A wide-channel, high-power dredging pump
By introducing anti-clogging components and a real-time monitoring system into the dredging pump, the problem of blockage during dredging was solved, achieving efficient mud transportation and stable equipment operation.
Patent Information
- Application Number
- CN202511439649.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2045-10-10
AI Technical Summary
Existing dredging pumps are prone to clogging by impurities such as plastic bags and tree branches during dredging and desilting, which affects work efficiency.
A wide-channel, high-power dredging pump was designed, employing an anti-clogging component consisting of a control valve, an electric telescopic rod, an arc plate, and a triangular cone. The rotating component is driven by a motor, and the arc plate and triangular cone are used to cut or tie up plastic bags and tree branches to prevent blockage. The operating parameters are monitored and adjusted in real time through a wireless vibration sensor unit, a pressure sensor unit, and a temperature monitoring unit.
It effectively prevents clogging of the feed pipe, improves feeding efficiency and quality, adapts to the dredging needs of high concentration and large flow, and improves overall work efficiency and stability.
Smart Images

Figure CN120889751B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of dredging pump technology, and in particular to a wide-channel, high-power dredging pump for silt removal and desilting. Background Technology
[0002] A dredging pump is a special centrifugal pump designed specifically for dredging, sediment removal, and mud removal operations. It is mainly used to transport solid-liquid mixtures containing large amounts of solid particles such as mud, sand, rocks, and aquatic plants. Its core function is to extract and transport underwater sediments to designated locations using powerful suction and head. It is widely used in engineering fields such as channel excavation, port expansion, river management, and land reclamation, and is indispensable in dredging and sediment removal.
[0003] Chinese patent CN207018204U discloses a dredging pump for seabed dredging, comprising a pump body, pump cover, support column, bearing bushing, main shaft, impeller, bearing bracket, bearing end cover, bearing, and shaft sleeve. The pump body is directly fixed on the pump cover, the support column of the pump body supports the bearing, a base is directly provided at the bottom of the pump body, the pump cover is installed at the front end of the pump body, the impeller is provided on the pump cover, the impeller is installed at the front end of the main shaft, the front end of the impeller is fixed to the bearing bushing by fastening bolts, the bearing bracket is supported on the outside of the bearing, and a shaft sleeve is provided at the contact point between the pump cover and the main shaft. By changing and optimizing the shape of the flow channel and increasing the curvature of the flow channel, it is better adapted to the internal flow, reduces resistance, increases the passability of silt and sand, and improves the efficiency of dredging.
[0004] However, during the dredging process, the mud contains varying amounts of plastic bags and branches. When the dredging pump sucks in these impurities, the plastic bags are easily stuck inside the pump body, especially the impeller, which affects the rotation of the impeller. The branches are even more likely to get stuck inside the pump body, which can directly cause the impeller to stop rotating. If the pump is filtered before suction, the plastic bags and branches will also easily get stuck on the filter screen, which will clog the filter screen and require constant cleaning, which seriously affects the efficiency of dredging.
[0005] Therefore, we propose a wide-channel, high-power dredging pump for silt removal and desilting. Summary of the Invention
[0006] The purpose of this invention is to provide a wide-channel, high-power dredging pump for silt removal and dredging, which solves the problem of clogging that easily occurs in dredging pumps during the silt removal and dredging process in the prior art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a wide-channel high-power dredging pump, comprising a pump casing, a feeding component disposed on one side of the pump casing, and a transmission component disposed on the other side of the pump casing, one end of the transmission component being connected to an external motor, a rotating component being disposed inside the pump casing, and the other end of the transmission component being connected to the rotating component.
[0008] The feeding component includes a feeding pipe disposed on one side of the pump casing, and an anti-clogging component disposed inside the feeding pipe. The anti-clogging component includes a control valve and a processing assembly disposed inside the feeding pipe. The feeding pipe is connected to the dredging pipeline.
[0009] The processing component includes a small motor mounted on the outer surface of the feed pipe. The output end of the small motor is equipped with an electric telescopic rod. One end of the electric telescopic rod is equipped with an arc-shaped plate located inside the feed pipe. One side of the arc-shaped plate is equipped with a prism and a triangular pyramid. One end of the prism is elastically connected to a through rod.
[0010] Furthermore, the processing assembly is provided in two sets, which are arranged opposite each other. A through rod passes between the two sets of ribs, and a through hole is opened on the outer surface of the through rod. A through groove is opened inside the arc plate. When the arc plate is moved up and down by controlling the electric telescopic rod, the two sets of ribs move in opposite directions along the through rod until the two sets of arc plates abut against each other. During the movement of the two sets of arc plates, branches attached to the surface of the ribs or through rod can be broken off, and plastic bags can be tied to the triangular cone to prevent the feed pipe from being blocked due to the large volume of the plastic bags.
[0011] Furthermore, the control valve includes a baffle disposed inside the feed pipe, a connecting rod disposed at the upper end of the baffle, and a rotating disk disposed at the upper end of the connecting rod. A pad is movably disposed on the outer surface of the connecting rod, and the pad is connected to the outer surface of the feed pipe.
[0012] Furthermore, a first flange is provided at one end of the feed pipe, a locking block is provided on one side of the first flange, a mounting base is provided on one side of the pump casing, a second flange is provided on one side of the mounting base, a locking groove is provided on the outer surface of the second flange, the locking groove is engaged with the locking block, and a feed port is provided on one side of the pump casing, the pump casing is connected to the feed pipe through the feed port.
[0013] Furthermore, a discharge pipe is provided at the upper end of the pump casing, a first discharge valve is provided on one side of the discharge pipe, a second discharge valve is provided on the outer surface of the lower end of the pump casing, and a support base is provided at the lower end of the pump casing.
[0014] Furthermore, the rotating component includes a third flange disposed on one side of the pump casing, a back plate disposed inside the pump casing, the back plate and the third flange being connected by bolts, an impeller disposed on one side of the back plate, a mudguard disposed on one side of the impeller, a crushing wheel disposed between the impeller and the mudguard, the crushing wheel being connected to the impeller, and one end of the transmission component passing through the third flange and the back plate and being connected to the impeller.
[0015] Furthermore, a support component is provided at the lower end of the transmission component. The support component includes a support box located at the lower end of the transmission component. A water pump is installed inside the support box. The water pump has three pipe interfaces, each with a water pipe. One set of the water pipes is connected to an external water source, another set is connected to the inside of the support box, and the third set passes through the support box and connects to the pump casing. Valves are installed in all three sets of water pipes.
[0016] Furthermore, a flushing component is provided on the outer surface of the pump casing. The flushing component includes a tube disposed on the outer surface of the pump casing. One end of the tube is connected to the inside of the pump casing. There are three sets of tubes. One end of the three sets of tubes is provided with a common pipe. An end pipe is disposed on the outer surface of the common pipe. One end of the end pipe is connected to an external flexible hose. One end of the external flexible hose is connected to the water pump.
[0017] Furthermore, the transmission component includes a bearing housing disposed on the upper end of the support housing, a fourth flange disposed on one side of the bearing housing, a transmission shaft inserted inside the bearing housing, one end of the transmission shaft being connected to the impeller, the other end of the transmission shaft being connected to an external motor, and the fourth flange being connected to the third flange.
[0018] Furthermore, a floating box is provided inside the support box, and an airbag is provided on the inner top wall of the support box. The floating box and the airbag are located in the same vertical plane. An air guide pipe is provided on the outer surface of the airbag, and a one-way valve is provided inside the air guide pipe. An air storage box is provided at the upper end of the support box. There are two sets of air storage boxes, which are respectively installed on both sides of the drive shaft. A conduit is provided on one side of each set of air storage boxes. An airflow control valve is provided inside the conduit. One end of one set of conduits is threaded with an oil storage pipe, and one end of the other set of conduits is provided with a direct injection pipe. One end of the direct injection pipe is provided with a connecting pipe, which is located above the drive shaft. One end of the oil storage pipe is threaded with an oil outlet pipe, and one end of the oil outlet pipe is provided with a Z-shaped pipe. The outlet pipe has a threaded opening at one end. One end of the connecting pipe is connected to the middle of the Z-shaped pipe. The airbag is connected to the air storage box through a branch pipe, and a one-way valve is also provided inside the branch pipe.
[0019] Furthermore, the bearing housing is provided with a first bearing and a second bearing. The first bearing and the second bearing are sleeved on the outer surface of the transmission shaft. The outer surfaces of the first bearing and the second bearing are fitted with annular tubes. Multiple sets of annular tubes are provided. The bottoms of the multiple sets of annular tubes are connected by a connecting tube. One set of annular tubes is provided with an upper connecting tube at its lower end. One end of the upper connecting tube is located inside the support housing. The two ends of the Z-shaped tube are respectively opposite to the first bearing and the second bearing.
[0020] Furthermore, a liner is embedded in the inner wall of the pump casing, a wireless vibration sensing unit is provided on one side of the liner, a pressure sensing unit is provided on the inner wall of the feed pipe, and a temperature monitoring unit is provided on the inner wall of the bearing housing. The wireless vibration sensing unit, pressure sensing unit, and temperature monitoring unit are all connected to an external mobile terminal controller. The wireless vibration sensing unit monitors the vibration frequency and amplitude of the liner to determine whether there is a blockage inside the pump casing. The pressure sensing unit monitors the real-time force on the feed pipe to determine whether there is a blockage inside the feed pipe. The temperature monitoring unit monitors the internal temperature of the bearing housing to determine whether there is an abnormality in the transmission inside the bearing housing. When the wireless vibration sensing unit, pressure sensing unit, and temperature monitoring unit detect an abnormality, the mobile terminal controller adjusts the overall power or starts / stops the pump.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] This invention proposes a wide-channel, high-power dredging pump. Through a control valve, a small motor, an electric telescopic rod, an arc plate, and prisms and triangular cones, during the dredging process, an external motor is started, which drives the transmission components to rotate, thereby driving the rotating components to rotate, thus drawing mud from the outside into the pump casing. After being accelerated by the rotation of the rotating components, it is discharged from one side of the pump casing. Since the pump casing has a flow channel width of 450mm, it can be used for media with large solid particles and adapt to the dredging requirements of high concentration and large flow rate.
[0023] During operation, when plastic bags or branches block the feed pipe, the control valve is briefly closed, and then the electric telescopic rod is activated. The telescopic nature of the electric telescopic rod causes the arc plate to move downward, causing the triangular cone to pierce the plastic bag or branch. This can hold the plastic bag in place and break the branch, preventing the plastic bag and branch from blocking the feed pipe and thus improving the feeding efficiency and quality of the feed pipe. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of the dredging pump for wide-channel high-power dredging and desilting according to the present invention;
[0025] Figure 2 This is a schematic diagram of the feeding component of the dredging pump for wide-channel high-power dredging and desilting according to the present invention;
[0026] Figure 3 This is a schematic diagram of the disassembled structure of the feeding component of the dredging pump for wide-channel high-power dredging and desilting of the present invention;
[0027] Figure 4 This is a schematic diagram of the pump casing structure of the wide-channel, high-power dredging pump of the present invention.
[0028] Figure 5This is a schematic diagram of the rotating component of the dredging pump for wide-channel high-power dredging and desilting according to the present invention;
[0029] Figure 6 This is a schematic diagram of the impeller structure of the wide-channel, high-power dredging pump of the present invention;
[0030] Figure 7 This is a schematic diagram of the transmission component of the dredging pump for wide-channel high-power dredging and desilting according to the present invention;
[0031] Figure 8 This is a schematic diagram of the support component structure of the dredging pump for wide-channel high-power dredging and desilting of the present invention;
[0032] Figure 9 This is a schematic diagram of the structure of the first and second bearings of the dredging pump for wide-channel high-power dredging and desilting of the present invention.
[0033] Figure 10 This is a flowchart of the mobile terminal controller program for the wide-channel high-power dredging pump of the present invention;
[0034] Figure 11 This is a cross-sectional view of the pump casing of the wide-channel, high-power dredging pump of the present invention.
[0035] In the diagram: 1. Pump casing; 11. Discharge pipe; 12. Inlet; 13. First discharge valve; 14. Second discharge valve; 15. Support base; 16. Mounting base; 17. Second flange; 18. Slot; 19. Liner; 191. Wireless vibration sensing unit; 2. Feeding component; 21. First flange; 22. Clamping block; 23. Feeding pipe; 231. Pressure sensing unit; 24. Anti-clogging component; 241. Control valve; 242. Processing assembly; 2421. Small motor; 2411. Baffle; 2412. Connecting support rod; 2413. Pad; 2414. Rotary disc; 2422. Electric telescopic rod; 2423. Arc plate; 2424. Rib; 2425. Through rod; 2426. Triangular cone; 2427. 3. Perforation; 31. Transmission components; 31. Bearing housing; 311. Temperature monitoring unit; 32. Fourth flange; 33. Drive shaft; 34. First bearing; 35. Second bearing; 36. Annular pipe; 37. Upper connecting pipe; 4. Support components; 41. Support box; 411. Positioning plate; 42. Floating box; 43. Airbag; 431. Air guide pipe; 44. Water pump; 45. Air storage tank; 46. Airflow control valve; 47. Oil storage pipe; 471. Oil outlet pipe; 472. Z-shaped pipe; 48. Direct injection pipe; 49. Connecting pipe; 5. Flushing components; 51. Insert pipe; 52. End pipe; 53. External hose; 6. Rotating components; 61. Third flange; 62. Back plate; 63. Impeller; 631. Crushing wheel; 64. Mudguard. Detailed Implementation
[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0037] To address the technical challenges of reducing congestion, such as... Figures 1-6 As shown, the following preferred technical solutions are provided:
[0038] A wide-channel, high-power dredging pump includes a pump casing 1, a feeding component 2 disposed on one side of the pump casing 1, and a transmission component 3 disposed on the other side of the pump casing 1. One end of the transmission component 3 is connected to an external motor, and a rotating component 6 is disposed inside the pump casing 1. The other end of the transmission component 3 is connected to the rotating component 6.
[0039] The feeding component 2 includes a feeding pipe 23 disposed on one side of the pump casing 1, and an anti-blocking component 24 disposed inside the feeding pipe 23. The anti-blocking component 24 includes a control valve 241 and a processing component 242 disposed inside the feeding pipe 23. The feeding pipe 23 is connected to the dredging pipeline.
[0040] The processing component 242 includes a small motor 2421 mounted on the outer surface of the feed pipe 23. An electric telescopic rod 2422 is mounted at the output end of the small motor 2421. One end of the electric telescopic rod 2422 is equipped with an arc-shaped plate 2423 located inside the feed pipe 23. A prismatic rod 2424 and a triangular pyramid 2426 are mounted on one side of the arc-shaped plate 2423. One end of the prismatic rod 2424 is elastically connected to a through rod 2425. During dredging, an external motor is activated, driving the transmission component 3 to rotate, which in turn drives the rotating component 6 to rotate, thereby drawing sludge from the outside into the pump casing 1. After being accelerated by the rotation of the rotating component 6, the sludge is discharged from one side of the pump casing 1. The flow channel width of the pump casing 1 is 450mm, suitable for large-particle solids such as sand and gravel, and silt, adapting to high-concentration, high-flow-rate dredging requirements. When large impurities such as plastic bags or branches appear during the operation, they will block the feed pipe 23. At this time, the control valve 241 is closed briefly, and then the electric telescopic rod 2422 is activated. The telescopic nature of the electric telescopic rod 2422 causes the arc plate 2423 to move downward, so that the triangular cone 2426 can pierce the plastic bag or branch, which can pierce the plastic bag and break the branch, preventing the plastic bag and branch from blocking the feed pipe 23, thereby improving the feeding efficiency and quality of the feed pipe 23. When the mud movement speed in the feed pipe 23 is slow, the small motor 2421 is activated. Its output end drives the arc plate 2423 to rotate 90 degrees and brings the two sets of arc plates 2423 closer to each other, so that they form a spindle shape, which can speed up the movement speed of the mud. After rotating 90 degrees, the side of the through rod 2425 is thinner, which can cut the soil clods in the mud.
[0041] Two sets of processing components 242 are provided, and the two sets of processing components 242 are arranged opposite each other. A through rod 2425 is provided between the two sets of ribs 2424. A through hole 2427 is opened on the outer surface of the through rod 2425. A through groove is opened in the interior of the arc plate 2423. When the arc plate 2423 is moved up and down by controlling the electric telescopic rod 2422, the two sets of ribs 2424 move in opposite directions along the through rod 2425 until the two sets of arc plates 2423 abut against each other. During the movement of the two sets of arc plates 2423, the branches attached to the surface of the ribs 2424 or through rod 2425 can be cut off. At the same time, the plastic bag can be tied to the triangular cone 2426 to prevent the feed pipe 23 from being blocked due to the large volume of the plastic bag.
[0042] The control valve 241 includes a baffle 2411 disposed inside the feed pipe 23, a connecting support rod 2412 disposed on the upper end of the baffle 2411, and a rotating disk 2414 disposed on the upper end of the connecting support rod 2412. A pad 2413 is movably disposed on the outer surface of the connecting support rod 2412 and is connected to the outer surface of the feed pipe 23. Rotating the rotating disk 2414 causes the connecting support rod 2412 to rotate, which in turn drives the baffle 2411 to rotate, thereby realizing the opening and closing of the feed pipe 23. The rotation of the rotating disk 2414 can be done manually or mechanically.
[0043] A first flange 21 is provided at one end of the feed pipe 23. A locking block 22 is provided on one side of the first flange 21. A mounting base 16 is provided on one side of the pump housing 1. A second flange 17 is provided on one side of the mounting base 16. A slot 18 is provided on the outer surface of the second flange 17. The slot 18 is engaged with the locking block 22. A feed inlet 12 is provided on one side of the pump housing 1. The pump housing 1 is connected to the feed pipe 23 through the feed inlet 12. The feed pipe 23 is connected to the second flange 17 through the first flange 21, and the locking block 22 is engaged in the slot 18 to ensure the connection stability of the feed pipe 23.
[0044] A discharge pipe 11 is provided at the upper end of the pump casing 1, a first discharge valve 13 is provided on one side of the discharge pipe 11, a second discharge valve 14 is provided on the lower outer surface of the pump casing 1, and a support base 15 is provided at the lower end of the pump casing 1. The pump casing 1 can be installed on the ground through the support base 15 to ensure stability during operation. Through the rotation of the rotating component 6, external mud can be sucked into the interior of the pump casing 1 and discharged from the discharge pipe 11. Because the discharge pipe 11 and the bottom of the interior of the pump casing 1 are prone to blockage, the second discharge valve 14 and the first discharge valve 13 can be opened to clear the blockage when they are blocked.
[0045] The rotating component 6 includes a third flange 61 disposed on one side of the pump casing 1 and a back plate 62 disposed inside the pump casing 1. The back plate 62 is connected to the third flange 61 by bolts. An impeller 63 is disposed on one side of the back plate 62, and a mudguard 64 is disposed on one side of the impeller 63. A crushing wheel 631 is disposed between the impeller 63 and the mudguard 64 and is connected to the impeller 63. One end of the transmission component 3 passes through the third flange 61 and the back plate 62 and is connected to the impeller 63. As the transmission component 3 rotates, it drives the impeller 63, the crushing wheel 631 and the mudguard 64 to rotate. As the impeller 63 rotates continuously, it can suck the mud from the outside into the pump casing 1. During the suction process, the mudguard 64 can effectively prevent stones in the mud from directly hitting the impeller 63, and the crushing wheel 631 can crush the mud between the impeller 63 and the mudguard 64, which makes it easier to transport the mud.
[0046] Specifically, during the dredging process, an external motor is started, which drives the transmission component 3 to rotate, which in turn drives the rotating component 6 to rotate, thereby drawing the slurry from the outside into the pump casing 1. After being accelerated by the rotation of the rotating component 6, the slurry is discharged from one side of the pump casing 1. Since the flow channel width of the pump casing 1 is 450mm, it can handle media with large particles such as sand and gravel and silt, and can meet the dredging requirements of high concentration and large flow. During the operation, when plastic bags or branches block the feed pipe 23, the control valve 241 is briefly closed, and then the electric telescopic rod 2422 is activated. Utilizing the telescopic property of the electric telescopic rod 2422, the arc plate 2423 moves downward, causing the triangular cone 2426 to strike the plastic bag or branch. This can secure the plastic bag and break the branch, preventing the plastic bag and branch from blocking the feed pipe 23, thereby improving the feeding efficiency and quality of the feed pipe 23.
[0047] To address the technical challenges of improving overall work efficiency, such as... Figures 7-11 As shown, the following preferred technical solutions are provided:
[0048] A support component 4 is provided at the lower end of the transmission component 3. The support component 4 includes a support box 41 located at the lower end of the transmission component 3. A water pump 44 is installed inside the support box 41. The water pump 44 has three pipe interfaces, each with a water pipe. One set of the water pipes is connected to an external water source, another set is connected to the inside of the support box 41, and the third set passes through the support box 41 and connects to the pump casing 1. Valves are installed in all three sets of water pipes. The support box 41 supports the transmission component 3. When the water pump 44 is turned on, external water can be drawn into the support box 41. When the valves of the water pipes connected to the external water source are closed, and the water pump 44 is turned on again, the water pump 44 will draw water from the support box 41 into the pump casing 1.
[0049] A flushing component 5 is provided on the outer surface of the pump casing 1. The flushing component 5 includes an insertion tube 51 provided on the outer surface of the pump casing 1. One end of the insertion tube 51 is connected to the inside of the pump casing 1. There are three sets of insertion tubes 51. One end of the three sets of insertion tubes 51 is provided with a common pipe. An end pipe 52 is provided on the outer surface of the common pipe. One end of the end pipe 52 is connected to an external hose 53. One end of the external hose 53 is connected to the water pump 44. After the work is completed, or if there is a blockage inside the pump casing 1, the water inside the support box 41 is pumped by the water pump 44 into the external hose 53. After passing through the external hose 53, it enters the insertion tube 51 and is sprayed out through the nozzle of the insertion tube 51 to clean the inner wall of the pump casing 1 and the impeller 63.
[0050] The transmission component 3 includes a bearing housing 31 located on the upper end of the support housing 41, a fourth flange 32 located on one side of the bearing housing 31, and a transmission shaft 33 inserted inside the bearing housing 31. One end of the transmission shaft 33 is connected to the impeller 63, and the other end of the transmission shaft 33 is connected to an external motor. The fourth flange 32 is connected to the third flange 61. When the external motor is started, its output end rotates, which drives the transmission shaft 33 to rotate, thereby driving the impeller 63 to rotate. The bearing housing 31 serves to support and lubricate the rotation of the transmission shaft 33.
[0051] A floating box 42 is installed inside the support box 41. An air bladder 43 is installed on the inner top wall of the support box 41. The floating box 42 and the air bladder 43 are arranged in the same vertical plane. An air guide pipe 431 is installed on the outer surface of the air bladder 43, and a one-way valve is installed inside the air guide pipe 431. An air storage box 45 is installed at the upper end of the support box 41. Two sets of air storage boxes 45 are provided. The two sets of air storage boxes 45 are respectively installed on both sides of the drive shaft 33. A conduit is installed on one side of each set of air storage boxes 45. An airflow control valve 46 is installed inside the pipe. One set of the pipes has an oil storage pipe 47 threaded at one end, and a direct injection pipe 48 is installed at one end of the other set of pipes. A connecting pipe 49 is installed at one end of the direct injection pipe 48, located above the drive shaft 33. An oil outlet pipe 471 is threaded at one end of the oil storage pipe 471, and a Z-shaped pipe 472 is installed at one end of the oil outlet pipe 471. The outlet of the oil outlet pipe 471 is threaded at one end, and one end of the connecting pipe 49 is connected to the middle of the Z-shaped pipe 472. The airbag 43 is connected to the air storage tank 45 via a branch pipe, which is also equipped with a one-way valve. Water is injected into the support box 41 by the water pump 44. Since the positioning plate 411 is fixedly installed on the inner wall of the support box 41, the initial position of the floating box 42 is at the upper end of the positioning plate 411. When water is injected, the buoyancy of the water will cause the floating box 42 to move upward until it squeezes the airbag 43, allowing the gas in the airbag 43 to enter the air storage tank 45 as a backup. When the flow is obstructed, open one of the airflow control valves 46. Due to the high air pressure in the air tank 45, an airflow will be generated and blown towards the oil reservoir 47. Lubricating oil is pre-filled in the oil reservoir 47. The generated airflow will make piston motion in the oil reservoir 47, pushing the lubricating oil in the oil reservoir 47 into the oil outlet 471 and the Z-shaped pipe 472. Then open the other airflow control valve 46. Similarly, an airflow will be generated and blown towards the middle of the Z-shaped pipe 472. Then the airflow will flow to both ends, accelerating the flow of lubricating oil.
[0052] The bearing housing 31 houses a first bearing 34 and a second bearing 35, which are fitted onto the outer surface of the drive shaft 33. Multiple sets of annular tubes 36 are fitted onto the outer surfaces of the first bearing 34 and the second bearing 35, and are connected at their bottoms by connecting pipes. One set of annular tubes 36 has an upper connecting pipe 37 at its lower end, with one end of the upper connecting pipe 37 located inside the support housing 41. The two ends of a Z-shaped tube 472 are respectively opposite to the first bearing 34 and the second bearing 35. When water is injected into the support housing 41, the water slowly enters the annular tube 36, thus cooling the first bearing 34 and the second bearing 35. When the water in the support housing 41 is extracted, the water in the annular tube 36 flows out as the water level drops. Lubricating oil sprayed from both ends of the Z-shaped tube 472 is directly sprayed onto the interior of the first bearing 34 and the second bearing 35, thus providing lubrication.
[0053] A liner 19 is embedded in the inner wall of the pump casing 1. A wireless vibration sensing unit 191 is installed on one side of the liner 19. A pressure sensing unit 231 is installed on the inner wall of the feed pipe 23. A temperature monitoring unit 311 is installed on the inner wall of the bearing housing 31. The wireless vibration sensing unit 191, the pressure sensing unit 231, and the temperature monitoring unit 311 are all connected to an external mobile terminal controller. The wireless vibration sensing unit 191 monitors the vibration frequency and amplitude of the liner 19 to determine whether there is a blockage inside the pump casing 1. The pressure sensing unit 231 monitors the real-time force on the feed pipe 23 to determine whether there is a blockage inside the feed pipe 23. The temperature monitoring unit 311 monitors the internal temperature of the bearing housing 31. Temperature values are used to determine whether there is any abnormality in the transmission within the bearing housing 31. When the wireless vibration sensing unit 191, pressure sensing unit 231, and temperature monitoring unit 311 detect an abnormality, the overall power is adjusted or the system is started or stopped via the mobile terminal controller. During operation, the wireless vibration sensing unit 191, pressure sensing unit 231, and temperature monitoring unit 311 monitor the overall data in real time and transmit the data to the mobile terminal controller. The operator can adjust the overall operating parameters in real time based on the transmitted data to ensure environmentally friendly operation. At the same time, when the feed pipe 23 becomes blocked, the mobile terminal controller can also be used to control the small motor 2421 and the electric telescopic rod 2422 to clear the blockage in the feed pipe 23.
[0054] Specifically, during the dredging process, the first bearing 34, the second bearing 35 and the drive shaft 33 continuously generate heat through friction. When water is injected into the support box 41, the water in the support box 41 will slowly enter the annular pipe 36, thereby cooling the first bearing 34 and the second bearing 35.
[0055] In addition, when a blockage occurs inside the pump casing 1, the water inside the support box 41 is pumped by the water pump 44 to the external hose 53, enters the insertion tube 51 through the external hose 53, and is sprayed out through the nozzle of the insertion tube 51 to clean the inner wall of the pump casing 1 and the impeller 63, which can unblock the pump casing 1 in time and improve work efficiency.
[0056] Before each operation, water needs to be injected into the support box 41. During the water injection process, the floating box 42 moves upward with the water until it squeezes the air bag 43, causing the gas in the air bag 43 to enter the air storage box 45 for backup. When the overall operation is not smooth, one set of airflow control valves 46 is opened. Due to the high air pressure in the air storage box 45, an airflow is generated and blown towards the oil storage pipe 47. Lubricating oil is loaded into the oil storage pipe 47 in advance. The generated airflow will make piston movement in the oil storage pipe 47, pushing the lubricating oil in the oil storage pipe 47 into the oil outlet pipe 471 and the Z-shaped pipe 472. Then, another set of airflow control valves 46 is opened, which similarly generates an airflow that blows towards the middle of the Z-shaped pipe 472. Subsequently, the airflow flows to both ends, accelerating the flow of lubricating oil, causing the lubricating oil to be sprayed into the first bearing 34 and the second bearing 35, improving the lubrication of the first bearing 34 and the second bearing 35, and indirectly improving the overall working efficiency.
[0057] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A wide channel high-power dredging pump for dredging, characterized in that: It include pump shell (1), the feed component (2) of setting in one side of pump shell (1), and the transmission component (3) of setting in the other side of pump shell (1), the transmission component (3) one end is connected with the motor of outside, the inside of pump shell (1) is provided with rotating component (6), the other end of transmission component (3) is connected with rotating component (6); The feed component (2) includes a feed pipe (23) disposed on one side of the pump shell (1), and an anti-blocking component (24) disposed inside the feed pipe (23), the anti-blocking component (24) includes a control valve (241) and a processing assembly (242) disposed inside the feed pipe (23), the feed pipe (23) is connected with a dredging pipeline; The processing assembly (242) includes a small motor (2421) disposed on the outer surface of the feed pipe (23), the output end of the small motor (2421) is provided with an electric telescopic rod (2422), one end of the electric telescopic rod (2422) is provided with an arc plate (2423), the arc plate (2423) is located inside the feed pipe (23), one side of the arc plate (2423) is provided with a prismatic rod (2424) and a triangular pyramid (2426), one end of the prismatic rod (2424) is elastically connected with a penetrating rod (2425).
2. A wide flow channel high-power dredging pump for dredging and desilting according to claim 1, characterized in that: The processing assembly (242) is provided with two groups, the two groups of processing assemblies (242) are oppositely arranged, the penetrating rod (2425) is arranged between the two groups of prismatic rods (2424), the outer surface of the penetrating rod (2425) is provided with a perforation (2427), and the inside of the arc plate (2423) is provided with a through groove.
3. A wide flow channel high power dredging pump for dredging and desilting according to claim 2, characterized in that: The control valve (241) includes a baffle (2411) disposed inside the feed pipe (23), a connecting strut (2412) disposed on the upper end of the baffle (2411), and a rotating disc (2414) disposed on the upper end of the connecting strut (2412), the outer surface of the connecting strut (2412) is movably provided with a pad (2413), and the pad (2413) is connected with the outer surface of the feed pipe (23).
4. A wide flow channel high power dredging pump for dredging and desilting according to claim 3, characterized in that: One end of the feed pipe (23) is provided with a first flange plate (21), one side of the first flange plate (21) is provided with a clamping block (22), one side of the pump shell (1) is provided with a mounting seat (16), one side of the mounting seat (16) is provided with a second flange plate (17), the outer surface of the second flange plate (17) is provided with a clamping groove (18), the clamping groove (18) is connected with the clamping block (22), one side of the pump shell (1) is provided with a feed inlet (12), and the pump shell (1) is connected with the feed pipe (23) through the feed inlet (12).
5. A wide flow channel high power dredging pump for dredging and desilting according to claim 1 characterized in that: The upper end of the pump shell (1) is provided with a discharge pipe (11), one side of the discharge pipe (11) is provided with a first discharge valve (13), the outer surface of the lower end of the pump shell (1) is provided with a second discharge valve (14), and the lower end of the pump shell (1) is provided with a support seat (15).
6. A wide flow channel high power dredging pump for dredging and dredging of silt according to claim 5, characterized in that: The rotating part (6) comprises a third flange plate (61) arranged on one side of the pump shell (1), a back plate (62) arranged in the pump shell (1), the back plate (62) being connected with the third flange plate (61) through bolts, one side of the back plate (62) being provided with an impeller (63), one side of the impeller (63) being provided with a mud guard (64), a crushing wheel (631) being arranged between the impeller (63) and the mud guard (64), the crushing wheel (631) being connected with the impeller (63), and one end of the transmission part (3) penetrating through the third flange plate (61) and the back plate (62) and being connected with the impeller (63).
7. A wide flow channel high power dredging pump for dredging and dredging of silt according to claim 6, characterized in that: The lower end of the transmission part (3) is provided with a supporting part (4), the supporting part (4) comprising a supporting box body (41) arranged at the lower end of the transmission part (3), the inside of the supporting box body (41) being provided with a water pump (44), the water pump (44) being provided with three pipe interfaces, each pipe interface being provided with a water pipe, one group of the water pipes being connected with an external water source, one group of the water pipes being connected with the inside of the supporting box body (41), one group of the water pipes penetrating through the supporting box body (41) and being connected with the pump shell (1), and each of the three groups of water pipes being provided with a valve.
8. A wide flow channel high power dredging pump for dredging and dredging of silt according to claim 7, characterized in that: The outer surface of the pump shell (1) is provided with a flushing part (5), the flushing part (5) comprising a cannula (51) arranged on the outer surface of the pump shell (1), one end of the cannula (51) being connected with the inside of the pump shell (1), the cannula (51) being provided with three groups, one end of each of the three groups of cannula (51) being provided with a common pipe, the outer surface of the common pipe being provided with an end pipe (52), one end of the end pipe (52) being connected with an external hose (53), and one end of the external hose (53) being connected with the water pump (44).
9. A wide flow channel high power dredging pump for dredging and dredging of silt according to claim 8, characterized in that: The transmission part (3) comprises a bearing box (31) arranged at the upper end of the supporting box body (41), a fourth flange plate (32) arranged on one side of the bearing box (31), the inside of the bearing box (31) being inserted with a transmission shaft (33), one end of the transmission shaft (33) being connected with the impeller (63), the other end of the transmission shaft (33) being connected with an external motor, and the fourth flange plate (32) being connected with the third flange plate (61).
10. A wide flow channel high power dredging pump for dredging and dredging of silt according to claim 9, characterized in that: The inside of the support box (41) is provided with a floating box (42), the inner top wall of the support box (41) is provided with an air bag (43), the floating box (42) and the air bag (43) are arranged in the same vertical plane, the outer surface of the air bag (43) is provided with a gas guide pipe (431), the gas guide pipe (431) is provided with a one-way valve, the upper end of the support box (41) is provided with a gas storage tank (45), the gas storage tank (45) is provided with two groups, the two groups of gas storage tanks (45) are respectively installed on the two sides of the transmission shaft (33), one side of the two groups of gas storage tanks (45) is provided with a pipe, the inside of the pipe is provided with an air flow control valve (46), one end of one group of pipes is provided with an oil storage pipe (47) in a threaded manner, one end of the other group of pipes is provided with a direct injection pipe (48), one end of the direct injection pipe (48) is provided with a butt joint pipe (49), the butt joint pipe (49) is located above the transmission shaft (33), one end of the oil storage pipe (47) is provided with an oil outlet pipe (471) in a threaded manner, one end of the oil outlet pipe (471) is provided with a Z-shaped pipe (472), the end of the oil outlet pipe (471) is provided with a threaded pipe opening, one end of the butt joint pipe (49) is connected with the middle of the Z-shaped pipe (472), the air bag (43) is connected with the gas storage tank (45) through a branch pipe, and the branch pipe is also provided with a one-way valve.
11. A wide flow channel high power dredging pump for dredging and dredging of silt according to claim 10, characterized in that: The inside of the bearing box (31) is provided with a first bearing (34) and a second bearing (35), the first bearing (34) and the second bearing (35) are sleeved on the outer surface of the transmission shaft (33), the outer surfaces of the first bearing (34) and the second bearing (35) are sleeved with annular pipes (36), the annular pipes (36) are provided with multiple groups, the bottoms of the multiple groups of annular pipes (36) are connected through communication pipes, one end of the upper joint pipe (37) of one group of annular pipes (36) is located in the inside of the support box (41), and the two ends of the Z-shaped pipe (472) are respectively opposite to the first bearing (34) and the second bearing (35).
12. A wide flow channel high power dredging pump for dredging and dredging of silt according to claim 11, characterized in that: The inner wall of the pump shell (1) is embedded with a lining plate (19), one side of the lining plate (19) is provided with a wireless vibration sensing unit (191), the inner wall of the feed pipe (23) is provided with a pressure sensing unit (231), the inner wall of the bearing box (31) is provided with a temperature monitoring unit (311), the wireless vibration sensing unit (191), the pressure sensing unit (231) and the temperature monitoring unit (311) are signal connected with the mobile terminal controller of the outside world, the vibration frequency and amplitude of the lining plate (19) are monitored through the wireless vibration sensing unit (191), whether the inside of the pump shell (1) is blocked is judged, whether the inside of the feed pipe (23) is blocked is judged through the pressure sensing unit (231) monitoring the real-time stress of the feed pipe (23), whether the inside of the bearing box (31) is abnormal is judged through the temperature monitoring unit (311) monitoring the temperature value of the inside of the bearing box (31), when the wireless vibration sensing unit (191), the pressure sensing unit (231) and the temperature monitoring unit (311) monitor the abnormality, the overall power is adjusted or started and stopped through the mobile terminal controller.
Citation Information
Patent Citations
Dredging pump
CN207018204U
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CN113819094A
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CN222102306U