In-situ intelligent screening device for stale garbage

By combining intelligent bulk material sorting modules and fine screening modules, the problem of requiring fixed plant buildings for screening equipment of aged waste is solved, realizing fine screening and resource utilization, and reducing labor intensity and investment costs.

CN120900946APending Publication Date: 2025-11-07CENT & SOUTHERN CHINA MUNICIPAL ENG DESIGN & RES INST CO LTD
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Patent Information

Application Number
CN202510985573.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-17
Publication Date
2025-11-07

AI Technical Summary

Technical Problem

Existing waste screening equipment requires a fixed plant, has poor screening effect, and the screened humus contains impurities such as plastic flakes and foam, which affects resource utilization.

Method used

It adopts an intelligent bulk material sorting module and a fine screening module, including a liftable support, lifting slide, conveyor belt, variable frequency bouncing screen and variable frequency tension screen, combined with camera and intelligent gripper, to realize in-situ fine screening and remote control of waste.

Benefits of technology

It enables fine screening of aged waste, improves the resource utilization rate of materials, reduces on-site labor intensity and project investment, and saves land.

✦ Generated by Eureka AI based on patent content.

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Abstract

The stale garbage in-situ intelligent screening device comprises an intelligent bulk material sorting module and a fine screening module, and crawler belts are installed at the bottom of the intelligent bulk material sorting module and the bottom of the fine screening module; the intelligent bulk material sorting module comprises a lifting support and a lifting slide way, the lifting slide way is installed at the top of the lifting support, a bulk material hopper is slidably connected into the lifting slide way, a conveying belt transversely penetrates through the bottom of the lifting slide way, and a material receiving hopper is installed at the top of the lifting slide way. The fine screening module comprises a frequency conversion bouncing screen and a frequency conversion flip-flow screen, the frequency conversion bouncing screen is located on the upper side of the frequency conversion flip-flow screen, and the conveying tail end of the conveying belt is located in the middle of the upper side of the frequency conversion bouncing screen.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of waste treatment equipment, in particular to an intelligent in-situ screening device for stale waste. BACKGROUND

[0002] At present, there are about 27000 non-regulation landfill sites for domestic waste, 1600 sanitary landfill sites, and about 8 billion tons of storage capacity, covering an area of about 300 million square meters nationwide. With the continuous development of China's cities and economy, the original domestic waste landfill sites located in the suburbs are gradually surrounded by the city. With the increasing demand for ecological environmental protection, the relocation and restoration of landfill sites surrounded by the city have become an important way for ecological management of landfill sites. In the process of relocation and restoration of landfill sites, the current mature scheme is: aerobic pretreatment + excavation and screening + site ecological restoration, and the resource utilization of the screened products is an important link of the restoration scheme. According to statistics, the scale of excavating and screening stale waste in Guangzhou, Guangdong Beiliu, Guangdong Leizhou, and Fujian Dehua in 2024 reaches about 3.3-4.5 million tons. However, the current stale waste screening mostly needs to build fixed factory buildings, and because the screening equipment is relatively extensive, the humus soil screened contains a large amount of impurities such as plastic sheets and foams; it is common for the light material screened to contain fine soil particles, which is not conducive to subsequent resource utilization.

[0003] Therefore, there is a need for an intelligent in-situ screening device for stale waste to solve the above technical problems. SUMMARY

[0004] The present application provides an intelligent in-situ screening device for stale waste to solve the technical problems in the prior art.

[0005] The technical solution of the present application to solve the above technical problems is as follows: an intelligent in-situ screening device for stale waste, comprising an intelligent bulk material sorting module and a fine screening module, and a track is installed at the bottom of the intelligent bulk material sorting module and the fine screening module; The intelligent bulk material sorting module comprises a liftable support and a lifting slide, the lifting slide is installed at the top of the liftable support, a bulk material hopper is slidably connected inside the lifting slide, a transmission belt penetrates transversely at the bottom of the lifting slide, and a receiving hopper is installed at the top of the lifting slide. The fine screening module comprises a variable frequency bounce screen and a variable frequency flip-flop screen, the variable frequency bounce screen is located on the upper side of the variable frequency flip-flop screen, and the transmission end of the transmission belt is located in the middle of the upper side of the variable frequency bounce screen.

[0006] Preferably, the intelligent in-situ screening device for stale waste described above, wherein a camera and an intelligent gripper are installed outside the lifting slide, and the camera and the intelligent gripper are located between the intelligent bulk material sorting module and the fine screening module.

[0007] Preferably, the stale garbage in-situ intelligent screening device, wherein the variable frequency bounce screen and the variable frequency flip-flow screen are both arranged obliquely.

[0008] Preferably, the stale garbage in-situ intelligent screening device, wherein the bottom of the bulk hopper is provided with an electric valve.

[0009] Preferably, the stale garbage in-situ intelligent screening device, wherein the bottom of the variable frequency flip-flow screen is provided with a conveying belt.

[0010] Preferably, the stale garbage in-situ intelligent screening device, wherein the shell of the lifting slide is internally provided with a pull rope cavity, the inner wall of the shell of the lifting slide is vertically provided with a sliding groove, the two ends of the bulk hopper penetrate through the sliding groove and extend into the pull rope cavity, and the two ends of the bulk hopper are both in sliding connection with the sliding groove.

[0011] Preferably, the stale garbage in-situ intelligent screening device, wherein the two sides of the outside of the lifting slide are both mounted with a motor, the output shaft of the motor is both mounted with a winding reel, the winding reel is wound with a pull rope, and the other end of the pull rope extends into the pull rope cavity and is fixedly connected with the end of the bulk hopper.

[0012] Preferably, the stale garbage in-situ intelligent screening device, wherein the outside of the lifting slide is mounted with a first guide pulley, the inside of the pull rope cavity is mounted with a second guide pulley, and the pull rope passes through the first guide pulley and the second guide pulley.

[0013] Preferably, the stale garbage in-situ intelligent screening device, wherein the variable frequency flip-flow screen is mounted with a blower.

[0014] The present application has the following beneficial effects: 1. The fine screening of stale garbage can be realized, and the resource utilization rate of the material can be improved. 2. Remote control can be realized, and the labor intensity and workload of the on-site personnel can be reduced. 3. The construction of the plant can be reduced, thereby saving land and reducing project investment. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present application; Figure 2 is a schematic diagram of the internal structure of the lifting slide of the present application; Figure 3 is a schematic diagram of the connection structure of the pull rope.

[0016] In the drawings, the components represented by each reference numeral are listed as follows: 1, receiving hopper, 2, bulk hopper, 3, lifting slide, 4, camera, 5, intelligent gripper, 6, conveying belt, 7, liftable support, 8, track, 9, frequency conversion bounce screen, 10, frequency conversion flip-flop screen, 11, air blower, 12, motor, 13, winding wheel, 14, first guide pulley, 15, pull rope cavity, 16, second guide pulley, 17, pull rope, 18, chute. DETAILED DESCRIPTION

[0017] The principles and characteristics of the present application are described below in conjunction with the drawings, and the examples are only used to explain the present application and are not used to limit the scope of the present application.

[0018] As Figure 1 , Figure 2 , Figure 3 shown, a kind of stale garbage in situ intelligent screening device, including intelligent bulk material sorting module and fine screening module, the bottom of intelligent bulk material sorting module and fine screening module is equipped with track 8, track 8 can walk in relatively rugged yard site.

[0019] Intelligent bulk material sorting module includes liftable support 7, lifting slide 3, lifting slide 3 is installed at the top of liftable support 7.Lifting slide 3 is slidably connected with bulk hopper 2 in the inside, and the bottom of lifting slide 3 is transversely penetrated with conveying belt 6, and the top of lifting slide 3 is equipped with receiving hopper 1.The liftable support of intelligent bulk material sorting device and track, can be walked on the garbage 25 ° below the heap, and the height of conveying belt is adjusted according to needs.Stale garbage is excavated by on-site excavation equipment and is put into receiving hopper 1, garbage falls into bulk hopper 2, bulk hopper 2 moves up and down on liftable slide, and then garbage in bulk hopper 2 is impacted and scattered, to facilitate subsequent intelligent sorting and fine sorting.Electric valve is arranged at the bottom of bulk hopper 2, after bulk hopper completes the scattering of stale garbage, by opening the electric valve at the bottom, stale garbage is put on the conveying belt 6 below.

[0020] The shell of the lifting slide 3 is internally provided with a pull rope cavity 15, and the inner wall of the shell of the lifting slide 3 is vertically provided with a sliding groove 18, both ends of the bulk hopper 2 penetrate through the sliding groove 18 and extend into the pull rope cavity 15, and both ends of the bulk hopper 2 are in sliding connection with the sliding groove 18. Both sides of the outside of the lifting slide 3 are provided with a motor 12, and the output shaft of the motor 12 is provided with a winding wheel 13, and the winding wheel 13 is wound with a pull rope 17, and the other end of the pull rope 17 extends into the pull rope cavity 15 and is fixedly connected with the end of the bulk hopper 2. The outside of the lifting slide 3 is provided with a first guide pulley 14, and the inside of the pull rope cavity 15 is provided with a second guide pulley 16, and the pull rope 17 passes through the first guide pulley 14 and the second guide pulley 16. The two motors 12 run synchronously and at the same speed, and when the two motors 12 rotate, the winding wheel 13 rotates to pull the pull rope 17 upward, and when it reversely rotates, the gravity of the bulk hopper 2 itself pulls the pull rope 17 downward. The motor 12 frequently reverses, so that the bulk hopper 2 is lifted and shaken to scatter the garbage in the hopper. The lifting frequency and rate are adjusted according to the identification accuracy of the stale garbage by subsequent artificial intelligence. The transmission belt 6 is made of rubber material, which is 500-800mm wide and 8-12mm thick. The bottom of the transmission belt is provided with a weight sensor, and the sensor transmits signals to the artificial intelligence control end.

[0021] The fine screening module includes a variable frequency bouncing screen 9 and a variable frequency flip-flow screen 10, the variable frequency bouncing screen 9 is located on the upper side of the variable frequency flip-flow screen 10, and the conveying end of the transmission belt 6 is located on the upper middle of the variable frequency bouncing screen 9. The outside of the lifting slide 3 is provided with a camera 4 and an intelligent gripper 5, and the camera 4 and the intelligent gripper 5 are located between the intelligent bulk material sorting module and the fine screening module. The variable frequency bouncing screen 9 and the variable frequency flip-flow screen 10 are both inclined. The bottom of the variable frequency flip-flow screen 10 is provided with a conveyor belt. The resolution of the camera is 1080P, and the shape, color, size, texture and other information are transmitted to the artificial intelligence control end through the sensor. The intelligent gripper is 500-700mm wide and can grasp large pieces of garbage and long strip fabrics. The artificial intelligence algorithm analyzes the shape, color, size, texture and weight information of the garbage, converts the analysis result into a grasping instruction, and thus controls the intelligent gripper. The scattered stale garbage is conveyed on the transmission belt 6 to the rear, the high-definition camera 4 shoots the stale garbage in real time to obtain shape, color, size, texture and other information; the weight sensor on the transmission belt 6 obtains weight information, and then the artificial intelligence algorithm quickly identifies and classifies the stale garbage. The artificial intelligence algorithm converts the analysis result into an instruction to control the intelligent gripper 5 to grasp the identified large pieces of garbage, long strip fabrics and the like and send them to the external other corresponding receiving hopper. The stale garbage such as large pieces of garbage and long strip fabrics is sent to the fine screening device through the transmission belt 6.

[0022] The variable frequency bounce screen has a screen surface width of 2.0-2.5 m, a length of 3.5-4.0 m, a screen mesh diameter of 30-50 mm, and a screen mesh material of stainless steel, which meets the requirements of wear resistance and corrosion resistance. The bounce screen frequency can be adjusted according to the particle size and processing requirements of the composted garbage. The bounce screen moves up and down through the eccentric shaft driving the screen plate. Due to the different densities and shapes of the composted garbage, the light material has a poor rebound effect and is separated out through the upper end; the large block material has a good bounce effect and is transported to the receiving hopper through the lower end of the bounce screen; and the small block material falls into the variable frequency flip-flow screen through the screen mesh. The variable frequency flip-flow screen has a screen mesh of polyurethane, high elasticity and high wear resistance, a screen surface width of 2.0-2.5 m, a length of 4-4.5 m, and a screen mesh diameter of 2-5 mm. The small block material under the bounce screen generates forward bounce movement through the screen mesh of the flip-flow screen, and is separated, and the humus falls into the conveying belt and the receiving hopper in the next step; the small particle material on the screen moves downward into the corresponding receiving hopper, and the fine light material on the screen moves upward under the action of the air blower, and enters the corresponding receiving hopper through the upper end of the variable frequency flip-flow screen. The movement frequency of the flip-flow screen can be adjusted according to the particle size of the small block material.

[0023] The variable frequency bounce screen 9 realizes the separation of light material, large block material and small block material through fine screening equipment. The upper end and the lower end of the variable frequency bounce screen 9 are provided with corresponding receiving hoppers. The light material is transported from the upper end of the bounce screen to the light material receiving hopper, and the large block material is transported from the lower end of the bounce screen to the corresponding receiving hopper. The small block material enters the variable frequency flip-flow screen 10 through the screen mesh. The small block material is separated into small particle material, fine light material and humus through the variable frequency flip-flow screen 10. The variable frequency flip-flow screen 10 is provided with an air blower 11. The fine light material such as fine plastic sheet on the screen is transported out from the upper end of the variable frequency flip-flow screen to the corresponding receiving hopper under the action of the air blower 11. The small particle material is transported to the corresponding receiving hopper through the lower end, and the humus enters the conveying belt at the bottom and is transported to the rear station through the screen mesh of the flip-flow screen.

[0024] In the description of the present application, it should be understood that the terms "upper", "lower", "left", "right" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, a particular orientation configuration and operation, therefore, it cannot be understood as a limitation on the present application. In addition, "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more features. In the description of the present application, unless otherwise stated, "a plurality of" means two or more.

[0025] In the description of the application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" and the like should be understood in a broad sense, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium, or can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0026] The above describes one embodiment of the present application in detail, but the content described is only a preferred embodiment of the present application, and cannot be considered as limiting the scope of the present application. Any equivalent changes and improvements made within the scope of the present application should still be attributed to the patent coverage of the present application.

Claims

1. A kind of stale garbage in situ intelligent screening device, it is characterized in that: Intelligent bulk material sorting module and fine screening module, the bottom of the intelligent bulk material sorting module and fine screening module is equipped with a track (8); The intelligent bulk material sorting module comprises a liftable support (7) and a lifting slide (3), the lifting slide (3) is installed at the top of the liftable support (7), the inside of the lifting slide (3) is slidably connected with a bulk material hopper (2), the bottom of the lifting slide (3) is transversely penetrated with a conveying belt (6), and the top of the lifting slide (3) is installed with a receiving hopper (1). The fine screening module comprises a variable frequency bounce screen (9) and a variable frequency flip-flow screen (10), the variable frequency bounce screen (9) is located on the upper side of the variable frequency flip-flow screen (10), and the conveying end of the conveying belt (6) is located on the upper middle part of the variable frequency bounce screen (9).

2. The in-situ intelligent screening device for stale garbage according to claim 1, characterized in that: The outside of the lifting slide (3) is installed with a camera (4) and an intelligent gripper (5), and the camera (4) and the intelligent gripper (5) are located between the intelligent bulk material sorting module and the fine screening module.

3. The in-situ intelligent screening device for stale garbage according to claim 1, characterized in that: The variable frequency bounce screen (9) and the variable frequency flip-flow screen (10) are both arranged obliquely.

4. The in-situ intelligent screening device for stale garbage according to claim 1, characterized in that: The bottom of the bulk material hopper (2) is provided with an electric valve.

5. The in-situ intelligent screening device for stale garbage according to claim 1, characterized in that: The bottom of the variable frequency flip-flow screen (10) is provided with a conveying belt.

6. The in-situ intelligent screening device for stale garbage according to claim 1, characterized in that: The inside of the shell of the lifting slide (3) is provided with a pull rope cavity (15), the inner wall of the shell of the lifting slide (3) is vertically provided with a sliding groove (18), both ends of the bulk material hopper (2) penetrate through the sliding groove (18) and extend into the pull rope cavity (15), and both ends of the bulk material hopper (2) are slidably connected with the sliding groove (18).

7. The in-situ intelligent screening device for stale garbage according to claim 6, characterized in that: Both sides of the outside of the lifting slide (3) are installed with a motor (12), the output shaft of the motor (12) is installed with a winding wheel (13), the winding wheel (13) is wound with a pull rope (17), and the other end of the pull rope (17) extends into the pull rope cavity (15) and is fixedly connected with the end of the bulk material hopper (2).

8. The in-situ intelligent screening device for stale garbage according to claim 7, characterized in that: The outside of the lifting slide (3) is installed with a first guide pulley (14), the inside of the pull rope cavity (15) is installed with a second guide pulley (16), and the pull rope (17) passes through the first guide pulley (14) and the second guide pulley (16).

9. The in-situ intelligent screening device for stale garbage according to claim 1, characterized in that: The variable frequency flip-flow screen (10) is installed with a blower (11).