Self-unloading full-automatic processing device for cordyceps cultivation

Abstract

The application belongs to the technical field of cordyceps cultivation, and particularly relates to a self-unloading type cordyceps cultivation full-automatic processing device, which comprises a workbench, a first conveying belt arranged on the workbench, a discharging mechanism arranged on the workbench, a concave groove fixedly arranged at the bottom of the workbench, a cultivation box for cultivating cordyceps arranged in the concave groove, a through groove corresponding to the concave groove arranged on the workbench, support blocks symmetrically arranged on the bottom plate, cylinders arranged in the support blocks, and knocking blocks arranged in the cylinders. The self-unloading type cordyceps cultivation full-automatic processing device is convenient for uniformly spreading the wheat dregs in the cultivation box through the knocking blocks, the second double-output shaft motor drives the knocking blocks to move in the cylinders, the cultivation box is vibrated, the wheat dregs are uniformly spread in the cultivation box, the uniform thickness and distribution of the wheat dregs are beneficial to the balance of humidity, temperature and nutrient supply, the growth difference of the cordyceps caused by the inconsistent humidity in different parts is reduced, and the stability of the cultivation environment is improved.

Description

Technical Field

[0001] This invention belongs to the field of cordyceps cultivation technology, specifically a self-unloading fully automatic cordyceps cultivation processing device. Background Technology

[0002] Wheat residue has certain application potential as a substrate in Cordyceps cultivation. Self-unloading fully automatic Cordyceps cultivation processing equipment is usually designed to improve the automation level of the cultivation process. It automatically delivers the culture medium (wheat residue) into the cultivation area, reduces manual handling, and achieves precise delivery and proportioning of materials required for different batches and different process stages.

[0003] A Chinese patent with publication number CN221901714U discloses a feeding device for mushroom culture medium, including a powered roller conveyor, a storage frame placed on the powered roller conveyor, and a culture bag for filling culture medium located in the storage frame. A feeding mechanism for pushing culture medium is provided above the culture bag, a metering mechanism for quantitatively supplying materials is provided above the feeding mechanism, and a storage mechanism for storing and transporting culture medium is provided above the metering mechanism. This utility model can quickly inject culture medium into multiple culture bags, save energy, and reduce the occurrence of culture bag damage.

[0004] When the self-unloading fully automated cordyceps culture processing device is transferring the culture medium (wheat residue), it is difficult to achieve uniform spreading. Manual intervention is required to ensure uniform humidity, temperature and nutrient distribution in the culture container, which increases labor intensity and affects culture stability and production capacity.

[0005] Therefore, the present invention provides a self-unloading fully automatic cordyceps cultivation processing device. Summary of the Invention

[0006] To overcome the shortcomings of existing technologies and solve the problem of evenly spreading wheat residue, this invention proposes a self-unloading fully automatic Cordyceps cultivation processing device.

[0007] The technical solution adopted by the present invention to solve its technical problem is as follows: The self-unloading fully automatic Cordyceps cultivation processing device of the present invention includes a workbench, a conveyor belt on the workbench, a feeding mechanism on the workbench, a concave groove fixedly provided at the bottom of the workbench, a cultivation box for cultivating Cordyceps being inserted inside the concave groove, a through groove corresponding to the concave groove on the workbench and connected to the concave groove, a bottom plate inside the concave groove, the bottom plate being hollow, support blocks symmetrically arranged on the bottom plate, cylinders arranged in an array inside the support blocks, a striking block being inserted inside the cylinder, a transmission structure for driving the striking block to move repeatedly inside the bottom plate, a positioning mechanism for positioning the cultivation box on the concave groove, a feeding mechanism for tipping and unloading on the top of the workbench, a conveying mechanism on one side of the workbench, a load-bearing plate on one side of the conveying mechanism, a cleaning mechanism for cleaning the wheat residue basin on the load-bearing plate, and a stacking mechanism for stacking and storing the wheat residue basin on the load-bearing plate.

[0008] By adopting the above scheme, after the wheat residue basin is placed on the first conveyor belt, the wheat residue is added into the basin by the feeding mechanism. Then, the first conveyor belt (existing technology) moves the wheat residue basins to a position, so that at least two basins are moved to the unloading mechanism. The unloading mechanism tilts the basins, pouring the wheat residue into the through-channel. The wheat residue then enters the cultivation box through the through-channel, where it serves as a substrate to provide nutrients for cordyceps cultivation, achieving the purpose of automatic wheat residue unloading. The movement of the transmission structure causes the striking block to move repeatedly inside the cylinder. When the striking block moves, it strikes and collides with the bottom of the cultivation box, causing the cultivation box to vibrate. This allows the wheat residue inside the cultivation box to be evenly spread, facilitating feeding. The uniform thickness and distribution of the wheat residue helps to control humidity and temperature. The balanced supply of nutrients reduces the differences in growth of cordyceps caused by localized uneven moisture levels, and improves gas exchange and humidity control. The uniform thickness of the wheat residue facilitates balanced moisture evaporation and gas exchange, reducing the risk of localized over-wetness or over-dryness, thereby enhancing the stability of the cultivation environment. The cultivation box is detachable, and after the wheat residue is evenly spread, the cultivation box can be replaced for further processing, achieving batch processing. After the wheat residue is poured out of the basin, the unloading and conveying mechanisms work together to move the basin to the cleaning mechanism. The cleaning mechanism performs high-pressure washing and cleaning of the basin, achieving automatic cleaning. The cleaned basin is then moved to the stacking mechanism for automatic stacking and storage.

[0009] Preferably, the feeding mechanism includes a support frame and a hopper, the support frame being fixedly installed on the top of the workbench, and the hopper being fixedly installed inside the support frame.

[0010] By adopting the above scheme, the workbench provides installation space for the hopper through the support frame. The bottom of the hopper is provided with a conical groove, and a solenoid valve is installed on the conical groove to control the opening and closing of the conical groove for material feeding.

[0011] Preferably, the unloading mechanism includes a concave frame, a sliding groove, an adjusting component, a first electric push rod, a frame body, and a clamping component. The concave frame is fixedly installed on the top of the workbench, and a controller is fixedly installed on the side of the concave frame. The sliding groove is fixedly installed on the top of the concave frame, the adjusting component is installed inside the sliding groove, the first electric push rod is fixedly installed on the adjusting component, the frame body is fixedly connected to the telescopic end of the first electric push rod, and the clamping component is installed on the frame body.

[0012] By adopting the above scheme, the position of the wheat residue basin is adjusted by the adjusting component moving shell. After the wheat residue basin is moved onto the through groove, the drive motor can adjust the angle of the wheat residue basin, making the wheat residue basin tilted, and then the material can be automatically discharged. The adjusting component and the clamping component work together to convey the tilted wheat residue basin to the conveying mechanism, which can then transport the wheat residue basin.

[0013] Preferably, the adjustment assembly includes a servo motor, a threaded rod, a slider, and a guide rod. The servo motor is fixedly mounted on the side of the sliding groove. The threaded rod is rotatably mounted inside the sliding groove, and one end of the threaded rod is fixedly connected to the output end of the servo motor. The slider is mounted inside the sliding groove, and the threaded rod is threadedly connected to the slider. The guide rod is fixedly mounted inside the sliding groove and passes through the slider. The clamping assembly includes a first dual-output shaft motor, an adjusting screw, a sliding block, a limit rod, a support plate, a rotating disk, and a drive motor. The first dual-output shaft motor is fixedly mounted inside the sliding block. The adjusting screw is rotatably mounted inside the frame, and one end of the adjusting screw is fixedly connected to the output end of the first dual-output shaft motor. A sliding block corresponding to the adjusting screw is provided inside the frame, and the adjusting screw is threadedly connected to the sliding block. The limit rod is fixedly mounted inside the frame and passes through the sliding block. One end of the support plate is fixedly connected to the sliding block. The rotating disk is rotatably mounted on the support plate via a shaft. The drive motor is fixedly mounted on the corresponding support plate, and the output end of the drive motor is fixedly connected to the center position of the corresponding rotating disk.

[0014] By adopting the above scheme, the servo motor drives the threaded rod to rotate, which adjusts the position of the slider. The guide rod guides the slider, allowing it to move smoothly. The slider's movement moves the first electric push rod, which in turn moves the frame, which in turn moves the clamping assembly. The position of the clamping assembly can be adjusted. Once the clamping assembly is moved to one side of the wheat residue basin, the first dual-shaft motor drives the adjusting screw to rotate. The threads on the adjusting screw are reversed, and its rotation adjusts the position of the sliding block. The sliding block's movement moves the support plate, which in turn moves the rotating disk. The rotating disk clamps and limits the movement of the wheat residue basin. After the basin is moved to the dumping area, the drive motor adjusts the rotating disk, which in turn rotates the basin to dump the wheat residue.

[0015] Preferably, the conveying mechanism includes an inclined frame, conveying rollers, rotating rollers, a protective cover, and transmission wheels. One end of the inclined frame is fixedly connected to the worktable. The array of conveying rollers is rotatably disposed inside the inclined frame. One side of the inclined frame is fixedly connected to one end of the load-bearing plate. The protective cover is fixedly disposed on one side of the load-bearing plate. The array of transmission wheels is disposed inside the protective cover, and adjacent transmission wheels are connected by belt drive. The array of rotating rollers is rotatably disposed inside the load-bearing plate, and one end of the rotating roller is fixedly connected to the center position of the transmission wheel.

[0016] By adopting the above scheme, after the dumped wheat residue basin is moved to the inclined frame, it will be conveyed by the conveyor roller and moved to the rotating roller. When the drive wheel rotates, it will drive the rotating roller to rotate. When the rotating roller rotates, it can convey the wheat residue basin to the cleaning mechanism, where the wheat residue basin can be cleaned.

[0017] Preferably, the cleaning mechanism includes a tunnel, a water tank, an installation slot, a high-pressure water pump, a diversion channel, a flow pipe, a rotating nozzle, and a filter plate. The tunnel is fixedly installed on the top of the load-bearing plate, the water tank is fixedly installed at the bottom of the load-bearing plate, the diversion channel is fixedly installed on the side of the water tank, the flow pipe is fixedly installed on the top of the diversion channel and is L-shaped, with the vertical section of the flow pipe extending into the tunnel and the horizontal section located on the top of the rotating roller. The rotating nozzle is installed on the flow pipe, the filter plate is fixedly installed on the top of the water tank, the installation slot is located inside the water tank, the high-pressure water pump is fixedly installed inside the installation slot and its input end extends into the water tank, while its output end is connected to the diversion channel via a pipe. A drive mechanism is provided inside the installation slot.

[0018] By adopting the above scheme, after the slag basin is moved into the tunnel by the rotating roller, the high-pressure water pump is activated by the drive mechanism to extract water from the water tank. The extracted water enters the diversion channel and flows into the rotating nozzle through the flow pipe. The rotating nozzle can rotate 360°, converting potential energy into kinetic energy to form a high-speed jet. The high-speed jet impacts the surface of the basin to achieve a cleaning effect. The water sprayed under high pressure is filtered and purified by the filter plate and flows into the water tank below. The high-pressure water pump draws water from the water tank and sprays it again, thus completing the water circulation and high-pressure spraying simultaneously.

[0019] Preferably, the drive mechanism includes a second dual-output shaft motor, a support ring, a drive rod, and pulleys. The second dual-output shaft motor is fixedly installed inside the mounting groove, and one of its output ends is fixedly connected to the impeller inside the high-pressure water pump via a connector. The support ring is fixedly installed inside the mounting groove. The drive rod is fixedly connected to the other output end of the second dual-output shaft motor and passes through the support ring. Multiple pulleys are fixedly installed on the drive rod. A protective groove is fixedly installed on the side of the water tank.

[0020] By adopting the above scheme, the operation of the No. 2 dual-output shaft motor will drive the high-pressure water pump to work. The high-pressure water pump can extract and transport water from the water tank. The operation of the No. 2 dual-output shaft motor will drive the drive rod to rotate. When the drive rod rotates, it will cause the pulley to rotate. The pulley can drive the corresponding mechanism to move through the belt. One of the pulleys is connected to one of the transmission wheels through the belt drive. When the pulley rotates, it will drive the transmission wheel to rotate. In turn, the transmission wheel will drive the rotating roller to rotate. The rotating roller can transport the wheat residue basin.

[0021] Preferably, the transmission structure includes a connecting plate, a guide rod, a protective frame, and a driven component. The connecting plate is disposed inside the base plate and is fixedly connected to the striking block. The guide rod is fixedly disposed inside the base plate and passes through the connecting plate. The protective frame is fixedly disposed inside the base plate, and the protective groove communicates with the protective frame. The driven component is disposed inside the protective frame and includes a drive plate, a strip plate, a limiting ring, a driven wheel, and a drive disc. One end of the drive plate is movably connected to the bottom of the connecting plate, and one end of the strip plate is movably connected to the other end of the drive plate. The limiting ring is fixedly disposed inside the protective frame, and the driven wheel is rotatably disposed on the limiting ring. The driven wheel is connected to a corresponding pulley via a belt drive. The drive disc is connected to the driven wheel via a shaft. The center of the driving wheel is fixedly connected, and one end of the strip plate is rotatably connected to the drive disc via a shaft. A wind box is fixedly connected to the bottom of the water tank, and a fan is fixedly installed inside the wind box. A driven shaft is fixedly connected to the center of the impeller inside the fan, and a wheel is fixedly installed on the driven shaft. Adjacent wheels are connected by belt drive, and one wheel is connected to the corresponding pulley by belt drive. An air collection trough is fixedly installed inside the wind box, and the output end of the fan is connected to the air collection trough through a pipe. An air supply trough is embedded inside the tunnel, and the air supply trough is concave in shape. Air jet holes are arranged in an array on the air supply trough. A connector is fixedly connected to the bottom of the air supply trough, and the connector is connected to the air collection trough through a pipe. An electric heating block is fixedly installed on the side of the connector.

[0022] By adopting the above scheme, when the drive disc rotates, the strip plate and the drive plate work together to push the connecting plate up and down. The guide rod guides the connecting plate, ensuring its smooth movement. As the connecting plate moves, it causes the striking block to move inside the cylinder. When the striking block moves upward, it strikes the bottom of the incubator, causing vibration and evenly spreading the wheat residue inside. The rotation of the drive rod drives the pulley, which in turn drives the corresponding wheel via a belt, which in turn drives the remaining wheels. The rotation of the body drives the fan to rotate via the driven shaft. The fan's movement generates airflow, which flows into the air collection trough. Through the interaction between the air collection trough and the connector, the airflow enters the air supply trough. The airflow is then directed into the tunnel through the air jets. The airflow also flows over the surface of the straw basin, drying it and improving its cleanliness. Simultaneously, the electric heating block can be controlled to generate heat, which heats the connector. As the airflow passes through the connector, it produces hot air, further enhancing the cleaning efficiency.

[0023] Preferably, the positioning mechanism includes a threaded hole, a through hole, and a positioning bolt. The threaded hole is disposed on the incubator, and the through hole corresponding to the threaded hole is disposed on the concave groove. The positioning bolt passes through the through hole and is threadedly connected to the corresponding threaded hole.

[0024] By adopting the above solution, when replacing the incubator, the positioning bolt is rotated to separate the positioning bolt from the threaded hole, thereby eliminating the limitation on the position of the incubator and allowing for disassembly and replacement of the incubator.

[0025] Preferably, mounting blocks are symmetrically arranged on the tunnel, and a second electric push rod is fixedly mounted on each mounting block. A stepper motor is installed inside the tunnel, and the telescopic end of the second electric push rod is fixedly connected to the stepper motor. A disc is fixedly connected to the output end of the stepper motor. The stacking mechanism includes a frame, a plate, a slide groove, a rod, an air extraction groove, a suction cup, a third electric push rod, a housing, and an air extraction pump. The frame is fixedly mounted on a load-bearing plate, the plates are symmetrically arranged inside the frame, and the plates are hollow. The slide grooves are symmetrically arranged on the plates, and the rods... The plate is fixedly installed inside the slide groove. A strip is provided on the side of the plate, and the rod passes through the strip. The air extraction groove is provided on the side of the strip. A No. 4 electric push rod is fixedly installed inside the strip, and the telescopic end of the No. 4 electric push rod is fixedly connected to the air extraction groove. The suction cup array is provided on the air extraction groove. A No. 3 electric push rod is fixedly installed on the top of the plate, and the telescopic end of the No. 3 electric push rod is fixedly connected to the strip. The box is fixedly installed on the back of the plate. The air extraction pump is fixedly installed inside the box, and the air extraction end of the air extraction pump is connected to the air extraction groove through a pipe.

[0026] By adopting the above scheme, the second electric push rod can adjust the position of the stepper motor, which in turn drives the disc to move. The disc movement can limit and clamp the wheat residue basin, and at the same time, it can correct and limit the position of the wheat residue basin. Then, the stepper motor can drive the disc to rotate, and the rotation of the disc can flip the wheat residue basin. A conveyor belt is set on the support plate, and the wheat residue basin is moved onto the conveyor belt. After the wheat residue basin is moved to one side of the plate by the conveyor belt, the fourth electric push rod will push the air extraction groove to move. The movement of the air extraction groove will drive the suction cup to move, so that the suction cup is attached to the side of the wheat residue basin. The air extraction pump is controlled to work, and the air inside the air extraction groove can be purged through the pipe. The extraction process creates negative pressure inside the suction cup, which clamps and limits the grain residue container. Then, the third electric push rod moves the slats, causing the grain residue container to move upwards. After the next grain residue container moves to the bottom, the third electric push rod moves the clamped grain residue container downwards, allowing the grain residue containers to be stacked. Repeating the above operation allows for clamping and adjusting the bottom grain residue container. This process is repeated to achieve the purpose of stacking and storing the grain residue containers. Parameters can be set so that after the grain residue containers are stacked, they can be moved to a conveyor belt. The conveyor belt moves to unload the stacked grain residue containers, which are then transported to the exit for collection by workers.

[0027] The beneficial effects of this invention are as follows:

[0028] 1. The self-unloading fully automatic Cordyceps cultivation device of this invention uses a set of striking blocks to facilitate the even spreading of wheat residue inside the cultivation box, eliminating the need for manual operation, improving work efficiency, and facilitating the cultivation of Cordyceps. The operation of the No. 2 dual-output shaft motor drives the drive rod to rotate, which in turn drives the pulley to rotate, which in turn drives the driven wheel to rotate, which in turn drives the drive disc to rotate. When the drive disc rotates, it pushes the connecting plate up and down through the cooperation of the strip plate and the drive plate. The guide rod guides the connecting plate to move smoothly. When the connecting plate moves, it drives the striking blocks to move inside the cylinder. When the striking blocks move upward, they strike the bottom of the cultivation box, causing the cultivation box to vibrate and spread the wheat residue evenly inside the cultivation box. The uniform thickness and distribution of the wheat residue helps to balance humidity, temperature, and nutrient supply, reducing the differences in Cordyceps growth caused by localized inconsistencies in moisture levels. It also improves gas exchange and humidity control. The uniform thickness of the wheat residue facilitates the balance of water evaporation and gas exchange, reducing the risk of localized over-wetness or over-dryness, thereby improving the stability of the cultivation environment.

[0029] 2. The self-unloading fully automatic cordyceps cultivation processing device of the present invention facilitates the cleaning of wheat residue basins through the setting of a fan and an air supply trough. The operation of the fan generates airflow, which can flow into the air collection trough. Through the cooperation of the air collection trough and the connector, the airflow will flow into the air supply trough. Through the air jet hole, the airflow will flow into the tunnel. The airflow will flow over the surface of the wheat residue basin, which can dry the wheat residue basin and improve its cleanliness. At the same time, the electric heating block can be controlled to generate heat, which can heat the connector. When the airflow flows inside the connector, hot air can be generated, which further improves the cleaning efficiency of the wheat residue basin.

[0030] 3. The self-unloading fully automatic Cordyceps cultivation processing device of the present invention facilitates the rinsing and cleaning of the wheat residue basin through the setting of a dual-output shaft motor and a high-pressure water pump. When the rotating roller rotates, it can convey the wheat residue basin, moving it to the cleaning mechanism. The operation of the second dual-output shaft motor drives the high-pressure water pump to operate, which can draw and convey water from the water tank. The drawn water enters the diversion tank and flows into the rotating nozzle through the flow pipe. The rotating nozzle can rotate 360°, converting potential energy into kinetic energy to form a high-speed jet. The high-speed jet impacts the surface of the basin, achieving a cleaning effect. The water sprayed under high pressure is filtered and purified by the filter plate and flows into the water tank below. The high-pressure water pump draws water from the water tank and sprays it again, thus completing the water circulation and high-pressure spraying simultaneously. A drain valve is set on the side of the water tank. After cleaning, the drain valve is opened to discharge the sewage, reducing resource waste.

[0031] 4. The self-unloading fully automatic cordyceps cultivation processing device of the present invention facilitates the stacking of wheat residue basins through the suction cups and the No. 3 electric push rod. After the wheat residue basin is moved to one side of the plate, the No. 4 electric push rod will push the air extraction groove to move. The movement of the air extraction groove will drive the suction cup to move, so that the suction cup is in contact with the side of the wheat residue basin. The air extraction pump is controlled to work, and the air inside the air extraction groove can be extracted through the pipe, thereby creating a negative pressure inside the suction cup, which can limit and clamp the wheat residue basin. Then, the No. 3 electric push rod can move the plate strip, thereby... The machine moves the wheat residue basin upwards. After the next wheat residue basin moves directly below, the No. 3 electric push rod moves the clamped wheat residue basin downwards, allowing the wheat residue basins to be stacked. Repeating the above operation allows for the clamping and adjustment of the bottom wheat residue basin. This process is repeated to achieve the purpose of stacking and storing wheat residue basins. Parameters can be set so that after the wheat residue basins are stored and stacked, they can be moved to a conveyor belt. The movement of the conveyor belt can unload the stacked wheat residue basins and transport them to the exit for collection by workers, thus achieving the purpose of automatically storing wheat residue basins. Attached Figure Description

[0032] The invention will now be further described with reference to the accompanying drawings.

[0033] Figure 1 This is a perspective view of the self-unloading fully automatic cordyceps cultivation processing device of the present invention;

[0034] Figure 2 This is a schematic diagram of the structure of the workbench in this invention;

[0035] Figure 3 This is a schematic diagram of the plate structure in this invention;

[0036] Figure 4 This is a schematic diagram of the slat structure in this invention;

[0037] Figure 5 This is a schematic diagram of the concave frame in this invention;

[0038] Figure 6 This is a schematic diagram of the frame structure in this invention;

[0039] Figure 7 This is a schematic diagram of the water tank structure in this invention;

[0040] Figure 8 This is a schematic diagram of the concave groove in this invention;

[0041] Figure 9 This is a schematic diagram of the structure of the protective cover in this invention;

[0042] Figure 10 This is a schematic diagram of the structure of the bellows in this invention;

[0043] Figure 11This is a schematic diagram of the disk structure in this invention;

[0044] Figure 12 This is a schematic diagram of the air supply trough in this invention;

[0045] Figure 13 This is a schematic diagram of the structure of the base plate in this invention.

[0046] In the diagram: 1. Workbench; 2. Conveyor Belt No. 1; 3. Support Frame; 4. Hopper; 5. Concave Groove; 6. Incubator; 7. Concave Frame; 8. Controller; 9. Sliding Groove; 11. Servo Motor; 12. Threaded Rod; 13. Slider; 14. Guide Rod; 15. Electric Push Rod No. 1; 16. Frame; 17. Dual-Shaft Motor No. 1; 18. Adjusting Screw; 19. Sliding Block; 20. Limit Rod; 21. Support Plate; 2. Rotating disc; 23. Drive motor; 24. Inclined frame; 25. Conveyor roller; 26. Load-bearing plate; 27. Rotating roller; 28. Protective cover; 29. ​​Transmission wheel; 30. Tunnel; 31. Water tank; 32. Mounting slot; 33. High-pressure water pump; 34. Diversion channel; 35. Flow pipe; 36. Rotating nozzle; 37. Filter plate; 38. No. 2 double-output shaft motor; 39. Support ring; 40. Drive rod; 41. Pulley; 42. Protective groove; 43. Base plate; 44. Support block; 45. Cylinder; 46. Striking block; 47. Connecting plate; 48. Guide rod; 49. Protective frame; 50. Drive plate; 51. Strip plate; 52. Limiting ring; 53. Driven wheel; 54. Drive disc; 55. Threaded hole; 56. Through hole; 57. Positioning bolt; 58. Through groove; 59. Air box; 60. Fan; 61. Driven shaft; 62. Wheel body; 63. Air collection duct; 64. Air supply duct; 65. Connector; 66. Electric heating block; 67. Air jet hole; 68. Mounting block; 69. Electric push rod No. 2; 70. Stepper motor; 71. Disc; 72. Frame; 73. Plate; 74. Slide; 75. Rod; 76. Air extraction duct; 77. Suction cup; 78. Electric push rod No. 3; 79. Box; 80. Air extraction pump; 82. Slat; 83. Electric push rod No. 4. Detailed Implementation

[0047] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0048] like Figures 1 to 13As shown in the embodiment of the present invention, a fully automatic self-unloading cordyceps cultivation processing device includes a workbench 1, a first conveyor belt 2 on the workbench 1, a feeding mechanism on the workbench 1, a concave groove 5 fixedly installed at the bottom of the workbench 1, a cultivation box 6 for cultivating cordyceps being inserted inside the concave groove 5, a through groove 58 corresponding to the concave groove 5 and connected to the concave groove 5, a bottom plate 43 installed inside the concave groove 5, the bottom plate 43 being hollow, and support blocks 44 symmetrically arranged on the bottom plate 43. The support block 44 has a cylindrical array of cylinders 45 inside, and a striking block 46 passes through the cylinder 45. The bottom plate 43 has a transmission structure for driving the striking block 46 to move repeatedly. The concave groove 5 has a positioning mechanism for positioning the incubator 6. The top of the workbench 1 has a discharge mechanism for tipping and unloading. The workbench 1 has a conveying mechanism on one side. The conveying mechanism has a load-bearing plate 26 on one side. The load-bearing plate 26 has a cleaning mechanism for cleaning the wheat residue basin. The load-bearing plate 26 has a stacking mechanism for stacking and storing the wheat residue basin.

[0049] When using a self-unloading fully automatic cordyceps cultivation device to transport wheat residue for cordyceps cultivation, the wheat residue is placed in the feeding mechanism. After the wheat residue basin is placed on the first conveyor belt 2, the feeding mechanism adds the wheat residue into the basin. Then, the first conveyor belt 2 (existing technology) moves the wheat residue basins to the unloading mechanism. The unloading mechanism tilts the basins, pouring the wheat residue into the through groove 58. Through the through groove 58, the wheat residue enters the cultivation box 6, serving as a substrate to provide nutrients for cordyceps cultivation, thus achieving automatic unloading of wheat residue. The movement of the transmission structure causes the striking block 46 to move repeatedly inside the cylinder 45. When the striking block 46 moves, it strikes and collides with the bottom of the cultivation box 6, causing the cultivation box 6 to vibrate. This allows the wheat residue inside the cultivation box 6 to be evenly spread, facilitating feeding. The purpose of the material is to ensure that the uniform thickness and distribution of wheat residue helps to balance humidity, temperature and nutrient supply, reduce the differences in growth of cordyceps caused by localized inconsistencies in moisture levels, and improve gas exchange and humidity control. The uniform thickness of the wheat residue facilitates the balance of moisture evaporation and gas exchange, reducing the risk of localized over-wetness or over-dryness, thereby improving the stability of the cultivation environment. The cultivation box 6 is detachable. After the wheat residue is evenly spread, the cultivation box 6 can be replaced for further wheat residue processing to achieve batch processing. After the wheat residue is poured out of the wheat residue basin, the unloading mechanism and the conveying mechanism work together to move the wheat residue basin to the cleaning mechanism. The cleaning mechanism can perform high-pressure washing and cleaning of the wheat residue basin to achieve automatic cleaning. After cleaning, the wheat residue basin is moved to the stacking mechanism, where the wheat residue basins can be stacked for automatic stacking and storage.

[0050] Furthermore, the feeding mechanism includes a support frame 3 and a hopper 4. The support frame 3 is fixedly installed on the top of the workbench 1, and the hopper 4 is fixedly installed inside the support frame 3. The workbench 1 provides installation space for the hopper 4 through the support frame 3. A conical groove is provided at the bottom of the hopper 4, and a solenoid valve is provided on the conical groove to control the opening and closing of the conical groove for feeding.

[0051] Furthermore, the unloading mechanism includes a concave frame 7, a sliding groove 9, an adjusting component, a first electric push rod 15, a frame body 16, and a clamping component. The concave frame 7 is fixedly installed on the top of the workbench 1, and a controller 8 is fixedly installed on the side of the concave frame 7. The sliding groove 9 is fixedly installed on the top of the concave frame 7, the adjusting component is installed inside the sliding groove 9, the first electric push rod 15 is fixedly installed on the adjusting component, the frame body 16 is fixedly connected to the telescopic end of the first electric push rod 15, and the clamping component is installed on the frame body 16.

[0052] The first electric push rod 15 can adjust the vertical position of the frame 16. After the wheat residue basin is moved into the concave frame 7 by the first conveyor belt 2, the wheat residue basin will be located inside the clamping component. The clamping component can clamp and limit the wheat residue basin. The moving shell of the adjusting component adjusts the position of the wheat residue basin. After the wheat residue basin is moved onto the through groove 58, the drive motor 23 can work to adjust the angle of the wheat residue basin, so that the wheat residue basin is tilted, and then the material can be automatically discharged. The adjusting component and the clamping component cooperate to convey the tilted wheat residue basin to the conveying mechanism. The conveying mechanism can convey the wheat residue basin. The controller 8 is electrically connected to the electronic equipment on the self-unloading cordyceps cultivation fully automatic processing device. The controller 8 can control the operation of the self-unloading cordyceps cultivation fully automatic processing device. At the same time, the external power distribution box is electrically connected to the electronic equipment on the self-unloading cordyceps cultivation fully automatic processing device through wires to provide power.

[0053] Furthermore, the adjustment assembly includes a servo motor 11, a threaded rod 12, a slider 13, and a guide rod 14. The servo motor 11 is fixedly mounted on the side of the sliding groove 9. The threaded rod 12 is rotatably mounted inside the sliding groove 9, and one end of the threaded rod 12 is fixedly connected to the output end of the servo motor 11. The slider 13 is mounted inside the sliding groove 9, and the threaded rod 12 is threadedly connected to the slider 13. The guide rod 14 is fixedly mounted inside the sliding groove 9 and passes through the slider 13. The clamping assembly includes a first dual-axis motor 17, an adjustment screw 18, a sliding block 19, a limit rod 20, and a support plate 21. The rotating disk 22 and drive motor 23, along with a first dual-output shaft motor 17, are fixedly mounted inside the sliding block 19. An adjusting screw 18 is rotatably mounted inside the frame 16, with one end of the adjusting screw 18 fixedly connected to the output end of the first dual-output shaft motor 17. A corresponding sliding block 19 is provided inside the frame 16, and the adjusting screw 18 is threadedly connected to the sliding block 19. A limiting rod 20 is fixedly mounted inside the frame 16, passing through the sliding block 19. One end of the support plate 21 is fixedly connected to the sliding block 19. The rotating disk 22 is rotatably mounted on the support plate 21 via a shaft. The drive motor 23 is fixedly mounted on the corresponding support plate 21, and the output end of the drive motor 23 is fixedly connected to the center position of the corresponding rotating disk 22. When the adjustment component moves, the servo motor 11 works, which drives the threaded rod 12 to rotate. The rotation of the threaded rod 12 can adjust the position of the slider 13. The guide rod 14 guides the slider 13, allowing it to move smoothly. When the slider 13 moves, it can drive the first electric push rod 15 to move. The first electric push rod 15 moves, which in turn drives the frame 16 to move, thereby driving the clamping component to move. The position of the clamping component can be adjusted. After adjusting the clamping assembly to one side of the wheat residue basin, the No. 1 dual-output shaft motor 17 will drive the adjusting screw 18 to rotate. The threads on the adjusting screw 18 are reversed. When the adjusting screw 18 rotates, it will adjust the position of the sliding block 19. When the sliding block 19 moves, it will drive the support plate 21 to move. The movement of the support plate 21 will drive the rotating disk 22 to move. The rotating disk 22 can limit and clamp the wheat residue basin. After the wheat residue basin is moved to the dumping position, the drive motor 23 can adjust the rotating disk 22. The rotation of the rotating disk 22 can drive the wheat residue basin to rotate and dump the wheat residue.

[0054] Furthermore, the conveying mechanism includes an inclined frame 24, conveying rollers 25, rotating rollers 27, a protective cover 28, and transmission wheels 29. One end of the inclined frame 24 is fixedly connected to the workbench 1. The conveying rollers 25 are arranged in an array and rotated inside the inclined frame 24. One side of the inclined frame 24 is fixedly connected to one end of the load-bearing plate 26. The protective cover 28 is fixedly arranged on one side of the load-bearing plate 26. The transmission wheels 29 are arranged in an array inside the protective cover 28, and adjacent transmission wheels 29 are connected by belt drive. The rotating rollers 27 are arranged in an array and rotated inside the load-bearing plate 26, and one end of the rotating rollers 27 is fixedly connected to the center position of the transmission wheels 29. After the dumped wheat residue basin moves to the inclined frame 24, it is conveyed by the conveying rollers 25 and moved to the rotating rollers 27. When the transmission wheels 29 rotate, they drive the rotating rollers 27 to rotate. When the rotating rollers 27 rotate, they can convey the wheat residue basin and move it to the cleaning mechanism. The cleaning mechanism can then clean the wheat residue basin.

[0055] Furthermore, the cleaning mechanism includes a tunnel 30, a water tank 31, a mounting groove 32, a high-pressure water pump 33, a diversion groove 34, a flow pipe 35, a rotating nozzle 36, and a filter plate 37. The tunnel 30 is fixedly installed on the top of the load-bearing plate 26, the water tank 31 is fixedly installed on the bottom of the load-bearing plate 26, the diversion groove 34 is fixedly installed on the side of the water tank 31, the flow pipe 35 is fixedly installed on the top of the diversion groove 34, and the flow pipe 35 is L-shaped. The vertical section of the flow pipe 35 extends into the tunnel 30, and the horizontal section of the flow pipe 35 is located on the top of the rotating roller 27. The rotating nozzle 36 is installed on the flow pipe 35, the filter plate 37 is fixedly installed on the top of the water tank 31, the mounting groove 32 is located inside the water tank 31, and the high-pressure water pump 33 is fixedly installed inside the mounting groove 32, with the input end of the high-pressure water pump 33 extending into the water tank 31. The outlet is connected to the diversion channel 34 via a pipe. A drive mechanism is installed inside the installation channel 32. After the wheat residue basin is moved into the tunnel 30 by the rotating roller 27, the high-pressure water pump 33 is activated by the drive mechanism to draw water from the water tank 31. The drawn water enters the diversion channel 34 and flows into the rotating nozzle 36 through the flow pipe 35. The rotating nozzle 36 can rotate 360°, converting potential energy into kinetic energy to form a high-speed jet. The high-speed jet impacts the surface of the basin to achieve a cleaning effect. The water sprayed under high pressure is filtered and purified by the filter plate 37 and flows into the water tank 31 below. The high-pressure water pump 33 draws water from the water tank 31 and sprays it again, thus completing the water circulation and high-pressure spraying simultaneously. A drain valve is installed on the side of the water tank 31. After cleaning, the drain valve is opened to discharge the sewage.

[0056] Furthermore, the drive mechanism includes a second dual-shaft motor 38, a support ring 39, a drive rod 40, and pulleys 41. The second dual-shaft motor 38 is fixedly installed inside the mounting groove 32, and one of its output ends is fixedly connected to the impeller inside the high-pressure water pump 33 via a connector. The support ring 39 is fixedly installed inside the mounting groove 32. The drive rod 40 is fixedly connected to the other output end of the second dual-shaft motor 38 and passes through the support ring 39. Multiple pulleys 41 are fixedly installed on the drive rod 40. A protective groove 42 is fixedly installed on the side of the water tank 31. The operation of the second dual-shaft motor 38 will drive the high-pressure water pump 33 to work. The high-pressure water pump 33 can extract and transport water from the water tank 31. The operation of the second dual-shaft motor 38 will drive the drive rod 40 to rotate. When the drive rod 40 rotates, it will cause the pulley 41 to rotate. The pulley 41 can drive the corresponding mechanism to move through the belt. One of the pulleys 41 is connected to one of the transmission wheels 29 through the belt drive. When the pulley 41 rotates, it will drive the transmission wheel 29 to rotate. In turn, the transmission wheel 29 will drive the rotating roller 27 to rotate. The rotating roller 27 can transport the wheat residue basin.

[0057] Furthermore, the transmission structure includes a connecting plate 47, a guide rod 48, a protective frame 49, and a driven component. The connecting plate 47 is disposed inside the base plate 43 and is fixedly connected to the striking block 46. The guide rod 48 is fixedly disposed inside the base plate 43 and passes through the connecting plate 47. The protective frame 49 is fixedly disposed inside the base plate 43, and the protective groove 42 communicates with the protective frame 49. The driven component is disposed inside the protective frame 49 and includes a drive plate 50, a strip plate 51, a limiting ring 52, a driven wheel 53, and a drive disc 54. One end of the drive plate 50 is movably connected to the bottom of the connecting plate 47, one end of the strip plate 51 is movably connected to the other end of the drive plate 50, the limiting ring 52 is fixedly disposed inside the protective frame 49, and the driven wheel 53 rotates. A limit ring 52 is installed, and the driven wheel 53 is connected to the corresponding pulley 41 via belt drive. The drive disc 54 is fixedly connected to the center position of the driven wheel 53 via a shaft. One end of the strip plate 51 is rotatably connected to the drive disc 54 via a shaft. A wind box 59 is fixedly connected to the bottom of the water tank 31. A fan 60 is fixedly installed inside the wind box 59. A driven shaft 61 is fixedly connected to the center position of the impeller inside the fan 60. A wheel 62 is fixedly installed on the driven shaft 61, and adjacent wheels 62 are connected via belt drive. One wheel 62 is connected to the corresponding pulley 41 via belt drive. An air collection trough 63 is fixedly installed inside the wind box 59, and the output end of the fan 60 is connected to the air collection trough 63 via a pipe. An air supply trough 64 is embedded inside the tunnel 30. Furthermore, the air supply duct 64 is concave in shape, and air jet holes 67 are arrayed on the air supply duct 64. A connector 65 is fixedly connected to the bottom end of the air supply duct 64, and the connector 65 is connected to the air collection duct 63 through a pipe. An electric heating block 66 is fixedly installed on the side of the connector 65. When the pulley 41 rotates, it drives the driven wheel 53 to rotate. When the driven wheel 53 rotates, it drives the drive disc 54 to rotate. When the drive disc 54 rotates, it pushes the connecting plate 47 up and down through the cooperation of the strip plate 51 and the drive plate 50. The connecting plate 47 can be guided by the guide rod 48 to make the connecting plate 47 move smoothly. When the connecting plate 47 moves, it drives the striking block 46 to move inside the cylinder 45. When the striking block 46 moves upward, it will strike the bottom of the incubator 6, causing the incubator 6 to vibrate. The drive rod 40 rotates, causing the wheat residue to be evenly spread inside the incubation box 6. When the drive rod 40 rotates, it drives the pulley 41 to rotate. The pulley 41, via a belt, drives the corresponding wheel 62 to rotate, which in turn drives the other wheels 62. The rotation of the wheels 62, via the driven shaft 61, drives the fan 60 to rotate. The fan 60 generates airflow, which enters the air collection trough 63. Through the interaction between the air collection trough 63 and the connector 65, the airflow enters the air supply trough 64. Through the air jet vent 67, the airflow flows into the tunnel 30. The airflow also flows over the surface of the wheat residue basin, drying it and improving its cleanliness. Simultaneously, the electric heating block 66 can be controlled to generate heat, which can heat the connector 65.Furthermore, when the airflow occurs within the connector 65, it generates hot air flow, further improving cleaning efficiency.

[0058] Furthermore, the positioning mechanism includes a threaded hole 55, a through hole 56, and a positioning bolt 57. The threaded hole 55 is provided on the incubator 6, and the through hole 56 corresponding to the threaded hole 55 is provided on the concave groove 5. The positioning bolt 57 passes through the through hole 56 and is threadedly connected to the corresponding threaded hole 55. When replacing the incubator 6, the positioning bolt 57 is rotated to separate the positioning bolt 57 from the threaded hole 55, thereby no longer limiting the position of the incubator 6, and the incubator 6 can be disassembled and replaced.

[0059] Furthermore, mounting blocks 68 are symmetrically arranged on the tunnel 30, and a second electric push rod 69 is fixedly mounted on the mounting block 68. A stepper motor 70 is installed inside the tunnel 30, and the telescopic end of the second electric push rod 69 is fixedly connected to the stepper motor 70. A disc 71 is fixedly connected to the output end of the stepper motor 70. The stacking mechanism includes a frame 72, a plate 73, a slide 74, a rod 75, an air extraction slot 76, a suction cup 77, a third electric push rod 78, a box 79, and an air extraction pump 80. The frame 72 is fixedly mounted on the load-bearing plate 26. The plate 73 is symmetrically arranged inside the frame 72 and is hollow. The slide 74 is symmetrically arranged on the plate 73, and the rod 75 is fixedly mounted inside the slide 74. A slat 82 is provided on the side of the plate 73, and a rod 75 passes through the slat 82. An air extraction groove 76 is provided on the side of the slat 82. A fourth electric push rod 83 is fixedly installed inside the slat 82, and the telescopic end of the fourth electric push rod 83 is fixedly connected to the air extraction groove 76. A suction cup 77 array is arranged on the air extraction groove 76. A third electric push rod 78 is fixedly installed on the top of the plate 73, and the telescopic end of the third electric push rod 78 is fixedly connected to the slat 82. A box 79 is fixedly installed on the back of the plate 73. An air extraction pump 80 is fixedly installed inside the box 79, and the air extraction end of the air extraction pump 80 is connected to the air extraction groove 76 through a pipe. After the dried wheat residue basin is moved to one side of the disc 71, the second electric push rod 69 can operate in steps. The position of the stepper motor 70 is adjusted, which in turn drives the disc 71 to move. The movement of the disc 71 can limit and clamp the wheat residue basin, and at the same time, it can correct and limit the position of the wheat residue basin. Then, the stepper motor 70 works to drive the disc 71 to rotate. When the disc 71 rotates, it can flip the wheat residue basin. A conveyor belt is set on the load-bearing plate 26, which moves the wheat residue basin onto the conveyor belt. After the wheat residue basin is moved to one side of the plate 73 by the conveyor belt, the fourth electric push rod 83 works to push the air extraction groove 76 to move. The movement of the air extraction groove 76 drives the suction cup 77 to move, so that the suction cup 77 is attached to the side of the wheat residue basin. The air extraction pump 80 is controlled to work, and the air inside the air extraction groove 76 can be extracted through the pipe, which will make the basin rotate. The suction cup 77 generates negative pressure, which can limit and clamp the wheat residue basin. Then, the third electric push rod 78 moves the slat 82, which in turn moves the wheat residue basin upward. After the next wheat residue basin moves to the bottom, the third electric push rod 78 moves the clamped wheat residue basin downward, which can stack the wheat residue basins. Repeat the above operation to clamp and adjust the bottom wheat residue basin. Repeat this process to achieve the purpose of stacking and storing wheat residue basins. Parameters (single layer height, number of stacking layers, positioning mode) can be set. After the wheat residue basins are stored and stacked, the stacked wheat residue basins are moved to the conveyor belt. The movement of the conveyor belt can unload the stacked wheat residue basins and transport them to the exit for collection by workers.

[0060] Working Principle: Firstly, when using the self-unloading fully automatic cordyceps cultivation processing device to transport the cultivated cordyceps from wheat residue, a conical trough is installed at the bottom of the hopper 4. A solenoid valve is installed on the conical trough to control its opening and closing for material feeding. After the wheat residue basin is placed on the first conveyor belt 2, the feeding mechanism adds the wheat residue into the basin. Then, the first conveyor belt 2 moves the wheat residue basins, moving at least two basins to the unloading mechanism. At this point, the servo motor 11 drives the threaded rod 12 to rotate. The rotation of the threaded rod 12 adjusts the position of the slider 13. The guide rod 14 guides the slider 13, ensuring its smooth movement. The movement of the slider 13 moves the first electric push rod 15, which in turn moves the frame... The body 16 moves, which in turn moves the clamping assembly. The position of the clamping assembly can be adjusted. After the clamping assembly moves to one side of the wheat residue basin, the first dual-output shaft motor 17 operates, which drives the adjusting screw 18 to rotate. The threads on the adjusting screw 18 are reversed. When the adjusting screw 18 rotates, it adjusts the position of the sliding block 19. When the sliding block 19 moves, it drives the support plate 21 to move. The movement of the support plate 21 drives the rotating disk 22 to move. The rotating disk 22 can limit and clamp the wheat residue basin. After the wheat residue basin is moved to the dumping point, the drive motor 23 operates, which can adjust the rotating disk 22. The rotation of the rotating disk 22 drives the wheat residue basin to rotate, dumping the wheat residue into the through groove 58. Through the through groove 58, the wheat residue enters the cultivation area. After being placed inside the box 6, the wheat residue can be used as a substrate to provide nutrients for cordyceps cultivation, achieving the purpose of automatic wheat residue unloading. After being poured out, the wheat residue basin moves to the tilting frame 24, and is then conveyed by the conveyor roller 25 to the rotating roller 27. When the drive wheel 29 rotates, it drives the rotating roller 27 to rotate, which in turn conveys the wheat residue basin to the cleaning mechanism. The second dual-shaft motor 38 then drives the high-pressure water pump 33 to operate. The high-pressure water pump 33 extracts and conveys water from the water tank 31. The extracted water enters the diversion trough 34 and flows through the flow pipe 35 into the rotating nozzle 36. The rotating nozzle 36 can rotate 360°, converting potential energy into kinetic energy to form a high-pressure water jet. High-speed jet cleaning: The high-speed jet impacts the surface of the basin to achieve a cleaning effect. The water used for high-pressure spraying is filtered and purified by the filter plate 37 and then flows into the water tank 31 below. The high-pressure water pump 33 draws water from the water tank 31 and sprays it again, thus completing the water circulation and high-pressure spraying simultaneously. A drain valve is provided on the side of the water tank 31. After cleaning, the drain valve is opened to discharge the wastewater. The operation of the No. 2 dual-output shaft motor 38 drives the drive rod 40 to rotate. When the drive rod 40 rotates, it causes the pulley 41 to rotate. When the pulley 41 rotates, it drives the driven wheel 53 to rotate. When the driven wheel 53 rotates, it drives the drive disc 54 to rotate. When the drive disc 54 rotates, it pushes the connecting plate 47 up and down through the cooperation of the strip plate 51 and the drive plate 50. The connecting plate 47 can be guided by the guide rod 48.The connecting plate 47 moves smoothly, causing the striking block 46 to move inside the cylinder 45. As the striking block 46 moves upward, it strikes the bottom of the incubator 6, causing vibration and evenly spreading the wheat residue inside. The rotation of the drive rod 40 drives the pulley 41, which in turn drives the corresponding wheel 62 via a belt. This belt then drives the remaining wheels 62 to rotate. The rotation of the wheels 62, via the driven shaft 61, drives the fan 60. The fan 60 generates airflow, which enters the air collection trough 63 and, through the air collection trough 63 and the connecting head... The mechanism 65 allows airflow into the air supply duct 64, which, through the jet nozzle 67, directs the airflow into the tunnel 30. The airflow then passes over the surface of the straw basin, drying it and improving its cleanliness. Simultaneously, the electric heating block 66 generates heat to heat the connector 65. As the airflow passes through the connector 65, hot air is generated, further improving cleaning efficiency. After the dried straw basin moves to one side of the disc 71, the second electric push rod 69 adjusts the position of the stepper motor 70, which in turn moves the disc 71. The movement of the disc 71 limits the movement of the straw basin. The system clamps and corrects the position of the wheat residue basin. Then, the stepper motor 70 drives the disc 71 to rotate, which flips the wheat residue basin. A conveyor belt on the support plate 26 moves the wheat residue basin onto it. Once the basin is moved to one side of the plate 73, the electric push rod 83 moves the suction groove 76, which in turn moves the suction cup 77, causing it to adhere to the side of the basin. The air pump 80 is then activated, drawing air from the suction groove 76 through a pipe, creating negative pressure inside the suction cup 77, which in turn allows for the suction of the wheat residue basin. The system uses a limit clamping mechanism. Then, the third electric push rod 78 moves the slat 82, causing it to move upwards. After the next wheat residue basin is positioned directly below, the third electric push rod 78 moves the clamped wheat residue basin downwards, allowing for stacking. This process is repeated to adjust the clamping position of the bottom wheat residue basin. This stacking and storage of wheat residue basins is achieved by setting parameters (single-layer height, number of stacked layers, positioning mode). After stacking, the stacked basins are moved to a conveyor belt. The conveyor belt then unloads the stacked basins, transporting them to the exit for collection by workers.

[0061] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A self-unloading fully automatic cordyceps cultivation processing device, characterized in that: Includes a workbench (1), on which a first conveyor belt (2) is provided, on which a feeding mechanism is provided, and a concave groove (5) is fixedly provided at the bottom of the workbench (1). A cultivation box (6) for cultivating cordyceps is inserted inside the concave groove (5). A through groove (58) corresponding to the concave groove (5) is provided on the workbench (1), and the through groove (58) is connected to the concave groove (5). The concave groove (5) is provided with a bottom plate (43), and the bottom plate (43) is hollow. Support blocks (44) are symmetrically arranged on the bottom plate (43). Cylindrical blocks (45) are arranged in an array inside the support blocks (44). A striking block (46) is inserted inside the cylindrical block (45). A transmission structure for driving the striking block (46) to move repeatedly is provided inside the bottom plate (43). A positioning mechanism for positioning the incubator (6) is provided on the concave groove (5). The top of the workbench (1) is provided with a material unloading mechanism for tipping and unloading. A conveying mechanism is provided on one side of the workbench (1). A load-bearing plate (26) is provided on one side of the conveying mechanism. A cleaning mechanism for cleaning the wheat residue basin is provided on the load-bearing plate (26). A stacking mechanism for stacking and storing the wheat residue basin is provided on the load-bearing plate (26). The unloading mechanism includes a concave frame (7), a sliding groove (9), an adjustment component, a first electric push rod (15), a frame (16), and a clamping component. The concave frame (7) is fixedly installed on the top of the workbench (1). A controller (8) is fixedly installed on the side of the concave frame (7). The sliding groove (9) is fixedly installed on the top of the concave frame (7). The adjustment component is installed inside the sliding groove (9). The first electric push rod (15) is fixedly installed on the adjustment component. The frame (16) is fixedly connected to the telescopic end of the first electric push rod (15). The clamping component is installed on the frame (16).

2. The fully automated self-unloading cordyceps cultivation processing device according to claim 1, characterized in that: The feeding mechanism includes a support frame (3) and a hopper (4). The support frame (3) is fixedly installed on the top of the workbench (1), and the hopper (4) is fixedly installed inside the support frame (3).

3. The fully automated self-unloading cordyceps cultivation processing device according to claim 2, characterized in that: The adjustment assembly includes a servo motor (11), a threaded rod (12), a slider (13), and a guide rod (14). The servo motor (11) is fixedly disposed on the side of the sliding groove (9). The threaded rod (12) is rotatably disposed inside the sliding groove (9), and one end of the threaded rod (12) is fixedly connected to the output end of the servo motor (11). The slider (13) is disposed inside the sliding groove (9), and the threaded rod (12) is threadedly connected to the slider (13). The guide rod (14) is fixedly disposed inside the sliding groove (9), and the guide rod (14) passes through the slider (13). The clamping assembly includes a first dual-output shaft motor (17), an adjusting screw (18), a sliding block (19), a limiting rod (20), a support plate (21), a rotating disk (22), and a drive motor (23). The first dual-output shaft motor (17) is fixedly installed inside the sliding block (19). The adjusting screw (18) is rotatably installed inside the frame (16), and one end of the adjusting screw (18) is fixedly connected to the output end of the first dual-output shaft motor (17). The frame (16) is provided with a sliding block corresponding to the adjusting screw (18). The block (19) is threadedly connected to the adjusting screw (18) and the sliding block (19). The limiting rod (20) is fixedly installed inside the frame (16) and passes through the sliding block (19). One end of the support plate (21) is fixedly connected to the sliding block (19). The rotating disk (22) is rotatably mounted on the support plate (21) via a shaft. The drive motor (23) is fixedly installed on the corresponding support plate (21) and the output end of the drive motor (23) is fixedly connected to the center position of the corresponding rotating disk (22).

4. The fully automated self-unloading cordyceps cultivation processing device according to claim 1, characterized in that: The conveying mechanism includes an inclined frame (24), conveying rollers (25), rotating rollers (27), a protective cover (28), and transmission wheels (29). One end of the inclined frame (24) is fixedly connected to the workbench (1). The array of conveying rollers (25) is rotatably arranged inside the inclined frame (24). One side of the inclined frame (24) is fixedly connected to one end of the load-bearing plate (26). The protective cover (28) is fixedly arranged on one side of the load-bearing plate (26). The array of transmission wheels (29) is arranged inside the protective cover (28), and adjacent transmission wheels (29) are connected by belt drive. The array of rotating rollers (27) is rotatably arranged inside the load-bearing plate (26), and one end of the rotating roller (27) is fixedly connected to the center position of the transmission wheel (29).

5. The fully automatic self-unloading cordyceps cultivation processing device according to claim 4, characterized in that: The cleaning mechanism includes a tunnel (30), a water tank (31), a mounting slot (32), a high-pressure water pump (33), a diversion channel (34), a flow pipe (35), a rotating nozzle (36), and a filter plate (37). The tunnel (30) is fixedly installed on the top of the load-bearing plate (26), the water tank (31) is fixedly installed on the bottom of the load-bearing plate (26), the diversion channel (34) is fixedly installed on the side of the water tank (31), and the flow pipe (35) is fixedly installed on the top of the diversion channel (34). The flow pipe (35) is L-shaped, and the vertical section of the flow pipe (35) extends to... Inside the tunnel (30), the transverse section of the flow pipe (35) is located on top of the rotating roller (27). The rotating nozzle (36) is installed on the flow pipe (35). The filter plate (37) is fixedly installed on top of the water tank (31). The mounting groove (32) is installed inside the water tank (31). The high-pressure water pump (33) is fixedly installed inside the mounting groove (32). The input end of the high-pressure water pump (33) extends into the water tank (31). The output end of the high-pressure water pump (33) is connected to the diversion groove (34) through a pipe. A drive mechanism is installed inside the mounting groove (32).

6. The fully automated self-unloading cordyceps cultivation processing device according to claim 5, characterized in that: The drive mechanism includes a second dual-shaft motor (38), a support ring (39), a drive rod (40), and pulleys (41). The second dual-shaft motor (38) is fixedly installed inside the mounting groove (32), and one of the output ends of the second dual-shaft motor (38) is fixedly connected to the impeller inside the high-pressure water pump (33) through a connector. The support ring (39) is fixedly installed inside the mounting groove (32). The drive rod (40) is fixedly connected to the other output end of the second dual-shaft motor (38), and the drive rod (40) passes through the support ring (39). Multiple pulleys (41) are fixedly installed on the drive rod (40). A protective groove (42) is fixedly installed on the side of the water tank (31).

7. The fully automatic self-unloading cordyceps cultivation processing device according to claim 6, characterized in that: The transmission structure includes a connecting plate (47), a guide rod (48), a protective frame (49), and a driven component. The connecting plate (47) is disposed inside the base plate (43) and is fixedly connected to the striking block (46). The guide rod (48) is fixedly disposed inside the base plate (43) and passes through the connecting plate (47). The protective frame (49) is fixedly disposed inside the base plate (43) and is connected to the protective groove (42). The driven component is disposed inside the protective frame (49). The driven component includes a drive plate (50), a strip plate (51), a limiting ring (52), a driven wheel (53), and a drive disk (54). One end of the drive plate (50) is movably connected to the bottom of the connecting plate (47), and one end of the strip plate (51) is movably connected to the other end of the drive plate (50). The limiting ring (52) is fixedly installed inside the protective frame (49). The driven wheel (53) is rotatably installed on the limiting ring (52), and the driven wheel (53) is connected to the corresponding pulley (41) via belt drive. The drive disk (54) is fixedly connected to the center position of the driven wheel (53) via a shaft, and one end of the strip plate (51) is rotatably connected to the drive disk (54) via a shaft. A bellows (59) is fixedly connected to the bottom of the water tank (31). A fan (60) is fixedly installed inside the bellows (59). A driven shaft (61) is fixedly connected to the center of the impeller inside the fan (60). A wheel (62) is fixedly installed on the driven shaft (61), and adjacent wheels (62) are connected by belt drive. One of the wheels (62) is connected to the corresponding pulley (41) by belt drive. An air collecting groove is fixedly installed inside the bellows (59). (63), and the output end of the fan (60) is connected to the air collection trough (63) through a pipe. The tunnel (30) is inlaid with an air supply trough (64), and the air supply trough (64) is concave in shape. Air jet holes (67) are arranged in an array on the air supply trough (64). A connector (65) is fixedly connected to the bottom end of the air supply trough (64), and the connector (65) is connected to the air collection trough (63) through a pipe. An electric heating block (66) is fixedly arranged on the side of the connector (65).

8. The fully automatic self-unloading cordyceps cultivation processing device according to claim 1, characterized in that: The positioning mechanism includes a threaded hole (55), a through hole (56), and a positioning bolt (57). The threaded hole (55) is provided on the incubator (6), and the through hole (56) corresponding to the threaded hole (55) is provided on the concave groove (5). The positioning bolt (57) passes through the through hole (56) and is threadedly connected to the corresponding threaded hole (55).

9. The fully automated self-unloading cordyceps cultivation processing device according to claim 7, characterized in that: The tunnel (30) is symmetrically provided with mounting blocks (68), and a second electric push rod (69) is fixedly provided on the mounting block (68). A stepper motor (70) is provided inside the tunnel (30), and the extension end of the second electric push rod (69) is fixedly connected to the stepper motor (70). A disc (71) is fixedly connected to the output end of the stepper motor (70). The stacking mechanism includes a frame (72), a plate (73), a slide (74), a rod (75), an air extraction slot (76), a suction cup (77), a No. 3 electric push rod (78), a box (79), and an air extraction pump (80). The frame (72) is fixedly mounted on a load-bearing plate (26). The plate (73) is symmetrically arranged inside the frame (72) and is hollow. The slide (74) is symmetrically arranged on the plate (73). The rod (75) is fixedly mounted inside the slide (74). The side of the plate (73) is provided with a strip (82), and the rod (75) passes through the strip (82). The air extraction slot... (76) is set on the side of the slat (82), and the slat (82) is fixedly set with a No. 4 electric push rod (83), and the extension end of the No. 4 electric push rod (83) is fixedly connected to the air extraction groove (76). The suction cup (77) array is set on the air extraction groove (76). The No. 3 electric push rod (78) is fixedly set on the top of the plate (73), and the extension end of the No. 3 electric push rod (78) is fixedly connected to the slat (82). The box (79) is fixedly set on the back of the plate (73). The air extraction pump (80) is fixedly set inside the box (79), and the air extraction end of the air extraction pump (80) is connected to the air extraction groove (76) through a pipe.

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