Cutting device for manufacturing plastic sunshade integrated energy-saving door and window

By using a linkage mechanism and an X-shaped plate positioning structure, combined with gas-liquid mixing injection and closed-loop coolant circulation, the shortcomings of existing devices in terms of angle positioning, material adaptation and resource utilization have been solved, realizing the manufacturing of high-efficiency, energy-saving and green integrated plastic shading energy-saving doors and windows.

CN120861925BActive Publication Date: 2025-11-25JIANGSU WINDOWKE ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202511409528.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2025-11-25
Estimated Expiration
2045-09-29

AI Technical Summary

Technical Problem

Existing cutting devices for manufacturing integrated plastic sunshade energy-saving doors and windows have shortcomings in terms of cumbersome angle positioning, poor material compatibility, weak linkage, and low resource utilization, and cannot meet the needs of efficient, high-quality, and green manufacturing.

Method used

The system employs a linkage mechanism to achieve coordinated control of cutting, waste material, and coolant. It combines an X-shaped plate and a U-shaped positioning plate to achieve rapid angle positioning. Compressed air and gas-liquid mixture spraying are used to adapt to the cutting needs of different materials, and a coolant circulation pump enables closed-loop recycling.

Benefits of technology

The device structure is simplified, energy consumption is reduced, cutting quality stability and saw blade life are improved, coolant waste is reduced, cutting angle accuracy and resource utilization are ensured, and green production standards are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of profile cutting, and discloses a cutting device for manufacturing plastic-sunshade integrated energy-saving doors and windows, which comprises a workbench, a cutting mechanism movably connected to the upper portion of the workbench, a linkage mechanism movably connected to the back of the workbench, and a cooling liquid circulating pump arranged at the back of the linkage mechanism.
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Description

Technical Field

[0001] This invention relates to the field of profile cutting technology, and more specifically to a cutting device for manufacturing integrated plastic sunshade energy-saving doors and windows. Background Technology

[0002] With the increasing demand for building energy conservation, integrated plastic shading energy-saving doors and windows require precise multi-angle cutting of plastic frames and metal shading components, but existing cutting devices have significant shortcomings:

[0003] Angle positioning is cumbersome: Switching between common angles such as 45° and 90° requires frequent changes of fixtures, which is time-consuming and the accuracy depends on manual operation. There is a lack of a quick positioning structure for the 45° reference angle.

[0004] Poor material compatibility: A single cooling and chip removal solution cannot accommodate both plastics (coolant is prone to deformation) and metals (air cooling is insufficient and saw blades wear out quickly).

[0005] Weak linkage: Cutting and waste, coolant recovery are controlled independently, requiring manual or additional equipment to open and close the collection door, and coolant is mostly discharged at once, resulting in serious waste;

[0006] Complex structure and high energy consumption: Some devices rely on additional motors and sensors to improve their functions, resulting in high energy consumption, many points of failure, and increased maintenance costs and downtime.

[0007] In summary, current cutting devices for manufacturing integrated plastic shading energy-saving doors and windows have significant shortcomings in terms of convenient angle positioning, material compatibility, mechanism linkage, and resource utilization. There is an urgent need for a cutting technology solution that can take into account multi-angle rapid positioning, material differentiation processing, linkage waste recycling, and energy saving, so as to meet the development needs of efficient, high-quality, and green manufacturing of such doors and windows. Summary of the Invention

[0008] In order to overcome the above-mentioned defects of the prior art, the present invention provides a cutting device for manufacturing integrated plastic sunshade energy-saving doors and windows, so as to solve the problems existing in the background art.

[0009] The present invention provides the following technical solution: a cutting device for manufacturing integrated plastic sunshade energy-saving doors and windows, including a worktable, a cutting mechanism movably connected to the upper part of the worktable, a linkage mechanism movably connected to the rear of the worktable, the cutting mechanism and the linkage mechanism being movably connected, a coolant circulation pump being provided behind the linkage mechanism, and an air storage tank being provided behind the linkage mechanism, the air storage tank being located on one side of the coolant circulation pump.

[0010] Furthermore, the workbench has a double door in the middle, an X-shaped plate is fixedly connected to the upper surface of the workbench, and U-shaped positioning plates are fixedly connected to the upper surfaces of the four limbs of the X-shaped plate. A base is fixedly connected to the rear of the upper surface of the workbench, and a collection box is fixedly connected to the bottom of the workbench. A return port is provided behind the collection box. Two door pivot holes are symmetrically provided on both sides of the rear of the workbench, and two rotating holes are symmetrically provided on both sides of the rear of the workbench. Each rotating hole is located between the two door pivot holes.

[0011] Furthermore, the cutting mechanism consists of a semi-circular cover, a cutting arm, an arched rotating block, a liquid outlet pipe, and a driving mechanism. The cutting arm is fixedly connected to one side of the semi-circular cover, and the arched rotating block is fixedly connected to the rear of the cutting arm. The arched rotating block is movably connected to the base. A liquid outlet pipe is provided on one side of the semi-circular cover, and one side of the liquid outlet pipe is fixedly connected to the outside of the cutting arm. The driving mechanism is fixedly connected to the other side of the semi-circular cover.

[0012] Furthermore, a cylindrical cover is provided at the center of one side of the semi-circular cover, and an arched limiting plate is provided on the outer side of the cylindrical cover. A cutting spindle is movably connected inside the cylindrical cover, and a saw blade is fixedly connected to the cutting spindle. The saw blade is located inside the semi-circular cover, and the cutting arm is fixedly connected to the outer surface of the cylindrical cover. A strip-shaped sliding block is provided behind the arched rotating block, and a sliding groove is provided inside the strip-shaped sliding block. The liquid outlet pipe is limited by the arched limiting plate, and multiple nozzles are fixedly connected to the other end of the liquid outlet pipe. The interior of the driving mechanism is movably connected to the other side of the cutting spindle.

[0013] Furthermore, the cutting arm is composed of a valve body. The valve body has four annularly spaced limiting grooves at its front end. The valve body has four annularly spaced liquid outlet holes at its center, and four annularly spaced liquid inlet holes at its center behind the liquid outlet holes. Four annularly spaced first air inlet holes are also located at its center behind the liquid inlet holes. An annular push rod is movably connected to the front end of the valve body. The annular push rod has four annularly spaced limiting blocks at its center, each corresponding to a limiting groove. A first spring is movably connected to the rear end of the annular push rod. A control piston is movably connected to the center of the valve body. The piston is fitted with the annular push rod. A limiting ring is provided in front of the control piston. Four annularly distributed air outlets are provided on the outer surface of the rear end of the control piston. Each air outlet is connected to a liquid outlet. A valve core is movably connected to the rear end of the valve body. Four annularly distributed second air inlets are provided on the outer surface of the middle part of the valve core. Each second air inlet is connected to a first air inlet. A second spring is movably connected to the rear end of the valve core. A first sealing ring is provided on the outer surface of the liquid outlet of the valve body. The first sealing ring is fixedly connected to one side of the nozzle. A second sealing ring is provided on the outer surface of the liquid inlet of the valve body. A third sealing ring is provided on the outer surface of the first air inlet of the valve body.

[0014] Furthermore, the drive mechanism comprises a housing, a driven wheel, a driving wheel, a transmission belt, and a servo motor. The driven wheel is movably connected to the front end of the housing, and the driving wheel is movably connected to the rear end of the housing. The outer surfaces of the driven wheel and the driving wheel are wrapped with a transmission belt, and the outer side of the driving wheel is equipped with a servo motor.

[0015] Furthermore, the linkage mechanism consists of a bidirectional rack, a large gear, and a small gear. The upper part of the bidirectional rack is provided with a sliding rod, which is movably connected to a strip-shaped sliding block behind the arched rotating block. Large gears are engaged on both sides of the bidirectional rack. Each large gear has a short rotating shaft at its center, and each short rotating shaft is movably connected in a rotating hole. A small gear is engaged on the other side of each large gear. Each small gear has a long rotating shaft at its center, and each long rotating shaft is movably connected in a door pivot hole. Each long rotating shaft is fixedly connected to the double door. The small gear controls the opening and closing of the double door through the long rotating shaft.

[0016] Furthermore, the surface of the coolant circulation pump is provided with an outlet, which is fixedly connected to the second sealing ring via a hose. The surface of the coolant circulation pump is provided with an inlet, which is fixedly connected to the return port via a hose. An air compressor is provided at the top of the air tank, and an air outlet is provided at the front of the air compressor, which is fixedly connected to the third sealing ring via a hose.

[0017] The technical effects and advantages of this invention are as follows:

[0018] This invention features a linkage mechanism that drives the double-door switch via the lifting action of the cutting mechanism. The entire process relies on the mechanical transmission of a strip-shaped sliding block, a bidirectional rack and pinion, and a gear set, eliminating the need for additional power components such as motors and cylinders. This simplifies the device structure, reduces energy consumption, and avoids the risk of power component failure. Furthermore, the door opens during cutting to allow waste material and coolant to fall, while closing it during standby prevents foreign objects from entering the box, thus balancing functionality with tabletop cleanliness.

[0019] This invention addresses the low hardness of plastic profiles by using a cutting arm that sprays only compressed air. This air can remove the small amount of heat generated during cutting and blow away debris between the teeth. When cutting metal profiles, reverse pressure triggers a gas-liquid mixture spray, which precisely cools the metal and, combined with airflow, thoroughly washes away metal debris. This invention is suitable for cutting two core materials, extending the saw blade's lifespan by 50% and improving the stability of cutting quality by 40%.

[0020] This invention features a collection box where coolant, after initial filtration of metal debris through a built-in filter, flows back to the circulation pump via a return port. After being pressurized, it is then re-delivered to the cutting arm, achieving a 100% closed-loop circulation. Compared to traditional open-loop coolant usage, this reduces coolant waste by over 80%, avoids wastewater discharge, eliminates the need for additional wastewater treatment, meets green production standards in the door and window manufacturing industry, and lowers environmental compliance costs.

[0021] This invention features an X-shaped plate with adjacent plates fixed at a 45° angle, precisely matching the 45° bevel and 90° right-angle cut requirements of door and window profiles. Combined with four U-shaped positioning plates, it eliminates the need for frequent clamp changes; angle alignment can be achieved simply by fitting different plates together. This adapts to door and window profiles of varying thicknesses, reducing clamp adjustment time. Simultaneously, the U-shaped structure ensures that the profiles are clamped without deviation, and the cutting angle error is controlled within ±0.5°, guaranteeing splicing accuracy. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0023] Figure 2 This is a schematic diagram of the workbench structure of the present invention.

[0024] Figure 3 This is a schematic diagram of the cutting mechanism of the present invention.

[0025] Figure 4 This is an exploded view of the cutting mechanism of the present invention.

[0026] Figure 5 This is an exploded view of the cutting arm structure of the present invention.

[0027] Figure 6 This is a cross-sectional schematic diagram of the cutting arm structure of the present invention.

[0028] Figure 7 This is a schematic diagram of the driving mechanism of the present invention.

[0029] Figure 8 This is a schematic diagram of the linkage mechanism of the present invention.

[0030] Figure 9 This is a schematic diagram of the coolant circulation pump and air tank structure of the present invention.

[0031] The attached figures are labeled as follows: 1. Workbench; 101. Double door; 102. X-shaped plate; 1021. U-shaped positioning plate; 103. Base; 104. Collection box; 1041. Return port; 105. Door pivot hole; 106. Rotary hole; 2. Cutting mechanism; 201. Semi-circular cover; 2011. Cylindrical cover; 2012. Arched limiting plate; 2013. Cutting spindle; 2014. Saw blade; 202. Cutting arm; 2021. Valve body; 20211. Limiting groove; 20212. Liquid outlet; 20213. Liquid inlet; 20214. First air inlet; 2022. Annular push rod; 20221. Limiting block; 20222. First spring; 2023. Control piston; 20231. Limiting ring; 20232. Air outlet; 2024. Valve core; 2 0241, Second air inlet; 20242, Second spring; 2025, First sealing ring; 2026, Second sealing ring; 2027, Third sealing ring; 203, Arched rotating block; 2031, Strip-shaped sliding block; 2032, Slide groove; 204, Liquid outlet pipe; 2041, Nozzle; 205, Drive mechanism; 2051, Housing; 2052, Driven wheel; 2053, Drive wheel; 2054, Transmission belt; 2055, Servo motor; 3, Linkage mechanism; 301, Bidirectional rack; 3011, Slide rod; 302, Large gear; 3021, Short rotating shaft; 303, Small gear; 3031, Long rotating shaft; 4, Coolant circulation pump; 401, Liquid outlet; 402, Liquid inlet; 5, Air tank; 501, Air compressor; 502, Air outlet. Detailed Implementation

[0032] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The cutting device for manufacturing integrated plastic sunshade energy-saving doors and windows involved in the present invention is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] Reference Figure 1The present invention provides a cutting device for manufacturing integrated plastic sunshade energy-saving doors and windows, including a workbench 1, a cutting mechanism 2 movably connected to the upper part of the workbench 1, a linkage mechanism 3 movably connected to the rear of the workbench 1, the cutting mechanism 2 and the linkage mechanism 3 being movably connected, a coolant circulation pump 4 being provided behind the linkage mechanism 3, and an air storage tank 5 being provided behind the linkage mechanism 3, the air storage tank 5 being located on one side of the coolant circulation pump 4.

[0034] Reference Figure 2 The workbench 1 has a double door 101 in the middle, an X-shaped plate 102 is fixedly connected to the upper surface of the workbench 1, and a U-shaped positioning plate 1021 is fixedly connected to the upper surface of each of the four limbs of the X-shaped plate 102. A base 103 is fixedly connected to the rear of the upper surface of the workbench 1, and a collection box 104 is fixedly connected to the bottom of the workbench 1. A return port 1041 is provided behind the collection box 104. Two door pivot holes 105 are symmetrically provided on both sides of the rear of the workbench 1, and two rotating holes 106 are symmetrically provided on both sides of the rear of the workbench 1. Each rotating hole 106 is located between the two door pivot holes 105.

[0035] Reference Figure 2 and Figure 3 The cutting mechanism 2 consists of a semi-circular cover 201, a cutting arm 202, an arched rotating block 203, a liquid outlet pipe 204, and a driving mechanism 205. The cutting arm 202 is fixedly connected to one side of the semi-circular cover 201, and the arched rotating block 203 is fixedly connected to the rear of the cutting arm 202. The arched rotating block 203 is movably connected to the base 103. The liquid outlet pipe 204 is provided on one side of the semi-circular cover 201, and one side of the liquid outlet pipe 204 is fixedly connected to the outside of the cutting arm 202. The driving mechanism 205 is fixedly connected to the other side of the semi-circular cover 201.

[0036] Reference Figure 3 and Figure 4 The device includes a cylindrical cover 2011 located at the center of one side of a semi-circular cover 201, an arched limiting plate 2012 located on the outer side of the cylindrical cover 2011, a cutting spindle 2013 movably connected inside the cylindrical cover 2011, a saw blade 2014 fixedly connected to the cutting spindle 2013, the saw blade 2014 located inside the semi-circular cover 201, a cutting arm 202 fixedly connected to the outer surface of the cylindrical cover 2011, a strip-shaped sliding block 2031 located behind the arched rotating block 203, a sliding groove 2032 located inside the strip-shaped sliding block 2031, a liquid outlet pipe 204 limited by the arched limiting plate 2012, a plurality of nozzles 2041 fixedly connected to the other end of the liquid outlet pipe 204, and a drive mechanism 205 movably connected to the other side of the cutting spindle 2013.

[0037] Reference Figure 4 , Figure 5 and Figure 6The cutting arm 202 is composed of a valve body 2021. The valve body 2021 has four annularly spaced limiting grooves 20211 at its front end. The valve body 2021 has four annularly spaced liquid outlet holes 20212 at its center. The valve body 2021 has four annularly spaced liquid inlet holes 20213 at its center, behind the liquid outlet holes 20212. The valve body 2021 also has four annularly spaced liquid inlet holes 20213 at its center, behind the liquid inlet holes 20213. The first air inlet 20214 is connected to the valve body 2021. An annular push rod 2022 is movably connected to the front end of the valve body 2021. Four annularly spaced limiting blocks 20221 are located in the middle of the annular push rod 2022, each corresponding to a limiting groove 20211. A first spring 20222 is movably connected to the rear end of the annular push rod 2022. A control piston 2023 is movably connected to the middle of the valve body 2021. The control piston 2023 is connected to the annular push rod 20214. 022 is in contact with the control piston 2023. A limiting ring 20231 is provided at the front of the control piston 2023. Four annularly spaced air outlets 20232 are provided on the outer surface of the rear end of the control piston 2023. Each air outlet 20232 is connected to a liquid outlet 20212. A valve core 2024 is movably connected to the rear end of the valve body 2021. Four annularly spaced second air inlets 20241 are provided on the outer surface of the middle part of the valve core 2024. Each second air inlet 20241 is connected to a first... An air inlet 20214 is connected to the valve core 2024. A second spring 20242 is movably connected to the rear end of the valve core 2024. A first sealing ring 2025 is provided on the outer surface of the liquid outlet 20212 of the valve body 2021. The first sealing ring 2025 is fixedly connected to one side of the nozzle 2041. A second sealing ring 2026 is provided on the outer surface of the liquid inlet 20213 of the valve body 2021. A third sealing ring 2027 is provided on the outer surface of the first air inlet 20214 of the valve body 2021.

[0038] Reference Figure 7 The drive mechanism 205 comprises a housing 2051, a driven wheel 2052, a driving wheel 2053, a transmission belt 2054, and a servo motor 2055. The driven wheel 2052 is movably connected to the front end of the housing 2051, and the driving wheel 2053 is movably connected to the rear end of the housing 2051. The transmission belt 2054 is wound around the outer surfaces of the driven wheel 2052 and the driving wheel 2053, and the servo motor 2055 is provided on the outer side of the driving wheel 2053.

[0039] Reference Figure 2 , Figure 4 and Figure 8The linkage mechanism 3 consists of a bidirectional rack 301, a large gear 302, and a small gear 303. The upper part of the bidirectional rack 301 is provided with a slide rod 3011, which is movably connected to the strip-shaped slide block 2031 behind the arched rotating block 203. Large gears 302 are engaged on both sides of the bidirectional rack 301. Each large gear 302 has a short rotating shaft 3021 at its center, and each short rotating shaft 3021 is movably connected in the rotating hole 106. A small gear 303 is engaged on the other side of each large gear 302. Each small gear 303 has a long rotating shaft 3031 at its center, and each long rotating shaft 3031 is movably connected in the door pivot hole 105. Each long rotating shaft 3031 is fixedly connected to the double door 101. The small gear 303 controls the opening and closing of the double door 101 through the long rotating shaft 3031.

[0040] Reference Figure 1 , Figure 2 , Figure 5 and Figure 9 The coolant circulation pump 4 has an outlet 401 on its surface, which is fixedly connected to the second sealing ring 2026 via a hose. The coolant circulation pump 4 also has an inlet 402 on its surface, which is fixedly connected to the return port 1041 via a hose. An air compressor 501 is located on the upper part of the air tank 5, and an air outlet 502 is located at the front of the air compressor 501, which is fixedly connected to the third sealing ring 2027 via a hose.

[0041] Working principle of the invention:

[0042] First, based on the target cutting angle of 45° or 90° for the profile to be cut, align the edge of the profile to be cut with the corresponding side of the X-shaped plate 102. When the target angle is 45°, place the profile into the inclined U-shaped positioning plate 1021, at which point the angle between the profile to be cut and the plate is 45°. When the target angle is 90°, place the profile into the horizontal U-shaped positioning plate 1021, making the profile to be cut perpendicular to any part of the X-shaped plate 102 at 90°. After aligning the angles, clamp and fix the profile using the U-shaped positioning plates 1021 on the upper surfaces of the four limbs of the X-shaped plate 102. The opening size of the U-shaped positioning plate 1021 is adapted to the thickness of common door and window profiles, allowing for stable positioning of profiles of different sizes without changing the clamps, ensuring no profile shift during the cutting process and guaranteeing the accuracy of the cutting angle.

[0043] When the operator pushes the cutting mechanism 2 to rotate downwards around the base 103 of the arched rotating block 203, the saw blade 2014 approaches the profile to be cut. The strip-shaped sliding block 2031 at the rear of the cutting mechanism 2 is lifted upwards along with the cutting mechanism 2. The sliding groove 2032 inside the strip-shaped sliding block 2031 slides and engages with the sliding rod 3011 of the linkage mechanism 3. The upward lifting of the sliding groove 2032 will drive the sliding rod 3011 to move upwards, which in turn will drive the bidirectional rack 301, which is fixedly connected to the sliding rod 3011, to move upwards. The two sides of the bidirectional rack 301 mesh with two large gears 302 respectively. The upward movement of the bidirectional rack 301... Two large gears 302 are driven to rotate synchronously around a short shaft 3021 at their center. Each large gear 302 is meshed with a small gear 303 on the other side. The rotation of the large gears 302 drives the small gears 303 to rotate in the opposite direction around a long shaft 3031 at their center. The long shaft 3031 is fixedly connected to the double door 101. The rotation of the small gears 303 drives the long shaft 3031 to rotate synchronously, thereby driving the double door 101 to flip down and open around the door shaft hole 105, so that the opening in the middle of the workbench 1 is open. The cutting debris and coolant can fall into the collection box 104 below through the opening.

[0044] When cutting, the servo motor 2055 is started. The rotation of the servo motor 2055 will drive the drive wheel 2053 to rotate. The rotation of the drive wheel 2053 will drive the driven wheel 2052 to rotate through the transmission belt 2054. The driven wheel 2052 will drive the cutting spindle 2013 to rotate. The rotation of the cutting spindle 2013 will drive the saw blade 2014 to rotate, thereby cutting the profile.

[0045] When cutting plastic profiles, due to the low hardness and low cutting resistance of plastic profiles, the reverse pressure generated by the saw blade 2014 on the cutting arm 202 during the cutting process is small. This pressure is insufficient to overcome the elastic force of the first spring 20222 at the rear end of the annular push rod 2022. The annular push rod 2022 maintains its initial position, and the limiting block 20221 at its front end is engaged in the limiting groove 20211 of the valve body 2021. The annular push rod 2022 does not push the control piston 2023 to move, and the control piston 2023 does not push the valve core 2024. As a result, the valve core 2024 will block the liquid inlet hole 20213 of the valve body 2021, and the coolant passage is in a closed state. At this time, the compressed air generated by the air compressor 501 of the air tank 5 first passes through the air outlet 5. 02 The air enters the first air inlet 20214 of the valve body 2021 through the hose, then enters the second air inlet 20241 of the valve core 2024, and then enters the internal chamber of the valve body 2021 through the air outlet 20232 of the control piston 2023. It is then delivered to the liquid outlet pipe 204 through the first sealing ring 2025 from the liquid outlet 20212 of the valve body 2021, and finally delivered to the nozzle 2041. The compressed air is directionally sprayed onto the surface of the saw blade 2014 through the nozzle 2041. On the one hand, it removes the small amount of heat generated by cutting plastic, avoiding local overheating of the saw blade 2014 and plastic adhesion. On the other hand, the airflow impact force blows away the plastic debris remaining between the teeth of the saw blade 2014, ensuring that the saw blade 2014 maintains its cutting sharpness.

[0046] When cutting metal profiles, due to the high hardness and cutting resistance of the metal profiles, the reverse pressure generated by the saw blade 2014 on the cutting arm 202 during the cutting process is relatively large. This pressure is greater than the elastic force of the first spring 20222 at the rear end of the annular push rod 2022. The valve body 2021 switches states: the reverse pressure pushes the annular push rod 2022 to move backward along the axial direction of the valve body 2021, compressing the first spring 20222. The rear end of the annular push rod 2022 then engages with the control piston 2023, synchronously pushing the control piston 2023 to move backward. The control piston 2023 pushes the valve core 2024 to move backward, thereby opening the coolant passage. The coolant from the coolant circulation pump 4 enters the hose through the outlet 401, then enters the second sealing ring 2026, and then enters the valve body 2021 through the inlet hole 20213. The coolant is then mixed with compressed air in the internal chamber of valve body 2021. Since the compressed air remains open, the compressed air and coolant mix in the internal chamber of valve body 2021 to form a gas-liquid mixture. The gas-liquid mixture flows out through the air outlet 20232 of control piston 2023, and then is transported to the liquid outlet pipe 204 through liquid outlet 20212. Finally, it is sprayed onto the cutting part of saw blade 2014 through nozzle 2041. The coolant acts directly on the contact point between saw blade 2014 and metal profile, quickly absorbing the large amount of heat generated by metal cutting, avoiding wear of saw blade 2014 due to overheating, and extending the service life of saw blade 2014. The impact force of the gas-liquid mixture is greater than that of compressed air alone, which can thoroughly wash away the metal debris remaining between the teeth of saw blade 2014, and push the debris along with the coolant to the opening in the middle of worktable 1 and fall into collection box 104.

[0047] After cutting is completed, the operator lifts the cutting mechanism 2 upwards, causing the cutting mechanism 2 to reset around the arched rotating block 203. The strip-shaped sliding block 2031 moves downwards as the cutting mechanism 2 moves upwards. The sliding groove 2032 moves downwards, causing the sliding rod 3011 to move downwards, which in turn causes the bidirectional rack 301 to slide downwards, thereby driving the large gear 302 and the small gear 303 to rotate in the opposite direction. The reverse rotation of the small gear 303 causes the long rotating shaft 3031 to rotate in the opposite direction, causing the double door 101 to flip upwards and close around the door shaft hole 105, sealing the opening in the middle of the workbench 1, preventing foreign objects from falling into the collection box 104 when not cutting, and keeping the upper surface of the workbench 1 clean.

[0048] Finally, the coolant in the collection box 104 will be filtered. The filtered coolant will enter the hose through the return port 1041 at the rear, and then enter the coolant circulation pump 4 through the inlet port 402. It can participate in the gas-liquid mixture injection of the next metal profile cutting to achieve zero waste circulation of coolant.

[0049] In conclusion, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A cutting device for manufacturing integrated plastic sunshade energy-saving doors and windows, comprising a workbench (1), characterized in that: A cutting mechanism (2) is movably connected to the upper part of the workbench (1), and a linkage mechanism (3) is movably connected to the rear of the workbench (1). The cutting mechanism (2) and the linkage mechanism (3) are movably connected. A coolant circulation pump (4) is provided behind the linkage mechanism (3), and an air tank (5) is provided behind the linkage mechanism (3). The air tank (5) is located on one side of the coolant circulation pump (4). The cutting mechanism (2) is composed of a semi-circular cover (201), a cutting arm (202), an arched rotating block (203), a liquid outlet pipe (204), and a drive mechanism (205). A cutting arm (202) is fixedly connected to one side of the semi-circular cover (201), and an arched rotating block (203) is fixedly connected to the rear of the cutting arm (202). The arched rotating block (203) is movably connected to the base (103). The semicircular cover (201) has a liquid outlet pipe (204) on one side, and one side of the liquid outlet pipe (204) is fixedly connected to the outside of the cutting arm (202). The other side of the semicircular cover (201) is fixedly connected to a driving mechanism (205). The cutting arm (202) is composed of a valve body (2021). The valve body (2021) has four annularly distributed limiting grooves (20211) at the front end inside. The valve body (2021) has four annularly distributed liquid outlet holes (20212) in the middle of the outer surface. The valve body (2021) has four annularly distributed liquid inlet holes (20213) in the middle of the outer surface behind the liquid outlet holes (20212). The valve body (2021) has four annularly distributed first air inlet holes (20214) in the middle of the outer surface behind the liquid inlet holes (20213). The valve body (2021) has an annular push rod (2022) movably connected to its front end. The annular push rod (2022) has four annularly distributed limit blocks (20221) in the middle. Each limit block (20221) corresponds to a limit groove (20211). The rear end of the annular push rod (2022) is movably connected to a first spring (20222). The valve body (2021) has a control piston (2023) movably connected to its middle. The control piston (2023) fits against the annular push rod (2022). The control piston (2023) has a limit ring (20231) in front. The outer surface of the rear end of the control piston (2023) has four annularly distributed air outlets (20232). Each air outlet (20232) is connected to a liquid outlet (20212). The valve body (2021) is movably connected to the rear end of the interior with a valve core (2024). The outer surface of the valve core (2024) has four annularly distributed second air inlets (20241). Each second air inlet (20241) is connected to a first air inlet (20214). The rear end of the valve core (2024) is movably connected to a second spring (20242). The outer surface of the liquid outlet (20212) of the valve body (2021) is provided with a first sealing ring (2025). The first sealing ring (2025) is fixedly connected to one side of the nozzle (2041). The outer surface of the liquid inlet (20213) of the valve body (2021) is provided with a second sealing ring (2026). The outer surface of the first air inlet (20214) of the valve body (2021) is provided with a third sealing ring (2027).

2. The cutting device for manufacturing integrated plastic sunshade energy-saving doors and windows according to claim 1, characterized in that: The workbench (1) has a double door (101) in the middle. An X-shaped plate (102) is fixedly connected to the upper surface of the workbench (1). U-shaped positioning plates (1021) are fixedly connected to the upper surfaces of the four limbs of the X-shaped plate (102). A base (103) is fixedly connected to the rear of the upper surface of the workbench (1). A collection box (104) is fixedly connected to the bottom of the workbench (1). A return port (1041) is provided behind the collection box (104). Two door pivot holes (105) are symmetrically provided on both sides of the rear of the workbench (1). Two rotating holes (106) are symmetrically provided on both sides of the rear of the workbench (1). Each rotating hole (106) is located between the two door pivot holes (105).

3. The cutting device for manufacturing integrated plastic sunshade energy-saving doors and windows according to claim 1, characterized in that: A cylindrical cover (2011) is provided at the center of one side of the semicircular cover (201). An arched limiting plate (2012) is provided on the outer side of the cylindrical cover (2011). A cutting spindle (2013) is movably connected inside the cylindrical cover (2011). A saw blade (2014) is fixedly connected to the cutting spindle (2013). The saw blade (2014) is located inside the semicircular cover (201). The cutting arm (202) is fixedly connected to the cylindrical cover (2011). On the outer surface of the arched rotating block (203), a strip-shaped sliding block (2031) is provided behind the arched rotating block (203). The strip-shaped sliding block (2031) has a sliding groove (2032) inside. The liquid outlet pipe (204) is limited by the arched limiting plate (2012). Multiple nozzles (2041) are fixedly connected to the other end of the liquid outlet pipe (204). The interior of the drive mechanism (205) is movably connected to the other side of the cutting spindle (2013).

4. The cutting device for manufacturing integrated plastic sunshade energy-saving doors and windows according to claim 1, characterized in that: The drive mechanism (205) consists of a housing (2051), a driven wheel (2052), a driving wheel (2053), a transmission belt (2054), and a servo motor (2055). The driven wheel (2052) is movably connected to the front end of the housing (2051), and the driving wheel (2053) is movably connected to the rear end of the housing (2051). The transmission belt (2054) is wound around the outer surfaces of the driven wheel (2052) and the driving wheel (2053), and the servo motor (2055) is provided on the outer side of the driving wheel (2053).

5. The cutting device for manufacturing integrated plastic sunshade energy-saving doors and windows according to claim 1, characterized in that: The linkage mechanism (3) consists of a double-sided rack (301), a large gear (302), and a small gear (303). A slide rod (3011) is provided on the upper part of the double-sided rack (301), and the slide rod (3011) is movably connected to a strip-shaped sliding block (2031) behind the arched rotating block (203). Large gears (302) are engaged on both sides of the double-sided rack (301), and each large gear (302) has a short rotating shaft (3021) at its center. Each short rotating shaft (3021)... 021) are all movably connected in the rotating hole (106), and a small gear (303) is snapped into the other side of each of the large gears (302). Each of the small gears (303) has a long rotating shaft (3031) at its center. Each of the long rotating shafts (3031) is movably connected in the door rotating shaft hole (105). Each of the long rotating shafts (3031) is fixedly connected to the double door (101). The small gear (303) controls the opening and closing of the double door (101) through the long rotating shaft (3031).

6. The cutting device for manufacturing integrated plastic sunshade energy-saving doors and windows according to claim 1, characterized in that: The surface of the coolant circulation pump (4) is provided with an outlet (401), which is fixedly connected to the second sealing ring (2026) through a hose. The surface of the coolant circulation pump (4) is provided with an inlet (402), which is fixedly connected to the return port (1041) through a hose.

7. The cutting device for manufacturing integrated plastic sunshade energy-saving doors and windows according to claim 1, characterized in that: The upper part of the air storage tank (5) is provided with an air compressor (501), and the front part of the air compressor (501) is provided with an air outlet (502). The air outlet (502) is fixedly connected to the third sealing ring (2027) through a hose.

Citation Information

Patent Citations

  • Cutter

    CN101758291A

  • Multi-angle profile cutting device

    CN115502472A