Pouring forming device and method for cement pole production based on energy-saving building materials
By improving the feeding, forming, and mold-setting mechanisms, the problems of uneven raw material distribution and difficult demolding in cement pole production have been solved, achieving efficient and uniform cement pole production and improving product density consistency and durability.
Patent Information
- Application Number
- CN202511164540.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-20
- Publication Date
- 2025-11-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing cement pole production equipment is inefficient in the process of uniform distribution of raw materials and vibration molding, resulting in density differences that affect product strength and durability.
The feeding mechanism uses a combination of baffle plates and pouring nozzles to achieve uniform distribution of raw materials; the molding mechanism uses a retaining ring and a drive wheel to achieve centrifugal molding; and the fixed mold mechanism uses a combination of brackets and retaining rings to simplify the demolding process.
It improved the efficiency and quality of cement pole production, ensured uniform distribution of raw materials and ease of demolding, and enhanced the density consistency and durability of the products.
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Figure CN120886358A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of energy-saving building material production, in particular to a pouring forming device and method for cement pole production based on energy-saving building materials. BACKGROUND
[0002] Energy-saving building materials refer to building materials with the characteristics of reducing building energy consumption and improving energy utilization efficiency, which are widely used in green buildings and sustainable design. In the production of cement poles, energy-saving building materials are often used as raw materials for pouring and forming to meet the demand for environmental protection, economy and durability of modern power infrastructure.
[0003] In the production of cement poles, the raw materials are usually poured into the mold first, and then the raw materials are formed into the structure of the hollow pole on the inner wall of the mold by centrifugal rotation. Since the raw materials are difficult to be evenly distributed in the mold cavity during feeding, the existing forming device adopts the method of vibrating the mold to produce vibration. Although this method can evenly distribute the raw materials in the mold, it requires longer operation time to vibrate the mold, which not only increases the manufacturing cost, but also leads to a long operation process, low production efficiency, and uneven distribution of raw materials during pouring, resulting in density differences in the pole, affecting the strength and durability of the product. SUMMARY
[0004] The purpose of the present application is to provide a pouring forming device and method for cement pole production based on energy-saving building materials to solve the problems raised in the background.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions: The utility model provides a cement pole production pouring forming device based on energy saving building material, it includes: base and two symmetrical fixed installation in the top of base support box, first mould and second mould are arranged between two support box, and one side of first mould is hinged to the outside of second mould, and the top of second mould is provided with pouring nozzle, it still includes: feeding mechanism is used for pouring raw materials to first mould even, feeding mechanism is installed between two support box, and the feeding mechanism includes the baffle plate between two support box, the baffle plate can adjust the discharge capacity of pouring nozzle, forming mechanism is used for centrifugal forming and demoulding of raw materials, forming mechanism is installed in the inside of support box, and the forming mechanism includes the collar outside support box, and the collar can make the first mould and second mould of folding rotate, fixed mould mechanism is used for providing stable support for first mould and second mould, fixed mould mechanism is installed above base, and the fixed mould mechanism includes two brackets that are symmetrically arranged on the top of base, and the bracket can provide support for the first mould and second mould in rotating state.
[0006] Preferably, the feeding mechanism further comprises a support seat fixedly installed on the top of the support box, a U-shaped top frame fixedly installed between the two ends of the baffle plate, two telescopic rods symmetrically distributed and fixedly installed between the bottom of the U-shaped top frame and the top of the support seat, a feeding cylinder slidingly installed on the outside of the baffle plate, the bottom of the feeding cylinder fixedly connected with the top of the pouring nozzle, a pouring long hole opened on the surface of the baffle plate, the two sides of the pouring long hole being inclined surface structures corresponding to the first mold, a material injection connecting pipe fixedly installed on the outside of the feeding cylinder, two symmetrically distributed sliding blocks fixedly installed on the top of the feeding cylinder, a long slot opened on the top of the U-shaped top frame for limiting sliding of the sliding blocks, a first moving block fixedly installed between the two sliding blocks, a first screw rod rotatably installed on the top of the U-shaped top frame and matched with the first moving block, a first motor fixedly installed on the outside of the U-shaped top frame, and the output end of the first motor fixedly connected with one end of the first screw rod.
[0007] Preferably, the forming mechanism further comprises a mounting box arranged outside the support box, the clamping ring is rotatably arranged inside the mounting box, the first mold and the second mold are both fixedly provided with an arc plate, a plurality of clamping teeth are fixedly arranged outside the arc plate, a clamping groove corresponding to the clamping teeth is arranged outside the clamping ring, a transmission wheel is rotatably arranged inside the mounting box, a synchronous belt is rotatably arranged between the transmission wheel and the clamping ring, a drive rod is arranged between the two transmission wheels, the two ends of the drive rod are both prismatic structures, the two transmission wheels are slidably arranged at the two ends of the drive rod, a second motor is fixedly arranged outside the support box on the left side of the base, the output end of the second motor is fixedly connected with one end of the drive rod, a second moving block is fixedly arranged inside the mounting box, an adjusting rod is rotatably arranged between the two support boxes, two outer threads symmetrically arranged outside the adjusting rod, the two second moving blocks are threadedly assembled on the two outer threads, and an optical axis for limiting sliding of the second moving block is fixedly arranged between the two support boxes.
[0008] Preferably, the fixed mold mechanism further comprises a positioning frame fixedly arranged inside the support box, a third moving block is slidably arranged inside the positioning frame, a second screw rod matched with the third moving block is rotatably arranged inside the positioning frame, a taper wheel matched with the second screw rod and the adjusting rod is fixedly arranged outside the second screw rod and the adjusting rod, a first rack is fixedly arranged outside the third moving block, the top of the bracket is in an arc structure, the top of the bracket is in contact with the arc plate directly above the bracket, an arc-shaped strip is arranged on the top of the bracket, a fixed rod is fixedly arranged at one end of the arc-shaped strip, the fixed rod is rotatably arranged on the top of the bracket, a first gear is fixedly arranged at one end of the fixed rod extending to the inside of the support box, the first gear is engaged with the first rack, a top rod is fixedly arranged on the top of the third moving block, and the top rod slidably penetrates through the support box and is in contact with the bottom of the U-shaped top bracket.
[0009] Preferably, a driven rod is rotatably arranged on the inner wall of the top of the feeding cylinder, a second gear is fixedly arranged at the top of the driven rod, a second rack matched with the second gear is fixedly arranged inside the U-shaped top bracket, a plurality of push rods symmetrically arranged at the center are fixedly arranged at the bottom end of the driven rod, and the inner side of the feeding cylinder and the top of the material blocking plate are both in contact with the outer side of the push rod.
[0010] Preferably, two supporting rods symmetrically arranged are fixedly arranged between the two support boxes, and the mounting box is slidably arranged between the two supporting rods.
[0011] Preferably, the two ends of the adjusting rod are fixedly provided with adjusting handles, and the adjusting handles are located on the side of the supporting box away from the mounting box.
[0012] Preferably, the inner side of the supporting box is fixedly provided with a guide rod, and the first rack is slidingly installed on the outer side of the guide rod.
[0013] Preferably, the outer side of the top rod is slidingly provided with a guide cylinder, and the guide cylinder is fixedly installed on the inner side of the supporting box.
[0014] The method for the pouring and forming device based on the energy-saving building material cement pole production is suitable for the pouring and forming device based on the energy-saving building material cement pole production, and the method steps are as follows: S1: the loading stage, the second mold is opened, the pipeline for conveying raw materials is connected with the injection pipe, the raw materials are conveyed in the feeding cylinder, the first motor is started, the feeding cylinder moves along the outer side of the blocking plate, the raw materials pass through the pouring long hole on the blocking plate and enter the pouring nozzle, and the pouring nozzle uniformly injects the raw materials into the first mold; S2: the mold closing stage, the second mold is covered on the first mold, the adjusting rod is rotated, the two clamps are sleeved on the corresponding arc plates, the second moving block is pushed upward on the U-shaped top frame through the top rod, and the pouring nozzle is away from the second mold; S3: the forming stage, the second motor is started, the driving rod is driven to rotate at a high speed under the cooperation of the transmission wheel and the clamp, and the raw materials form the cavity pole by utilizing the centrifugal force; S4: the material taking stage, the adjusting rod is reversely rotated, the clamp is away from the arc-shaped strip and the arc plate, the first mold and the second mold are taken out from the bracket, the second mold is opened, and the formed cement pole is taken out.
[0015] Compared with the prior art, the method has the beneficial effects that: The pouring nozzle is moved from the left side above the first mold to the right side above the first mold through the loading mechanism, the pouring nozzle gradually reduces the injection amount of the raw materials in the first mold through the guidance of the blocking plate, the raw materials are uniformly distributed in the first mold, the raw materials can be uniformly formed into the cavity pole after the first mold and the second mold are closed, and therefore, the effect of uniform loading is achieved, and the production efficiency is improved.
[0016] The forming mechanism can make the two mounting boxes close to each other, the clamp is sleeved on the outer side of the arc plate on the first mold and the second mold, the clamping groove in the inner side of the clamp can be sleeved on the outer side of the clamping tooth, the first mold and the second mold are locked, the transmission wheel drives the clamp to rotate through the synchronous belt, the first mold and the second mold can be in a rotating state, the raw materials are centrifuged and formed, and therefore, the stability of raw material processing is improved.
[0017] The application can support the bottom of the arc plate by the bracket when the clamping ring is away from the arc plate on the first mold and the second mold, and open the arc-shaped strip, so as to facilitate the opening of the first mold and the second mold by the staff, and when the clamping ring is sleeved on the arc plate, the third moving block can be pushed upward by the top rod through the U-shaped top frame, so that the irrigation nozzle is away from the first mold and the second mold, and the irrigation nozzle is convenient to store and maintain, thereby improving the convenience of demolding and material taking. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the application; Figure 2 It is a schematic diagram of the structure of the U-shaped top frame and the irrigation nozzle in the application; Figure 3 It is a schematic diagram of the structure of the blocking plate and the feeding cylinder in the application; Figure 4 It is a schematic diagram of the structure of the positioning frame and the support seat in the application; Figure 5 It is a schematic diagram of the structure of the transmission wheel and the driving rod in the application; Figure 6 It is a schematic diagram of the structure of the mounting box and the second moving block in the application; Figure 7 It is a schematic diagram of the structure of the arc plate and the clamping ring in the application; Figure 8 It is a schematic diagram of the structure of the arc-shaped strip and the top rod in the application.
[0019] In the figure: 1, base; 2, support box; 3, first mold; 4, second mold; 5, irrigation nozzle; 6, blocking plate; 7, clamping ring; 8, bracket; 9, support seat; 10, U-shaped top frame; 11, feeding cylinder; 12, material injection connector; 13, sliding block; 14, first moving block; 15, first screw; 16, first motor; 17, mounting box; 18, arc plate; 19, clamping tooth; 20, transmission wheel; 21, synchronous belt; 22, driving rod; 23, second moving block; 24, adjusting rod; 25, positioning frame; 26, third moving block; 27, second screw; 28, conical wheel; 29, first rack; 30, arc-shaped strip; 31, fixed rod; 32, first gear; 33, top rod; 34, driven rod; 35, second gear; 36, second rack; 37, push strip; 38, support rod; 39, adjusting handle; 40, guide rod; 41, guide cylinder; 42, telescopic rod; 43, second motor. DETAILED DESCRIPTION
[0020] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts are within the scope of the present application.
[0021] Embodiment one: please refer to Figures 1-8 , the pouring forming device for producing cement poles based on energy-saving building materials in the figure, including base 1 and two symmetrical fixedly installed support boxes 2 on the top of the base 1, first mold 3 and second mold 4 are arranged between the two support boxes 2, and one side of the first mold 3 is hingedly assembled to the outside of the second mold 4, the first mold 3 and the second mold 4 form a cavity, open the first mold 3 and the second mold 4, pour the concrete raw materials into the cavity of the first mold 3, close the first mold 3 and the second mold 4, and then form the cavity pole structure by centrifugal method, a pouring nozzle 5 is arranged above the second mold 4, and the raw materials are injected into the first mold 3 through the pouring nozzle 5; it also includes a feeding mechanism for uniformly pouring the raw materials into the first mold 3, and the feeding mechanism is installed between the two support boxes 2.
[0022] The feeding mechanism comprises a material blocking plate 6 arranged between the two support boxes 2, which can adjust the material output of the irrigation nozzle 5; the feeding mechanism further comprises a support seat 9 fixedly installed on the top of the support box 2; a U-shaped top frame 10 is fixedly installed between the two ends of the material blocking plate 6; two telescopic rods 42 are fixedly installed between the bottom of the U-shaped top frame 10 and the top of the support seat 9; the two telescopic rods 42 are symmetrically distributed; a feeding cylinder 11 is slidingly installed on the outer side of the material blocking plate 6; the bottom of the feeding cylinder 11 is fixedly connected with the top of the irrigation nozzle 5; a pouring long hole is formed in the surface of the material blocking plate 6; the two sides of the pouring long hole are both inclined surface structures corresponding to the first mold 3, so that the feeding cylinder 11 can move along the outer side of the material blocking plate 6 and send the raw materials into the irrigation nozzle 5 through the pouring long hole; as the width of the pouring long hole gradually decreases from left to right, the raw materials entering the irrigation nozzle 5 gradually decrease or increase with the horizontal movement of the feeding cylinder 11, so that the uniform feeding of the first mold 3 is realized; an injection pipe 12 is fixedly installed on the outer side of the feeding cylinder 11 and connected with a pipeline conveying the raw materials; two symmetrically distributed sliding blocks 13 are fixedly installed on the top of the feeding cylinder 11; a long slot is formed in the top of the U-shaped top frame 10 for limiting the sliding of the sliding blocks 13; a first moving block 14 is fixedly installed between the two sliding blocks 13; a first screw rod 15 is rotatably installed on the top of the U-shaped top frame 10 and matched with the first moving block 14; when the first screw rod 15 rotates, the two sliding blocks 13 can be driven by the first moving block 14 to move horizontally along the long slot on the U-shaped top frame 10, and the feeding cylinder 11 can be driven by the two sliding blocks 13 to move along the outer side of the material blocking plate 6, so that the horizontal injection of the irrigation nozzle 5 is realized; a first motor 16 is fixedly installed on the outer side of the U-shaped top frame 10 and fixedly connected with one end of the first screw rod 15; a driven rod 34 is rotatably installed on the inner wall of the top of the feeding cylinder 11; a second gear 35 is fixedly installed on the top of the driven rod 34; a second rack 36 is fixedly installed on the inner side of the U-shaped top frame 10 and matched with the second gear 35, so that when the feeding cylinder 11 moves, the second gear 35 on the driven rod 34 can move along the outer side of the second rack 36, and the second rack 36 can drive the driven rod 34 to rotate through the second gear 35; a plurality of centrally symmetric push strips 37 are fixedly installed on the bottom end of the driven rod 34; the inner side of the feeding cylinder 11 and the top of the material blocking plate 6 are in contact with the outer side of the push strips 37, so that the driven rod 34 can stir and push the raw materials in the feeding cylinder 11 through the push strips 37, which facilitates the pushing of the raw materials into the pouring long hole on the material blocking plate 6; two symmetrically distributed support rods 38 are fixedly installed between the two support boxes 2; a mounting box 17 is slidingly installed between the two support rods 38, so that the support rods 38 provide support for the movement of the mounting box 17 and improve the stability of the movement of the mounting box 17.
[0023] Example two: please refer to Figures 4-7, the forming mechanism in the figure further comprises a clasp 7 arranged outside the support box 2, the clasp 7 can rotate the folded first mold 3 and the second mold 4, the forming mechanism further comprises a mounting box 17 arranged outside the support box 2, the clasp 7 is rotatably arranged inside the mounting box 17, the two ends of the first mold 3 and the second mold 4 are fixedly installed with arc plates 18, when the first mold 3 and the second mold 4 are folded, the arc plates 18 at the two ends of the first mold 3 can be in contact with the arc plates 18 at the two ends of the second mold 4, a plurality of clamping teeth 19 are fixedly installed outside the arc plates 18, and a clamping groove corresponding to the clamping teeth 19 is arranged outside the clasp 7, so that when the mounting box 17 moves, the clasp 7 can be sleeved on the arc plates 18 of the first mold 3 and the second mold 4, and the clamping groove inside the mounting box 17 is sleeved outside the clamping teeth 19, thereby achieving locking of the first mold 3 and the second mold 4, a transmission wheel 20 is rotatably arranged inside the mounting box 17, a synchronous belt 21 is rotatably arranged between the transmission wheel 20 and the clasp 7, so that when the transmission wheel 20 rotates, the clasp 7 can be driven to rotate through the synchronous belt 21, the first mold 3 and the second mold 4 are driven to rotate through the clamping teeth 19 and the arc plates 18, thereby achieving centrifugal forming of the raw material, a drive rod 22 is arranged between the two transmission wheels 20, and the two ends of the drive rod 22 are prismatic structures, the two transmission wheels 20 are slidably arranged at the two ends of the drive rod 22, so that when the drive rod 22 rotates, the two transmission wheels 20 can be driven to rotate synchronously, and when the mounting box 17 moves, the transmission wheel 20 can move horizontally along the prismatic end of the drive rod 22, a second motor 43 is fixedly arranged outside the support box 2 located on the left side of the base 1, the output end of the second motor 43 is fixedly connected with one end of the drive rod 22, a second moving block 23 is fixedly arranged inside the mounting box 17, an adjusting rod 24 is rotatably arranged between the two support boxes 2, two outer threads symmetrically distributed outside the adjusting rod 24, and the two second moving blocks 23 are threadedly assembled on the two outer threads, respectively, a light shaft for limiting sliding of the second moving block 23 is fixedly arranged between the two support boxes 2, when the adjusting rod 24 is rotated, the two second moving blocks 23 can be driven to move closer to each other through the two outer threads symmetrically distributed outside the adjusting rod 24, so that the two mounting boxes 17 can move closer to each other, the clasp 7 can be sleeved on the arc plates 18, the first mold 3 and the second mold 4 can be folded, locked and disassembled, demolding and material taking are facilitated, adjusting handles 39 are fixedly arranged at the two ends of the adjusting rod 24, and the adjusting handles 39 are located on the side of the support box 2 away from the mounting box 17, so that the adjusting rod 24 can be rotated and adjusted by the adjusting handles 39.
[0024] Example three: please refer to Figures 4-8The embodiment further illustrates other embodiments. The mold fixing mechanism in the drawing includes two brackets 8 symmetrically arranged on the top of the base 1. The brackets 8 can support the first mold 3 and the second mold 4 in the rotating state. The mold fixing mechanism further includes a positioning frame 25 fixedly arranged on the inner side of the support box 2. A third moving block 26 is slidingly arranged on the inner side of the positioning frame 25. A second screw rod 27 that cooperates with the third moving block 26 is rotatably arranged on the inner side of the positioning frame 25. A tapered wheel 28 that cooperates with the second screw rod 27 and the outer side of the adjusting rod 24 is fixedly arranged. When the adjusting rod 24 rotates, the second screw rod 27 can be driven to rotate through the two tapered wheels 28. A first rack 29 is fixedly arranged on the outer side of the third moving block 26. The top of the bracket 8 is in an arc structure. The top of the bracket 8 is in contact with the arc plate 18 directly above the bracket 8, so that the bracket 8 can support the arc plate 18. An arc-shaped strip 30 is arranged on the top of the bracket 8. The arc-shaped strip 30 can cooperate with the bracket 8 to cover the arc plate 18 on the first mold 3 and the second mold 4. When the collar 7 moves away from the arc plate 18, the bracket 8 can support the first mold 3 and the second mold 4, facilitating the staff to take the materials. A fixed rod 31 is fixedly arranged at one end of the arc-shaped strip 30. The fixed rod 31 is rotatably arranged on the top of the bracket 8. The fixed rod 31 extends to the inner side of the support box 2 at one end and is fixedly arranged with a first gear 32. The first gear 32 is engaged with the first rack 29. When the third moving block 26 moves downward, the first gear 32 can be driven to rotate through the first rack 29. The first gear 32 drives the arc-shaped strip 30 to swing upward through the fixed rod 31, so as to separate from the arc plate 18. A top rod 33 is fixedly arranged on the top of the third moving block 26. The top rod 33 slidingly penetrates the support box 2 and is in contact with the bottom of the U-shaped top frame 10. When the third moving block 26 moves upward, the U-shaped top frame 10 can be driven to move upward through the top rod 33, so that the pouring nozzle 5 moves away from the first mold 3 and the second mold 4, facilitating the pouring nozzle 5 to be stored. A guide rod 40 is fixedly arranged on the inner side of the support box 2. The first rack 29 is slidingly arranged on the outer side of the guide rod 40, improving the stability of the movement of the first rack 29. A guide cylinder 41 is slidingly arranged on the outer side of the top rod 33. The guide cylinder 41 is fixedly arranged on the inner side of the support box 2. The guide cylinder 41 supports the movement of the top rod 33, improving the stability of the movement of the top rod 33.
[0025] Working principle: first, the staff will be the first mold 3 and the second mold 4 between the two bracket 8, make the first mold 3 both ends of the arc plate 18 respectively with the top of the two bracket 8 contact, then open the second mold 4, then, the staff will transport raw material pipeline and injection pipe 12 butt joint, raw material into the feeding cylinder 11, and start the first motor 16, the first motor 16 drive the first screw 15 rotation, the first screw 15 through the first moving block 14 drive two sliding block 13 along the U-shaped top frame 10 on the long slot does horizontal movement, two sliding block 13 drive feeding cylinder 11 along the outer side of the blocking plate 6 from left to right movement, the raw material in the feeding cylinder 11 through the pouring long hole on the blocking plate 6 into the pouring nozzle 5, because the pouring long hole width from left to right gradually reduced, with the movement of the feeding cylinder 11, the raw material into the pouring nozzle 5 will gradually reduce, make the pouring nozzle 5 will be evenly injected into the first mold 3 raw material, at the same time, the feeding cylinder 11 drive the driven rod 34 synchronous movement, make the driven rod 34 on the second gear 35 along the outside of the second rack 36 movement, the second rack 36 through the second gear 35 drive the driven rod 34 rotation, make the driven rod 34 drive push bar 37 along the inner side of the feeding cylinder 11 and the top of the blocking plate 6 movement, the raw material evenly into the pouring nozzle 5, then, the staff will close the first motor 16, the second mold 4 cover on the first mold 3, at this time, the staff through the adjustment handle 39 rotation adjustment rod 24, make the adjustment rod 24 through its outside two symmetrical distribution of external thread respectively drive two second moving block 23 each other close, the second moving block 23 drive the corresponding installation box 17 along the outer side of the support rod 38 movement, make the installation box 17 on the collar 7 on the arc plate 18 of the first mold 3 and the second mold 4, and the collar 7 on the card slot on the card tooth 19 on the arc plate 18, realize the first mold 3 and the second mold 4 folding locking, at the same time, the adjustment rod 24 through two taper wheel 28 drive the second screw 27 synchronous rotation, the second screw 27 drive the third moving block 26 along the outside of the positioning frame 25 movement, make the third moving block 26 drive the top rod 33 and the first rack 29 synchronous movement, wherein, the top rod 33 push the U-shaped top frame 10 upward movement, make the U-shaped top frame 10 through the pouring nozzle 5 at the bottom of the feeding cylinder 11 away from the first mold 3 and the second mold 4, the first rack 29 drive the first gear 32 rotation, make the first gear 32 through the fixed rod 31 drive the arc strip 30 rotation, the arc strip 30 can cooperate with the bracket 8 on the outside of the arc plate 18, realize the first mold 3 and the second mold 4 auxiliary support, then, the staff will start the second motor 43, the second motor 43 drive the drive rod 22 rotation, drive rod 22 drive the transmission wheel 20 rotation, make the transmission wheel 20 through the synchronous belt 21 drive the collar 7 rotation, the collar 7 can be through the card slot and the card tooth 19 drive the arc plate 18 rotation, realize the first mold 3 and the second mold 4 high speed rotation, use the centrifugal force to make the raw material form cavity electric pole, finally, the staff will close the second motor 43, and reverse rotation adjustment rod 24,The first mold 3 and the second mold 4 are taken out from the bracket 8 by moving the collar 7 and the arc-shaped strip 30 away from the circular arc plate 18, and the second mold 4 is opened to take out the formed cement pole, thereby achieving the effects of uniform feeding and convenient demolding and taking out, ensuring the production quality of the cement pole and improving the production efficiency of the cement pole.
[0026] It is to be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0027] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions, and alterations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A casting and molding device for producing cement poles based on energy-saving building materials, characterized in that, include: The base (1) and two support boxes (2) installed on the top of the base (1) are provided with a first mold (3) and a second mold (4) between the two support boxes (2), and one side of the first mold (3) is hinged to the outside of the second mold (4). A pouring nozzle (5) is provided above the second mold (4). Also includes: The feeding mechanism is used to uniformly pour the raw material into the first mold (3). The feeding mechanism is installed between the two support boxes (2). The feeding mechanism includes a baffle plate (6) disposed between the two support boxes (2). The baffle plate (6) can adjust the discharge amount of the pouring nozzle (5). A molding mechanism is used to centrifuge the raw material and remove the mold. The molding mechanism is installed on the inner side of the support box (2). The molding mechanism includes a retaining ring (7) disposed on the outer side of the support box (2). The retaining ring (7) can rotate the closed first mold (3) and second mold (4). A fixed mold mechanism is used to provide stable support for the first mold (3) and the second mold (4). The fixed mold mechanism is installed above the base (1). The fixed mold mechanism includes two brackets (8) symmetrically arranged on the top of the base (1). The brackets (8) can provide support for the first mold (3) and the second mold (4) in the rotating state.
2. The casting and molding device for producing cement poles based on energy-saving building materials according to claim 1, characterized in that: The feeding mechanism also includes a support base (9) installed on the top of the support box (2), a U-shaped top frame (10) is installed between the two ends of the baffle plate (6), and two telescopic rods (42) are installed between the bottom of the U-shaped top frame (10) and the top of the support base (9). A feed cylinder (11) is slidably installed on the outside of the baffle plate (6), and the bottom of the feed cylinder (11) is fixedly connected to the top of the pouring nozzle (5). The surface of the baffle plate (6) is provided with a pouring elongated hole, and both sides of the pouring elongated hole are inclined structures corresponding to the first mold (3). A material injection pipe (12) is fixedly installed on the outside of (11). Two sliders (13) are installed on the top of the feed cylinder (11). A long groove for limiting the sliding of the sliders (13) is opened on the top of the U-shaped top frame (10). A first moving block (14) is installed between the two sliders (13). A first screw (15) that cooperates with the first moving block (14) is rotatably installed on the top of the U-shaped top frame (10). A first motor (16) is installed on the outside of the U-shaped top frame (10), and the output end of the first motor (16) is fixedly connected to one end of the first screw (15).
3. The casting and molding device for producing cement poles based on energy-saving building materials according to claim 2, characterized in that: The forming mechanism also includes a mounting box (17) disposed on the outside of the support box (2). The retaining ring (7) is rotatably mounted on the inside of the mounting box (17). Both ends of the first mold (3) and the second mold (4) are equipped with arc plates (18). Multiple retaining teeth (19) are fixedly mounted on the outside of the arc plates (18), and a retaining groove is opened on the outside of the retaining ring (7). A transmission wheel (20) is rotatably mounted on the inside of the mounting box (17). A synchronous belt (21) is rotatably mounted between the transmission wheel (20) and the retaining ring (7). A drive rod (22) is disposed between the two transmission wheels (20), and both ends of the drive rod (22) are prismatic structures. The transmission wheels (20) are slidably mounted on both ends of the drive rod (22). A second motor (43) is fixedly mounted on the outside of the support box (2) located on the left side of the base (1). The output end of the second motor (43) is fixedly connected to one end of the drive rod (22). A second moving block (23) is mounted on the inside of the mounting box (17). An adjusting rod (24) is rotatably mounted between the two support boxes (2). Two symmetrically distributed external threads are opened on the outside of the adjusting rod (24). The two second moving blocks (23) are respectively threaded onto the two external threads. An optical shaft for limiting the sliding of the second moving block (23) is installed between the two support boxes (2).
4. The casting and molding device for producing cement poles based on energy-saving building materials according to claim 3, characterized in that: The fixed mold mechanism also includes a positioning frame (25) installed inside the support box (2). A third moving block (26) is slidably installed on the inner side of the positioning frame (25). A second screw (27) cooperating with the third moving block (26) is rotatably installed on the inner side of the positioning frame (25). A matching conical wheel (28) is fixedly installed on the outer side of both the second screw (27) and the adjusting rod (24). A first rack (29) is installed on the outer side of the third moving block (26). The top of the bracket (8) and its directly above... The arc plate (18) is in contact with each other, and the top of the bracket (8) is provided with an arc strip (30). One end of the arc strip (30) is equipped with a fixing rod (31). The fixing rod (31) is rotatably installed on the top of the bracket (8). One end of the fixing rod (31) is fixedly installed with a first gear (32), and the first gear (32) meshes with the first rack (29). The top of the third moving block (26) is equipped with a top rod (33), and the top rod (33) is in contact with the bottom of the U-shaped top frame (10).
5. The casting and molding device for producing cement poles based on energy-saving building materials according to claim 2, characterized in that: A driven rod (34) is rotatably mounted on the top inner wall of the feed cylinder (11). A second gear (35) is fixedly mounted on the top of the driven rod (34). A second rack (36) that cooperates with the second gear (35) is fixedly mounted on the inner side of the U-shaped top frame (10). A plurality of push bars (37) are fixedly mounted on the bottom end of the driven rod (34). The inner side of the feed cylinder (11) and the top of the baffle plate (6) are in contact with the outer side of the push bars (37).
6. The casting and molding device for producing cement poles based on energy-saving building materials according to claim 3, characterized in that: Two symmetrically distributed support rods (38) are fixedly installed between the two support boxes (2), and the mounting box (17) is slidably installed between the two support rods (38).
7. The casting and molding device for producing cement poles based on energy-saving building materials according to claim 3, characterized in that: Both ends of the adjusting rod (24) are fixedly installed with adjusting handles (39), and the adjusting handles (39) are located on the side of the support box (2) away from the mounting box (17).
8. The casting and molding device for producing cement poles based on energy-saving building materials according to claim 4, characterized in that: A guide rod (40) is fixedly installed on the inner side of the support box (2), and the first rack (29) is slidably installed on the outer side of the guide rod (40).
9. The casting and molding device for producing cement poles based on energy-saving building materials according to claim 4, characterized in that: A guide cylinder (41) is slidably installed on the outer side of the top rod (33), and the guide cylinder (41) is fixedly installed on the inner side of the support box (2).
10. The casting and molding apparatus for producing cement poles based on energy-saving building materials according to any one of claims 1 to 9 further comprises a method, characterized in that: The method includes the following steps: S1: During the feeding stage, open the second mold (4), connect the pipeline for conveying raw materials to the injection pipe (12), convey raw materials into the feed cylinder (11), start the first motor (16), and make the feed cylinder (11) move along the outside of the baffle plate (6). The raw materials enter the pouring nozzle (5) through the pouring elongated hole on the baffle plate (6), so that the pouring nozzle (5) evenly injects the raw materials into the first mold (3). S2: During the mold closing stage, the second mold (4) is placed on the first mold (3), the adjusting rod (24) is rotated so that the two retaining rings (7) are fitted on the corresponding arc plate (18), and the second moving block (23) pushes the U-shaped top frame (10) upward through the top rod (33), and the pouring nozzle (5) moves away from the second mold (4). S3: In the molding stage, the second motor (43) is started, and the drive rod (22) is driven by the transmission wheel (20) and the retaining ring (7) to make the first mold (3) and the second mold (4) rotate at high speed, and the centrifugal force is used to form a hollow electric rod from the raw material; S4: During the material taking stage, rotate the adjusting rod (24) in the opposite direction to move the retaining ring (7) and the arc strip (30) away from the arc plate (18), remove the first mold (3) and the second mold (4) from the bracket (8), open the second mold (4), and take out the formed cement pole.