Electrophoretic hanger for automobile parts

By designing an electrophoresis lifting device with a rectangular lifting frame, clamping rails, and lifting vibration mechanism, the problems of low loading and unloading efficiency and electrophoresis quality of existing electrophoresis lifting devices are solved, and a highly efficient electrophoresis process is achieved.

CN120866908BActive Publication Date: 2026-01-23ANHUI JIEBU IND CO LTD
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Patent Information

Application Number
CN202511395329.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-01-23
Estimated Expiration
2045-09-28

AI Technical Summary

Technical Problem

Existing electrophoresis lifting equipment requires a lot of manpower during loading and unloading, and is prone to human error that causes parts to fall apart. It is difficult to effectively remove air bubbles from the inner cavity of complex parts, and the residual liquid in the inner cavity of the parts is difficult to drain quickly after electrophoresis, which affects the quality and efficiency of electrophoresis.

Method used

An electrophoresis hanger was designed, comprising a rectangular hanging frame, a clamping horizontal rail, a suspension frame, and a lifting and vibration mechanism. The horizontal installation and removal of the suspension frame are achieved by a lifting plate that clamps the horizontal rail. A rotating disc drives the components to rotate to remove air bubbles, and the lifting and vibration mechanism vibrates to discharge residual liquid.

Benefits of technology

It reduced manpower requirements, improved loading and unloading efficiency, ensured electrophoresis quality, shortened the electrophoresis cycle, and improved overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an automobile spare part electrophoresis lifting appliance and relates to the technical field of electrophoresis devices.The automobile spare part electrophoresis lifting appliance comprises a rectangular lifting frame, a moving frame is arranged on the top of the rectangular lifting frame, a dismounting structure is arranged on the inner top of the rectangular lifting frame, two clamping horizontal rails are arranged on the dismounting structure, the two clamping horizontal rails are arranged in parallel and are provided with a strip-shaped through groove on opposite sides, a plurality of limiting grooves are arranged in the strip-shaped through groove along the length direction of the strip-shaped through groove, a jacking plate is vertically and slidably arranged on the inner bottom of the clamping horizontal rail, and a plurality of suspension frames are arranged between the two clamping horizontal rails and are hung and arranged on the two clamping horizontal rails.The jacking plate can be used for jacking and covering the limiting grooves, the suspension frame only needs to be horizontally moved when being mounted and dismounted, the suspension frame can enter or leave the clamping horizontal rail, human lifting is not needed, a large amount of manpower is saved, the mounting and dismounting efficiency is improved, human lifting is not needed, accidents caused by human fatigue are avoided, and the safety is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electrophoresis devices, and particularly relates to an electrophoresis lifting appliance for automobile parts. BACKGROUND

[0002] Electrophoretic coating is a standard process for automobile corrosion prevention. When the electrophoretic process is performed, a lifting appliance is used to hang automobile parts into a coating tank for electrophoretic coating. The electrophoretic lifting appliance is an important tooling device in the electrophoretic process.

[0003] The existing electrophoretic lifting appliance has a simple structure and can meet the single hoisting requirement. However, the following problems are generally present.

[0004] 1. The electrophoretic lifting appliance mainly comprises a moving frame and a hooking frame. The moving frame is a moving part on the electrophoretic coating tank and has a hanging ring fixedly welded thereon for hooking the hooking frame. The hooking frame is used for hooking a batch of automobile parts. When the loading and unloading operation is performed, the hooking frame usually needs to be manually lifted into or moved out of the moving frame, which requires a large amount of manpower and is prone to cause the automobile parts to scatter due to human errors, and the loading and unloading efficiency is low.

[0005] 2. When the electrophoresis is performed on a part with a complex shape, such as a part with an inner cavity, air bubbles may be retained in the cavity when the part is immersed in the electrophoretic coating tank, thereby affecting the electrophoretic coating quality. During the electrophoretic coating of the part, air bubbles may also be retained on the surface of the workpiece, thereby affecting the electrophoretic quality.

[0006] 3. After the electrophoresis is completed, liquid may be retained in the inner cavity of the part with an inner cavity, and the residual tank liquid needs to be discharged for a long time to avoid pollution during transportation, which greatly affects the overall efficiency.

[0007] Therefore, the present application provides an electrophoretic lifting appliance for automobile parts. SUMMARY

[0008] The present application aims to solve the problems in the background art. The present application provides an electrophoretic lifting appliance for automobile parts.

[0009] In order to achieve the above-mentioned purpose, the present application specifically adopts the following technical scheme:

[0010] An electrophoretic lifting appliance for automobile parts comprises:

[0011] A rectangular lifting frame is provided with a moving frame at the top.

[0012] The loading and unloading structure comprises two clamping cross rails fixedly connected to the inner top of a rectangular lifting frame, the two clamping cross rails are arranged in parallel and are each provided with a strip-shaped through groove on the opposite side, and a plurality of limiting grooves are arranged in the length direction of the strip-shaped through groove.

[0013] The hanging racks are arranged between the two clamping cross rails, and each comprise a hanging rod arranged between two limiting grooves, a rotating disc connected to the bottom of the hanging rod, a horizontal frame fixedly connected to the bottom of the rotating end of the rotating disc, two L-shaped vertical plates fixedly connected to the horizontal frame at the two ends, a plurality of hooking grooves arranged in the length direction of the two L-shaped vertical plates, and a plurality of bearing frames arranged between the two L-shaped vertical plates through the hooking grooves.

[0014] The lifting and vibrating mechanism is arranged between the rotating disc and the hanging rod and is used to drive the rotating disc to move up and down.

[0015] Further, the clamping cross rail comprises a U-shaped strip plate with a horizontally arranged opening, a protrusion is arranged on the bottom side of the opening end of the U-shaped strip plate, the limiting groove is arranged on the protrusion, a pressing plate is vertically slidably arranged on the inner top of the U-shaped strip plate and located directly above the limiting groove, a rotating knob is rotatably arranged on the upper side of the pressing plate and penetrates the U-shaped strip plate, and guide columns are slidably arranged at the two ends of the pressing plate and penetrate the U-shaped strip plate.

[0016] Further, the lifting plate comprises a support plate vertically slidably arranged on the inner bottom of the U-shaped strip plate, a screw knob is rotatably arranged on the bottom side of the support plate and penetrates the U-shaped strip plate, and sliding columns are slidably arranged at the two ends of the support plate and penetrate the U-shaped strip plate.

[0017] Further, the two L-shaped vertical plates are each fixedly connected with a support rod, and a connecting rod is arranged between the two support rods.

[0018] Further, the bearing frame comprises a column arranged in a horizontal manner, a positioning vertical plate is arranged at the two ends of the column and inserted into the hooking groove, a plurality of extension rods perpendicular to the column are arranged in the length direction of the column, triangular hooks are arranged at the two ends of the extension rods, and the two triangular hooks are arranged in opposite directions and inclined upward.

[0019] Further, the rotating disc comprises a circular frame, a rotating column penetrating the bottom of the circular frame is rotatably arranged in the circular frame through a bearing, a connecting disc is arranged on the bottom of the rotating column and connected with the horizontal frame, a driving rod is fixedly connected to one end of the rotating column in the circular frame, a spacing rod is arranged in the circular frame and arranged opposite to the driving rod, an air inlet pipe and an air outlet pipe are arranged on the top of the circular frame and connected with the inside of the circular frame, the air inlet pipe and the air outlet pipe are arranged on the two sides of the spacing rod respectively, and a one-way valve is arranged in each of the air inlet pipe and the air outlet pipe.

[0020] Further, the lifting vibration mechanism comprises two cylinders fixedly connected at the top of the circular frame, sliding rods connected with the hanging rods are slidingly inserted into the top of the two cylinders, piston blocks slidingly installed in the cylinders are fixedly connected to the bottom of the two sliding rods, and vibration members for driving the sliding rods to move up and down are installed on the cylinders.

[0021] Further, the vibration members comprise tension springs fixedly connected between the piston blocks and the top of the cylinders, inflation pipes and exhaust pipes are respectively arranged on the two sides of the cylinders, blocking blocks are installed in the two exhaust pipes, a pulling handle is connected between the two blocking blocks, and a one-way valve two is installed in the inflation pipe.

[0022] Further, the one-way valve one and the one-way valve two each comprise a ring plate and a ring block connected in the inflation pipe, the exhaust pipe and the inflation pipe, a semicircular groove is arranged on one side of the ring block facing the ring plate, and a sealing ball in contact with the semicircular groove is connected to the ring plate through a supporting spring.

[0023] Further, the driving members for driving the rotating cylinder to rotate and the piston blocks to move are further provided, the driving members comprise an insulating frame fixedly connected to the side of the moving frame, an air pump is fixedly connected to the insulating frame, an air pipe is in communication between one of the inlet pipes and the outlet pipes on two adjacent rotating discs, an inflation hose is in communication with the other inlet pipe, a shunt hose is in communication with the inflation pipe, and the other ends of the shunt hose and the inflation hose are in communication with the air pump through a switching valve.

[0024] The beneficial effects of the present application are as follows:

[0025] 1. By arranging the clamping cross rail in the rectangular hanging frame, the limit groove can be lifted and covered by the lifting plate, so that the hanging frame only needs to be moved horizontally when being installed and disassembled, and can enter or leave the clamping cross rail, without the need for manual lifting, saving a lot of manpower, increasing the efficiency of installation and disassembly, and avoiding accidents caused by the loss of strength of personnel, thereby improving safety.

[0026] 2. By arranging the rotating disc between the hanging rod and the cross frame, the parts can be slowly rotated during electrophoretic coating, so that the bubbles remaining on the parts are separated, and the quality of electrophoretic coating is ensured.

[0027] 3. By arranging the lifting vibration mechanism between the rotating disc and the hanging rod, the parts can be vibrated up and down when being immersed in the electrophoretic tank, so that the bubbles in the cavity of the parts are discharged, the quality of electrophoretic coating is ensured, and after the electrophoretic coating is completed, the parts are vibrated when being above the electrophoretic tank, so that the residual liquid in the cavity flows out quickly, so as to quickly enter the next process, thereby improving the overall efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 is a perspective view of the present application;

[0029] Figure 2 is a perspective view of the present application;

[0030] Figure 3 is a perspective view of the present application Figure 2 is a perspective view of the present application;

[0031] Figure 4 is a perspective view of the present application;

[0032] Figure 5 is a perspective view of the present application;

[0033] Figure 6 is a perspective view of the present application;

[0034] Figure 7 is a perspective view of the present application;

[0035] Figure 8 is a perspective view of the present application;

[0036] Figure 9 is a perspective view of the present application;

[0037] Figure 10 is a perspective view of the present application.

[0038] : 1, rectangular lifting frame; 101, moving frame; 2, loading and unloading structure; 201, clamping cross rail; 2011, U-shaped strip plate; 2012, convex strip; 2013, pressing plate; 2014, knob; 2015, guide column; 202, strip-shaped through groove; 203, limiting groove; 204, jacking plate; 2041, support plate; 2042, screw knob; 2043, sliding column; 3, hanging frame; 301, hanging rod; 302, rotating disc; 3021, circular frame; 3022, rotating column; 3023, connecting disc; 3024, pulling rod; 3025, spacing rod; 3026, air inlet pipe; 3027, air outlet pipe; 303, cross frame; 304, L-shaped vertical plate; 3041, support rod; 3042, connecting rod; 305, hooking groove; 4, bearing frame; 401, column; 402, positioning vertical plate; 403, extension rod; 404, triangular hook; 5, lifting and vibrating mechanism; 501, cylinder; 502, sliding rod; 503, piston block; 504, vibrating piece; 5041, tension spring; 5042, inflation pipe; 5043, exhaust pipe; 5044, blocking block; 5045, pulling handle; 6, one-way valve I; 601, ring plate; 602, ring block; 603, semicircular groove; 604, supporting spring; 605, sealing ball; 7, one-way valve II; 8, driving piece; 801, insulating frame; 802, air pump; 803, air pipe; 804, inflation hose; 805, shunt hose; 806, switching valve. DETAILED DESCRIPTION

[0039] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application.

[0040] As shown in the drawings, Figures 1-4 An automobile part electrophoresis lifting appliance is provided in an embodiment of the present application, which comprises:

[0041] The rectangular lifting frame 1 is provided with a moving frame 101 at the top. It is to be noted that the device is installed on the upper side of an existing electrophoresis process coating tank, is hoisted and moved by a gantry crane, and the moving frame 101 is used as a connecting component so that the device as a whole can be moved on the electrophoresis tank.

[0042] The loading and unloading structure 2 comprises two clamping cross rails 201 fixedly connected to the inner top of the rectangular lifting frame 1. The two clamping cross rails 201 are arranged in parallel and are each provided with a strip-shaped through groove 202 at the opposite side. The strip-shaped through grooves 202 are provided with a plurality of limiting grooves 203 arranged along the length direction. The plurality of limiting grooves 203 can be adjusted in position and number as required, increasing flexibility. The jacking plate 204 is vertically and slidingly installed in the inner bottom of the clamping cross rail 201.

[0043] The plurality of hanging racks 3 are hung and installed between the two clamping rails 201, and the hanging rack 3 comprises a hanging rod 301 hung and installed between two limiting grooves 203, the bottom of the rotating disc 302 connected with the hanging rod 301, the rotating end of the rotating disc 302 fixedly connected with a horizontal frame 303, the horizontal frame 303 fixedly connected with two L-shaped vertical plates 304 at both ends, the two L-shaped vertical plates 304 arranged in parallel and each provided with a plurality of hooking grooves 305 along the length direction, and a plurality of bearing frames 4 are hung and installed between the two L-shaped vertical plates 304 through the hooking grooves 305. It should be noted that the hanging rack 3 is hung and connected in the strip-shaped through groove 202 in the clamping rail 201 through the hanging rod 301, and is positioned through the limiting groove 203. When the hanging rack 3 is installed, it is generally placed on the movable frame first, the movable frame is pushed to the side of the rectangular hanging frame 1, and then the hanging rack 3 is manually lifted and hung on the rectangular hanging frame 1. This requires a lot of manpower, and there is a risk of accidental loss of personnel, which may cause the workpieces to scatter. The loading and unloading structure 2 of the device can be used not only on the rectangular hanging frame 1 but also on the movable frame. When the hanging rack 3 is installed, the movable frame is only needed to be pushed to the side of the rectangular hanging frame 1 and connected with the loading and unloading port of the clamping rail 201, and then the limiting groove 203 is covered by moving the lifting plate 204, so that a flat surface is formed at the bottom of the strip-shaped through groove 202. The hanging rod 301 can be horizontally pushed into the groove. Then the lifting plate 204 is lowered, the hanging rod 301 is automatically dropped into the limiting groove 203 to complete the installation operation. When disassembling, the hanging rod 301 can be pushed out by moving the lifting plate 204 upward, and then the hanging rod 301 is pushed horizontally onto the movable frame, thereby saving a lot of manpower and ensuring the safety of loading and unloading.

[0044] The lifting and vibrating mechanism 5 is arranged between the rotating disc 302 and the hanging rod 301 and used to drive the rotating disc 302 to move up and down.

[0045] It should be noted that after the automobile parts are immersed in the electrophoresis tank, a certain period of time is needed for standing to make the bubbles separate, and then the power is turned on. For complex parts, the lifting and vibrating mechanism 5 in the device can be used to drive the whole part to move up and down in the electrophoresis tank, so that the bubbles remaining in the part are quickly discharged, the possibility of bubble retention is reduced, and the quality of subsequent electrophoretic coating is ensured. During electrophoresis, bubbles may be retained on the surface of the workpiece. The rotating disc 302 can be used to drive the horizontal frame 303 and the part to rotate in the electrophoresis tank at regular intervals, so that the bubbles are separated and the quality of electrophoretic coating is ensured. After electrophoresis is completed, the part is lifted out of the electrophoresis tank, and the liquid remaining in the cavity needs a certain period of time to drain. At this time, the lifting and vibrating mechanism 5 can be used to drive the part to vibrate up and down, so that the residual liquid in the cavity flows out quickly, so as to quickly enter the next process and improve the overall efficiency.

[0046] As Figures 2-3 The specific structure of the clamping cross rail 201 is disclosed, the clamping cross rail 201 comprises an opening horizontally arranged U-shaped strip plate 2011, the opening end bottom side of the U-shaped strip plate 2011 is provided with a convex strip 2012, a limiting groove 203 is arranged on the convex strip 2012, a pressing plate 2013 vertically slidingly installed in the U-shaped strip plate 2011 is arranged above the limiting groove 203, a rotating knob 2014 penetrating the U-shaped strip plate 2011 is rotatably arranged on the upper side of the pressing plate 2013, guide columns 2015 slidingly penetrating the U-shaped strip plate 2011 are fixedly connected to both ends of the pressing plate 2013, it should be noted that a groove is arranged in the inner top of the U-shaped strip plate 2011, the pressing plate 2013 is normally in the groove, when the upper surface of the jacking plate 204 moves to pass the convex strip 2012, a planar cavity is formed between the jacking plate 204 and the pressing plate 2013, which facilitates the translation of the hanging rod 301, and when the hanging rod 301 is pushed into the U-shaped strip plate 2011, the jacking plate 204 is lowered, and the hanging rod 301 is positioned in the limiting groove 203, at this time, the rotating knob 2014 can be rotated to be screwed with the U-shaped strip plate 2011, so as to drive the pressing plate 2013 to be lowered until it is pressed on the hanging rod 301, so as to further fix the position of the hanging rod 301 and prevent it from being easily separated, thereby increasing the safety.

[0047] As Figures 2-3 The specific structure of the jacking plate 204 is disclosed, the jacking plate 204 comprises a support plate 2041 vertically slidingly installed in the inner bottom of the U-shaped strip plate 2011, a screw knob 2042 penetrating the U-shaped strip plate 2011 is rotatably arranged on the bottom side of the support plate 2041, sliding columns 2043 slidingly penetrating the U-shaped strip plate 2011 are fixedly connected to both ends of the support plate 2041, when the hanging rod 301 needs to be installed or disassembled, the screw knob 2042 can be rotated to be screwed with the U-shaped strip plate 2011, so as to drive the support plate 2041 to be raised or lowered, thereby facilitating the subsequent moving-in or moving-out operation of the hanging rod 301, the lifting force is converted into a screw rotation force, which can effectively reduce the manpower, facilitate the overall lifting of the hanging rod 301, and facilitate the subsequent translation disassembly operation, thereby increasing the convenience.

[0048] As Figure 4As shown, the connecting structure of the bottom of the cross frame 303 is disclosed, the bottom end of the two L-shaped vertical plates 304 is fixedly connected with a support rod 3041, and a connecting rod 3042 is arranged between the two support rods 3041, and it should be noted that the support rod 3041 and the connecting rod 3042 are both cylindrical, which is convenient for the separation of the solution, and the support rod 3041 can increase the contact area with the bottom surface when the hanging frame 3 is placed on the ground, thereby improving the supporting stability, and the connecting rod 3042 is installed between the support rods 3041, which can form a rectangular frame with the cross frame 303 and the two L-shaped vertical plates 304, thereby increasing the stability of the structure and prolonging the service life.

[0049] As shown in the figure, Figure 5 As shown, the specific structure of the bearing frame 4 is disclosed, the bearing frame 4 comprises a column 401 arranged horizontally, the two ends of the column 401 are provided with positioning vertical plates 402 inserted into the hooking grooves 305, a plurality of extension rods 403 perpendicular to the column 401 are arranged on the column 401 along the length direction of the column 401, the two ends of the extension rod 403 are provided with triangular hooks 404, and the two triangular hooks 404 are arranged upward and oppositely. The triangular hook 404 is a triangular plate structure, which can be inserted into the hole of the part and contact with the hole by the edge, so as to reduce the contact area and facilitate electrophoretic coating. The bearing frame 4 is detachably connected through the positioning vertical plates 402 and the hooking grooves 305, so as to be separately detached to form a modular structure, facilitate batch installation and disassembly operation of the parts, and increase the flexibility of the device.

[0050] As shown in the figure, Figures 6-8As shown in the figure, the specific structure of the rotating disc 302 of the application is disclosed, the rotating disc 302 comprises a circular frame 3021, a rotating column 3022 penetrating through the bottom of the circular frame 3021 is rotatably installed in the circular frame 3021 through a bearing, the bottom of the rotating column 3022 is structured with a connecting disc 3023 connected with the horizontal frame 303, one end of the rotating column 3022 located in the circular frame 3021 is fixedly connected with a pushing rod 3024, the circular frame 3021 is structured with a spacing rod 3025 arranged opposite to the pushing rod 3024, the top of the circular frame 3021 is structured with an air inlet pipe 3026 and an air outlet pipe 3027 communicated with the inside of the circular frame 3021, the air inlet pipe 3026 and the air outlet pipe 3027 are arranged on the two sides of the spacing rod 3025 respectively, the air inlet pipe 3026 and the air outlet pipe 3027 are both installed with a one-way valve 6, the air direction of the one-way valve 6 in the air inlet pipe 3026 is towards the inside of the circular frame 3021, and the air direction of the air outlet pipe 3027 is towards the outside of the circular frame 3021, it is to be noted that the circular frame 3021 is structured with an annular cavity arranged around the rotating column 3022, the spacing rod 3025 is arranged in the annular cavity and located at one side of the rotating column 3022, and the pushing rod 3024 is circumferentially slidably installed in the annular cavity and located at the other side of the rotating column 3022, when the air inlet pipe 3026 is in the air inlet state, the air pressure of the annular cavity on the side of the air inlet pipe 3026 will increase, thereby extruding and moving the pushing rod 3024 to the annular cavity on the other side, and the gas in the annular cavity on the other side will be discharged through the air outlet pipe 3027, so as to drive the rotating column 3022 to rotate through the pushing rod 3024, thereby driving the horizontal frame 303 and the automobile parts to rotate in the electrophoresis tank, facilitating the separation of bubbles and ensuring the quality of electrophoretic coating.

[0051] As shown in the figure, Figures 9-10 The specific structure of the lifting vibration mechanism 5 of the application is disclosed, the lifting vibration mechanism 5 comprises two cylinder barrels 501 fixedly connected at the top of the circular frame 3021, the two cylinder barrels 501 are both slidably inserted with a sliding rod 502 connected with the hanging rod 301, the bottom of the sliding rod 502 is fixedly connected with a piston block 503 slidably installed in the cylinder barrel 501, the cylinder barrel 501 is installed with a vibrating piece 504 for driving the sliding rod 502 to move up and down, the vibrating piece 504 drives the sliding rod 502 to move up and down in the cylinder barrel 501, thereby realizing the up and down movement of the rotating disc 302, the sliding rod 502 is guided by the cylinder barrel 501, avoiding the horizontal shaking of the parts, and cooperating with the triangular hook 404 arranged obliquely, the falling of the parts during the up and down vibration can be effectively avoided.

[0052] As shown in the figure, Figures 9-10The specific structure of the vibrating element 504 of the present invention is disclosed. The vibrating element 504 includes a tension spring 5041 fixedly connected between the piston block 503 and the top of the inner cylinder 501. An inflation pipe 5042 and an exhaust pipe 5043 are respectively constructed on both sides of the cylinder 501. A sealing block 5044 is inserted into each of the two exhaust pipes 5043, and a pull handle 5045 is connected between the two sealing blocks 5044. A one-way valve 7 is installed in the inflation pipe 5042. The air passage direction of the one-way valve 7 is towards the inside of the cylinder 501. It should be noted that the inflation pipe 5042 and the exhaust pipe 5043 are both connected between the piston block 503 and the top of the inner cylinder 501. When air is inflated into the cylinder 501 through the inflation pipe 5042, the piston block 503 will move downward. The movement causes the tension spring 5041 to stretch. Then, when the parts enter the electrophoresis tank, the handle 5045 can be manually grabbed to pull the sealing block 5044 away from the exhaust pipe 5043. At this time, the piston block 503 loses pressure, and the tension spring 5041 will quickly return to its original position through elastic force, thereby squeezing the gas in the cylinder 501 and quickly expelling it from the exhaust pipe 5043. Afterward, the tension spring 5041 will reciprocate through compression and stretching due to inertia, thereby driving the cylinder 501 to move up and down relative to the slide rod 502. This causes the automotive parts to vibrate up and down in the electrophoresis tank, allowing the remaining air bubbles to be quickly expelled, saving time and improving the overall electrophoresis efficiency. The up and down movement is less than the length of the triangular hook 404 to prevent the parts from falling off.

[0053] like Figure 7 and Figure 10 As shown, the specific structures of the one-way valve 6 and the one-way valve 7 of the present invention are disclosed. Both the one-way valve 6 and the one-way valve 7 include an annular plate 601 and an annular block 602 connected in the inlet pipe 3026, the outlet pipe 3027, and the inflation pipe 5042. A semi-circular groove 603 is constructed on the side of the annular block 602 facing the annular plate 601. A sealing ball 605 is connected to the annular plate 601 by a support spring 604 and abuts against the semi-circular groove 603. It should be noted that gas can only enter from the annular block 602, thereby squeezing the side of the sealing ball 605 facing the annular plate 601. The airflow can smoothly flow into the annular plate 601 through the semi-circular groove 603. When the airflow flows in from the annular plate 601, it will squeeze the sealing ball 605 against the semi-circular groove 603 to prevent the gas from flowing out.

[0054] like Figure 1The specific structure of the driving component 8 of the present invention is disclosed, and it also includes a driving component 8 for driving the rotating column 3022 to rotate and the piston block 503 to move. The driving component 8 includes an insulating frame 801 fixedly connected to the side of the moving frame 101. An air pump 802 is fixedly connected to the insulating frame 801. A vent pipe 803 is connected between one of the air inlet pipes 3026 and air outlet pipes 3027 on two adjacent rotating disks 302. The vent pipe 803 is used to connect the adjacent rotating disks 302. An inflation hose 804 is connected to the other air inlet pipe 3026. An inflation hose 804 is connected to the other air inlet pipe 3026. A diversion hose 805 is provided to connect all the cylindrical tubes 501. The other ends of the diversion hose 805 and the inflation hose 804 are connected to the air pump 802 via a switching valve 806. When electrophoretic coating is required on automotive parts, the automotive parts are first mounted on the support frame 4. Then, the support frame 4 is installed in the hook groove 305 of the L-shaped vertical plate 304. The suspension frame 3 is then hung on the rectangular hanging frame 1 via the hanging rod 301 and the loading and unloading structure 2 to achieve the loading and unloading of the parts. Finally, the sealing block 5044 is inserted into the exhaust pipe 504. In step 3, air pump 802 and diversion hose 805 are used to inflate all cylinders 501 until piston block 503 contacts the bottom of cylinder 501. Then, the rectangular hanging frame 1 is placed into the electrophoresis tank using a mobile device, and the sealing block 5044 is manually removed, causing cylinder 501 to depressurize. Cylinder 501 and rotating disk 302 move rapidly downward relative to piston block 503 under the influence of gravity and the tension of tension spring 5041. Then, inertia causes tension spring 5041 to rebound, thereby causing the components to vibrate up and down, which accelerates the removal of air bubbles from the components. To save settling time and improve overall efficiency, the electrophoresis tank is then powered on. During electrophoresis, the air pump 802 and the air inflator 804 are used to inflate the circular frame 3021, causing the lever 3024 to drive the rotating column 3022 to rotate, thus rotating and swinging the parts to remove air bubbles stuck on the surface of the parts and improve the quality of electrophoretic coating. After electrophoresis is completed, the parts are lifted above the electrophoresis tank and vibrated again by the lifting and vibration mechanism 5, so that the residual liquid in the part cavity can flow out quickly, so as to quickly enter the next process and improve overall efficiency.

[0055] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An electrophoresis lifting device for automotive parts, characterized in that, include: A rectangular hanging frame (1) is provided with a movable frame (101) installed on the top of the rectangular hanging frame (1). The loading and unloading structure (2) includes two clamping horizontal rails (201) fixedly connected to the top of the rectangular lifting frame (1). The two clamping horizontal rails (201) are arranged in parallel and each side is provided with a strip-shaped through groove (202). Multiple limiting grooves (203) are arranged in an array along the length direction of the strip-shaped through groove (202). A lifting plate (204) is vertically slidably installed at the bottom of the clamping horizontal rail (201). The suspension frame (3) is multiple and is installed between two clamping horizontal rails (201). The suspension frame (3) includes a hanging rod (301) installed between two limiting grooves (203). The bottom of the hanging rod (301) is connected to a rotating disk (302). The bottom of the rotating end of the rotating disk (302) is fixedly connected to a horizontal frame (303). Both ends of the horizontal frame (303) are fixedly connected to L-shaped vertical plates (304). The two L-shaped vertical plates (304) are arranged in parallel and multiple hook grooves (305) are arrayed along their length on opposite sides. Multiple support frames (4) are installed between the two L-shaped vertical plates (304) through the hook grooves (305). The lifting vibration mechanism (5) is set between the rotating disk (302) and the hanging rod (301) and is used to drive the rotating disk (302) to move up and down; The rotating disk (302) includes a circular frame (3021). A rotating column (3022) is rotatably mounted inside the circular frame (3021) through a bearing. A connecting plate (3023) connected to a cross frame (303) is constructed at the bottom of the rotating column (3022). A lever (3024) is fixedly connected to one end of the rotating column (3022) inside the circular frame (3021). A spacer (3025) is constructed inside the circular frame (3021) opposite to the lever (3024). An air inlet pipe (3026) and an air outlet pipe (3027) communicating with the top of the circular frame (3021) are constructed. The air inlet pipe (3026) and the air outlet pipe (3027) are respectively arranged on both sides of the spacer (3025). A one-way valve (6) is installed inside both the air inlet pipe (3026) and the air outlet pipe (3027). The lifting vibration mechanism (5) includes two cylindrical tubes (501) fixedly connected to the top of the circular frame (3021). The top of each cylindrical tube (501) is slidably inserted with a slide rod (502) connected to the hanging rod (301). The bottom of each slide rod (502) is fixedly connected with a piston block (503) slidably installed inside the cylindrical tube (501). The cylindrical tube (501) is equipped with a vibrating element (504) for driving the slide rod (502) to move up and down.

2. The electrophoresis hanger for automotive parts according to claim 1, characterized in that, The clamping rail (201) includes a U-shaped strip (2011) with a horizontally set opening. A protrusion (2012) is constructed on the bottom side of the opening end of the U-shaped strip (2011). The limiting groove (203) is constructed on the protrusion (2012). A pressure plate (2013) is vertically and slidably installed on the top of the U-shaped strip (2011) and located directly above the limiting groove (203). A knob (2014) with a thread passing through the U-shaped strip (2011) is rotatably installed on the upper side of the pressure plate (2013). Guide posts (2015) that slide through the U-shaped strip (2011) are fixedly connected to both ends of the pressure plate (2013).

3. The electrophoresis hanger for automotive parts according to claim 2, characterized in that, The lifting plate (204) includes a support plate (2041) that is vertically slidably installed at the bottom of the U-shaped strip (2011). A screw (2042) threaded through the U-shaped strip (2011) is rotatably installed on the bottom side of the support plate (2041). Sliding columns (2043) that slide through the U-shaped strip (2011) are fixedly connected to both ends of the support plate (2041).

4. The electrophoresis lifting device for automotive parts according to claim 1, characterized in that, The bottom ends of the two L-shaped vertical plates (304) are fixedly connected to support rods (3041), and a connecting rod (3042) is constructed between the two support rods (3041).

5. The electrophoresis lifting device for automotive parts according to claim 1, characterized in that, The support frame (4) includes a horizontally arranged column (401), and both ends of the column (401) are provided with positioning vertical plates (402) inserted into hook grooves (305). Multiple extension rods (403) perpendicular to the column (401) are arranged in an array along its length direction. Both ends of the extension rods (403) are provided with triangular hooks (404), and the two triangular hooks (404) are inclined upward and set in opposite directions.

6. The electrophoresis lifting device for automotive parts according to claim 1, characterized in that, The vibrating element (504) includes a tension spring (5041) fixedly connected between the piston block (503) and the top of the cylinder (501). An inflation tube (5042) and an exhaust tube (5043) are respectively constructed on both sides of the cylinder (501). A sealing block (5044) is inserted into each of the two exhaust tubes (5043). A pull handle (5045) is connected between the two sealing blocks (5044). A one-way valve (7) is installed in the inflation tube (5042).

7. The electrophoresis lifting device for automotive parts according to claim 6, characterized in that, Both the first check valve (6) and the second check valve (7) include an annular plate (601) and an annular block (602) connected in the inlet pipe (3026), the outlet pipe (3027), and the inflation pipe (5042). A semi-circular groove (603) is constructed on the side of the annular block (602) facing the annular plate (601). A sealing ball (605) that abuts against the semi-circular groove (603) is connected to the annular plate (601) by a support spring (604).

8. The electrophoresis lifting device for automotive parts according to claim 7, characterized in that, It also includes a drive unit (8) for driving the rotating column (3022) to rotate and the piston block (503) to move. The drive unit (8) includes an insulating frame (801) fixedly connected to the side of the moving frame (101). An air pump (802) is fixedly connected to the insulating frame (801). A vent pipe (803) is connected between one of the air inlet pipes (3026) and the air outlet pipe (3027) on two adjacent rotating disks (302). An inflation hose (804) is connected to the other air inlet pipe (3026). A diversion hose (805) is connected to the inflation hose (5042). The other ends of the diversion hose (805) and the inflation hose (804) are connected to the air pump (802) through a switching valve (806).

Citation Information

Patent Citations

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