Cold extrusion synchronous control device for asymmetric ferrule blank
By designing an inclined forming device and guide rail on a cold extrusion equipment, and utilizing the gravity of the bearing ring blank and the synchronous control of the feeding disc, the problems of high equipment cost and low efficiency in the processing of asymmetric bearing rings are solved, and efficient and safe multi-step cold extrusion processing is realized.
Patent Information
- Application Number
- CN202511138041.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-14
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-08-14
AI Technical Summary
Existing cold extrusion equipment has problems such as the need for operators to frequently adjust the blank positioning, long loading and unloading time for a single piece, high cost, and safety hazards when processing asymmetric bearing rings. In particular, multiple robotic arms are required to work together in multi-step cold extrusion molding, which increases the equipment investment cost.
Design a synchronous control device for cold extrusion of asymmetric ring blanks. By arranging multiple forming devices at an incline in the vertical direction and setting guide rails and feeding discs on the frame, synchronous loading and unloading of multi-step processing is achieved by utilizing the gravity of the ring blanks and the swing of the feeding discs, reducing intermediate handling equipment. The feeding discs are driven by a motor to align the ring blanks with the mold cavity and extrude them.
This technology improves the efficiency of multi-step cold extrusion processing of asymmetric ring blanks, reduces equipment costs, enhances the efficiency and safety of the production line, and prevents processing accidents.
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Figure CN120885570A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cold extrusion equipment, in particular to a cold extrusion synchronous control device for asymmetric ring blank. BACKGROUND
[0002] The cold extrusion process has the advantages of high material utilization rate and good mechanical properties in bearing ring machining, but most of the current cold extrusion equipment adopts manual feeding and discharging mode, and the operator needs to frequently place the blank accurately in the mold cavity, and the blank positioning needs to be adjusted repeatedly, and the single feeding and discharging time is as long as 5-10 seconds, which seriously affects the production efficiency, and also has certain safety hazards.
[0003] In order to solve this problem, in order to solve this problem, the application number CN201510003491.X provides a kind of cold extrusion automatic production line, and the cold extrusion automatic production line realizes the synchronous feeding and discharging of cold extrusion equipment by feeding and discharging manipulator grabbing, to ensure the feeding and discharging efficiency of cold extrusion equipment and improve safety, the invention patent adopts manipulator to carry out the synchronous feeding and discharging, and the cost of manipulator is high, and when processing some asymmetric bearing ring, the wall thickness of asymmetric bearing ring is uneven, and multiple cold extrusion forming is needed to avoid the quality problems of insufficient filling or local accumulation caused by single extrusion, and multiple manipulators are needed to work cooperatively to realize the synchronous feeding and discharging of asymmetric bearing ring processing during multiple cold extrusion forming, which further increases the cost.
[0004] Therefore, in order to ensure the efficiency of cold extrusion of asymmetric bearing ring blank and reduce the investment cost, a cold extrusion synchronous control device for asymmetric ring blank is proposed. SUMMARY
[0005] The purpose of the present application is to provide a cold extrusion synchronous control device for asymmetric ring blank, in order to reduce the investment cost and ensure the cold extrusion efficiency of asymmetric bearing ring blank, the present application arranges multiple forming devices in vertical direction, and through the gravity of ring blank and the swing of feeding disc, the synchronous feeding and discharging of cold extrusion multi-step processing of asymmetric ring blank can be realized, which can not only reduce the cost, but also ensure the processing efficiency.
[0006] In order to achieve the above purpose, the present application provides the following technical scheme:
[0007] The utility model provides a kind of cold extrusion synchronous control device of asymmetric ferrule blank, including rack, forming device, multiple forming devices are provided on the rack, multiple The forming device is arranged obliquely along vertical direction, and the forming device includes extrusion mechanism and mould, the mould is equipped with ejection mechanism inside, guide rail is equipped on the rack, baffle is equipped on the guide rail, feeding shaft is rotatably installed on the rack, feeding disc is equipped on the feeding shaft, the feeding disc is equipped with the bayonet that cooperates with ferrule blank, motor is equipped on the rack, the output shaft of motor is connected with feeding shaft, opening and closing mechanism is equipped on the guide rail, and opening and closing mechanism is extruded by feeding disc Control baffle slides on guide rail.
[0008] By arranging multiple forming devices along vertical direction, and by providing guide rail on the rack, ferrule blank can be moved to the next forming device by its own gravity, and by providing feeding disc, ferrule blank can be aligned with the mold cavity of the mold, and then ferrule blank is pushed into the mold cavity by extrusion mechanism, so as to ensure that, when asymmetric ferrule blank is subjected to multi-step extrusion process, only the power of motor is needed to realize the synchronous feeding and discharging of multiple forming devices, thereby reducing the setting of intermediate handling equipment, reducing the cost of production line, and the synchronous control device has high synchronism and does not affect the processing rhythm of multi-step extrusion, effectively improving the working efficiency of ferrule blank cold extrusion.
[0009] Preferably, the opening and closing mechanism includes a connecting rod, the number of baffles is 2, the baffles are provided with cylindrical slide rods, the connecting rod has a sliding groove at both ends, the two slide rods are slidably connected with the sliding grooves, the two baffles are slidably connected with the guide rail, the distance between the two baffles is equal to the diameter of the ferrule blank, the connecting rod is rotatably connected with the rack by a torsional spring, the connecting rod is connected with a push rod, and the push rod abuts against the feeding disc.
[0010] By extruding the push rod with the feeding disc, the connecting rod is rotated to drive one baffle to stop blocking the ferrule blank, and the other baffle blocks the subsequent ferrule blank, so that the ferrule blank can be dropped one by one when the feeding disc moves to the guide rail, and multiple ferrule blanks to be processed can be placed on the guide rail, and multiple ferrule blanks can be placed without causing two or more ferrule blanks to fall at the same time, and by blocking with the baffles, the ferrule blank can be placed one by one without falling from a high place to obtain a large inertia, which can cause the ferrule blank to separate from the feeding disc due to inertia, affecting the cold extrusion of asymmetric ferrule blank.
[0011] Preferably, a swing rail is connected between adjacent guide rails of the forming devices, one end of the swing rail is rotatably connected with the rack by a torsional spring, the other end extends to the mold and abuts against the feeding disc, and the swing rail is provided with an opening at one end of the mold.
[0012] Through the setting of the swing rail, when the swing rail swings under the elastic force of the torsion spring, the opening of the swing rail can swing to the mold cavity of the mold, thereby avoiding scratches on the extruded ferrule blank when the ferrule blank is pushed out by the ejection mechanism, and avoiding the ferrule blank from falling from a high place and jumping to affect the normal operation of the synchronous control device.
[0013] Preferably, two clamping rods are symmetrically installed on the feeding disc and are provided with clamping blocks, and a push rod is slidably installed on the feeding disc and is provided with a Y-shaped structure, one side of the push rod abuts against the two clamping rods, and the other side of the push rod abuts against the swing rail, and the side of the clamping rod in contact with the push rod is provided with a flexible block.
[0014] Through the setting of the clamping rod, the extrusion of the push rod by the rotation of the feeding disc and the swing of the clamping rod by the push rod, the clamping blocks on the clamping rod can clamp the ferrule blank, thereby maintaining the stability of the ferrule blank on the feeding disc, avoiding the tilting of the ferrule blank due to the lack of limiting and the center of gravity deviation when the ferrule blank is pushed by the extrusion mechanism, and avoiding the ferrule blank from entering the mold cavity and causing a processing accident, and the side of the clamping rod in contact with the push rod is provided with a flexible block, so that the push rod can still move for positioning after the clamping blocks clamp the ferrule blank.
[0015] Preferably, the push rod is provided with a positioning arc surface, the inner diameter of the positioning arc surface is equal to the inner diameter of the ferrule blank, and the clamping block is provided with a circular arc surface, and the inner diameter of the circular arc surface is equal to the inner diameter of the positioning arc surface.
[0016] When the diameter of the socket is equal to the diameter of the ferrule blank, the ferrule blank is easily tilted due to the center of gravity during rolling, and is easily stuck in the socket when entering the socket, thereby failing to enter the socket, and the feeding disc cannot perform synchronous feeding and discharging of the ferrule blank. When the diameter of the socket is equal to the diameter of the ferrule blank, the rotation of the feeding disc will interfere with the ferrule blank after the ferrule blank is pushed into the mold cavity by the extrusion mechanism, and thus cannot rotate, so it is necessary to ensure that the diameter of the socket is greater than the diameter of the ferrule blank, so that the ferrule blank can more easily enter the socket, and the positioning arc surface provided on the push rod can position the ferrule blank, thereby avoiding the ferrule blank from failing to enter the mold cavity and causing a processing accident, and the circular arc surface provided on the clamping block can make the pushing force of the clamping block on the ferrule blank towards the center of the positioning arc surface, thereby avoiding the ferrule blank from rolling on the positioning arc surface due to uneven force, causing the ferrule blank to fail to align with the mold cavity, and thus causing the ferrule blank to fail to enter the mold cavity and causing a processing accident.
[0017] Preferably, the feeding shaft comprises a rotating part and an extension part, the rotating part is rotatably connected with the frame, the extension part is slidably connected with the rotating part, and the extension part is elastically connected with the rotating part, the feeding disc is arranged on the extension part, the pushing rod has a sliding gap at the sliding part of the feeding disc, the feeding disc is provided with a rubber pad at the sliding gap, the pushing rod is provided with a positioning rod, the mold is provided with a sliding groove, the end of the positioning rod is in the shape of a prism, the sliding groove is provided with two inclined surfaces, the two inclined surfaces are matched with the two sides of the end of the positioning rod, and the extrusion mechanism is provided with an extrusion plate which is rotatably connected with the extrusion mechanism through a torsion spring.
[0018] By dividing the feeding shaft into the rotating part and the extension part, and by arranging the extrusion plate on the extrusion mechanism, the extension part can be pushed to shrink, so that the positioning rod on the pushing rod is attached to the multiple inclined surfaces of the sliding groove, and the pushing rod has a sliding gap at the sliding part of the feeding disc, thereby the position of the pushing rod can be adjusted, and the pushing rod is positioned, so that the coaxiality of the positioning arc surface and the mold cavity is improved, the coaxiality of the ferrule blank and the mold cavity is improved, and the problem that the ferrule blank cannot enter the mold cavity and causes a processing accident is avoided, and the end of the positioning rod is in the shape of a prism, so that the horizontal or vertical swing of the pushing rod caused by the sliding gap is limited, the coaxiality of the ferrule blank and the mold cavity is improved, and the arrangement of the sliding groove can avoid the interference of the mold with the movement of the positioning rod.
[0019] Preferably, the clamping block is hingedly connected with the clamping rod, and the hinged part has a hinged gap.
[0020] The hinged connection of the clamping block and the clamping rod and the hinged gap at the hinged part can adjust the angle and position of the clamping block when the clamping block contacts the ferrule blank, so that the circular arc surface is completely attached to the ferrule blank, the clamping force of the clamping block on the ferrule blank is prevented from deviating and pushing the ferrule blank to move on the positioning arc surface, and the coaxiality of the ferrule blank and the mold cavity is affected.
[0021] Preferably, the guide rail is provided with a blocking plate on both sides, the width of the two blocking plates is equal to the width of the ferrule blank, and when the feeding disc moves to the guide rail, the two blocking plates block the clamping opening.
[0022] By arranging the blocking plate, when the ferrule blank falls into the clamping opening, the jumping of the ferrule blank is avoided, and the stability of the operation of the synchronous control device is improved.
[0023] Compared with the prior art, the beneficial effects of the present application are:
[0024] 1、The present application is inclined to arrange multiple forming devices along the vertical direction, and sets guide rails on the rack, so that the ferrule blank can be moved to the next forming device by its own gravity, and through the setting of the feeding disc, the ferrule blank can be aligned with the mold cavity of the mold through the rotation of the motor, and then the ferrule blank is pushed into the mold cavity of the mold through the extrusion mechanism, so as to reduce the setting of the intermediate handling equipment, thereby reducing the cost of the production line, and the synchronous control device has high synchronism and does not affect the processing rhythm of multi-step extrusion, effectively improving the working efficiency of the ferrule blank cold extrusion.
[0025] 2、Through the elastic connection of the swing rail on the rack, the opening of the swing rail can be swung to the mold cavity of the mold, so as to avoid scratches caused by the ferrule blank falling from a high place when the ferrule blank is extruded by the ejection mechanism, and to avoid the ferrule blank jumping when falling from a high place and affecting the normal operation of the synchronous control device, and when the feeding disc extrudes the swing rail, the swing rail can be away from the mold, without interfering with the pressing operation.
[0026] 3、By setting a push rod on the feeding disc, and setting a positioning arc surface on the push rod, when the feeding disc extrudes the swing rail, the push rod can be extruded by the reaction force of the swing rail, so that the push rod can position the ferrule blank, thereby improving the positioning accuracy of the synchronous control device, and avoiding the problem of processing accidents caused by the ferrule blank failing to enter the mold cavity. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0028] Figure 2 It is a schematic diagram of the structure of one of the forming devices of the present application;
[0029] Figure 3 It is Figure 2 the cross-sectional view of the feeding disc rotating to the mold at A-A;
[0030] Figure 4 It is Figure 3 the enlarged view of part B;
[0031] Figure 5 It is Figure 3 the enlarged view of part C;
[0032] Figure 6 It is Figure 3 the cross-sectional view of D-D;
[0033] Figure 7 It is a partial structure diagram of the feeding disc rotating away from the mold;
[0034] Figure 8 It is Figure 7 the enlarged view of part E.
[0035] In the figure: 1, rack; 2, forming device; 3, extrusion mechanism; 31, punch; 32, hydraulic cylinder; 4, die; 41, die cavity; 5, guide rail; 6, baffle; 61, sliding rod; 62, baffle one; 63, baffle two; 7, feeding shaft; 71, rotating part; 72, telescopic part; 8, feeding disc; 81, bayonet; 9, opening and closing mechanism; 91, connecting rod; 92, sliding groove; 93, push rod; 10, swing rail; 11, opening; 12, clamping rod; 13, clamping block; 131, circular arc surface; 14, push rod; 141, positioning arc surface; 15, motor; 16, sliding gap; 17, positioning rod; 18, sliding groove; 19, inclined surface; 20, extrusion plate; 21, hinged gap; 22, blocking plate; 23, ejection mechanism; 24, ferrule blank; 25, flexible block; 26, rubber pad. DETAILED DESCRIPTION
[0036] For your reference Figures 1 to 8 The application provides a cold extrusion synchronous control device for an asymmetric ferrule blank, and the technical scheme is as follows:
[0037] The utility model provides a kind of cold extrusion synchronous control device of asymmetric ferrule blank, including rack 1, is equipped with multiple forming device 2 on rack 1, multiple forming device 2 is arranged obliquely along vertical direction, forming device 2 includes extrusion mechanism 3, die 4, extrusion mechanism 3 includes hydraulic cylinder 32 installed on rack 1 and punch 31 installed on hydraulic cylinder 32, die 4 is installed on rack 1, die 4 is opened with mould cavity 41, ejection mechanism 23 is provided inside die 4, guide rail 5 is equipped on rack 1, baffle 6 is slidably installed on guide rail 5, feeding shaft 7 is rotatably installed on rack 1 and is bolted with motor 15, feeding shaft 7 is connected with motor 15 by coupling, feeding disc 8 is installed on feeding shaft 7, and bayonet 81 is opened on feeding disc 8, opening and closing mechanism 9 is equipped on rack 1;Ferrule blank 24 is placed on guide rail 5, ferrule blank 24 can be rolled to feeding disc 8 along guide rail 5, at this time, feeding disc 8 extrudes opening and closing mechanism 9, so that opening and closing mechanism 9 drives baffle 6 to slide on guide rail 5, so that baffle 6 no longer blocks ferrule blank 24, and then make ferrule blank 24 roll to bayonet 81, and then motor 15 rotates, drives feeding disc 8 to rotate, at this time, feeding disc 8 can drive ferrule blank 24 to move to die 4, and then hydraulic cylinder 32 starts, drives punch 31 to move to die 4 direction, and extrudes ferrule blank 24 into mould cavity 41, after part of ferrule blank 24 enters mould cavity 41, motor 15 continues to rotate and drives feeding disc 8 to move away from die 4, at this time, hydraulic cylinder 32 continues to work and pushes ferrule blank 24 into mould cavity 41, and carries out cold extrusion to ferrule blank 24, after extrusion is completed, hydraulic cylinder 32 contracts, and motor 15 reverses, drives feeding disc 8 to move to contact with guide rail 5, and then ejection mechanism 23 ejects the ferrule blank 24 after cold extrusion, so that it falls on guide rail 5 below die 4, at this time, ferrule blank 24 after preliminary extrusion can move to next feeding disc 8 along guide rail 5 by gravity, at this time, by controlling the rotation of feeding disc 8 at next forming device 2, ferrule blank 24 after preliminary extrusion can enter next forming die 4, the synchronous control device can realize the synchronous feeding of multiple forming devices 2, so as to reduce the setting of intermediate handling equipment, so as to reduce the cost of production line, and the synchronous control device is high in synchronism, does not affect the processing rhythm of multi-step extrusion, effectively improves the working efficiency of ferrule blank 24 cold extrusion;Opening and closing mechanism 9 includes rotary installation link 91 on rack 1, link 91 both ends are provided with sliding slot 92, baffle 6 is 2, two baffles 6 are slidably connected with guide rail 5, baffle 6 is equipped with slide rod 61, slide rod 61 is cylindrical, two slide rods 61 are slidably installed in sliding slot 92, torsional spring is connected between link 91 and rack 1, push rod 93 is equipped on link 91, baffle 6 is divided into baffle one 62 baffle two 63, below along the oblique direction of guide rail 5 is baffle one 62, above along the oblique direction of guide rail 5 is baffle two 63, the distance between baffle one 62 and baffle two 63 is equal to the diameter of ferrule blank 24.When the feeding disc 8 moves away from the guide rail 5, the feeding disc 8 does not extrude the push rod 93, the connecting rod 91 pushes the baffle one 62 to move upward and the baffle two 63 to move downward under the action of the torsion spring, when the feeding disc 8 moves to the side of the guide rail 5, the feeding disc 8 extrudes the push rod 93, thereby pushing the connecting rod 91 to rotate, so that the baffle one 62 moves downward and the baffle two 63 moves upward, during the movement of the baffle one 62 and the baffle two 63, the baffle one 62 and the baffle two 63 block the guide rail 5, so that the ring blank 24 in the guide rail 5 cannot roll, when the baffle one 62 no longer blocks the guide rail 5, the baffle two 63 cannot block the ring blank 24 between the baffle one 62 and the baffle two 63, so that the ring blank 24 can roll and fall on the feeding disc 8, and the ring blank 24 after the baffle two 63 cannot roll, when the feeding disc 8 moves away from the guide rail 5 again, the baffle one 62 blocks the guide rail 5 and the baffle two 63 no longer blocks the guide rail 5, at this time the guide rail 5 is blocked by the baffle one 62, and the ring blank 24 cannot roll and fall on the guide rail 5, therefore, the setting can place multiple ring blanks 24 to be processed on the guide rail 5, and when multiple ring blanks 24 are placed, two or more ring blanks 24 can be prevented from falling at the same time, thereby avoiding processing accidents, and placing multiple ring blanks 24 at the same time can reduce the waiting time and effectively improve the work efficiency compared with placing a single ring blank 24; the guide rail 5 is provided with a blocking plate 22 on both sides, the width of the two blocking plates 22 is equal to the width of the ring blank 24, when the feeding disc 8 moves to the guide rail 5, the two blocking plates 22 block the clamping hole 81; through the setting of the blocking plate 22, when the ring blank 24 falls to the clamping hole 81, the jumping of the ring blank 24 can be avoided, thereby improving the stability of the synchronous control device operation.
[0038] The swing rail 10 is connected on the guide rail 5 between two adjacent forming devices 2, one end of the swing rail 10 is rotatably connected with the frame 1 through a torsion spring, and the other end extends to the die 4, one end of the swing rail 10 is provided with an opening 11, and the opening 11 is located at the die cavity 41; when the ejection mechanism 23 ejects the extruded ferrule blank 24, the ferrule blank 24 can pass through the opening 11 and enter the swing rail 10, at this time, the ferrule blank 24 can roll along the swing rail 10 and enter the guide rail 5, and then move along the guide rail 5 to the next feeding disc 8, so as to avoid that the extruded ferrule blank 24 is easily scratched when falling from a high place when being ejected by the ejection mechanism 23, and avoid that the ferrule blank 24 jumps and cannot enter the guide rail 5, thereby affecting the normal operation of the synchronous control device; the feeding disc 8 is rotatably provided with two clamping rods 12, the two clamping rods 12 are provided with clamping blocks 13, and the feeding disc 8 is slidably provided with a pushing rod 14; the pushing rod 14 is Y-shaped, one end of the pushing rod 14 abuts against the two clamping rods 12, and the other end extends to below the feeding disc 8; one side of the clamping rod 12 in contact with the pushing rod 14 is provided with a flexible block 25, and the flexible block 25 is made of rubber; during the swing of the feeding disc 8, the pushing rod 14 below the feeding disc 8 abuts against the swing rail 10, so that the pushing rod 14 slides on the feeding disc 8 under the reaction force of the swing rail 10, the clamping rod 12 is pressed by the pushing rod 14, the clamping block 13 presses the ferrule blank 24, so that the ferrule blank 24 cannot shake on the feeding disc 8, thereby avoiding that the ferrule blank 24 shakes and tilts due to the gravity center problem, so that the ferrule blank 24 cannot enter the die cavity 41 when being extruded by the punch 31; the flexible block 25 can be arranged to enable the pushing rod 14 to continue to move for positioning after the clamping block 13 clamps the ferrule blank 24; the pushing rod 14 is provided with a positioning arc surface 141, the inner diameter of the positioning arc surface 141 is equal to the inner diameter of the ferrule blank 24, the clamping block 13 is provided with a circular arc surface 131, and the inner diameter of the circular arc surface 131 is equal to the inner diameter of the positioning arc surface 141; the positioning arc surface 141 arranged on the pushing rod 14 can align the ferrule blank 24 with the die cavity 41 through the movement of the pushing rod 14, so that the diameter of the bayonet 81 can be increased, so that the ferrule blank 24 cannot be stuck and cannot enter the bayonet 81, and the positioning arc surface 141 can also position the ferrule blank 24, so as to avoid that the ferrule blank 24 cannot enter the die cavity 41 and causes a processing accident; the circular arc surface 131 arranged on the clamping block 13 can make the pushing force of the clamping block 13 on the ferrule blank 24 towards the center of the positioning arc surface 141 when the two clamping blocks 13 clamp the ferrule blank 24, so as to avoid that the ferrule blank 24 rolls on the positioning arc surface 141 due to uneven force, so that the ferrule blank 24 cannot be aligned with the die cavity 41, thereby causing a processing accident.The feeding shaft 7 comprises a rotating part 71 and an extension part 72, the rotating part 71 is rotatably connected with the frame 1, the extension part 72 is slidably connected with the rotating part 71, and the extension part 72 is elastically connected with the rotating part 71 through a spring, the feeding disc 8 is arranged on the extension part 72, the pushing rod 14 has a sliding gap 16 at the sliding part of the feeding disc 8, the feeding disc 8 is provided with a rubber pad 26 at the sliding gap 16, the pushing rod 14 is provided with a positioning rod 17, the die 4 is provided with a sliding groove 18, the end of the positioning rod 17 is in the shape of a prism, the sliding groove 18 is provided with two inclined surfaces 19 matched with the adjacent side surfaces of the end of the positioning rod 17, and the extrusion mechanism 3 is rotatably connected with an extrusion plate 20 through a torsion spring; when the hydraulic cylinder 32 moves, the extrusion plate 20 is in advance abutted with the feeding disc 8, so as to extrude the feeding disc 8 to move the extension part 72, so that the end of the positioning rod 17 is abutted with the two side surfaces of the sliding groove 18, so as to adjust the position of the pushing rod 14, improve the coaxiality of the positioning arc surface 141 and the die cavity 41, and improve the coaxiality of the ferrule blank 24 and the die cavity 41, so as to avoid the problem that the ferrule blank 24 cannot enter the die cavity 41 and cause a processing accident, the end of the positioning rod 17 is in the shape of a prism, the two inclined surfaces 19 can limit the freedom degree of horizontal rotation of the pushing rod 14, and the positioning rod 17 is in close contact with the bottom surface of the sliding groove 18, so as to limit the freedom degree of vertical swing of the positioning rod 17, so as to limit the swing of the pushing rod 14 in the horizontal direction or the vertical direction due to the sliding gap 16, so as to improve the coaxiality of the ferrule blank 24 and the die cavity 41, the sliding groove 18 is arranged, so that the positioning rod 17 can still move after being matched with the inclined surfaces 19, the rubber pad 26 is arranged, so that the pushing rod 14 can be kept in the middle part of the sliding gap 16, so as to avoid that the pushing rod 14 is in close contact with the feeding disc 8 and has no adjusting space; the clamping block 13 is hingedly connected with the clamping rod 12, and the hinge part has a hinge gap 21; the clamping block 13 is hingedly connected with the clamping rod 12, and the hinge part has the hinge gap 21, so that when the clamping block 13 is in contact with the ferrule blank 24, the angle and position of the clamping block 13 can be adjusted, so that the circular arc surface 131 is completely in close contact with the ferrule blank 24, so as to avoid that the clamping force of the clamping block 13 deviates and pushes the ferrule blank 24 to move on the positioning arc surface 141, so as to affect the coaxiality of the ferrule blank 24 and the die cavity 41.
[0039] Working principle: please refer to Figures 1 to 8In the processing, the ferrule blank 24 is placed in the guide rail 5 of the first step, after the placement is completed, the motor 15 starts to drive the feeding disc 8 to move to the guide rail 5, when the feeding disc 8 moves to one side of the guide rail 5, the feeding disc 8 extrudes the push rod 93, thereby pushing the connecting rod 91 to rotate, making the baffle one 62 move downward and the baffle two 63 move upward, in the moving process of the baffle one 62 and the baffle two 63, the baffle one 62 and the baffle two 63 block the guide rail 5, so that the ferrule blank 24 in the guide rail 5 cannot roll, when the baffle one 62 no longer blocks the guide rail 5, the baffle two 63 cannot block the ferrule blank 24 between the baffle one 62 and the baffle two 63, so that the ferrule blank 24 can roll and fall to the bayonet 81, then the motor 15 reverses to control the feeding disc 8 to send the ferrule blank 24 to the mold 4, in the moving process of the feeding disc 8, the connecting rod 91 resets under the action of the torsional spring elastic force, pushes the baffle one 62 to block the guide rail 5, and pulls the baffle two 63 to no longer block the guide rail 5, so that the ferrule blank 24 can roll between the baffle one 62 and the baffle two 63, when the feeding disc 8 rotates to the mold 4, the push rod 14 extrudes the swing rail 10, the reaction force of the swing rail 10 pushes the push rod 14 to move, so that the positioning arc surface 141 protrudes into the inner circle of the bayonet 81, so that the ferrule blank 24 enters the positioning arc surface 141 under the action of gravity, in the moving process of the push rod 14, the push rod 14 extrudes the clamping rod 12, so that the clamping rod 12 swings, thereby making the clamping block 13 clamp the ferrule blank 24, so that the ferrule blank 24 is stable on the positioning arc surface 141, then the hydraulic cylinder 32 extends, in the moving process of the hydraulic cylinder 32, the extrusion plate 20 first contacts the feeding disc 8, thereby extruding the feeding disc 8, so that the telescopic part 72 is compressed, thereby making the positioning rod 17 enter the sliding groove 18, after the positioning rod 17 enters the sliding groove 18, the two side surfaces of the end of the positioning rod 17 cooperate with the two inclined surfaces 19, so that the push rod 14 moves along the sliding gap 16, adjusts the position of the push rod 14, so that the ferrule blank 24 is completely aligned with the mold cavity 41, then the hydraulic cylinder 32 continues to extend, the punch 31 extrudes the ferrule blank 24, so that the ferrule blank 24 partially enters the mold cavity 41, then the extension is stopped, then the motor 15 continues to rotate to drive the feeding disc 8 away from the mold 4 and extrude the swing rail 10 away from the mold 4, when the feeding disc 8 moves away from the mold 4, the hydraulic cylinder 32 continues to extend to completely push the ferrule blank 24 into the mold cavity 41 and extrude the ferrule blank 24, after the extrusion is completed, the hydraulic cylinder 32 retracts, then the motor 15 controls the feeding disc 8 to rotate again to the guide rail 5, and the swing rail 10 swings to the mold cavity 41 under the action of the torsional spring elastic force, at this time, the ejection mechanism 23 starts to eject the extruded ferrule blank 24, the ferrule blank 24 can enter the guide rail 5 along the swing rail 10 under the action of gravity, and enter the next feeding disc 8 or move to the cold pressing equipment outside, when the ferrule blank 24 moves to the next feeding disc 8, the ferrule blank 24 can be extruded according to the above steps.
[0040] The above describes one specific embodiment of the present application in detail in combination with the drawings, but the present application is not limited to the above described embodiment. For those skilled in the art, various changes, modifications, replacements and variations of the embodiment can be made without departing from the principles and ideas of the present application, and should still fall within the protection scope of the present application.
Claims
1. A synchronous control device for cold extrusion of asymmetric ring blanks, characterized in that, The device includes a frame (1) and a forming device (2). The frame (1) is provided with multiple forming devices (2), which are arranged at an angle in the vertical direction. Each forming device (2) includes an extrusion mechanism (3) and a mold (4). The mold (4) is provided with an ejection mechanism (23). The frame (1) is provided with a guide rail (5), and the guide rail (5) is provided with a baffle (6). A feeding shaft (7) is rotatably mounted on the frame (1). The feeding shaft (7) is provided with a feeding disc (8), and the feeding disc (8) is provided with a bayonet (81) that cooperates with the ring blank (24). A motor (15) is provided on the frame (1), and the output shaft of the motor (15) is connected to the feeding shaft (7). An opening and closing mechanism (9) is provided on the guide rail (5). The opening and closing mechanism (9) controls the baffle (6) to slide on the guide rail (5) by extruding the feeding disc (8).
2. The cold extrusion synchronous control device for asymmetric ring blanks according to claim 1, characterized in that, The opening and closing mechanism (9) includes a connecting rod (91), and there are two baffles (6). The baffles (6) are provided with cylindrical sliding rods (61). The connecting rods (91) have grooves (92) at both ends. The two sliding rods (61) are slidably connected to the grooves (92). The two baffles (6) are slidably connected to the guide rail (5). The distance between the two baffles (6) is equal to the diameter of the ring blank (24). The connecting rods (91) are rotatably connected to the frame (1) through a torsion spring. A push rod (93) is connected to the connecting rods (91). The push rod (93) abuts against the feeding disc (8).
3. The cold extrusion synchronous control device for asymmetric ring blanks according to claim 1, characterized in that, A swing rail (10) is connected to the guide rail (5) between adjacent molding devices (2). One end of the swing rail (10) is rotatably connected to the frame (1) through a torsion spring, and the other end extends to the mold (4) and abuts against the feeding tray (8). The swing rail (10) has an opening (11) at one end of the mold (4).
4. The cold extrusion synchronous control device for asymmetric ring blanks according to claim 3, characterized in that, Two clamping rods (12) are symmetrically and rotatably mounted on the feeding tray (8). The clamping rods (12) are provided with clamping blocks (13). A push rod (14) is slidably mounted on the feeding tray (8). The push rod (14) is Y-shaped. One side of the push rod (14) abuts against the two clamping rods (12), and the other side of the push rod (14) abuts against the swing rail (10). A flexible block (25) is provided on the side of the clamping rod (12) that contacts the push rod (14).
5. The cold extrusion synchronous control device for asymmetric ring blanks according to claim 4, characterized in that, The push rod (14) is provided with a positioning arc surface (141), the inner diameter of which is equal to the inner diameter of the ring blank (24), and the clamping block (13) is provided with a circular arc surface (131), the inner diameter of which is equal to the inner diameter of the positioning arc surface (141).
6. The cold extrusion synchronous control device for asymmetric ring blanks according to claim 5, characterized in that, The feeding shaft (7) includes a rotating part (71) and a telescopic part (72). The rotating part (71) is rotatably connected to the frame (1), and the telescopic part (72) is slidably connected to the rotating part (71) and elastically connected to the rotating part (71). The feeding disc (8) is disposed on the telescopic part (72). The push rod (14) has a sliding gap (16) at the sliding part of the feeding disc (8). The feeding disc (8) is located at the sliding gap (16). There is a rubber pad (26), the push rod (14) is provided with a positioning rod (17), the mold (4) is provided with a sliding groove (18), the end of the positioning rod (17) is truncated, the sliding groove (18) is provided with two inclined surfaces (19), the two inclined surfaces (19) cooperate with the two adjacent sides of the end of the positioning rod (17), the extrusion mechanism (3) is rotatably connected to an extrusion plate (20) through a torsion spring, and the extrusion plate (20) abuts against the feeding tray (8).
7. The cold extrusion synchronous control device for asymmetric ring blanks according to claim 6, characterized in that, The clamping block (13) is hinged to the clamping rod (12), and there is a hinge gap (21) at the hinged part.
8. The cold extrusion synchronous control device for asymmetric ring blanks according to claim 2, characterized in that, Both sides of the guide rail (5) are provided with baffle plates (22). The width of the two baffle plates (22) is equal to the width of the ring blank (24). When the feeding plate (8) moves to the guide rail (5), the two baffle plates (22) block the bayonet (81).
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