An automatic quality detection device for beverage bottle production
By designing an adjustable sealing structure and positioning device, the problem of adapting the air injection tube to bottle openings of different sizes was solved, achieving efficient sealing and accuracy in the airtightness testing of beverage bottles.
Patent Information
- Application Number
- CN202511406251.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-09-29
AI Technical Summary
Existing plastic beverage bottle air tightness testing devices have fixed injection pipe dimensions, making it difficult to adapt to bottle openings of different sizes. This results in the injected pressurized gas leaking from the gaps, and replacing the testing device is inconvenient.
An automatic quality inspection device was designed, comprising an inspection support base, an inspection sliding frame, a rubber sealing plug, a sealing support plate, and a linear drive component. Through an adjustable sealing structure and positioning device, it ensures a seal between the gas injection tube and the bottle mouth, adapting to bottle mouths of different sizes.
It improves sealing performance, reduces gas leakage, enhances detection accuracy and efficiency, and simplifies device replacement.
Smart Images

Figure CN120890634B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of beverage bottle quality detection, and particularly relates to an automatic quality detection equipment for beverage bottle production. BACKGROUND
[0002] In the large-scale production of the beverage industry, the quality of plastic beverage bottles, as the core packaging carrier of drinks, is directly related to the storage safety, transportation stability of the product and the use experience of consumers, so the quality detection of plastic beverage bottles is very important. Among them, the air tightness detection is one of the key detection items before the plastic beverage bottles are put into the market. If the plastic beverage bottle has a small pinhole, a crack or a defect in the sealing structure of the bottle mouth, it will cause the drink to leak, deteriorate and other problems during storage and transportation.
[0003] At present, the mainstream detection method for the air tightness of plastic beverage bottles in the industry is the pressure gas injection detection method. The principle is to inject a certain pressure of gas into the inside of the plastic bottle to be detected through the gas injection pipe, and monitor the change of the gas pressure in the bottle within the set pressure holding time. If there is a leak, the gas pressure in the bottle will decrease, and the detection equipment captures this change through the gas pressure sensor, so as to determine whether the beverage bottle is qualified. This detection method is widely used in the production lines of various plastic beverage bottles because of its relatively simple operation and high detection efficiency, and has become an important technical means to ensure the quality of bottled beverages.
[0004] However, in the actual production line application process, the above-mentioned pressure gas injection detection method still has obvious technical defects, the most prominent problem of which is that the airtightness between the gas injection pipe and the bottle mouth of the plastic bottle is difficult to guarantee. Since the size of the bottle mouth, such as the diameter and height, will have a certain tolerance due to the slight fluctuation of the injection molding process, such as the difference in raw material melting temperature, mold wear, uneven cooling speed, etc., during the production process of the plastic beverage bottle, and the butt joint size of the gas injection pipe is usually fixed, it is difficult to adapt to the actual size of all bottle mouths. When the size of the bottle mouth is too small or too large, a gap will be formed between the gas injection pipe and the bottle mouth, causing the injected pressure gas to leak from the gap. On the other hand, different sizes of beverage bottles have different sizes of bottle mouths and bodies, and when they are detected, different types of detection devices need to be replaced, which is not convenient to operate.
[0005] Therefore, the present application provides an automatic quality detection equipment for beverage bottle production to solve the above problems. SUMMARY
[0006] In view of the above, in order to overcome the defects of the prior art, the present application provides an automatic quality detection equipment for beverage bottle production, which effectively solves the problem that the existing detection device is difficult to adapt to the actual size of all bottle mouths due to the existence of certain tolerance of plastic beverage bottles in the production process and the fixed size of the butt joint size of the gas injection pipe, and a gap is formed between the gas injection pipe and the bottle mouth, causing the injected pressure gas to leak from the gap.
[0007] The technical problems solved by the present application are as follows: An automatic quality detection equipment for beverage bottle production, comprising an intermittent conveying device and a detection support seat, wherein the detection support seat is provided with a quality detection mechanism, the quality detection mechanism comprises a detection sliding frame which is connected to the detection support seat in a sliding manner, the detection sliding frame is located above the conveying device, the detection support seat is fixedly connected with a first linear driving member for pushing the detection sliding frame to slide up and down, an air inlet pipe is connected to the detection sliding frame in a sliding manner, and the air inlet pipe is connected with a pressure detector through a pipeline.
[0008] The lower side of the detection sliding frame is connected with a rubber sealing plug in a sliding manner, and the air inlet pipe is connected to the inside of the rubber sealing plug in a sliding manner.
[0009] A plurality of sealing support plates are rotatably connected to the lower end of the rubber sealing plug and are distributed around the center position of the rubber sealing plug, a control ring is arranged on the air inlet pipe, a support rod is connected between the control ring and the sealing support plate, and an arc-shaped support plate is rotatably connected to the end of the sealing support plate away from the rubber sealing plug.
[0010] The detection sliding frame is fixedly connected with a second linear driving member for controlling the up and down sliding of the air inlet pipe.
[0011] Preferably, the control ring is connected to the air inlet pipe in a sliding manner, and a compression spring is arranged between the air inlet pipe and the control ring.
[0012] Preferably, the rubber sealing plug is conical, and an extrusion sealing groove is formed in the lower end of the rubber sealing plug.
[0013] A sealing ring is fixedly connected to the air inlet pipe and matched with the extrusion sealing groove, and the cross section of the sealing ring is arranged in a right trapezoidal shape.
[0014] Preferably, the arc-shaped support plate is made of rubber material, and a plurality of grooves are arranged on the outer side of the arc-shaped support plate.
[0015] Preferably, a positioning structure is arranged below the detection sliding frame, the positioning structure comprises two oppositely arranged bottle body positioning plates which are connected to the detection sliding frame in a sliding manner.
[0016] Two parallel sliding rails are fixedly connected to the two bottle body positioning plates, and two opposite limiting plates are slidingly connected between the two sliding rails;
[0017] The limiting plates are provided with isosceles trapezoidal openings on the sides close to each other;
[0018] The detection sliding frame is provided with a positioning control structure for pushing the limiting plates in the direction of approaching or moving away from each other.
[0019] Preferably, the sliding rails are C-shaped, and the sliding rails are provided with guide grooves on the sides close to each other, the limiting plates are located in the guide grooves of the two sliding rails at both ends, drive shafts are fixedly connected to both ends of the limiting plates, and drive sliding grooves are formed in the guide grooves and are in sliding connection with the drive shafts.
[0020] Preferably, the positioning control includes a connecting plate fixedly connected between the two bottle body positioning plates, a vertical slot is formed in the connecting plate, drive links are rotatably connected to both sides of the vertical slot, a drive plate is slidingly connected in the vertical slot, a control connecting rod is connected between the drive plate and the drive link, a drive groove is formed in the lower end of the drive link and is in sliding connection with the drive shaft, a drive structure is arranged on the drive plate, and the drive structure is used to push the drive plate to slide up and down.
[0021] Preferably, the drive structure includes a counterweight fixedly connected to the drive plate.
[0022] A reset control groove is formed in the detection sliding frame, and a reset control shaft is fixedly connected to the drive plate and matched with the reset control groove.
[0023] Preferably, the intermittent conveying device includes a belt conveyor, and the belt conveyor is driven by a stepping motor; a travel switch for controlling the rotation of the stepping motor is arranged on the upper end of the detection sliding frame, and the travel switch is electrically connected to the stepping motor.
[0024] Preferably, the belt conveyor is provided with an unqualified storage area, a push cylinder is fixedly connected to the detection support base, a push plate is fixedly connected to the extension end of the push cylinder, and the push plate is used to push the beverage bottles to the unqualified storage area.
[0025] The present application has the following advantages:
[0026] The application solves the problem that the existing detection device is difficult to adapt to the actual size of all bottle mouths because the plastic beverage bottle has a certain tolerance in the production process, and the butt joint size of the gas injection pipe is usually fixed, and a gap is formed between the gas injection pipe and the bottle mouth, causing the injected pressure gas to leak from the gap, by increasing the detection support seat, the detection sliding frame, the first linear driving part, the air inlet pipe, the rubber sealing plug, the sealing support plate, the control ring, the support rod, the arc-shaped support plate and the second linear driving part;
[0027] The problem that gas easily leaks from the gap between the air inlet pipe and the rubber sealing plug is solved by increasing the compression spring, the extrusion sealing groove and the sealing ring;
[0028] The position of the beverage bottle to be detected is controlled, and the beverage bottle is more convenient and fast to seal by increasing the bottle body positioning plate, the sliding rail, the limiting plate, the driving shaft, the driving sliding groove, the connecting plate, the vertical groove, the driving connecting rod, the driving plate, the control connecting rod, the driving groove, the counterweight, the reset control groove and the reset control shaft;
[0029] The application is convenient for sealing the bottle mouth of the beverage bottle, reduces the gap at the sealing position to cause gas leakage, and greatly improves the sealing effect and the detection effect. BRIEF DESCRIPTION OF DRAWINGS
[0030] In order to more clearly illustrate the technical solutions of the embodiments of the application, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings in the following description only some embodiments of the application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0031] Figure 1 is the overall assembly schematic diagram of the application;
[0032] Figure 2 is the use state schematic diagram of the application;
[0033] Figure 3 is the internal structure cross-sectional view schematic diagram of the application;
[0034] Figure 4 is the A outgoing part enlarged schematic diagram in the application; Figure 3
[0035] Figure 5 is the initial state schematic diagram of the sealing support plate of the application;
[0036] Figure 6 is the use state schematic diagram of the sealing support plate of the application;
[0037] Figure 7 is the positioning structure cross-sectional view schematic diagram of the application;
[0038] Figure 8 is a sectional view of the positioning structure in use according to the present application;
[0039] Figure 9 is a schematic view of the positioning structure according to the present application.
[0040] In the figure, 1 is a detection support seat; 2 is a detection sliding frame; 3 is a first linear driving member; 4 is an air inlet pipe; 5 is a rubber sealing plug; 6 is a sealing support plate; 7 is a control ring; 8 is a support rod; 9 is an arc-shaped support plate; 10 is a second linear driving member; 11 is a compression spring; 12 is an extrusion sealing groove; 13 is a sealing ring; 14 is a groove; 15 is a bottle body positioning plate; 16 is a sliding rail; 17 is a limiting plate; 19 is a guide groove; 20 is a driving shaft; 21 is a driving sliding groove; 22 is a connecting plate; 23 is a vertical groove; 24 is a driving connecting rod; 25 is a driving plate; 26 is a control connecting rod; 27 is a driving groove; 28 is a counterweight; 29 is a reset control groove; 30 is a reset control shaft; 31 is a belt conveyor; 32 is an unqualified storage area; 33 is a pushing cylinder; 34 is a pushing plate. DETAILED DESCRIPTION
[0041] The embodiments of the present application will be described in detail below with reference to the drawings.
[0042] The above examples are merely used to illustrate the present application and should not be interpreted to limit the scope of the application. Based on the above examples, those skilled in the art can easily understand other advantages and purposes of the present application. It is obvious that the described embodiments are only a part of the embodiments of the present application, but not all the embodiments. The present application can be implemented or applied in other different embodiments, and the details in the specification can be modified or changed based on different views and applications without departing from the spirit of the present application. It should be noted that the following examples and the features in the examples can be combined with each other without conflict. Based on the above examples, all other embodiments obtained by those skilled in the art without creative effort fall within the scope of the present application.
[0043] It is to be understood that the following description of various aspects of embodiments within the scope of the appended claims is provided merely as illustrative. It is apparent that the aspects described herein can be implemented in a wide variety of forms and that any particular structure and / or function described herein is merely illustrative. Based on the teachings herein one skilled in the art will appreciate that one or more aspects described herein can be implemented independently of any other aspects and that non-dependent aspects can be implemented in conjunction with each other in various ways. For example, an apparatus can be implemented using any number of the aspects described herein. In addition, an apparatus can be implemented using other structure and / or functionality not expressly described herein.
[0044] It should be noted that the drawings provided in the following embodiments only schematically illustrate the basic concepts of the present application, and only show the components related to the present application in the drawings, not drawn according to the number, shape and size of the components in actual implementation. The shape, number and proportion of each component in actual implementation can be arbitrarily changed, and the component layout form can be more complex.
[0045] In addition, in the following description, specific details are provided in order to facilitate a thorough understanding of the examples. However, those skilled in the art will understand that the aspects described can be practiced without these specific details.
[0046] Embodiment one, refer to the description attached Figures 1-9 An automatic quality detection device for beverage bottle production, comprising an intermittent conveying device and a detection support seat 1;
[0047] A quality detection mechanism is arranged on the detection support seat 1, the quality detection mechanism comprises a detection sliding frame 2 slidably connected to the detection support seat 1, a vertical guide plate fixedly connected to the detection support seat 1, a sliding groove is formed in the guide plate, the detection sliding frame 2 is slidably connected to the guide plate through the sliding groove, the detection sliding frame 2 is located above the conveying device, a first linear drive 3 for pushing the detection sliding frame 2 to slide up and down is fixedly connected to the detection support seat 1, the first linear drive 3 is arranged as a hydraulic cylinder, the detection sliding frame 2 is pushed to slide up and down by the hydraulic cylinder, an air inlet pipe 4 is slidably connected inside the detection sliding frame 2, the air inlet pipe 4 is connected to a pressure detector through a pipeline, and an air pump is connected to the air inlet pipe 4 through a pipeline. In use, gas is introduced into the air inlet pipe 4 by the air pump, and the operation is stopped when the pressure detector reaches a predetermined value. The pressure detector value is observed for a certain period of time to determine whether the beverage bottle is qualified;
[0048] A rubber sealing plug 5 is slidably connected to the lower side of the detection sliding frame 2, and the air inlet pipe 4 is slidably connected inside the rubber sealing plug 5;
[0049] A shaft sleeve is fixedly connected to the lower end of the detection sliding frame 2, the shaft sleeve and the rubber sealing plug 5 are slidably connected, a limit switch is arranged on the upper end surface of the rubber sealing plug 5, the limit switch is electrically connected to a control module, and the limit switch is electrically connected to the first linear drive 3;
[0050] In use, the first linear drive 3 pushes the detection sliding frame 2 to slide downward, when the lower end of the rubber sealing plug 5 is inserted into the bottle mouth of the beverage bottle to be detected and contacts the bottle mouth, the rubber sealing plug 5 cannot continue to slide downward, the first linear drive 3 continues to push the detection sliding frame 2 to slide downward, the detection sliding frame 2 slides to the direction close to the rubber sealing plug 5, until the first linear drive 3 stops when the limit switch and the detection support seat 1 contact, at this time, the detection sliding frame 2 is fixed at the current position.
[0051] The lower end of the rubber sealing plug 5 is rotationally connected with a plurality of sealing support plates 6 which are distributed along the circumference of the central position of the rubber sealing plug 5, the air inlet pipe 4 is provided with a control ring 7, the control ring 7 and the sealing support plates 6 are connected with a support rod 8, the end of the sealing support plate 6 away from the rubber sealing plug 5 is rotationally connected with an arc-shaped support plate 9;
[0052] The detection sliding frame 2 is fixedly connected with a second linear drive 10 for controlling the air inlet pipe 4 to slide up and down, the second linear drive 10 adopts a hydraulic cylinder, the air inlet pipe 4 slides up and down through the hydraulic cylinder.
[0053] In use, when the first linear drive 3 pushes the detection sliding frame 2 to slide downward to the limit switch on the rubber sealing plug 5 and the detection support seat 1 contact, the air inlet pipe 4 is inserted into the beverage bottle, the second linear drive 10 is started to pull the air inlet pipe 4 to slide upward, when the air inlet pipe 4 slides upward, the control ring 7 supports the sealing support plates 6 to move away from each other through the support rod 8, so that the arc-shaped support plate 9 is attached to the inner wall of the beverage bottle, until the arc-shaped support plate 9 is pressed against the inner wall of the beverage bottle, then continue to pull the air inlet pipe 4 upward, at this time, the beverage bottle is pulled upward by a certain distance through the arc-shaped support plate 9 and the sealing support plate 6, so that the rubber sealing plug 5 is further pressed into the inside of the beverage bottle mouth, the sealing effect is improved, in this way, the arc-shaped support plate 9 provides an upward supporting force for the beverage bottle, preventing the beverage bottle from being deformed when the rubber sealing plug 5 only seals the bottle mouth by downward pressure, which causes a gap between the rubber sealing plug 5 and the bottle mouth, resulting in poor sealing effect;
[0054] After the rubber sealing plug 5 is pressed into the inside of the beverage bottle mouth, the air pump is started to introduce gas into the air inlet pipe 4, until the pressure detection count value reaches a predetermined value, then stop, keep a certain time to observe the change of the pressure detection count value, in this way, whether the beverage bottle is qualified is distinguished.
[0055] The control ring 7 is slidingly connected on the air inlet pipe 4, the compression spring 11 is arranged between the air inlet pipe 4 and the control ring 7, in the initial state, the control ring 7 is pushed upward to the limit position under the action of the compression spring 11;
[0056] In use, when the air inlet pipe 4 slides upward, the compression spring 11 pushes the control ring 7 to move upward, the sealing support plate 6 is separated from each other by the control ring 7 and the support rod 8, the arc-shaped support plate 9 is in close contact with the inner wall of the beverage bottle, until the arc-shaped support plate 9 is pressed against the inner wall of the beverage bottle, then continue to pull the air inlet pipe 4 upward, the control ring 7 compresses the compression spring 11 downward, which can adapt to different diameters when the bottle body is cylindrical; when the upper half of the bottle body is oval, it can adapt to different arc bottle bodies; specifically, when the bottle size or arc is small, the air inlet pipe 4 moves upward by a fixed distance, and the arc-shaped support plate 9 is pressed against the inner wall of the beverage bottle, and the control ring 7 moves downward by a large distance; when the bottle size is large, the arc-shaped support plate 9 is pressed against the inner wall of the beverage bottle, the air inlet pipe 4 moves upward by a fixed distance, and the control ring 7 moves downward by a small distance, until the air inlet pipe 4 moves to a fixed position, and the second linear drive 10 stops. In this way, for cylindrical or oval-shaped beverage bottles, the air inlet pipe 4 can move upward by a fixed distance, and according to the different sizes of the sealing support plate 6, the rubber sealing plug 5 can seal the bottle mouth, and the pressure between the rubber sealing plug 5 and the bottle mouth is maintained at a predetermined pressure threshold by setting the compression spring 11, so that the gas does not leak from the rubber sealing plug 5 and the bottle mouth during inflation detection.
[0057] The rubber sealing plug 5 is conical, which can adapt to different sizes of the bottle mouth, and the lower end of the rubber sealing plug 5 is provided with an extrusion sealing groove 12.
[0058] The air inlet pipe 4 is fixedly connected with a sealing ring 13 matched with the extrusion sealing groove 12, and the cross section of the sealing ring 13 is a right trapezoid, and the inclined surface of the sealing ring 13 is located on the side close to the air inlet pipe 4.
[0059] In use, when the second linear drive 10 pulls the air inlet pipe 4 upward by a fixed distance, the sealing ring 13 is pressed into the extrusion sealing groove 12, and the extrusion sealing groove 12 is pressed tightly in the direction close to the air inlet pipe 4 by the inclined edge of the sealing ring 13, so that the extrusion sealing groove 12 is deformed, thereby realizing the connection between the rubber sealing plug 5 and the air inlet pipe 4.
[0060] The arc-shaped support plate 9 is made of rubber material to improve the friction, and the outer side of the arc-shaped support plate 9 is provided with a plurality of spaced grooves 14 to further improve the friction.
[0061] After the inflation detection is completed, the second linear drive 10 pushes the air inlet pipe 4 to slide downward, so that the air inlet pipe 4 returns to the initial position, the sealing support plate 6 returns to the initial position, and the arc-shaped support plate 9 returns to the vertical position under the action of gravity, and then the first linear drive 3 drives the detection sliding frame 2 to move upward.
[0062] The detection sliding frame 2 is provided with a positioning structure below, and the positioning structure comprises two oppositely arranged bottle body positioning plates 15 which are slidably connected below the detection sliding frame 2, and the detection sliding frame 2 is provided with a guide groove, and the bottle body positioning plates 15 are slidably connected on the detection sliding frame 2 through the guide groove.
[0063] The two bottle body positioning plates 15 are fixedly connected with two parallel sliding rails 16, and the two sliding rails 16 are slidably connected with two oppositely arranged limiting plates 17.
[0064] The limiting plates 17 are provided with isosceles trapezoidal openings on the sides close to each other, and in use, the limiting plates 17 are pushed in the direction close to each other, so that the isosceles trapezoidal openings provided on the limiting plates 17 are in contact with the lower half of the cylindrical bottle body, the inclined sides of the isosceles trapezoidal openings guide the beverage bottle, and the beverage bottle is located at the center position of the opening, so that the position of the bottle body is adjusted, the bottle mouth is located directly below the rubber sealing plug 5, and the rubber sealing plug 5 can be more easily inserted into the bottle mouth to seal it.
[0065] The sliding rails 16 are provided in a C shape, the sliding rails 16 are detachably connected to the detection sliding frame 2 through bolts, and the sides close to each other of the sliding rails 16 are provided with guide grooves 19, the limiting plates 17 are located in the guide grooves 19, the guide grooves 19 are provided with driving sliding grooves 21 which are slidably connected with driving shafts 20, and the two ends of each limiting plate 17 are fixedly connected with a driving shaft 20, so as to limit the position of the limiting plate 17 and facilitate installation.
[0066] The detection sliding frame 2 is provided with a positioning control structure for pushing the limiting plates 17 in the direction close to or away from each other.
[0067] The positioning control structure comprises a connecting plate 22 fixedly connected between the two bottle body positioning plates 15, the connecting plate 22 is provided with a vertical groove 23, the vertical groove 23 is rotatably connected with driving connecting rods 24 on both sides, the vertical groove 23 is slidably connected with a driving plate 25, the driving plate 25 and the driving connecting rods 24 are connected with a control connecting rod 26, the lower end of each driving connecting rod 24 is provided with a driving groove 27 which is slidably connected with a driving shaft 20, and the driving plate 25 is provided with a driving structure for pushing the driving plate 25 to slide up and down.
[0068] The driving structure comprises a counterweight 28 fixedly connected to the driving plate 25.
[0069] The detection sliding frame 2 is provided with a reset control groove 29, and the driving plate 25 is fixedly connected with a reset control shaft 30 matched with the reset control groove 29.
[0070] Initial state, under the action of gravity, the bottle body positioning plate 15 and the connecting plate 22 are located at the lowermost position of the detection sliding frame 2, the reset control shaft 30 is located at the lowermost end of the reset control groove 29, as shown in the reference specification Figure 7 The driving plate 25 is located at the upper end of the vertical groove 23, the driving connecting rod 24 is swung to the limit position in the direction away from each other by the control connecting rod 26, and the limiting plate 17 is moved to the limit position in the direction away from each other by the driving groove 27 and the driving shaft 20.
[0071] In use, when the first linear driving part 3 pushes the detection sliding frame 2 to slide downward to contact the bottle body positioning plate 15 and the belt conveyor 31, the first linear driving part 3 continues to push the detection sliding frame 2 to slide downward, and the bottle body positioning plate 15 slides in the direction close to the detection sliding frame 2, at this time, under the action of the counterweight 28, the driving plate 25 is located at the initial position, and the reset control shaft 30 is located at the bottom of the reset control groove 29, because the bottle body positioning plate 15 and the connecting plate 22 move in the direction close to the detection sliding frame 2, the position of the driving plate 25 remains unchanged under the gravity of the counterweight 28, so that the driving connecting rod 24 swings in the direction close to each other under the action of the control connecting rod 26, when the driving connecting rod 24 swings in the direction close to each other, the limiting plate 17 moves in the direction close to each other by the driving groove 27 and the driving shaft 20 to contact the opening and the cylindrical bottle body, until the bottle body is limited in the opening between the two limiting plates 17, so that the beverage bottle is located at the center position of the opening, and the bottle mouth is located directly below the rubber sealing plug 5.
[0072] Then continue to push the detection sliding frame 2 downward, the bottle body positioning plate 15 continues to slide in the direction close to the detection sliding frame 2, after the limiting plate 17 contacts the bottle body, it cannot continue to move in the direction close to each other, the driving connecting rod 24 and the control connecting rod 26 are limited in the current position, then the driving plate 25 and the counterweight 28 move upward with the bottle body positioning plate 15, so that the reset control shaft 30 slides upward in the reset control groove 29, until the limiting switch contacts the detection support seat 1, and the first linear driving part 3 stops, at this time, the detection sliding frame 2 is fixed at the current position; the weight of the counterweight 28 is set to push the limiting plate 17 to move in the direction close to the bottle body, without causing serious deformation of the bottle body by extrusion, without affecting the bottle mouth located directly below the rubber sealing plug 5, the limiting plate 17 can be made of plastic material, and the middle part is designed to be hollow, so as to reduce the weight of the limiting plate 17, and the counterweight 28 with smaller weight can push the limiting plate 17 to move.
[0073] The embodiment three, the intermittent conveying device comprises a belt conveyor 31 driven by a stepping motor; the upper end of the detection sliding frame 2 is provided with a travel switch for controlling the rotation of the stepping motor, the travel switch is electrically connected to the stepping motor, and the travel switch and the stepping motor are both electrically connected to the control module; the travel switch sends a signal to the control module, and then the control module controls the stepping motor to rotate by a fixed angle and stop, and the above operation mode is a prior art and is relatively mature, and thus will not be described in detail here.
[0074] In use, when the detection sliding frame 2 moves upward to contact the travel switch and the detection support base 1, the travel switch sends a signal to the control module, the control module controls the stepping motor to rotate by a certain angle, thereby driving the belt conveyor 31 to run a certain distance, and moving the beverage bottle to be detected on the belt conveyor 31 to the position below the rubber sealing plug 5; when the stepping motor stops, the control module controls the first linear drive 3 to start and push the detection sliding frame 2 to move downward until the detection support base 1 contacts the limit switch on the rubber sealing plug 5 and then stops; the second linear drive 10 starts to seal, and then the air pump pressurizes to detect the air tightness, maintains for a predetermined time, and then the second linear drive 10 starts to return to the initial position, and the first linear drive 3 starts to drive the detection sliding frame 2 to move upward, and the operation is repeated.
[0075] The embodiment four, the belt conveyor 31 is provided with an unqualified storage area 32, the detection support base 1 is fixedly connected with a push cylinder 33, the push cylinder 33 is fixedly connected with a push plate 34 at the extending end, and the push plate 34 is used to push the beverage bottle to the unqualified storage area 32.
[0076] When the beverage bottle fails to pass the air tightness test, the first linear drive 3 drives the detection sliding frame 2 to move upward to contact the travel switch and the detection support base 1, the control module controls the stepping motor to rotate by a certain angle, thereby driving the belt conveyor 31 to run a certain distance, and moving the detected beverage bottle on the belt conveyor 31 to the direction of the push cylinder 33, and the control module controls the push cylinder 33 to extend and push the beverage bottle to the unqualified storage area 32 through the push plate 34.
[0077] In actual use, the application is suitable for detecting common circular beverage bottles.
[0078] The above is only a specific embodiment of the application, but the protection scope of the application is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the application, which should be covered within the protection scope of the application. Therefore, the protection scope of the application should be subject to the protection scope of the claims.
Claims
1. An automatic quality detection apparatus for beverage bottle production, comprising an intermittent conveying device and a detection support seat (1), characterized in that, The quality detection mechanism is arranged on the detection support base (1), and comprises a detection sliding frame (2) which is slidably connected to the detection support base (1) up and down, the detection sliding frame (2) is located above the conveying device, the detection support base (1) is fixedly connected with a first linear driving element (3) for pushing the detection sliding frame (2) to slide up and down, the detection sliding frame (2) is slidably connected with an air inlet pipe (4) inside, the air inlet pipe (4) is connected with a pressure detection gauge through a pipeline; The lower side of the detection sliding frame (2) is slidably connected with a rubber sealing plug (5), and the air inlet pipe (4) is slidably connected inside the rubber sealing plug (5); The lower end of the rubber sealing plug (5) is rotatably connected with a plurality of sealing support plates (6) which are circumferentially distributed along the center position of the rubber sealing plug (5), the air inlet pipe (4) is provided with a control ring (7), the control ring (7) and the sealing support plate (6) are connected with a support rod (8), and the end of the sealing support plate (6) away from the rubber sealing plug (5) is rotatably connected with an arc-shaped support plate (9); The detection sliding frame (2) is fixedly connected with a second linear driving element (10) for controlling the air inlet pipe (4) to slide up and down; The detection sliding frame (2) is provided below with a positioning structure, the positioning structure comprises two oppositely arranged bottle body positioning plates (15), and the bottle body positioning plates (15) are slidably connected below the detection sliding frame (2); The two bottle body positioning plates (15) are fixedly connected with two parallel sliding rails (16), and the two sliding rails (16) are slidably connected with two oppositely arranged limiting plates (17); The side of the limiting plate (17) close to each other is provided with an isosceles trapezoidal opening; The detection sliding frame (2) is provided with a positioning control structure for pushing the limiting plate (17) to move towards each other or away from each other; The sliding rail (16) is provided in a C shape, and the side of the sliding rail (16) close to each other is provided with a guide groove (19), the two ends of the limiting plate (17) are located inside the guide groove (19) of the two sliding rails (16) respectively, the two ends of the limiting plate (17) are fixedly connected with a driving shaft (20), and the guide groove (19) is provided with a driving sliding groove (21) which is slidably connected with the driving shaft (20).
2. The automatic quality detection device for beverage bottle production according to claim 1, characterized in that, The control ring (7) is slidably connected to the air inlet pipe (4), and the air inlet pipe (4) and the control ring (7) are provided with a compression spring (11).
3. An automatic quality detection device for beverage bottle production according to claim 2, characterized in that, The rubber sealing plug (5) is provided in a tapered shape, and the lower end of the rubber sealing plug (5) is provided with an extrusion sealing groove (12); The air inlet pipe (4) is fixedly connected with a sealing ring (13) matched with the extrusion sealing groove (12), and the cross section of the sealing ring (13) is provided in a right trapezoidal shape.
4. The automatic quality detection device for beverage bottle production according to claim 1, characterized in that, The arc-shaped support plate (9) is made of rubber material, and the outer side of the arc-shaped support plate (9) is provided with a plurality of recesses (14) arranged at intervals.
5. The automatic quality detection apparatus for beverage bottle production according to claim 1, wherein The positioning control comprises a connecting plate (22) fixedly connected between the two bottle body positioning plates (15), a vertical slot (23) is formed in the connecting plate (22), driving connecting rods (24) are rotatably connected to the two sides of the vertical slot (23), a driving plate (25) is slidably connected inside the vertical slot (23), a control connecting rod (26) is connected between the driving plate (25) and the driving connecting rod (24), a driving slot (27) that is slidably connected with the driving shaft (20) is formed in the lower end of the driving connecting rod (24), a driving structure is arranged on the driving plate (25), and the driving structure is used for pushing the driving plate (25) to slide up and down.
6. An automatic quality detection device for beverage bottle production according to claim 5, characterized in that, The driving structure comprises a counterweight (28) fixedly connected to the driving plate (25); A reset control slot (29) is formed in the detection sliding frame (2), and a reset control shaft (30) that is matched with the reset control slot (29) is fixedly connected to the driving plate (25).
7. The automatic quality detection apparatus for beverage bottle production according to claim 1, wherein The intermittent conveying device comprises a belt conveyor (31), and the belt conveyor (31) is driven by a stepping motor; a travel switch for controlling the rotation of the stepping motor is arranged at the upper end of the detection sliding frame (2), and the travel switch is electrically connected to the stepping motor.
8. An automatic quality detection device for beverage bottle production according to claim 7, characterized in that, An unqualified storage area (32) is arranged on the belt conveyor (31), a pushing cylinder (33) is fixedly connected to the detection support base (1), a pushing plate (34) is fixedly connected to the extending end of the pushing cylinder (33), and the pushing plate (34) is used for pushing the beverage bottles to the unqualified storage area (32).
Citation Information
Patent Citations
Automatic bottle arranging production line
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