment one of the garbage disposal device for garbage power generation of the present application: refer to Figures 1 to 7 As shown in the figure, the garbage disposal device for garbage power generation mainly comprises a rack 100, a treatment bin 200, a crushing mechanism, a driving mechanism, a swing mechanism and a screen 400, the treatment bin 200 is rotationally assembled on the rack 100, the rotation axis of the treatment bin 200 extends horizontally along the front-rear direction, the crushing mechanism and the screen 400 are arranged in the treatment bin 200, the swing mechanism drives the treatment bin 200 to reciprocate on the rack 100, and in turn drives the crushing mechanism and the screen 400 to synchronously reciprocate around the rotation axis of the treatment bin.
[0030] The front and rear ends of the treatment bin 200 are coaxially fixedly provided with swing shafts 260, the treatment bin 200 is supported and arranged on the rack 100 through the swing shafts 260, the swing shafts 260 are rotationally matched with the rack 100, and the rotation axis of the swing shafts 260 extends horizontally along the front-rear direction, so that the treatment bin 200 can reciprocate on the rack 100.
[0031] The swing mechanism comprises a reciprocating motor 500 and a swing assembly, in the embodiment, the swing assembly mainly comprises a swing rod 510, the output shaft 501 of the reciprocating motor 500 is fixedly connected with one end of the swing rod 510, the output shaft 501 of the reciprocating motor 500 alternately reciprocates along the clockwise direction and the counterclockwise direction at a set angle α, and in turn drives the swing rod 510 to swing left and right, wherein α is an acute angle.
[0032] The swing shafts 260 are coaxially fixedly provided with rotating wheels 270, the rotating wheels 270 are provided with matching protrusions 271 at positions deviated from the shaft centers, the swing rod 510 is correspondingly provided with a matching long hole 511, the matching long hole 511 extends along the length direction of the swing rod 510, the matching protrusions 271 on the rotating wheels 270 extend into the matching long hole 511 and are guided matched with the hole wall of the matching long hole 511. With the swing rod 510 swinging left and right, the hole wall of the matching long hole 511 pushes the matching protrusions 271 to move, so as to drive the rotating wheels 270 to rotate, the rotating wheels 270 rotating drive the swing shafts 260 to synchronously rotate, and in turn make the treatment bin 200 reciprocate on the rack 100. In the embodiment, the amplitude of the reciprocation of the treatment bin 200 is kept between counterclockwise rotation of 30° and clockwise rotation of 30°, that is, the maximum rotation angle β of the reciprocation of the treatment bin 200 is 30°.
[0033] The rack 100 has a cavity wall 120 which is guided with the left and right side walls of the processing bin 200. The cavity wall 120 of the rack 100 and the left and right side walls of the processing bin 200 are all arc-shaped wall surfaces. During the reciprocating rotation of the processing bin 200, the cavity wall 120 of the rack 100 is guided with the left and right side walls of the processing bin 200. The cavity wall 120 of the rack 100 is provided with a sliding protrusion 130, and the left and right side walls of the processing bin 200 are correspondingly provided with a sliding groove 250. The sliding protrusion 130 is guided with the sliding groove 250. With the reciprocating rotation of the processing bin 200 on the rack 100, the sliding groove 250 on the left and right side walls of the processing bin 200 is guided to move relative to the sliding protrusion 130 to guide the reciprocating rotation stroke of the processing bin 200, avoid the deviation of the swing axis 260 of the processing bin 200, and ensure the operation stability of the structure. When the swing angle of the processing bin 200 reaches the maximum set value, the sliding groove 250 is stopped with the sliding protrusion 130 to limit the swing angle of the processing bin 200 and prevent the swing amplitude of the processing bin 200 from being too large to damage the structure.
[0034] The processing bin 200 has a crushed material cavity and a mounting cavity which are arranged on the front and rear sides of the crushed material cavity and are separated by a partition plate 220. The top of the crushed material cavity is provided with a feeding port 210 which communicates the crushed material cavity with the outside, and the materials to be crushed are fed into the crushed material cavity through the feeding port 210. The rack 100 above the feeding port 210 is fixedly provided with a feeding hopper 110 which is an expanding structure with a large upper part and a small lower part to facilitate feeding into the processing bin 200. The top of the mounting cavity is provided with an inspection port to facilitate the installation and inspection of the driving mechanism, and the inspection port is provided with an end cover 241 which is used to close the inspection port to prevent sundries from entering the mounting cavity through the inspection port.
[0035] The crushing mechanism and the screen 400 are installed in the crushed material cavity, and the screen 400 is arranged below the crushing mechanism. In the crushed material cavity, the materials fed through the feeding port 210 fall onto the screen 400 after being crushed by the crushing mechanism. The material particles smaller than the set size can fall through the screen holes 410 of the screen 400, and the remaining materials with larger sizes are accumulated on the screen 400 and are re-rolled into the crushing mechanism for further crushing until the size of the materials is crushed to be smaller than the set size and falls through the screen holes 410 of the screen 400. A material falling bin (prior art, not shown in the figure) is arranged below the screen 400 to collect the materials falling through the screen 400.
[0036] The crushing mechanism includes four groups of crushing knives, each group of crushing knives including a knife shaft and a plurality of knife blades, the knife shafts of the crushing knives extending forward and backward and being rotatably assembled on the side wall of the processing bin 200, and the knife blades of the same group of crushing knives being equidistantly arranged on the outer circumferential surface of the knife shaft. The four knife shafts are arranged side by side and parallel to each other, the knife blades of adjacent knife shafts are arranged in a staggered manner, and the knife blades on the knife shafts extend into the space between two knife blades of the adjacent knife shaft. In use, the knife shafts drive the knife blades to rotate, so that the knife blades of the adjacent knife shafts are engaged in a staggered manner to shear and crush the material in the processing bin 200.
[0037] The driving mechanism has two groups, which are arranged in the front and rear mounting cavities in the processing bin 200, and the mounting cavities are fixedly provided with mounting frames 240 on the side wall of the corresponding partition plate 220, and the driving mechanism is fixedly arranged on the mounting frame 240 to drive the crushing mechanism to operate. The driving mechanism mainly includes a driving motor 630 and a transmission assembly, the driving motor 630 is in transmission connection with the knife shaft through the transmission assembly to drive the knife shaft to rotate, thereby crushing the material in the crushing chamber. In this embodiment, the transmission assembly includes a gear set composed of a plurality of transmission gears 640.
[0038] Specifically, the four groups of crushing knives are sequentially the first crushing knife 310, the second crushing knife 320, the third crushing knife 330 and the fourth crushing knife 340 from left to right, the first crushing knife 310 and the fourth crushing knife 340 are arranged symmetrically left and right, and the second crushing knife 320 and the third crushing knife 330 are arranged symmetrically left and right. The first crushing knife 310 is higher than the second crushing knife 320, so that the first crushing knife 310 can roll the material to the upper side of the second crushing knife 320 when rotating. The fourth crushing knife 340 is higher than the third crushing knife 330, so that the fourth crushing knife 340 can roll the material to the upper side of the third crushing knife 330 when rotating.
[0039] Further, the two groups of driving mechanisms are respectively the first driving mechanism 610 and the second driving mechanism 620, the first driving mechanism 610 is arranged in the mounting cavity at the rear of the crushing chamber to drive the first crushing knife 310 and the second crushing knife 320 to rotate, and the second driving mechanism 620 is arranged in the mounting cavity at the front of the crushing chamber to drive the third crushing knife 330 and the fourth crushing knife 340 to rotate. From the front side view, the first crushing knife 310 and the second crushing knife 320 rotate clockwise, and the third crushing knife 330 and the fourth crushing knife 340 rotate counterclockwise, so that the first crushing knife 310 and the fourth crushing knife 340 can effectively roll the material on the screen 400 to the upper side of the crushing mechanism, which helps to improve the crushing efficiency.
[0040] The screen 400 screens the material falling on the upper surface of the screen 400 through the screen holes 410 of a set size, and the material smaller than the set size can fall through the screen holes 410 to the material falling bin below the screen 400, and the material larger than the set size is intercepted by the screen 400 and is re-fed to the crushing mechanism above the crushing knives to be crushed again.
[0041] The upper surface of the screen 400 has a lower recess 420 and a matching portion 430 extending front and back and parallel to the knife shaft of the crushing knives. The lower recess 420 is arranged at the middle position of the screen 400 and corresponds to the positions of the second crushing knife 320 and the third crushing knife 330, and the cross section of the lower recess 420 is arc-shaped and concave downward, so that the material falling on the screen 400 moves and gathers to the lowest point of the lower recess 420 under the action of gravity. The matching portion 430 is arranged on the left and right sides of the lower recess 420 and corresponds to the positions of the first crushing knife 310 and the fourth crushing knife 340, and the cross section shape of the matching portion 430 is the same as the lower profile of the first crushing knife 310 and the fourth crushing knife 340, and the matching portion 430 is in close contact with the lower part of the first crushing knife 310 and the fourth crushing knife 340, so that the first crushing knife 310 and the fourth crushing knife 340 can effectively re-feed the material on the matching portion 430 to the upper part of the crushing mechanism to be crushed again.
[0042] In the left-right direction, the height of the upper surface of the screen 400 gradually decreases from both sides to the middle, so that the material falling on the screen 400 gathers to the lower recess 420. In this process, the lower recess 420 extending front and back can automatically correct the posture of the long strip-shaped, cylindrical and other longer materials, so that they gradually tend to extend front and back, facilitating the feeding and effective crushing of the material by the crushing knives.
[0043] With the reciprocating rotation of the screen 400 around the rotation axis of the treatment bin, the screen 400 can effectively screen and correct the posture of the material, avoid the accumulation of the material to hinder the crushing qualified material from falling through the screen 400, and ensure the effective feeding and crushing of the crushing knives to the material not completely crushed. At the same time, in the process of reciprocating rotation of the screen 400, the material corrected in posture by the lower recess 420 can be re-fed to the matching portion 430 area below the first crushing knife 310 and the second crushing knife 320, and then be re-fed by the crushing knives to the crushing mechanism above to participate in crushing, thereby greatly improving the crushing effect and efficiency of the material.
[0044] The garbage processing device for garbage power generation of the present application will be further described below in conjunction with the specific use process. Figures 1 to 7
[0045] Firstly, the material to be crushed is put into the crushing cavity 230 of the processing bin 200 through the feeding hopper 110, and the driving mechanism installed in the cavity drives the four sets of crushing knives to rotate to shear and crush the material in the crushing cavity 230. Most of the material after the first crushing is torn into long strips and falls onto the screen 400 below the crushing knives.
[0046] Since the height of the upper surface of the screen 400 gradually decreases from both sides to the middle, and the processing bin 200 is continuously reciprocated by the swinging mechanism, the material falling onto the screen 400 tends to move to the lowest part of the upper surface of the screen 400 under the action of gravity. In the process of moving on the screen 400, the material crushed to be smaller than the set size falls through the screen hole 410 of the screen 400 into the material falling bin below the screen 400, and the remaining material with a larger size is gathered in the lower concave part 420 of the upper surface of the screen 400.
[0047] The continuous reciprocation of the screen 400 can overturn the material to avoid the material smaller than the set size being blocked by the remaining material and failing to fall smoothly through the screen hole 410, ensuring the screening effect and avoiding excessive accumulation of the material.
[0048] Since the cross section of the lower concave part 420 is an arc concave shape and extends forward and backward, the material gathered in the lower concave part 420 gradually deflects in the process of moving to the lowest part, changes to the posture of "extending in the length direction along the front and back direction", so that the posture of the long strip-shaped material is adjusted to the state perpendicular to the blade of the crushing knife, facilitating the crushing mechanism to crush the material again.
[0049] With the reciprocation of the screen 400 following the processing bin, the material on the lower concave part 420 after the posture correction moves to the matching part 430 on both sides, and then is re-wound to the crushing mechanism above by the first crushing knife 310 or the fourth crushing knife 340 to participate in crushing again. It can effectively avoid the long strip-shaped material being jammed between the two blades, and improve the crushing effect and crushing efficiency of the material.
[0050] Of course, the garbage processing device for garbage power generation of the present application is not limited to the above-mentioned embodiments, and the following provides several other embodiments different from the garbage processing device for garbage power generation in the above-mentioned embodiments.
[0051] In other embodiments of the garbage processing device for garbage power generation of the present application, different from the above-mentioned embodiments: the crushing mechanism can also include only two sets of crushing knives, and the material in the processing bin is crushed by the reverse shearing of the two sets of crushing knives.
[0052] In other embodiments of the waste disposal device for waste power generation of the present application, different from the above embodiments, when four sets of crushing knives are arranged in the crushing mechanism, the rotating directions of the crushing knives can also be arranged in other forms. For example, in the front side view, the first crushing knife and the third crushing knife rotate clockwise, and the second crushing knife and the fourth crushing knife rotate counterclockwise, and the materials are crushed by the shearing between the first crushing knife and the second crushing knife and between the third crushing knife and the fourth crushing knife, respectively.
[0053] In other embodiments of the waste disposal device for waste power generation of the present application, different from the above embodiments, the cross section of the lower concave part of the upper surface of the screen can not be arc-shaped, but can also be V-shaped or other shapes, as long as the height of the lower concave part gradually decreases from both sides to the middle. The lower concave part and the matching part can also be arranged at intervals.
[0054] In other embodiments of the waste disposal device for waste power generation of the present application, different from the above embodiments, the swinging mechanism can also be arranged in other structures. For example, lifting assemblies are arranged on both sides of the treatment bin, and the two sides of the treatment bin are alternately lifted by the lifting assemblies, so that the treatment bin rotates back and forth. The lifting assembly can be a lead screw structure with a reciprocating stroke or a hydraulic drive rod structure. Alternatively, a drive rod is engaged with the swing shaft, and the drive rod reciprocates to drive the swing shaft to rotate back and forth, thereby realizing the reciprocating rotation of the treatment bin.
[0055] In other embodiments of the waste disposal device for waste power generation of the present application, different from the above embodiments, the maximum rotation angle β of the treatment bin can not be 30°, but can also be 45° or 60°, as long as β is an acute angle.
[0056] In other embodiments of the waste disposal device for waste power generation of the present application, different from the above embodiments, the driving mechanism can also be arranged in only one set. One set of driving mechanism drives multiple sets of crushing knives to rotate through a transmission assembly, or two or more sets of driving mechanisms are arranged corresponding to the number of crushing knives to drive the crushing knives to rotate one by one. The driving mechanism can also be directly fixed on the outer wall of the treatment bin.
[0057] The above embodiments only express several specific embodiments of the present application, and the description is more specific and detailed. In order to make the content brief, all possible combinations of various technical features in the above embodiments are not described, but this should not be interpreted as a limitation on the scope of the present application. It should be noted that, for ordinary skilled persons in the art, as long as the combination of these technical features does not exist contradictions, some modifications and improvements can be made without departing from the concept of the present application, and these should be considered as the scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A waste treatment device for waste-to-energy generation, comprising a frame, a processing bin, a crushing mechanism, a drive mechanism, and a screen, wherein the processing bin is mounted on the frame and has a feeding port, through which material to be crushed is fed into the processing bin; the crushing mechanism and the screen are disposed within the processing bin; the drive mechanism drives the crushing mechanism to operate, enabling the crushing mechanism to crush the material within the processing bin; and the screen is disposed below the crushing mechanism, characterized in that: It also includes a swing mechanism. The processing chamber is rotatably mounted on the frame. The rotation axis of the processing chamber extends horizontally in the front-to-back direction. The swing mechanism can drive the processing chamber to reciprocate on the frame, thereby driving the crushing mechanism and the screen to reciprocate synchronously around the rotation axis of the processing chamber. The upper surface of the screen has a recessed portion and a mating portion. The height of the recessed portion is lower than the height of the mating portion. The height of the recessed portion gradually decreases from the left and right sides to the middle position. The crushing mechanism can rewind the material on the mating portion to the top of the crushing mechanism.
2. The waste treatment device for waste-to-energy power generation according to claim 1, characterized in that, The crushing mechanism includes four sets of crushing blades. Each set of crushing blades includes a blade shaft and multiple blades. The blades are evenly spaced on the outer circumference of the blade shaft. The blade shafts of the four sets of crushing blades all extend in the front-back direction. The blades on the blade shafts extend into the space between two blades on adjacent blade shafts. The blade shafts drive the blades to rotate. The blades on two adjacent blade shafts are staggered and interlocked to shear and crush the material in the processing chamber.
3. The waste treatment device for waste-to-energy power generation according to claim 2, characterized in that, The four sets of crushing blades are arranged from left to right as the first crushing blade, the second crushing blade, the third crushing blade, and the fourth crushing blade. The first and fourth crushing blades are arranged symmetrically on the left and right, and the second and third crushing blades are arranged symmetrically on the left and right. From a frontal viewpoint, the first and second crushing blades rotate clockwise, with the first crushing blade higher than the second crushing blade, so that the first crushing blade can roll the material above the second crushing blade when rotating. The third and fourth crushing blades rotate counterclockwise, with the fourth crushing blade higher than the third crushing blade, so that the fourth crushing blade can roll the material above the third crushing blade when rotating.
4. The waste treatment device for waste-to-energy power generation according to claim 3, characterized in that, The recessed portion is located in the middle of the screen, and the mating portion is located adjacent to both sides of the recessed portion. Both the recessed portion and the mating portion extend in the front-back direction. The mating portion is fitted to the surface contour of the lower part of the crushing mechanism so that the blade can roll the material on the mating portion during rotation.
5. The waste treatment device for waste-to-energy power generation according to claim 1, characterized in that, The processing chamber is fixedly mounted on a swing shaft at both the front and rear ends. The processing chamber is supported on the frame by the swing shaft. The swing shaft is rotatably engaged with the frame. The axis of rotation of the swing shaft extends horizontally in the front-rear direction so that the processing chamber can reciprocate on the frame.
6. The waste treatment device for waste-to-energy power generation according to claim 5, characterized in that, The swing mechanism includes a reciprocating motor and a swing assembly. The reciprocating motor is connected to the processing chamber via the swing assembly to drive the processing chamber to rotate back and forth on the frame.
7. The waste treatment device for waste-to-energy power generation according to claim 6, characterized in that, A rotating wheel is coaxially fixed on the swing shaft, and a mating protrusion is provided on the rotating wheel at a position off the axis. The swing assembly includes a swing rod, and a mating elongated hole is provided on the swing rod. The mating elongated hole extends along the length direction of the swing rod, and the mating protrusion is guided and mated with the mating elongated hole. The output shaft of the reciprocating motor is fixedly connected to one end of the swing rod. The output shaft of the reciprocating motor rotates alternately in the clockwise and counterclockwise directions at a set angle α, thereby driving the swing rod to swing left and right. α is an acute angle. As the swing arm swings left and right, the wall of the mating elongated hole pushes the mating protrusion to move, thereby driving the rotating wheel to rotate. The rotating wheel drives the swing shaft to rotate synchronously, thus causing the processing chamber to swing left and right on the frame.
8. The waste treatment device for waste-to-energy power generation according to claim 7, characterized in that, The maximum rotation angle of the processing chamber reciprocating on the frame is β, where β is an acute angle.
9. The waste treatment device for waste-to-energy power generation according to claim 8, characterized in that, The frame has an inner cavity wall that guides and cooperates with the left and right side walls of the processing chamber. The inner cavity wall is provided with sliding protrusions, and the left and right side walls of the processing chamber are respectively provided with sliding grooves. The sliding protrusions and sliding grooves are guided and cooperated with each other. When the processing chamber reciprocates on the frame, the sliding protrusion can guide the sliding groove to move, thereby guiding the reciprocating rotation stroke of the processing chamber. When the processing chamber swings to the left or right to the maximum rotation angle, the sliding groove and the sliding protrusion cooperate to stop and prevent the swing amplitude of the processing chamber from being too large.
10. The waste treatment device for waste-to-energy generation according to any one of claims 1-9, characterized in that, The processing chamber has a crushing chamber and an installation chamber. The crushing mechanism and the screen are arranged in the crushing chamber. The feeding port connects the crushing chamber to the outside. The driving mechanism is arranged in the installation chamber. The processing chamber is equipped with a partition that divides the inner cavity of the processing chamber into the crushing chamber and the mounting chamber. A mounting frame is fixedly installed on the side of the partition facing the mounting chamber, and the drive mechanism is fixedly installed on the mounting frame.
Citation Information
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