Production process of ultra-high performance external wall panel

Abstract

The invention discloses a production process of an ultra-high performance external wall panel, which comprises the following steps: S1, raw material proportioning, mixing and stirring: raw materials comprise a gelling material, an admixture, an aggregate filler, water and an additive, and the stirred mixture forms a semi-dry bulk state; s2, material homogenization: carrying out reciprocating swing and rotary scattering by material homogenization equipment to form paving materials with uniform and consistent density; s3, mold film covering, quantitative paving and paving material surface film covering are conducted, specifically, paving materials are input into the mold subjected to film covering; s4, vibrating, pressurizing and vacuum forming are carried out, wherein the compactness and strength of the paving material are improved; and S5, plate turning, demolding and maintenance are conducted, specifically, interlayer stacking maintenance is conducted. The ultra-high-performance outer wall decoration surface layer is manufactured by strictly controlling the low water cement ratio, adopting three uniform material paving processes, applying high-pressure, vibrating and vibrating means and then performing film covering, wrapping and curing, the purpose that the decoration layer and a building main body have the same service life is achieved, the comprehensive performance of the building outer wall is greatly improved, and the service life of the building outer wall is greatly prolonged.

Description

Technical Field

[0001] This invention relates to the field of building wall panel technology, specifically to the production process of ultra-high performance exterior wall panels. Background Technology

[0002] The primary application of building exterior wall panels is their application on building exterior walls. They possess a dual core function: superior thermal insulation performance and diverse decorative effects. Due to their excellent adaptability, they are widely used in a wide range of construction fields. Whether it's a new building requiring high standards in both exterior wall insulation and decoration, or an older building urgently needing energy-saving renovation and exterior refurbishment, integrated insulation and decoration panels can perfectly meet these needs. In terms of building type, their application scope covers various public buildings and is deeply integrated into the exterior wall insulation systems of residential buildings, providing residents with a comfortable living environment while enhancing the overall aesthetics of the building. Furthermore, whether in the frigid north where the need to withstand harsh winters and ensure indoor warmth, or in the hot south where effective heat insulation and cooling are needed to maintain indoor coolness, integrated insulation and decoration panels can reliably perform their function thanks to their excellent performance. Their superior quality in terms of thermal insulation performance, fire resistance, durability, and decorative effects makes them stand out in the field of building insulation and decoration technology, becoming the undisputed first choice for insulation and decoration materials in the industry.

[0003] Currently, common thermal insulation decorative panels on the market, such as calcium silicate board insulation panels, stone insulation panels, ceramic insulation panels, and sintered ceramic integrated insulation panels, all use decorative panels (decorative layers). When applied to building exterior wall insulation, there are many technical problems that urgently need to be solved:

[0004] Firstly, the substrate of calcium silicate board insulation panels has a high water absorption rate, making them prone to deformation and exhibiting poor weather resistance. While the surface is decorated through a painting process, the organic paint is susceptible to fading and discoloration over time, and is not stain-resistant, making it difficult to maintain its aesthetic appeal in the long term.

[0005] Furthermore, ultra-thin integrated stone insulation panels suffer from high breakage rates during production due to the significant color variations and high density of natural stone, resulting in relatively high costs. Additionally, the supply stability is challenged by limitations in stone mining resources.

[0006] Secondly, the sintered ceramic integral molding insulation board is formed in one piece using a sintering process, which results in huge production energy consumption and causes certain environmental pollution. Moreover, the product is generally brittle and has poor impact resistance, posing safety hazards in actual use. Summary of the Invention

[0007] The purpose of this invention is to provide a manufacturing process for ultra-high performance exterior wall panels to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a production process for ultra-high performance exterior wall panels, including a decorative layer production process, comprising the following steps:

[0009] S1: Raw material proportioning and mixing: The raw materials include 100-300 parts by weight of cementitious material, 100-600 parts by weight of admixture, 300-1000 parts by weight of aggregate filler, 50-200 parts by weight of water and 10-80 parts by weight of additives;

[0010] The aggregate filler content is greater than 60%, and the water-cement ratio is 0.15-0.25;

[0011] The measured cementitious material, admixture, aggregate filler, water and additives are sequentially added to the mixing equipment, and the mixture after mixing forms a semi-dry bulk material state;

[0012] S2: Material homogenization: The semi-dry bulk mixture is metered and quantitatively fed into the homogenization equipment. The homogenization equipment disperses the mixture through reciprocating oscillation and rotation to form a paving material with uniform density.

[0013] S3: Mold coating, quantitative laying, and surface coating of laying material:

[0014] A film is laid inside the mold, and the film is then adhered to the mold by vacuuming.

[0015] The material distribution vehicle outputs the paving material to the paving metering system, accurately measures the weight of the paving material, and inputs the paving material into the mold after lamination;

[0016] The surface of the paving material is coated with a film;

[0017] S4: Vibration, pressurization, vacuum forming:

[0018] The coated paving material, along with the mold, is placed in a press. After the press is sealed, a vacuum process is performed, followed by vibration compaction to improve the density and strength of the paving material.

[0019] S5: Flipping, demolding, curing:

[0020] After flipping and demolding, the formed decorative layer is transferred and stacked for curing.

[0021] Preferably, in step S1:

[0022] The cementitious material includes 525 high-grade white cement;

[0023] The admixtures include calcium powder (250-320 mesh), cement (450-550 mesh), mineral powder (550-650 mesh), ultrafine fly ash (800-1100 mesh), silica fume (1800-2100 mesh), and metakaolin (3800-4700 mesh).

[0024] Aggregate fillers include colored sand, quartz sand, garnet, stone powder, tailings waste, and solid construction waste, all with a mesh size of 5-120 mesh.

[0025] The admixtures include 1-2 parts by weight of water-reducing agent, 0-2 parts by weight of water-retaining agent, 0-2 parts by weight of waterproofing agent, 0-10 parts by weight of pigment, and 2-20 parts by weight of fiber;

[0026] The water temperature is controlled by a temperature control system, keeping it within the range of 15-25℃;

[0027] The fibers include cotton fibers, wood fibers, carbon fibers, basalt fibers, animal hair and synthetic fibers, with fiber lengths ranging from 1 to 15 cm.

[0028] Preferably, a dual planetary mixer is used for mixing, with high and low speeds operating in tandem to ensure uniform mixing of the materials. The mixing time is 5-12 minutes, and the mixing sequence is as follows:

[0029] Mix the cementitious materials, admixtures, and aggregates for 1-5 minutes;

[0030] Add water and mix, stirring for 1-10 minutes;

[0031] Add fiber and stir for 30-80 seconds to form a semi-dry bulk material.

[0032] Preferably, in step S2:

[0033] The mixture is homogenized 2-5 times, and the weight of each batch of mixture is 460±0.5 kg;

[0034] The material homogenization process takes place in an environment of 20-28℃ and 75-95% humidity.

[0035] Preferably, in step S3:

[0036] The amount of material laid in a single application is 120±0.5 kg. The surface of the material is smoothed by roller leveling, and the thickness of the material is 6-12 mm.

[0037] The inner wall of the mold is smooth or textured.

[0038] Preferably, in step S4:

[0039] The vacuum pressure is -0.095ˉ-0.1MPa, and the vibration time is 1-15min.

[0040] Preferably, in step S5:

[0041] Decorative layer maintenance includes primary maintenance and secondary maintenance;

[0042] The curing conditions are: temperature 45-55℃, time 18-36h, and demolding after the compressive strength reaches 68-73%;

[0043] The secondary curing conditions are: curing under natural stacking conditions for 7 days;

[0044] The decorative layer is covered with a thin film during both the first and second curing processes.

[0045] After the second curing is completed, the film is removed, and the decorative layer is surface-treated:

[0046] The surface treatment uses a thickness calibrator to calibrate the thickness on both sides, so that the thickness of the decorative layer is controlled at 6-10mm. A polishing device is then used to form a decorative surface on the decorative layer.

[0047] Preferably, after the decorative surface of the decorative layer is formed, a surface curing process is used to improve the stain resistance and durability of the decorative surface;

[0048] The surface curing process steps are as follows:

[0049] Apply protective material to the decorative surface and cure it at 10-20℃ for 18-30 hours.

[0050] Preferably, the decorative layer has a hardness of 4-8, a water absorption rate of 0.2-0.62%, a water-cement ratio of 0.15-0.5, a proportional strength and ultimate flexural strength of 10-17.5 MPa, and a linear thermal expansion coefficient of 1.8-4.5 × 10⁻⁶ MPa. -6 / ℃, no abnormalities were found in acid resistance test after 150-170h, and no abnormalities were found in alkali resistance test after 150-170h.

[0051] The process of combining the decorative layer and the insulation layer includes the following steps:

[0052] Includes the following steps:

[0053] Based on step S3 of the production process, the formed decorative layer is directly used as the bottom template. The thickness of the decorative layer is 6-12mm, and it is vibrated.

[0054] Cement and granules are mixed to form a Class A thermal insulation material layer, which is then laid flat on the back of the decorative layer. The initial setting time is controlled within 5-15 minutes.

[0055] The process involves a second coating, overall pressurization, and vacuum degassing to ensure a tight bond between the insulation layer and the decorative layer, followed by curing and shaping.

[0056] After demolding, overall curing is carried out to obtain a composite of decorative layer and insulation layer to form an ultra-high performance exterior wall panel.

[0057] The process of combining the decorative layer and the insulation layer includes the following steps:

[0058] Based on step S3 of the production process, the insulation layer is laid on the back of the decorative layer;

[0059] Cement and graphite polystyrene particles are mixed to form an insulation material layer with a thickness of 3-8cm. The insulation layer is then laid on the back of the decorative layer using a roller leveling process, with the thickness of the decorative layer controlled at 6-12mm.

[0060] Perform overall pressing and leveling, with a pressing time of 1 hour and an initial setting time controlled between 5 and 15 minutes.

[0061] After lamination, pressure is applied to ensure a tight bond between the insulation layer and the decorative layer, and then the layers are cured and molded.

[0062] After demolding, the material enters the curing room for curing, resulting in a composite of decorative and insulation layers to form an ultra-high performance exterior wall panel.

[0063] The process of combining the decorative layer and the insulation layer includes the following steps:

[0064] Based on step S3 of the production process, the molded decorative layer is cut, cured once, and after demolding, the edges are trimmed and cured a second time.

[0065] The decorative layer is sanded, polished, and then coated.

[0066] The decorative layer and the insulation layer are bonded together using a press with polymer adhesive mortar.

[0067] The pressure machine holds the pressure for 1 hour, allowing the mortar to react and harden. Then, the equipment is turned on to obtain a composite decorative layer and insulation layer to form an ultra-high performance exterior wall panel.

[0068] Preferably, the ultra-high performance exterior wall panel has an overall tensile strength ≥0.2MPa, an overall impact resistance ≥10J, a density ≤20kg / m², and an overall fire resistance rating of A2.

[0069] Compared with the prior art, the beneficial effects of the present invention are:

[0070] 1. The production process of the ultra-high performance exterior wall panel provided by this invention uses an inorganic material decorative layer and insulation layer to form an integral whole through vibration and pressure process. The resulting panel is more robust and durable, not easy to fall off or crack, has a long service life, tensile strength ≥0.2MPa, the overall product impact resistance can reach more than 10J, and the density can be controlled below 20kg / m². The production process does not require the addition of additional adhesives, the manufacturing method is simple, environmentally friendly, low cost, and the overall fire resistance rating reaches A2 level.

[0071] 2. The products manufactured using the production process of the ultra-high performance exterior wall panels provided by this invention have excellent weather resistance and an ultra-long service life. Attached Figure Description

[0072] Figure 1 This is a schematic diagram of the process flow of the present invention;

[0073] Figure 2 This is the electrical diagram of the vacuum pumping device of the present invention;

[0074] Figure 3 This is a schematic diagram of the ultra-high performance exterior wall panel structure of the present invention. Detailed Implementation

[0075] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0076] Please see Figures 1 to 3 The present invention provides the following nine embodiments:

[0077] Example 1:

[0078] Please see Figure 1 and Figure 2 The production process of ultra-high performance exterior wall panels, including the decorative layer production process, involves the following steps:

[0079] S1: Raw material proportioning and mixing: The raw materials include 100 kg of cementitious material, 100 kg of admixture, 600 kg of aggregate filler, 50 kg of water and 10 kg of additives.

[0080] The cementitious material includes 525 high-grade white cement.

[0081] The admixtures include 250-mesh calcium powder, 450-mesh cement, 550-mesh mineral powder, 800-mesh ultrafine fly ash, 1800-mesh silica fume, and 3800-mesh metakaolin.

[0082] The pre-mixing process of admixtures and cementitious materials can prevent high-mesh powder from clumping and agglomerating when high-density liquids are added, thus ensuring the uniform density of the batching system.

[0083] The aggregate filler includes 5 mesh colored sand, 15 mesh quartz sand, 20 mesh garnet, 110 mesh stone powder, 10 mesh tailings waste, and 20 mesh solid construction waste.

[0084] The additives include 2 kg of water-reducing agent, 2 kg of water-retaining agent, 2 kg of waterproofing agent, 2 kg of pigment, and 5 kg of fiber.

[0085] The water temperature is controlled by a temperature control system at 5℃ to solve the problem of excessive evaporation of moisture from wet materials caused by high temperatures in summer, thus maintaining the stability of material construction.

[0086] The fibers include cotton fibers, wood fibers, carbon fibers, basalt fibers, animal hair and synthetic fibers, with a fiber length of 6 cm.

[0087] The aggregate filler content is 75%, and the water-cement ratio is 0.4.

[0088] The measured cementitious material, admixture, aggregate filler, water and additives are sequentially added into the mixing equipment, and the mixture after mixing forms a semi-dry bulk material.

[0089] The mixing process employs a dual planetary mixer, operating at both high and low speeds to ensure uniform mixing of the materials. The mixing time is 6 minutes, and the mixing sequence is as follows:

[0090] Mix the cementitious material, admixtures and aggregates for 1 minute.

[0091] Add water and mix, stir for 6 minutes. The fluidity of the mixture after stirring is 120 mm.

[0092] Add fiber and stir for 50 seconds to form a semi-dry bulk material.

[0093] S2: Material Homogenization: The semi-dry bulk mixture is metered and quantitatively fed into the homogenization equipment. The equipment disperses the mixture through reciprocating oscillation and rotation, forming a uniform and consistent paving material. The mixture is homogenized twice, and the weight of each batch is 460±0.5 kg.

[0094] The material homogenization process is carried out in an environment of 24℃ and 85% humidity. The constant temperature and humidity environment is used to maintain the moisture content during the homogenization process and prevent moisture loss.

[0095] S3: Mold coating, quantitative laying, and surface coating of laying material:

[0096] A film is laid inside the mold, and the film is then adhered to the mold by vacuuming.

[0097] The material distribution vehicle outputs the paving material to the paving metering system, accurately measures the weight of the paving material, and inputs the paving material into the mold after coating; the surface of the paving material is coated, and the inner wall of the mold is smooth.

[0098] The amount of material laid in a single application is 120±0.5 kg. The surface of the paving material is smoothed by roller leveling, and the thickness of the paving material is 8 mm.

[0099] S4: Vibration, pressurization, vacuum forming:

[0100] The coated paving material, along with the mold, is placed in a press. After the press is sealed, a vacuum process is performed, followed by vibration compaction to improve the density and strength of the paving material. The vacuum pressure is -0.095 MPa, and the vibration time is 1 minute.

[0101] S5: Flipping, demolding, curing:

[0102] After flipping and demolding, the formed decorative layer is transferred and stacked for curing.

[0103] The curing of the decorative layer includes primary curing and secondary curing. The primary curing conditions are: temperature 45℃, time 18h, and demolding after the compressive strength reaches 70%. The secondary curing conditions are: curing under natural stacking conditions for 7 days. The decorative layer is covered with a film during both primary and secondary curing.

[0104] After the second curing is completed, the film is removed, and the decorative layer is surface-treated:

[0105] The surface treatment uses a thickness calibrator to calibrate the thickness on both sides, so that the thickness of the decorative layer is controlled at 7mm. A polishing device is then used to form a decorative surface on the decorative layer.

[0106] After the decorative layer is formed, a surface curing process is used to improve the stain resistance and durability of the decorative surface.

[0107] The surface curing process steps are as follows:

[0108] Apply protective material to the decorative surface and cure for 24 hours at 20°C.

[0109] The performance parameters of the decorative layer produced using the above-mentioned decorative layer manufacturing process are as follows:

[0110] project Performance parameters hardness 5 Dry density <![CDATA[155kg / m 3 ]]> compressive strength 0.15MPa Tensile strength perpendicular to the plate surface 0.10MPa thermal conductivity 0.062 W / (m·K) Drying shrinkage value 2.43mm / m Softening coefficient 0.92 Water absorption rate 0.50％ water-cement ratio 0.4 Bending ultimate strength 16.0MPa Bending proportional ultimate strength 15.8MPa Dimensional stability 0.18mm linear thermal expansion coefficient <![CDATA[2.5×10 -6 / ℃]]> Acid resistance 168h No abnormalities Alkali resistance 168h No abnormalities Salt spray resistance 500h No damage Aging resistance qualified Stain resistance 7％ Adhesion Level 1 frost resistance 200 freeze-thaw cycles, no abnormalities.

[0111] Example 2:

[0112] Please see Figure 1 and Figure 2 The production process for the decorative layer includes the following steps:

[0113] S1: Raw material proportioning and mixing: The raw materials include 300kg of cementitious material, 400kg of admixture, 1000kg of aggregate filler, 200kg of water and 80kg of additives.

[0114] The cementitious material includes 525 high-grade white cement.

[0115] The admixtures include 320-mesh calcium powder, 550-mesh cement, 650-mesh mineral powder, 1100-mesh ultrafine fly ash, 2100-mesh silica fume, and 4700-mesh metakaolin.

[0116] The pre-mixing process of admixtures and cementitious materials can prevent high-mesh powder from clumping and agglomerating when high-density liquids are added, thus ensuring the uniform density of the batching system.

[0117] The aggregate filler includes 10-mesh colored sand, 35-mesh quartz sand, 25-mesh garnet, 120-mesh stone powder, 20-mesh tailings waste, and 20-mesh solid construction waste.

[0118] The additives include 2 kg of water-reducing agent, 2 kg of water-retaining agent, 2 kg of waterproofing agent, 2 kg of pigment, and 15 kg of fiber.

[0119] The water temperature is controlled by a temperature control system at 5℃ to solve the problem of excessive evaporation of moisture from wet materials caused by high temperatures in summer, thus maintaining the stability of material construction.

[0120] The fibers include cotton fibers, wood fibers, carbon fibers, basalt fibers, animal hair, and synthetic fibers, with a fiber length of 5 cm.

[0121] The aggregate filler content is 58%, and the water-cement ratio is 0.25.

[0122] The measured cementitious material, admixture, aggregate filler, water and additives are sequentially added into the mixing equipment, and the mixture after mixing forms a semi-dry bulk material.

[0123] The mixing process employs a dual planetary mixer, operating at both high and low speeds to ensure uniform mixing of the materials. The mixing time is 6 minutes, and the mixing sequence is as follows:

[0124] Mix the cementitious material, admixtures and aggregates for 1 minute.

[0125] Add water and mix, stir for 6 minutes. The fluidity of the mixture after stirring is 120 mm.

[0126] Add fiber and stir for 50 seconds to form a semi-dry bulk material.

[0127] S2: Material homogenization: The semi-dry bulk mixture is metered and quantitatively fed into the homogenization equipment. The homogenization equipment disperses the mixture through reciprocating oscillation and rotation to form a paving material with uniform density.

[0128] The mixture was homogenized 3 times, and the weight of each batch of mixture was 460±0.5 kg;

[0129] The material homogenization process is carried out in an environment of 26℃ and 85% humidity. The constant temperature and humidity environment is used to maintain the moisture content during the homogenization process and prevent moisture loss.

[0130] S3: Mold coating, quantitative laying, and surface coating of laying material:

[0131] A film is laid inside the mold, and the film is then adhered to the mold by vacuuming.

[0132] The material distribution vehicle outputs the paving material to the paving metering system, accurately measures the weight of the paving material, and inputs the paving material into the mold after lamination;

[0133] The surface of the paving material is coated with a film, and the inner wall of the mold is smooth.

[0134] The amount of material laid in a single application is 120±0.5 kg. The surface of the paving material is smoothed by roller leveling, and the thickness of the paving material is 8 mm.

[0135] S4: Vibration, pressurization, vacuum forming:

[0136] The coated paving material, along with the mold, is placed in a press. After the press is sealed, a vacuum process is performed, followed by vibration compaction to improve the density and strength of the paving material.

[0137] The vacuum pressure was -0.095 MPa, and the vibration time was 5 minutes.

[0138] S5: Flipping, demolding, curing:

[0139] After flipping and demolding, the formed decorative layer is transferred and stacked for curing.

[0140] The curing of the decorative layer includes primary curing and secondary curing. Primary curing conditions are: temperature 45℃, time 20 hours, and demolding after the compressive strength reaches 70%. Secondary curing conditions are: curing under natural stacking conditions for 7 days. The decorative layer is covered with a film during both primary and secondary curing. After secondary curing, the film is removed, and the decorative layer undergoes surface treatment.

[0141] The surface treatment uses a thickness calibrator to calibrate the thickness on both sides, so that the thickness of the decorative layer is controlled at 7mm. A polishing device is then used to form a decorative surface on the decorative layer.

[0142] After the decorative layer is formed, a surface curing process is used to improve the stain resistance and durability of the decorative surface.

[0143] The surface curing process steps are as follows:

[0144] Apply protective material to the decorative surface and cure for 24 hours at 20°C.

[0145] The performance parameters of the decorative layer produced using the above-mentioned decorative layer manufacturing process are as follows:

[0146] project Performance parameters hardness 5 Dry density <![CDATA[190kg / m 3 ]]> compressive strength 0.23MPa Tensile strength perpendicular to the plate surface 0.15MPa thermal conductivity 0.059 W / (m·K) Drying shrinkage value 1.68mm / m Softening coefficient 0.79 Water absorption rate 0.49％ water-cement ratio 0.25 Bending ultimate strength 11.5MPa Bending proportional ultimate strength 11.1MPa Dimensional stability 0.21mm linear thermal expansion coefficient <![CDATA[4.3×10 -6 / ℃]]> Acid resistance 168h No abnormalities Alkali resistance 168h No abnormalities Salt spray resistance 500h No damage Aging resistance qualified Stain resistance 7％ Adhesion Level 1 frost resistance 200 freeze-thaw cycles, no abnormalities.

[0147] Example 3:

[0148] Please see Figure 1 and Figure 2 The production process for the decorative layer includes the following steps:

[0149] S1: Raw material proportioning and mixing: The raw materials include 220 kg of cementitious material, 150 kg of admixture, 800 kg of aggregate filler, 80 kg of water and 50 kg of additives.

[0150] The cementitious material includes 525 high-grade white cement.

[0151] The admixtures include 320-mesh calcium powder, 550-mesh cement, 650-mesh mineral powder, 1100-mesh ultrafine fly ash, 2100-mesh silica fume, and 4700-mesh metakaolin.

[0152] The pre-mixing process of admixtures and cementitious materials can prevent high-mesh powder from clumping and agglomerating when high-density liquids are added, thus ensuring the uniform density of the batching system.

[0153] The aggregate filler includes 10-mesh colored sand, 35-mesh quartz sand, 25-mesh garnet, 120-mesh stone powder, 20-mesh tailings waste, and 20-mesh solid construction waste.

[0154] The additives include 2 kg of water-reducing agent, 2 kg of water-retaining agent, 2 kg of waterproofing agent, 2 kg of pigment, and 15 kg of fiber.

[0155] The water temperature is controlled by a temperature control system at 5℃ to solve the problem of excessive evaporation of moisture from wet materials caused by high temperatures in summer, thus maintaining the stability of material construction.

[0156] The fibers include cotton fibers, wood fibers, carbon fibers, basalt fibers, animal hair, and synthetic fibers, with a fiber length of 5 cm.

[0157] The aggregate filler content is 68%, and the water-cement ratio is 0.29.

[0158] The measured cementitious material, admixture, aggregate filler, water and additives are sequentially added into the mixing equipment, and the mixture after mixing forms a semi-dry bulk material.

[0159] The mixing process employs a dual planetary mixer, operating at both high and low speeds to ensure uniform mixing of the materials. The mixing time is 6 minutes, and the mixing sequence is as follows:

[0160] Mix the cementitious material, admixtures, and aggregates for 1 minute. Add water and mix for 6 minutes. The fluidity of the mixture after mixing is 120 mm. Add the fiber and mix for 50 seconds to form a semi-dry bulk material.

[0161] S2: Material Homogenization: The semi-dry bulk mixture is metered and quantitatively fed into the homogenization equipment. The equipment disperses the mixture through reciprocating oscillation and rotation, forming a uniform and consistent paving material. The mixture is homogenized three times, and each batch weighs 460±0.5 kg.

[0162] The material homogenization process is carried out in an environment of 26℃ and 85% humidity. The constant temperature and humidity environment is used to maintain the moisture content during the homogenization process and prevent moisture loss.

[0163] S3: Mold coating, quantitative laying, and surface coating of laying material:

[0164] A film is laid inside the mold, and the film is then adhered to the mold by vacuuming.

[0165] The material distribution vehicle outputs the paving material to the paving metering system, accurately measures the weight of the paving material, and inputs the paving material into the mold after coating; the surface of the paving material is coated, and the inner wall of the mold is smooth.

[0166] The amount of material laid in a single application is 120±0.5 kg. The surface of the paving material is smoothed by roller leveling, and the thickness of the paving material is 8 mm.

[0167] S4: Vibration, pressurization, vacuum forming:

[0168] The coated paving material, along with the mold, is placed in a press. After the press is sealed, a vacuum process is performed, followed by vibration compaction to improve the density and strength of the paving material. The vacuum pressure is -0.095 MPa, and the vibration time is 5 minutes.

[0169] S5: Flipping, demolding, curing:

[0170] After flipping and demolding, the formed decorative layer is transferred and stacked for curing.

[0171] The curing of the decorative layer includes primary curing and secondary curing. The primary curing conditions are: temperature 50℃, time 24h, and demolding after the compressive strength reaches 70%. The secondary curing conditions are: curing under natural stacking conditions for 7 days. The decorative layer is covered with a film during both primary and secondary curing.

[0172] After the second curing is completed, the film is removed, and the decorative layer is surface-treated:

[0173] The surface treatment uses a thickness calibrator to calibrate the thickness on both sides, so that the thickness of the decorative layer is controlled at 7mm. A polishing device is then used to form a decorative surface on the decorative layer.

[0174] After the decorative layer is formed, a surface curing process is used to improve the stain resistance and durability of the decorative surface.

[0175] The surface curing process is as follows: apply protective material to the decorative surface and cure for 24 hours at 20°C.

[0176] The performance parameters of the decorative layer produced using the above-mentioned decorative layer manufacturing process are as follows:

[0177] project Performance parameters hardness 5 Dry density <![CDATA[165kg / m 3 ]]> compressive strength 0.19MPa Tensile strength perpendicular to the plate surface 0.15MPa thermal conductivity 0.055 W / (m·K) Drying shrinkage value 1.83mm / m Softening coefficient 0.75 Water absorption rate 0.40％ water-cement ratio 0.29 Bending ultimate strength 13.5MPa Bending proportional ultimate strength 13.1MPa Dimensional stability 0.17mm linear thermal expansion coefficient <![CDATA[4.5×10 -6 / ℃]]> Acid resistance 168h No abnormalities Alkali resistance 168h No abnormalities Salt spray resistance 500h No damage Aging resistance qualified Stain resistance 7％ Adhesion Level 1 frost resistance 200 freeze-thaw cycles, no abnormalities.

[0178] Example 4:

[0179] Please see Figure 1 and Figure 2 The production process for the decorative layer includes the following steps:

[0180] S1: Raw material proportioning and mixing: The raw materials include 120 kg of cementitious material, 150 kg of admixture, 800 kg of aggregate filler, 80 kg of water and 50 kg of additives.

[0181] The cementitious material includes 525 high-grade white cement.

[0182] The admixtures include 320-mesh calcium powder, 550-mesh cement, 650-mesh mineral powder, 1100-mesh ultrafine fly ash, 2100-mesh silica fume, and 4700-mesh metakaolin.

[0183] The pre-mixing process of admixtures and cementitious materials can prevent high-mesh powder from clumping and agglomerating when high-density liquids are added, thus ensuring the uniform density of the batching system.

[0184] The aggregate filler includes 10-mesh colored sand, 35-mesh quartz sand, 25-mesh garnet, 120-mesh stone powder, 20-mesh tailings waste, and 20-mesh solid construction waste.

[0185] The additives include 2 kg of water-reducing agent, 2 kg of water-retaining agent, 2 kg of waterproofing agent, 2 kg of pigment, and 15 kg of fiber.

[0186] The water temperature is controlled by a temperature control system at 5℃ to solve the problem of excessive evaporation of moisture from wet materials caused by high temperatures in summer, thus maintaining the stability of material construction.

[0187] The fibers include cotton fibers, wood fibers, carbon fibers, basalt fibers, animal hair, and synthetic fibers, with a fiber length of 5 cm.

[0188] The aggregate filler content is 37%, and the water-cement ratio is 0.47.

[0189] The measured cementitious material, admixture, aggregate filler, water and additives are sequentially added into the mixing equipment, and the mixture after mixing forms a semi-dry bulk material.

[0190] The mixing process employs a dual planetary mixer, operating at both high and low speeds to ensure uniform mixing of the materials. The mixing time is 6 minutes, and the mixing sequence is as follows:

[0191] Mix the cementitious material, admixtures and aggregates for 1 minute.

[0192] Add water and mix, stirring for 6 minutes. The fluidity of the mixture after stirring is 120 mm. Add fiber and stir for 50 seconds to form a semi-dry bulk material.

[0193] S2: Material Homogenization: The semi-dry bulk mixture is metered and quantitatively fed into the homogenization equipment. The equipment disperses the mixture through reciprocating oscillation and rotation, forming a uniform and consistent paving material. The mixture is homogenized three times, and each batch weighs 460±0.5 kg.

[0194] The material homogenization process is carried out in an environment of 26℃ and 85% humidity. The constant temperature and humidity environment is used to maintain the moisture content during the homogenization process and prevent moisture loss.

[0195] S3: Mold coating, quantitative laying, and surface coating of laying material:

[0196] A film is laid inside the mold, and the film is then adhered to the mold by vacuuming.

[0197] The material distribution vehicle outputs the paving material to the paving metering system, accurately measures the weight of the paving material, and inputs the paving material into the mold after coating; the surface of the paving material is coated, and the inner wall of the mold is smooth.

[0198] The amount of material laid in a single application is 120±0.5 kg. The surface of the paving material is smoothed by roller leveling, and the thickness of the paving material is 8 mm.

[0199] S4: Vibration, pressurization, vacuum forming:

[0200] The coated paving material, along with the mold, is placed in a press. After the press is sealed, a vacuum process is performed, followed by vibration compaction to improve the density and strength of the paving material.

[0201] The vacuum pressure was -0.095 MPa, and the vibration time was 5 minutes.

[0202] S5: Flipping, demolding, curing:

[0203] After flipping and demolding, the formed decorative layer is transferred and stacked for curing.

[0204] The curing of the decorative layer includes primary curing and secondary curing. The primary curing conditions are: temperature 50℃, time 24h, and demolding after the compressive strength reaches 70%. The secondary curing conditions are: curing under natural stacking conditions for 7 days. The decorative layer is covered with a film during both primary and secondary curing.

[0205] After the second curing is completed, the film is removed, and the decorative layer is surface-treated:

[0206] The surface treatment uses a thickness calibrator to calibrate the thickness on both sides, so that the thickness of the decorative layer is controlled at 7mm. A polishing device is then used to form a decorative surface on the decorative layer.

[0207] After the decorative layer is formed, a surface curing process is used to improve the stain resistance and durability of the decorative surface.

[0208] The surface curing process steps are as follows:

[0209] Apply protective material to the decorative surface and cure for 24 hours at 20°C.

[0210] The performance parameters of the decorative layer produced using the above-mentioned decorative layer manufacturing process are as follows:

[0211] project Performance parameters hardness 4 Dry density <![CDATA[152kg / m 3 ]]> compressive strength 0.12MPa Tensile strength perpendicular to the plate surface 0.12MPa thermal conductivity 0.053 W / (m·K) Drying shrinkage value 2.21mm / m Softening coefficient 0.59 Water absorption rate 0.62％ water-cement ratio 0.47 Bending ultimate strength 12.2MPa Bending proportional ultimate strength 12.0MPa Dimensional stability 0.19mm linear thermal expansion coefficient <![CDATA[3.9×10 -6 / ℃]]> Acid resistance 168h No abnormalities Alkali resistance 168h No abnormalities Salt spray resistance 500h No damage Aging resistance qualified Stain resistance 7％ Adhesion Level 1 frost resistance 200 freeze-thaw cycles, no abnormalities observed.

[0212] Example 5:

[0213] Please see Figure 1 and Figure 2 The production process for the decorative layer includes the following steps:

[0214] S1: Raw material proportioning and mixing: The raw materials include 125 kg of cementitious material, 153 kg of admixture, 834 kg of aggregate filler, 50 kg of water and 20 kg of additives.

[0215] The aggregate filler content is 75%, and the water-cement ratio is 0.18.

[0216] The measured cementitious material, admixture, aggregate filler, water and additives are sequentially added into the mixing equipment, and the mixture after mixing forms a semi-dry bulk material.

[0217] The cementitious material includes 525 high-grade white cement.

[0218] The admixtures include 300-mesh calcium powder, 525-mesh cement, 600-mesh mineral powder, 1000-mesh ultrafine fly ash, 2000-mesh silica fume, and 4000-mesh metakaolin.

[0219] The aggregate filler includes 10-mesh colored sand, 10-mesh quartz sand, 10-mesh garnet, 120-mesh stone powder, 10-mesh tailings waste, and 5-mesh solid construction waste.

[0220] The additives include 1 kg of water-reducing agent, 1 kg of water-retaining agent, 1 kg of waterproofing agent, 2 kg of pigment, and 15 kg of fiber.

[0221] The water temperature is controlled by a temperature control system, which keeps the water temperature at 5℃.

[0222] The fibers include cotton fibers, wood fibers, carbon fibers, basalt fibers, animal hair, and synthetic fibers, with a fiber length of 3 cm.

[0223] The mixing process employs a dual planetary mixer, operating at both high and low speeds to ensure uniform mixing of the materials. The mixing time is 6 minutes, and the mixing sequence is as follows:

[0224] Mix the cementitious material, admixtures and aggregates for 1 minute.

[0225] Add water and mix, stir for 6 minutes. The fluidity of the mixture after stirring is 120 mm.

[0226] Add fiber and stir for 50 seconds to form a semi-dry bulk material.

[0227] S2: Material Homogenization: The semi-dry bulk mixture is metered and quantitatively fed into the homogenization equipment. The equipment disperses the mixture through reciprocating oscillation and rotation, forming a uniform and consistent paving material. The mixture is homogenized three times, and each batch weighs 460±0.5 kg.

[0228] The material homogenization process is carried out in an environment of 24℃ and 85% humidity.

[0229] S3: Mold coating, quantitative laying, and surface coating of laying material:

[0230] A thin film is laid inside the mold, and the film is then adhered to the mold by vacuuming.

[0231] The material distribution vehicle outputs the paving material to the paving metering system, accurately measures the weight of the paving material, and inputs the paving material into the mold after lamination.

[0232] The surface of the paving material is coated with a film, and the inner wall of the mold is smooth.

[0233] The amount of material laid in a single application is 120±0.5 kg. The surface of the paving material is smoothed by roller leveling, and the thickness of the paving material is 8 mm.

[0234] S4: Vibration, pressurization, vacuum forming:

[0235] The coated paving material, along with the mold, is placed in a press. After the press is sealed, a vacuum process is performed, followed by vibration compaction to improve the density and strength of the paving material.

[0236] The vacuum pressure was -0.095 MPa, and the vibration time was 1 minute.

[0237] S5: Flipping, demolding, curing:

[0238] After flipping and demolding, the formed decorative layer is transferred and stacked for curing.

[0239] Decorative layer maintenance includes primary maintenance and secondary maintenance.

[0240] The curing conditions are: temperature 50℃, time 24h, and demolding after the compressive strength reaches 70%.

[0241] The secondary curing conditions are: curing under natural stacking conditions for 7 days.

[0242] The decorative layer is covered with a thin film during both the first and second maintenance processes.

[0243] After the second curing is completed, the film is removed, and the decorative layer is surface-treated:

[0244] The surface treatment uses a thickness calibrator to calibrate the thickness on both sides, so that the thickness of the decorative layer is controlled at 7mm. A polishing device is then used to form a decorative surface on the decorative layer.

[0245] After the decorative layer is formed, a surface curing process is used to improve the stain resistance and durability of the decorative surface.

[0246] The surface curing process steps are as follows:

[0247] Apply protective material to the decorative surface and cure for 24 hours at 20°C.

[0248] The performance parameters of the decorative layer produced using the above-mentioned decorative layer manufacturing process are as follows:

[0249] project Performance parameters hardness 6 Dry density <![CDATA[160kg / m 3 ]]> compressive strength 0.29MPa Tensile strength perpendicular to the plate surface 0.17MPa thermal conductivity 0.048 W / (m·K) Drying shrinkage value 1.03mm / m Softening coefficient 0.82 Water absorption rate 0.30％ water-cement ratio 0.18 Bending ultimate strength 16.5MPa Bending proportional ultimate strength 16.0MPa Dimensional stability 0.16mm linear thermal expansion coefficient <![CDATA[2.1×10 -6 / ℃]]> Acid resistance 168h No abnormalities Alkali resistance 168h No abnormalities Salt spray resistance 500h No damage Aging resistance qualified Stain resistance 7％ Adhesion Level 1 frost resistance 200 freeze-thaw cycles, no abnormalities.

[0250] Example 6:

[0251] Please see Figure 1 and Figure 2 The production process for the decorative layer includes the following steps:

[0252] S1: Raw material proportioning and mixing: The raw materials include 125 kg of cementitious material, 153 kg of admixture, 834 kg of aggregate filler, 50 kg of water and 20 kg of additives.

[0253] The aggregate filler content is 75%, and the water-cement ratio is 0.18.

[0254] The measured cementitious material, admixture, aggregate filler, water and additives are sequentially added into the mixing equipment, and the mixture after mixing forms a semi-dry bulk material.

[0255] The cementitious material includes 525 high-grade white cement.

[0256] The admixtures include 300-mesh calcium powder, 525-mesh cement, 600-mesh mineral powder, 1000-mesh ultrafine fly ash, 2000-mesh silica fume, and 4000-mesh metakaolin.

[0257] The aggregate filler includes 10-mesh colored sand, 10-mesh quartz sand, 10-mesh garnet, 120-mesh stone powder, 10-mesh tailings waste, and 5-mesh solid construction waste.

[0258] The additives include 1 kg of water-reducing agent, 1 kg of water-retaining agent, 1 kg of waterproofing agent, 2 kg of pigment, and 15 kg of fiber.

[0259] The water temperature is controlled by a temperature control system, which keeps the water temperature at 5℃.

[0260] The fiber includes inorganic fiber and organic fiber, with a mixing ratio of inorganic fiber to organic fiber of 1.5:1 and a fiber length of 3 cm.

[0261] The mixing process employs a dual planetary mixer, operating at both high and low speeds to ensure uniform mixing of the materials. The mixing time is 6 minutes, and the mixing sequence is as follows:

[0262] Mix the cementitious material, admixtures and aggregates for 1 minute.

[0263] Add water and mix, stir for 6 minutes. The fluidity of the mixture after stirring is 120 mm.

[0264] Add fiber and stir for 50 seconds to form a semi-dry bulk material.

[0265] S2: Material Homogenization: The semi-dry bulk mixture is metered and quantitatively fed into the homogenization equipment. The equipment disperses the mixture through reciprocating oscillation and rotation, forming a uniform and consistent paving material. The mixture is homogenized three times, and each batch weighs 460±0.5 kg.

[0266] The material homogenization process is carried out in an environment of 24℃ and 85% humidity.

[0267] S3: Mold coating, quantitative laying, and surface coating of laying material:

[0268] A thin film is laid inside the mold, and the film is then adhered to the mold by vacuuming.

[0269] The material distribution vehicle outputs the paving material to the paving metering system, accurately measures the weight of the paving material, and inputs the paving material into the mold after lamination.

[0270] The surface of the paving material is coated with a film, and the inner wall of the mold is smooth.

[0271] The amount of material laid in a single application is 120±0.5 kg. The surface of the paving material is smoothed by roller leveling, and the thickness of the paving material is 8 mm.

[0272] S4: Vibration, pressurization, vacuum forming:

[0273] The coated paving material, along with the mold, is placed in a press. After the press is sealed, a vacuum process is performed, followed by vibration compaction to improve the density and strength of the paving material.

[0274] The vacuum pressure was -0.095 MPa, and the vibration time was 1 minute.

[0275] S5: Flipping, demolding, curing:

[0276] After flipping and demolding, the formed decorative layer is transferred and stacked for curing.

[0277] Decorative layer maintenance includes primary maintenance and secondary maintenance.

[0278] The curing conditions are: temperature 50℃, time 24h, and demolding after the compressive strength reaches 70%.

[0279] The secondary curing conditions are: curing under natural stacking conditions for 7 days.

[0280] The decorative layer is covered with a thin film during both the first and second maintenance processes.

[0281] After the second curing is completed, the film is removed, and the decorative layer is surface-treated:

[0282] The surface treatment uses a thickness calibrator to calibrate the thickness on both sides, so that the thickness of the decorative layer is controlled at 7mm. A polishing device is then used to form a decorative surface on the decorative layer.

[0283] After the decorative layer is formed, a surface curing process is used to improve the stain resistance and durability of the decorative surface.

[0284] The surface curing process steps are as follows:

[0285] Apply protective material to the decorative surface and cure for 24 hours at 20°C.

[0286] The performance parameters of the decorative layer produced using the above-mentioned decorative layer manufacturing process are as follows:

[0287] project Performance parameters hardness 6 Dry density <![CDATA[160kg / m 3 ]]> compressive strength 0.29MPa Tensile strength perpendicular to the plate surface 0.17MPa thermal conductivity 0.048 W / (m·K) Drying shrinkage value 1.03mm / m Softening coefficient 0.82 Water absorption rate 0.30％ water-cement ratio 0.18 Bending ultimate strength 17.5MPa Bending proportional ultimate strength 17.0MPa Dimensional stability 0.12mm linear thermal expansion coefficient <![CDATA[2.0×10 -6 / ℃]]> Acid resistance 168h No abnormalities Alkali resistance 168h No abnormalities Salt spray resistance 500h No damage Aging resistance qualified Stain resistance 7％ Adhesion Level 1 frost resistance 200 freeze-thaw cycles, no abnormalities.

[0288] Example 7:

[0289] Based on the above embodiments one to six, another embodiment is proposed:

[0290] The process of combining the decorative layer and the insulation layer includes the following steps:

[0291] The formed decorative layer is used directly as the bottom template. The thickness of the decorative layer is 6-12mm. It is then vibrated.

[0292] Cement and granules are mixed to form a Class A thermal insulation material layer, which is then laid flat on the back of the decorative layer. The initial setting time is controlled within 5-15 minutes.

[0293] The process involves a second coating, overall pressurization, and vacuum degassing to ensure a tight bond between the insulation layer and the decorative layer, followed by curing and shaping.

[0294] After demolding, overall curing is carried out to obtain a composite of decorative layer and insulation layer to form an ultra-high performance exterior wall panel.

[0295] Example 8:

[0296] Includes the following steps:

[0297] Lay the insulation layer on the back of the decorative layer;

[0298] Cement and graphite polystyrene particles are mixed to form an insulation material layer with a thickness of 3-8cm. The insulation layer is then laid on the back of the decorative layer using a roller leveling process, with the thickness of the decorative layer controlled at 6-12mm.

[0299] Perform overall pressing and leveling, with a pressing time of 1 hour and an initial setting time controlled between 5 and 15 minutes.

[0300] After lamination, pressure is applied to ensure a tight bond between the insulation layer and the decorative layer, and then the layers are cured and molded.

[0301] After demolding, the material enters the curing room for curing, resulting in a composite of decorative and insulation layers to form an ultra-high performance exterior wall panel.

[0302] Example 9:

[0303] Includes the following steps:

[0304] Based on step S3 of the production process, the molded decorative layer is cut, cured once, and after demolding, the edges are trimmed and cured a second time.

[0305] The decorative layer is sanded, polished, and then coated.

[0306] The decorative layer and the insulation layer are bonded together using a press using polymer adhesive mortar.

[0307] The pressure machine holds the pressure for 1 hour, allowing the mortar to react and harden. Then, the equipment is turned on to obtain a composite decorative layer and insulation layer to form an ultra-high performance exterior wall panel.

[0308] For the ultra-high performance exterior wall panels obtained from Examples 6 to 8, please refer to... Figure 3 .

[0309] The performance parameters of the ultra-high performance exterior wall panels are as follows:

[0310] project Performance parameters Overall tensile strength ≥0.2MPa Overall impact resistance ≥10J density <![CDATA[≤20kg / m 2 ]]> Wind pressure resistance ≥6.0 kPa Pressure resistance ≥130MPa Bending ultimate strength ≥16.5MPa Water absorption rate ≤0.3％ linear thermal expansion coefficient <![CDATA[≤2.1×10 -6 / ℃]]> Acid and alkali resistant No abnormalities found in 192 hours Fire resistance rating Grade A

[0311] Finally, the decorative layer and the exterior wall panel in the above embodiments can be designed and cut separately according to size requirements.

[0312] It is worth noting that before installing the exterior wall panels, mounting grooves can be pre-milled on the edge of the decorative layer for connecting the anchoring components.

[0313] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. The manufacturing process of ultra-high performance exterior wall panels, characterized by: The decorative layer manufacturing process includes the following steps: S1: Raw material proportioning and mixing: The raw materials include 100-300 parts by weight of cementitious material, 100-400 parts by weight of admixture, 600-1000 parts by weight of aggregate filler, 50-200 parts by weight of water and 10-80 parts by weight of additives. The aggregate filler content is greater than 60%, and the water-cement ratio is 0.15-0.25; The measured cementitious material, admixture, aggregate filler, water and additives are sequentially added to the mixing equipment, and the mixture after mixing forms a semi-dry bulk material state; S2: Material homogenization: The semi-dry bulk mixture is metered and quantitatively fed into the homogenization equipment. The homogenization equipment disperses the mixture through reciprocating oscillation and rotation to form a paving material with uniform density. S3: Mold coating, quantitative laying, and surface coating of laying material: A film is laid inside the mold, and the film is then adhered to the mold by vacuuming. The material distribution vehicle outputs the paving material to the paving metering system, accurately measures the weight of the paving material, and inputs the paving material into the mold after lamination; The surface of the paving material is coated with a film; S4: Vibration, pressurization, vacuum forming: The coated paving material, along with the mold, is placed in a press. After the press is sealed, a vacuum process is performed, followed by vibration compaction to improve the density and strength of the paving material. S5: Flipping, demolding, curing: After flipping and demolding, the formed decorative layer is transferred and stacked for curing.

2. The manufacturing process of the ultra-high performance exterior wall panel according to claim 1, characterized in that: in, In step S1: The cementitious material includes 525 high-grade white cement; The admixtures include calcium powder (250-320 mesh), cement (450-550 mesh), mineral powder (550-650 mesh), ultrafine fly ash (800-1100 mesh), silica fume (1800-2100 mesh), and metakaolin (3800-4700 mesh). Aggregate fillers include colored sand, quartz sand, garnet, stone powder, tailings waste, and solid construction waste, all with a mesh size of 5-120 mesh. The admixtures include 1-2 parts by weight of water-reducing agent, 0-2 parts by weight of water-retaining agent, 0-2 parts by weight of waterproofing agent, 0-10 parts by weight of pigment, and 2-20 parts by weight of fiber; The water temperature is controlled by a temperature control system, keeping it within the range of 15-25℃; The fibers include cotton fibers, wood fibers, carbon fibers, basalt fibers, animal hair and synthetic fibers, with fiber lengths ranging from 1 to 15 cm.

3. The manufacturing process of the ultra-high performance exterior wall panel according to claim 2, characterized in that: The mixing process employs a dual planetary mixer, operating at both high and low speeds to ensure uniform mixing of the materials. The mixing time is 5-12 minutes, and the mixing sequence is as follows: Mix the cementitious materials, admixtures, and aggregates for 1-5 minutes; Add water and mix, stirring for 1-10 minutes; Add fiber and stir for 30-80 seconds to form a semi-dry bulk material.

4. The manufacturing process of the ultra-high performance exterior wall panel according to claim 1, characterized in that: in, In step S2: The mixture is homogenized 2-5 times, and the weight of each batch of mixture is 460±0.5 kg; The material homogenization process takes place in an environment of 20-28℃ and 75-95% humidity.

5. The manufacturing process of the ultra-high performance exterior wall panel according to claim 1, characterized in that: in, In step S3: The amount of material laid in a single application is 120±0.5 kg. The surface of the material is smoothed by roller leveling, and the thickness of the material is 6-12 mm. The inner wall of the mold is smooth or textured.

6. The manufacturing process of the ultra-high performance exterior wall panel according to claim 1, characterized in that: in, In step S4: The vacuum pressure is -0.095ˉ-0.1MPa, and the vibration time is 1-15min.

7. The manufacturing process of the ultra-high performance exterior wall panel according to claim 1, characterized in that: in, In step S5: Decorative layer maintenance includes primary maintenance and secondary maintenance; The curing conditions are: temperature 45-55℃, time 18-36h, and demolding after the compressive strength reaches 68-73%; The secondary curing conditions are: curing under natural stacking conditions for 7 days; The decorative layer is covered with a thin film during both the first and second curing processes. After the second curing is completed, the film is removed, and the decorative layer is surface-treated: The surface treatment uses a thickness calibrator to calibrate the thickness on both sides, so that the thickness of the decorative layer is controlled at 6-10mm. A polishing device is then used to form a decorative surface on the decorative layer.

8. The manufacturing process of the ultra-high performance exterior wall panel according to claim 7, characterized in that: After the decorative layer is formed, a surface curing process is used to improve the stain resistance and durability of the decorative surface. The surface curing process steps are as follows: Apply protective material to the decorative surface and cure it at 10-20℃ for 18-30 hours.

9. The exterior wall panel decorative layer manufactured using the production process according to any one of claims 1-8, characterized in that: The decorative layer has a hardness of 4-8, a water absorption rate of 0.2-0.62%, a water-cement ratio of 0.15-0.5, a proportional strength and ultimate flexural strength of 10-17.5 MPa, and a linear thermal expansion coefficient of 1.8-4.5 × 10⁻⁶ MPa. -6 / ℃, no abnormalities were found in acid resistance test after 150-170h, and no abnormalities were found in alkali resistance test after 150-170h.

10. The production process of the ultra-high performance exterior wall panel according to claim 9 further includes a composite process of the decorative layer and the insulation layer, characterized in that: Includes the following steps: Based on step S3 of the production process, the formed decorative layer is directly used as the bottom template. The thickness of the decorative layer is 6-12mm, and it is vibrated. Cement and granules are mixed to form a Class A thermal insulation material layer, which is then laid flat on the back of the decorative layer. The initial setting time is controlled within 5-15 minutes. The process involves secondary lamination, overall pressurization, and vacuuming to ensure a tight bond between the insulation layer and the decorative layer, followed by curing and shaping. After demolding, overall curing is carried out to obtain a composite of decorative layer and insulation layer to form an ultra-high performance exterior wall panel.

11. The production process of the ultra-high performance exterior wall panel according to claim 9 further includes a composite process of the decorative layer and the insulation layer, characterized in that: Includes the following steps: Based on step S3 of the production process, the insulation layer is laid on the back of the decorative layer; Cement and graphite polystyrene particles are mixed to form an insulation material layer with a thickness of 3-8cm. The insulation layer is then laid on the back of the decorative layer using a roller leveling process, with the thickness of the decorative layer controlled at 6-12mm. Perform overall pressing and leveling, with a pressing time of 1 hour and an initial setting time controlled between 5 and 15 minutes. After lamination, pressure is applied to ensure a tight bond between the insulation layer and the decorative layer, and then the layers are cured and molded. After demolding, the material enters the curing room for curing, resulting in a composite of decorative and insulation layers to form an ultra-high performance exterior wall panel.

12. The production process of the ultra-high performance exterior wall panel according to claim 9 further includes a composite process of the decorative layer and the insulation layer, characterized in that: Includes the following steps: Based on step S3 of the production process, the molded decorative layer is cut, cured once, and after demolding, the edges are trimmed and cured a second time. The decorative layer is sanded, polished, and then coated. The decorative layer and the insulation layer are bonded together using a press with polymer adhesive mortar. The pressure machine holds the pressure for 1 hour, allowing the mortar to react and harden. Then, the equipment is turned on to obtain a composite decorative layer and insulation layer to form an ultra-high performance exterior wall panel.

13. An ultra-high performance exterior wall panel manufactured using the composite process of decorative layer and insulation layer as described in any one of claims 10-12, characterized in that: The ultra-high performance exterior wall panel has an overall tensile strength ≥0.2MPa, an overall impact resistance ≥10J, a density ≤20㎏ / ㎡, and an overall fire resistance rating of A2.

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