A drive device for a large-scale free column jacquard
By introducing a boom protection mechanism into the jacquard machine, the protection problem at the connection between the swing boom and the lifting jacquard plate is solved, the preload adjustment of the bearing and the automatic lubrication are realized, wear and noise are reduced, and production efficiency is improved.
Patent Information
- Application Number
- CN202511437949.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-10-10
AI Technical Summary
In traditional jacquard machines, the connection between the swing arm and the lifting jacquard plate lacks protective measures, which can easily lead to jamming and wear at the connection, affecting the driving effect and production efficiency.
The system employs a boom protection mechanism, including a protective cover, hollow column, cylindrical mounting inner cylinder, and gas linkage assembly, to achieve automatic bearing preload adjustment and lubrication oil filling, and reduces friction and noise through auxiliary heat dissipation components.
It effectively avoids jamming at the connection point, reduces friction and noise, improves production efficiency, reduces wear, and enhances the stability and efficiency of the jacquard machine's drive process.
Smart Images

Figure CN120889081B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of jacquard machine auxiliary equipment, and particularly relates to a driving device for a large-scale non-stand-shaft jacquard machine. BACKGROUND
[0002] Traditional jacquard machines mostly adopt stand-shaft structures for transmission, but such structures have obvious limitations. First, the stand-shaft transmission efficiency is relatively low, and it is prone to become a high-incidence point of mechanical failures. Second, once the stand-shaft is damaged, the replacement cost is high, and it will seriously delay the production progress. In addition, the maintenance and maintenance of the jacquard machine with a stand-shaft structure are relatively complex, which increases the operating cost of the enterprise. In view of the limitations of the traditional stand-shaft jacquard machine, the demand for non-stand-shaft jacquard machine driving devices is increasing in the market. The non-stand-shaft design can simplify the mechanical structure, improve the transmission efficiency, reduce the failure rate, and reduce the maintenance and maintenance cost. At the same time, the non-stand-shaft jacquard machine also has better flexibility and adaptability, which can meet the production needs of different specifications and types of fabrics.
[0003] In the prior art, such as the double-sided jacquard knitting machine with publication number CN113337949B, the first placement plate is provided with a guide rod on the side wall; the end of the guide rod is inserted into the second placement plate; the first placement plate and the second placement plate are fixedly connected with a support rod; a group of fixed buckles are fixedly connected on one side of the first placement plate close to the support rod; a group of support strips are slidably connected inside the second placement plate; a fixed plate is fixedly connected to the end of the support strip away from the support rod; a spring is sleeved on the support strip; by increasing the placement plate and the fixed buckle on the side end of the support rod, when the textile bobbin is sleeved on the support rod, the fixed buckle presses the bobbin on the support rod, avoiding the shaking problem caused by rotation when the textile yarn is pulled out.
[0004] However, in actual use, the connection between the swing boom and the lifting pattern plate of the jacquard machine lacks protection measures during long-term use, which causes the connection to be prone to jamming, wear and tear, and other phenomena, affecting the driving effect of the jacquard machine.
[0005] Therefore, the present application proposes a driving device for a large-scale non-stand-shaft jacquard machine to solve the problem that the connection between the swing boom and the lifting pattern plate of the existing equipment lacks protection measures during long-term use, which causes the connection to be prone to jamming, wear and tear, and other phenomena, affecting the driving effect of the jacquard machine. SUMMARY
[0006] In view of the deficiencies of the prior art, the present application aims to provide a driving device for a large-scale non-stand-shaft jacquard machine to solve the problems raised in the background art.
[0007] In order to achieve the above object, the present application provides the following technical scheme: a driving device for large-scale non-vertical-shaft jacquard machine, comprising a mounting side plate, a support vertical plate is fixedly installed on the inner side of the mounting side plate, characterized in that: a gear part is arranged on the support vertical plate, a swing boom is rotatably connected to the outer surface of the gear part, a boom swing shaft is fixedly connected to the other end of the swing boom, a lifting pattern plate is movably connected to the two sides of the boom swing shaft, the lifting pattern plate is movably installed on the inner side of the support vertical plate, an embedded groove is formed on the lifting pattern plate, a compensation plate is movably embedded in the inner side of the embedded groove, a boom protection mechanism is arranged on the lifting pattern plate and the compensation plate, the boom protection mechanism comprises a protective cover plate, a hollow columnar rod and a cylindrical installation inner cylinder.
[0008] Preferably, the protective cover plate is fixedly installed on the outer side surface of the lifting pattern plate by bolts, the inner side of the hollow columnar rod is rotatably connected to the inner walls of the two ends of the boom swing shaft through bearings one, the outer surfaces of the two ends of the boom swing shaft are rotatably connected to the inner walls of the lifting pattern plate through bearings two, the cylindrical installation inner cylinder is fixedly installed on the inner side of the hollow columnar rod, and the protective cover plate, the hollow columnar rod and the cylindrical installation inner cylinder are coaxially distributed.
[0009] Preferably, the two ends of the hollow columnar rod are fixedly connected to the inner walls of the protective cover plate, respectively, a penetration hole is formed on the central inner wall of the hollow columnar rod, a reserved ring cavity is formed on the inner side surface of the boom swing shaft, the inner wall of the reserved ring cavity penetrates the penetration hole, a threaded groove is formed on the inner wall of the reserved ring cavity, and flow-through circular holes are formed in the two ends of the reserved ring cavity.
[0010] Preferably, a gas linkage assembly is arranged on the cylindrical installation inner cylinder, the gas linkage assembly comprises a plugging plate, a micro air pump is arranged on the outer surface of the plugging plate, the output end of the micro air pump extends to the inner side of the cylindrical installation inner cylinder, a pre-tightening spring is fixedly connected to the inner side surface of the micro air pump, the other end of the pre-tightening spring is fixedly connected to a piston part, and the piston part is movably installed on the inner side surface of the cylindrical installation inner cylinder.
[0011] Preferably, a bearing pre-tightening adjusting assembly is arranged on one end of the piston part close to the plugging plate, the bearing pre-tightening adjusting assembly comprises a pre-tightening plate one, a rotating gear and a pre-tightening plate two, the lower end of the pre-tightening plate one is fixedly connected to the outer surface of one end of the piston part, the inner side surface of the pre-tightening plate one and the outer side surface of the pre-tightening plate two are movably connected to the surfaces of bearings one and two, respectively, a toothed plate one is arranged on the inner side of the upper end of the pre-tightening plate one, the outer surface of the toothed plate one is in meshing rotation with the outer surface of the rotating gear, the rotating gear is rotatably installed on the inner side of the center of the compensation plate, the outer surface of the rotating gear is in meshing rotation with a toothed plate two, and the toothed plate two is fixedly installed on the outer side surface of the upper end of the pre-tightening plate two.
[0012] Preferably, the outer ring surface of the cylindrical mounting inner cylinder is provided with an annular groove, and the inner side of the annular groove is provided with a lubrication filling component. The lubrication filling component includes an annular sleeve, the cross-section of which is an "I" shaped structure. A reserved groove 1 is uniformly provided on the inner wall of the annular surface of the annular sleeve, and a reserved groove 2 is provided on the inner wall of the outer ring of the cylindrical mounting inner cylinder. The reserved groove 1 and the reserved groove 2 correspond to each other.
[0013] Preferably, an injection cavity is formed between the outer side of the annular sleeve and the inner side of the hollow column rod. A sponge ring is provided on the inner side of the injection cavity. An injection pipe is connected to one end of the annular sleeve. The injection pipe penetrates the inner wall of the cylindrical mounting inner cylinder and extends to the outside of the cylindrical mounting inner cylinder. A rubber seal is provided at the input port of the injection pipe.
[0014] Preferably, the inner circumferential surface of the cylindrical mounting inner cylinder is provided with an inner circumferential groove, and an auxiliary extrusion assembly is provided inside the inner circumferential groove. The auxiliary extrusion assembly includes a deformation bladder ring, and the two ends of the deformation bladder ring respectively move and abut against the outer surface of the piston component.
[0015] Preferably, the outer ring surface of the deformation bladder ring is fixedly connected with a compression protrusion. The compression protrusion is provided in multiple sets and arranged in a circular array about the horizontal central axis of the cylindrical mounting inner cylinder. The compression protrusion corresponds one-to-one with the reserved groove 1 and the reserved groove 2. The outer surface of the compression protrusion is in movable contact with the inner ring surface of the sponge ring.
[0016] Preferably, an auxiliary heat dissipation assembly is provided on the outer side of the protective cover. The auxiliary heat dissipation assembly includes an annular air plate and a connecting air duct. The inner surface of the annular air plate is snapped into the inner wall of the protective cover. The inner circumferential surface of the annular air plate is sealed to one end of the connecting air duct. The end of the connecting air duct away from the annular air plate is connected to the inner wall of the sealing plate.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] The present invention proposes a drive device for a large-scale jacquard loom without vertical shaft. This device integrates a boom protection mechanism with a lifting jacquard plate, providing protection at the connection between the boom and the lifting jacquard plate. It also pre-tightens the bearings at the connection point to eliminate internal clearance and automatically adds lubricating oil to key connection points during the reciprocating motion of the boom. This prevents jamming at the connection and reduces friction, noise, and vibration. Furthermore, the integrated design of auxiliary heat dissipation components and a protective cover further reduces the temperature of the lubricating oil film, further minimizing wear at the connection between the boom and the lifting jacquard plate and improving the production efficiency of the jacquard loom drive process. Attached Figure Description
[0019] Figure 1 The figure is a schematic diagram of the three-dimensional structure of the present invention's free-column jacquard.
[0020] Figure 2 The figure is a schematic diagram of the partial structure of the present invention's jacquard driving device.
[0021] Figure 3 The figure is a schematic diagram of the connection structure of the present invention's swinging boom and lifting pattern plate.
[0022] Figure 4 The figure is a schematic diagram of the Figure 3 The figure is a schematic diagram of the enlarged structure at A of the present invention's
[0023] Figure 5 The figure is a schematic diagram of the connection structure of the present invention's swinging boom and boom swing shaft.
[0024] Figure 6 The figure is a schematic diagram of the three-dimensional structure of the present invention's boom protection mechanism.
[0025] Figure 7 The figure is a schematic diagram of the partial exploded structure of the present invention's boom protection mechanism.
[0026] Figure 8 The figure is a schematic diagram of the overhead view cross-sectional structure of the present invention's boom protection mechanism and lifting pattern plate.
[0027] Figure 9 The figure is a schematic diagram of the Figure 8 The figure is a schematic diagram of the enlarged structure at B of the present invention's
[0028] Figure 10 The figure is a schematic diagram of the Figure 8 The figure is a schematic diagram of the enlarged structure at C of the present invention's
[0029] Figure 11 The figure is a schematic diagram of the side view cross-sectional structure of the present invention's boom protection mechanism.
[0030] Figure 12 The figure is a schematic diagram of the Figure 12 The figure is a schematic diagram of the enlarged structure at D of the present invention's
[0031] Figure 13 The figure is a schematic diagram of the three-dimensional structure of the present invention's hollow column rod.
[0032] Figure 14 The figure is a schematic diagram of the partial connection structure of the present invention's piston and bearing pre-tightening adjustment assembly.
[0033] Figure 15 The figure is a schematic diagram of the partial cross-sectional structure of the present invention's hollow column rod and cylindrical mounting inner cylinder.
[0034] Figure 16 The figure is a schematic diagram of the semi-cross-sectional structure of the present invention's swinging boom and boom swing shaft connection.
[0035] Figure 17 It is the three-dimensional structure schematic view of the auxiliary extrusion piece of the application.
[0036] Figure 18 It is the side view structure schematic view of the auxiliary extrusion piece of the application.
[0037] Figure 19 It is the three-dimensional structure schematic view of the lifting pattern plate of the application.
[0038] In the figure: 1, installation side plate; 11, support vertical plate; 12, lifting pattern plate; 120, embedded groove; 121, compensation plate; 2, swing boom; 21, boom swing shaft; 210, threaded groove; 2100, through circular hole; 3, protective cover plate; 31, hollow column rod; 310, penetration hole; 32, cylindrical installation inner cylinder; 321, plugging plate; 322, micro wind pump; 323, pre-tightening spring; 324, piston piece; 3241, pre-tightening plate one; 3242, rotating gear; 3243, pre-tightening plate two; 320, annular embedded groove; 34, annular sleeve; 341, filling pipeline; 342, sponge ring; 3200, inner circumferential groove; 35, deformation capsule ring; 351, extrusion protrusion; 33, annular air baffle; 331, connecting air pipe. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical scheme of the application clear, complete description, and the advantages are more clear and obvious, the following will be further described in detail with the embodiments of the application combined with the drawings. It should be understood that the specific embodiments described here are part of the embodiments of the application, not all the embodiments, only to explain the embodiments of the application, and not for the purpose of limiting the embodiments of the application, all other embodiments obtained by the ordinary skill in the art without doing creative work, belong to the scope of protection of the application.
[0040] Example one, please refer to Figures 1 to 19 The application provides a technical scheme: a driving device for large-scale non-vertical axis pattern machine, which comprises an installation side plate 1, a support vertical plate 11 fixedly installed on the inner side of the installation side plate 1, a gear piece arranged on the support vertical plate 11, a swing boom 2 rotatably connected to the outer surface of the gear piece, a boom swing shaft 21 fixedly connected to the other end of the swing boom 2, a lifting pattern plate 12 movably connected to the two sides of the boom swing shaft 21, the lifting pattern plate 12 movably installed on the inner side of the support vertical plate 11, an embedded groove 120 arranged on the lifting pattern plate 12, a compensation plate 121 movably embedded in the inner side of the embedded groove 120, a boom protection mechanism arranged on the lifting pattern plate 12 and the compensation plate 121, the boom protection mechanism comprising a protective cover plate 3, a hollow column rod 31 and a cylindrical installation inner cylinder 32.
[0041] In the embodiment, when the pre-tightening force of the bearing needs to be adjusted, the gas linkage assembly is used to adjust the pre-tightening force of the bearing. The gas linkage assembly is arranged on the cylindrical mounting inner cylinder 32. The gas linkage assembly comprises a blocking plate 321. The outer surface of the blocking plate 321 is provided with a micro air pump 322. The output end of the micro air pump 322 extends to the inner side of the cylindrical mounting inner cylinder 32. The inner side surface of the micro air pump 322 is fixedly connected with a pre-tightening spring 323. The other end of the pre-tightening spring 323 is fixedly connected with a piston 324. The piston 324 is movably arranged on the inner side surface of the cylindrical mounting inner cylinder 32. The end of the piston 324 close to the blocking plate 321 is provided with a bearing pre-tightening adjustment assembly. The bearing pre-tightening adjustment assembly comprises a pre-tightening plate one 3241, a rotating gear 3242 and a pre-tightening plate two 3243. The lower end of the pre-tightening plate one 3241 is fixedly connected with the outer surface of one end of the piston 324. The inner side surface of the pre-tightening plate one 3241 and the outer side surface of the pre-tightening plate two 3243 are movably connected with the surfaces of the bearing one and the bearing two respectively. The upper end of the pre-tightening plate one 3241 is provided with a toothed plate one. The outer surface of the toothed plate one is in meshing rotation with the outer surface of the rotating gear 3242. The rotating gear 3242 is rotatably arranged on the inner side of the center of the compensation plate 121. The outer surface of the rotating gear 3242 is in meshing rotation with a toothed plate two. The toothed plate two is fixedly arranged on the upper end of the outer side surface of the pre-tightening plate two 3243. The two ends of the hollow column 31 and the cylindrical mounting inner cylinder 32 are respectively provided with a limiting groove. The inner wall of the limiting groove is movably connected with the outer surface of the pre-tightening plate one 3241. The inner side of the limiting groove is provided with a rubber memory sealing block for blocking the limiting groove.
[0042] In the embodiment, when the pre-tightening force of the bearing needs to be adjusted, the gas linkage assembly is used to adjust the pre-tightening force of the bearing. The gas linkage assembly is arranged on the cylindrical mounting inner cylinder 32. The gas linkage assembly comprises a blocking plate 321. The outer surface of the blocking plate 321 is provided with a micro air pump 322. The output end of the micro air pump 322 extends to the inner side of the cylindrical mounting inner cylinder 32. The inner side surface of the micro air pump 322 is fixedly connected with a pre-tightening spring 323. The other end of the pre-tightening spring 323 is fixedly connected with a piston 324. The piston 324 is movably arranged on the inner side surface of the cylindrical mounting inner cylinder 32. The end of the piston 324 close to the blocking plate 321 is provided with a bearing pre-tightening adjustment assembly. The bearing pre-tightening adjustment assembly comprises a pre-tightening plate one 3241, a rotating gear 3242 and a pre-tightening plate two 3243. The lower end of the pre-tightening plate one 3241 is fixedly connected with the outer surface of one end of the piston 324. The inner side surface of the pre-tightening plate one 3241 and the outer side surface of the pre-tightening plate two 3243 are movably connected with the surfaces of the bearing one and the bearing two respectively. The upper end of the pre-tightening plate one 3241 is provided with a toothed plate one. The outer surface of the toothed plate one is in meshing rotation with the outer surface of the rotating gear 3242. The rotating gear 3242 is rotatably arranged on the inner side of the center of the compensation plate 121. The outer surface of the rotating gear 3242 is in meshing rotation with a toothed plate two. The toothed plate two is fixedly arranged on the upper end of the outer side surface of the pre-tightening plate two 3243. The two ends of the hollow column 31 and the cylindrical mounting inner cylinder 32 are respectively provided with a limiting groove. The inner wall of the limiting groove is movably connected with the outer surface of the pre-tightening plate one 3241. The inner side of the limiting groove is provided with a rubber memory sealing block for blocking the limiting groove. Figure 11
[0043] It should be noted that when the miniature air pump 322 and the bearing preload adjustment assembly are not triggered, bearing one and bearing two achieve preload on the bearing side through the elastic compression of the preload spring 323. This avoids the bearing preload adjustment when the preload spring 323 loses its elasticity after long-term use. It is worth noting that during the relative movement of preload plate one 3241 and preload plate two 3243, they are respectively assisted in limiting the movement through the limiting groove and the compensation plate 121. The reason for setting the rubber memory sealing block inside the limiting groove is to block the limiting groove and prevent gas from escaping from the limiting groove, thereby achieving an auxiliary sealing effect for the gas.
[0044] In Example 3, based on Example 2, to achieve auxiliary lubrication at the connection between the swing boom 2, the boom swing shaft 21, and the hollow column rod 31: an annular groove 320 is provided on the outer ring surface of the cylindrical mounting inner cylinder 32, and a lubrication filling component is provided on the inner side of the annular groove 320. The lubrication filling component includes an annular sleeve 34, the cross-section of the annular sleeve 34 is in the shape of an "I" shape, a reserved groove 1 is uniformly provided on the inner wall of the annular surface of the annular sleeve 34, and a reserved groove 2 is provided on the inner wall of the outer ring of the cylindrical mounting inner cylinder 32. The reserved groove 1 and the reserved groove 2 correspond to each other; a filling cavity is formed between the outer side of the annular sleeve 34 and the inner side of the hollow column rod 31, and a sponge ring 342 is provided on the inner side of the filling cavity. One end of the annular sleeve 34 is connected to a filling pipe 341, which penetrates the inner wall of the cylindrical mounting inner cylinder 32 and extends to the outside of the cylindrical mounting inner cylinder 32. A rubber seal is provided at the input port of the filling pipe 341.
[0045] In this embodiment, an annular sleeve 34 is installed on the inner wall of the annular groove 320. A sponge ring 342 is sleeved inside the filling cavity formed between the annular sleeve 34 and the hollow column rod 31. The combination of the annular sleeve 34 and the sponge ring 342 achieves compensation filling at the annular groove 320. When it is necessary to add lubricating oil to the filling cavity, the lubricating oil is injected into the rubber seal at the input end of the filling pipe 341 using an injection needle tool. The oil enters the filling cavity. At this time, the sponge ring 342 can serve as a temporary storage component for the lubricating oil.
[0046] In Example 4, based on Example 3, in order to trigger the auxiliary extrusion component during the movement of the piston 324 and achieve the auxiliary extrusion of lubricating oil: the inner ring surface of the cylindrical mounting inner cylinder 32 is provided with an inner circumferential groove 3200, and an auxiliary extrusion assembly is provided inside the inner circumferential groove 3200. The auxiliary extrusion assembly includes a deformation bladder ring 35, and the two ends of the deformation bladder ring 35 are respectively in movable contact with the outer surface of the piston 324; an extrusion protrusion 351 is fixedly connected to the outer ring surface of the deformation bladder ring 35. The extrusion protrusion 351 is provided in multiple sets and arranged in a circular array about the horizontal central axis of the cylindrical mounting inner cylinder 32. The extrusion protrusion 351 corresponds one-to-one with the reserved groove 1 and the reserved groove 2. The outer surface of the extrusion protrusion 351 is in movable contact with the inner ring surface of the sponge ring 342.
[0047] In this embodiment, when the piston 324 is pushed by the gas at both ends, the piston 324 pushes the both ends of the deformation capsule ring 35, at this time, the deformation capsule ring 35 is deformed under the influence of external force, the extrusion block 351 is matched with the reserved groove one and the reserved groove two, the extrusion block 351 is extruded from the communicating reserved groove to the sponge ring 342, at this time, the saturated lubricating oil is seeped out from the penetration hole 310, the bearing pre-tightening is realized through the gas linkage assembly, at the same time, the auxiliary lubrication at the connecting position is realized.
[0048] In this embodiment, in order to realize the auxiliary guide of the lubricating oil seeped out from the penetration hole 310, further realize the distribution of the lubricating oil to the connecting position, the protective cover plate 3 is fixedly installed on the outer surface of the lifting jacquard plate 12 through bolts, the inner side of the hollow column rod 31 is rotatably connected with the inner wall of both ends of the arm swing shaft 21 through the bearing one, the outer surface of both ends of the arm swing shaft 21 is rotatably connected with the inner wall of the lifting jacquard plate 12 through the bearing two, the cylindrical installation inner cylinder 32 is fixedly installed on the inner side of the hollow column rod 31, the protective cover plate 3, the hollow column rod 31 and the cylindrical installation inner cylinder 32 are coaxially distributed; both ends of the hollow column rod 31 are fixedly connected with the inner wall of the protective cover plate 3, the central inner wall of the hollow column rod 31 is provided with the penetration hole 310, the inner side surface of the arm swing shaft 21 is provided with the reserved ring cavity, the inner wall of the reserved ring cavity is communicated with the penetration hole 310, the inner wall of the reserved ring cavity is provided with the threaded groove 210, both ends of the reserved ring cavity are respectively provided with the through circular hole 2100; the outer side of the protective cover plate 3 is provided with the auxiliary heat dissipation assembly, the auxiliary heat dissipation assembly comprises the annular air baffle 33 and the connecting air pipe 331, the inner side surface of the annular air baffle 33 is clamped and installed with the inner wall of the protective cover plate 3, the inner side ring surface of the annular air baffle 33 is sealingly connected with one end of the connecting air pipe 331, the other end of the connecting air pipe 331 away from the annular air baffle 33 is respectively communicated with the inner wall of the plugging plate 321;
[0049] In this embodiment, as shown in Figure 8 and Figure 11 the arm swing shaft 21 is fixedly connected with one end of the swing arm 2, when the swing arm 2 is driven to move by the gear piece, the arm swing shaft 21 is movably connected with the outer side of the hollow column rod 31 through the bearing one, when the lubricating oil is seeped out from the penetration hole 310, it enters the reserved ring cavity between the hollow column rod 31 and the arm swing shaft 21, and finally enters the inner side of the bearing two through the through circular hole 2100, the threaded groove 210 is arranged on the inner side of the reserved ring cavity, in order to guide the lubricating oil, ensure the uniform distribution of the lubricating oil on the outer ring surface of the reserved ring cavity and the hollow column rod 31 in the process of high-speed rotation, so as to realize the smoothness of the movement between the bearing one and the hollow column rod 31, respectively reduce the movement wear of the bearing one and the bearing two, and at the same time, avoid the damage of the bearing overheating;
[0050] It should also be noted that an auxiliary heat dissipation component is connected to the outside of the protective cover plate 3. Specifically, multiple sets of connecting air ducts 331 pass through the interior of the sealing plate 321 to divert the gas. At this time, the gas enters the inner side of the annular air plate 33 and blows towards both sides of the swing arm 2 and the swing shaft 21. This not only provides auxiliary heat dissipation at the connection, but also achieves auxiliary cooling by forming an oil film on the bearing surface, further reducing the wear and heat at the connection between the swing arm 2 and the swing shaft 21 and the lifting jacquard plate 12.
[0051] Example 6: Based on Example 5, the present invention further proposes a method for using a drive device for a large-scale vertical shaftless jacquard machine, comprising the following steps:
[0052] Step 1: Gas linkage component triggers bearing preload adjustment: By introducing gas into both ends of the cylindrical mounting inner cylinder 32, the gas enters between the piston 324 and the sealing plate 321 via the micro air pump 322, pushing the piston 324 to move inward. During the movement of the piston 324, the preload plate 1 3241 moves horizontally, causing the toothed plate 1 to mesh with the rotating gear 3242, which in turn causes the toothed plate 2 on the preload plate 2 3243 to move relative to each other, thus preloading bearing 1 and bearing 2.
[0053] Step 2: Install the lubrication filling component and inject lubricating oil: Install an annular sleeve 34 with an "I" shape on the inner wall of the annular groove 320 to form a filling cavity. Use an injection needle to inject lubricating oil into the input end of the filling pipe 341 through the rubber seal. The oil will be temporarily stored in the sponge ring 342 in the filling cavity to prepare for the subsequent lubrication process.
[0054] Step 3: Gas linkage component synchronously achieves auxiliary lubrication: When the piston 324 is pushed by gas, it will squeeze the deformation ring 35 of the auxiliary compression component, causing the deformation ring 35 to deform and apply pressure to the sponge ring 342 through the reserved groove. The lubricating oil in the saturated state seeps out from here, enters the reserved ring cavity between the hollow column rod 31 and the boom swing shaft 21 through the permeation hole 310, and then is distributed to the inner side of the bearing through the flow round hole 2100, thereby achieving automatic lubrication and reducing friction between components;
[0055] Step 4: Setting up auxiliary heat dissipation components to reduce temperature: An auxiliary heat dissipation component, annular air plate 33 and connecting air duct 331, is set on the outside of the protective cover plate 3. Multiple sets of connecting air ducts 331 penetrate the interior of the sealing plate 321 to divert the gas. After the gas enters the annular air plate 33, it blows towards the swing arm 2 and both sides of the swing arm shaft 21. This not only helps to dissipate heat, but also helps to form an oil film, further reducing wear and heat at the connection and ensuring the normal operation of the jacquard machine.
[0056] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary of the principles and application of the present application. Numerous modifications and adaptions can be effected without departing from the spirit and scope of the present application, which is not limited to the exact construction and arrangement described. It is intended, therefore, to cover all modifications and adaptions that fall within the scope of the claims and their equivalents.
Claims
1. A driving device for large-scale free shaft jacquard machine, comprising a mounting side plate (1), a supporting vertical plate (11) is fixedly mounted on the inner side of the mounting side plate (1), characterized in that: The support vertical plate (11) is provided with a gear part, the outer surface of the gear part is rotationally connected with a swing boom (2), the other end of the swing boom (2) is fixedly connected with a boom swing shaft (21), the two sides of the boom swing shaft (21) are movably connected with a lifting jacquard plate (12), the lifting jacquard plate (12) is movably installed on the inner side of the support vertical plate (11), the lifting jacquard plate (12) is provided with an embedded groove (120), the inner side of the embedded groove (120) movably embeds a compensation plate (121), the lifting jacquard plate (12) and the compensation plate (121) are provided with a boom protection mechanism, the boom protection mechanism comprises a protective cover plate (3), a hollow column rod (31) and a cylindrical mounting inner cylinder (32). The cylindrical mounting inner cylinder (32) is provided with a gas linkage assembly, the gas linkage assembly comprises a blocking plate (321), the outer surface of the blocking plate (321) is provided with a micro air pump (322), the output end of the micro air pump (322) extends to the inner side of the cylindrical mounting inner cylinder (32), the inner side surface of the micro air pump (322) is fixedly connected with a pre-tightening spring (323), the other end of the pre-tightening spring (323) is fixedly connected with a piston part (324), and the piston part (324) is movably installed on the inner side surface of the cylindrical mounting inner cylinder (32). The end, close to the blocking plate (321), of the piston part (324) is provided with a bearing pre-tightening adjusting assembly, the bearing pre-tightening adjusting assembly comprises a pre-tightening plate one (3241), a rotating gear (3242) and a pre-tightening plate two (3243), the lower end of the pre-tightening plate one (3241) is fixedly connected with the outer surface of one end of the piston part (324), the inner side surface of the pre-tightening plate one (3241) and the outer side surface of the pre-tightening plate two (3243) are movably connected with the surfaces of bearing one and bearing two respectively, the inner side of the upper end of the pre-tightening plate one (3241) is provided with a gear plate one, the outer surface of the gear plate one is in meshing rotation with the outer surface of the rotating gear (3242), the rotating gear (3242) is rotationally installed on the inner side center of the compensation plate (121), the outer surface of the rotating gear (3242) is in meshing rotation with a gear plate two, and the gear plate two is fixedly installed on the outer side surface of the upper end of the pre-tightening plate two (3243).
2. A drive unit for a large-scale free gill jacquard machine according to claim 1, characterized in that: The protective cover plate (3) is fixedly installed on the outer side surface of the lifting jacquard plate (12) through bolts, the inner side of the hollow column rod (31) is rotationally connected with the inner walls of the two ends of the boom swing shaft (21) through bearing one, the outer surfaces of the two ends of the boom swing shaft (21) are rotationally connected with the inner walls of the lifting jacquard plate (12) through bearing two, the cylindrical mounting inner cylinder (32) is fixedly installed on the inner side of the hollow column rod (31), and the protective cover plate (3), the hollow column rod (31) and the cylindrical mounting inner cylinder (32) are coaxially distributed.
3. A drive unit for a large-scale free gill jacquard machine according to claim 2, characterized in that: The two ends of the hollow column (31) are fixedly connected to the inner wall of the protective cover plate (3). A permeation hole (310) is provided on the inner wall of the center of the hollow column (31). A reserved annular cavity is provided on the inner surface of the boom swing shaft (21). The inner wall of the reserved annular cavity is connected to the permeation hole (310). A threaded groove (210) is provided on the inner wall of the reserved annular cavity. A flow circular hole (2100) is provided at both ends of the reserved annular cavity.
4. A drive unit for a large-scale free gill jacquard machine according to claim 2, characterized in that: The outer ring surface of the cylindrical mounting inner cylinder (32) is provided with an annular groove (320), and the inner side of the annular groove (320) is provided with a lubrication filling component. The lubrication filling component includes an annular sleeve (34). The cross-section of the annular sleeve (34) is in the shape of an "I". A reserved groove 1 is uniformly opened on the inner wall of the annular surface of the annular sleeve (34), and a reserved groove 2 is opened on the inner wall of the outer ring of the cylindrical mounting inner cylinder (32). The reserved groove 1 and the reserved groove 2 correspond to each other.
5. A drive unit for a large-scale free gill jacquard machine according to claim 4, characterized in that: An injection cavity is formed between the outer side of the annular sleeve (34) and the inner side of the hollow column rod (31). A sponge ring (342) is provided on the inner side of the injection cavity. An injection pipe (341) is connected to one end of the annular sleeve (34). The injection pipe (341) penetrates the inner wall of the cylindrical mounting inner cylinder (32) and extends to the outside of the cylindrical mounting inner cylinder (32). A rubber seal is provided at the input port of the injection pipe (341).
6. A drive unit for a large-scale free gill jacquard machine according to claim 5, characterized in that: The inner ring surface of the cylindrical mounting inner cylinder (32) is provided with an inner circumferential groove (3200), and an auxiliary extrusion assembly is provided on the inner side of the inner circumferential groove (3200). The auxiliary extrusion assembly includes a deformation bladder ring (35), and the two ends of the deformation bladder ring (35) are respectively in contact with the outer surface of the piston (324).
7. A drive unit for a large-scale free gill jacquard machine according to claim 6, characterized in that: The outer ring surface of the deformable bladder ring (35) is fixedly connected with a compression protrusion (351). The compression protrusion (351) is arranged in a circular array with multiple sets about the horizontal central axis of the cylindrical mounting inner cylinder (32). The compression protrusion (351) corresponds one-to-one with the reserved groove and the outer surface of the compression protrusion (351) is in contact with the inner ring surface of the sponge ring (342).
8. A drive unit for a large-scale free gill jacquard machine according to claim 1, characterized in that: An auxiliary heat dissipation assembly is provided on the outer side of the protective cover (3). The auxiliary heat dissipation assembly includes an annular air plate (33) and a connecting air duct (331). The inner surface of the annular air plate (33) is snapped into the inner wall of the protective cover (3). The inner annular surface of the annular air plate (33) is sealed to one end of the connecting air duct (331). The end of the connecting air duct (331) away from the annular air plate (33) is connected to the inner wall of the sealing plate (321).
Citation Information
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