An ultrasonic cleaning apparatus with cleaning liquid circulation filtration
By designing an automated cleaning fluid circulation and filtration system, the problem of manually cleaning impurities in ultrasonic cleaning equipment has been solved, achieving automated impurity interception and cleaning, and improving filtration efficiency and equipment operational stability.
Patent Information
- Application Number
- CN202511433186.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2025-12-16
- Estimated Expiration
- 2045-10-09
AI Technical Summary
Existing ultrasonic cleaning equipment requires manual cleaning of impurities from the filtered cleaning solution periodically during the cleaning process, which increases workload and affects work efficiency.
A cleaning fluid circulation filtration system was designed, comprising a fine filtration module, a fluid delivery section, and a coarse filtration section. The system achieves automated impurity interception and cleaning through a servo motor mechanism and a low-speed motor mechanism. Combined with the design of a dynamic partition section and a gas delivery section, it realizes automatic circulation filtration of the cleaning fluid and automatic collection of impurities.
It achieves automated circulation filtration of cleaning fluid and automatic removal of impurities, improving filtration efficiency and equipment automation level, reducing manual intervention, avoiding equipment downtime, and increasing production efficiency.
Smart Images

Figure CN120901026B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cleaning, in particular to an ultrasonic cleaning equipment with cleaning liquid circulation and filtration. BACKGROUND
[0002] The ultrasonic cleaning equipment is a device for cleaning the surface of workpieces by using the cavitation effect generated by ultrasonic waves in liquid. When ultrasonic waves propagate into liquid, a large number of micro-bubbles are generated, which expand and break rapidly under the action of sound pressure, forming strong local shock waves, which can effectively remove oil stains, dust, particles and other contaminants on the surface of workpieces. In the ultrasonic cleaning process, the cleaning liquid is an important medium for propagating ultrasonic waves, and has the functions of lubrication, suspension and flushing of dirt, and is one of the key factors affecting the cleaning effect of ultrasonic waves.
[0003] At present, in order to enable the cleaning liquid to be recycled during use of the ultrasonic cleaning equipment, a filtering mechanism is usually provided to remove impurities and contaminants in the cleaning liquid, thereby improving the service life and cleaning effect of the cleaning liquid. However, in actual use, the existing cleaning liquid filtering mechanism generally needs to be manually cleaned regularly, which not only increases the workload of the operator, but also easily causes the equipment to stop, affecting production efficiency. Therefore, according to the above problems, an ultrasonic cleaning equipment with cleaning liquid circulation and filtration is proposed. SUMMARY
[0004] The present application aims to provide an ultrasonic cleaning equipment with cleaning liquid circulation and filtration to solve the problem that the filtration of cleaning liquid by the ultrasonic cleaning equipment needs manual cleaning of the filtered impurities regularly, which increases the workload and also affects the work efficiency.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme:
[0006] An ultrasonic cleaning equipment with cleaning liquid circulation and filtration, comprising a seat, a vibration box, a cleaning bin, a control box, a support shell, a coarse filter part, a liquid conveying part, a fine filter module and a backflow pipe, wherein the seat comprises a seat shell, an accommodation groove is formed on the upper left side of the seat shell, a step one is fixed on the right side of the seat shell, a step two is fixedly connected to the right side of the step one, the vibration box is installed on the inner side of the accommodation groove, the cleaning bin is installed on the upper side of the vibration box and inside the accommodation groove, the control box is installed on the front side of the seat shell, the support shell is installed on the upper side of the step two, the support shell comprises a base shell fixed on the upper side of the step two, a drawer slot is formed on the lower side of the base shell and is provided with an upper opening, a collection drawer is installed on the inner side of the drawer slot, a pipe penetrating opening is formed on the inner side of the vertical plate of the base shell, the coarse filter part is installed on the inner side of the cleaning bin and the left side of the base shell, the liquid conveying part is installed on the upper side of the step one, and the fine filter module is installed on the inner side of the base shell.
[0007] Preferably, the fine filter module comprises a base frame, a filter unit, a middle connecting pipe, a linkage shaft, a servo motor mechanism and a gas conveying part, the base frame is arranged on the right side of the vertical plate of the base shell, the base frame comprises a frame body which is detachably connected with the right end surface of the vertical plate of the base shell, a plurality of mounting positions are arranged on the right side of the frame body at equal intervals, a pair of connecting strips are fixedly connected to the lower side of the frame body, the filter units are mounted on the inner side of the mounting positions, the filter units comprise a shell part, a feeding cover, a sieve plate, a sealing gasket and a dynamic partition part, the shell parts are arranged on the inner side of the mounting positions, the shell parts comprise an outer shell which is fixedly connected with the front and rear inner walls of the mounting positions, the lower side of the outer shell is provided with a mounting groove, the front and rear sides of the outer shell are provided with through holes which are arranged in a penetrating manner, the front and rear sides of the outer shell are provided with liquid passing interfaces which are arranged above the through holes, the sieve plates are fixedly connected to the inner side of the mounting groove, the front and rear inner walls of the outer shell are fixedly connected with the sealing gaskets, the dynamic partition parts are arranged between the sealing gaskets on the front and rear sides, the dynamic partition parts comprise base columns which are arranged on the inner side of the outer shell, a plurality of guide grooves are arranged on the outer side of the base columns at equal angles, the partition plates are mounted on the inner side of the guide grooves, the middle connecting pipes are mounted between the filter units, the front and rear ends of the middle connecting pipes are fixedly connected with the liquid passing interfaces and arranged in a communicating manner, the inner side of each base column is fixedly connected with the linkage shaft which is rotatably connected through the sealing gaskets, the frame body, and the through holes, the servo motor mechanism is fixedly connected to the front side of the frame body, the output shaft of the servo motor of the servo motor mechanism is fixedly connected with the front end of the linkage shaft, the gas conveying part is mounted on the lower side of the frame body, the gas conveying part comprises a gas pump which is fixedly connected to the front side of the seat shell, the lower gas inlet end of the gas pump is fixedly connected with an air inlet filter pipe which is arranged in a communicating manner, the upper gas outlet end of the gas pump is fixedly connected with a gas conveying pipe which is arranged in a communicating manner, the upper end of the gas conveying pipe passes through the front plate of the base shell and is fixedly connected with a gas conveying shell which is arranged in a communicating manner, and the gas conveying shell is fixedly arranged between the facing surfaces of the pair of connecting strips.
[0008] Preferably, the liquid conveying part comprises a liquid pump which is fixedly connected to the upper side of the step seat, the rear liquid inlet end of the liquid pump is fixedly connected with a shunt pipe which is arranged in a communicating manner, the left ends of the front and rear ends of the shunt pipe are fixedly connected with connectors which are arranged in a communicating manner, the facing ends of the connectors on the front and rear sides are inserted into the cleaning bin and fixedly connected with suction plates which are arranged in a communicating manner, the front liquid outlet end of the liquid pump is fixedly connected with a liquid conveying pipe which is arranged in a communicating manner, the liquid conveying pipe passes through the pipe passing port and is fixedly connected with the front liquid passing interface in a communicating manner, the rear liquid passing interface is fixedly connected with a backflow pipe which is arranged in a communicating manner, the left end of the backflow pipe passes through the seat shell and is fixedly connected with a through hole which is arranged on the left side of the cleaning bin in a communicating manner.
[0009] Preferably, the collection drawer is arranged on the lower side of the filter unit, the servo motor mechanism is composed of a motor base and a servo motor fixed on the front side of the motor base, the rotating hole, the connecting shaft and the base column are all arranged on the upper side of the center of the shell, the partition plate is composed of a base plate, an extension spring in the hole slot on the side of the base plate close to the connecting shaft and a rubber strip fixed on the side of the base plate away from the connecting shaft, the extension spring close to the connecting shaft of the partition plate is fixedly connected with the inner wall of the guide groove, the rubber strip of the partition plate is attached to the inner wall of the shell, and the base plate of the partition plate is slidably connected with the inner wall of the guide groove.
[0010] Preferably, the upper side of the sealing gasket is provided with a large aperture and a small aperture respectively aligned with the rotating hole and the liquid inlet, the large aperture of the sealing gasket is fixedly connected with a blocking net, the front and rear end faces of the partition plate are attached to the opposite faces of a pair of sealing gaskets, the front and rear end faces of the base column are attached to the opposite faces of a pair of sealing gaskets, the upper side of the gas conveying shell is provided with a plurality of air injection ports aligned with the filter units, the air injection ports of the gas conveying shell are arranged on the left lower side of the sieve plate, the upper side of the shell is provided with a charging port, the charging port is detachably connected with a charging cover through bolts, the charging cover is composed of an upper cover plate and a rubber plug fixed on the lower side of the upper cover plate, the upper cover plate of the charging cover is arranged on the upper side of the shell, and the outer end face of the rubber plug of the charging cover is tightly attached to the inner wall of the charging port.
[0011] Preferably, the coarse filter part includes a support beam fixed on the upper side of the base shell, a pair of connecting rods of the support beam are fixedly connected with roller support plates with the left part of the roller support plates inside the cleaning bin, the inner side of the left inclined plate of the roller support plate is provided with a positioning groove arranged in a penetrating manner, the front and rear ends of the liquid pumping plate are fixed on the inner side of the positioning groove, the upper two side corners of the roller support plate are fixedly connected with corner blocks, the guide rollers are rotatably connected between each hole position formed in the roller support plate, a filter screen belt is sleeved on the outer side of a group of the guide rollers, tension rollers are rotatably connected between the corner blocks on the front and rear sides, the outer curved surface of the tension roller is attached to the outer end face of the filter screen belt, a low-speed motor mechanism is arranged in front of the lower right guide roller and fixed on the front end face of the front roller support plate, the output shaft of the low-speed motor of the low-speed motor mechanism is fixedly connected with the front end of the lower right guide roller, and the upper side of the collection drawer is provided with a cleaning part, the cleaning part includes a pair of guide seats fixed on the back faces of the front and rear roller support plates, the inner side of the guide seat is slidably connected with a guide block, the right end face of the guide block is fixedly connected with a tension spring between the inner wall of the guide seat, a back plate is fixedly connected between the opposite faces of the guide blocks on the front and rear sides, and a brush is detachably connected with the right end face of the back plate through bolts.
[0012] Preferably, the low-speed motor mechanism is composed of a motor base and a low-speed motor fixed on the front side of the motor base, the right end of the brush is attached to the outer surface of the filter screen belt, the brush is arranged on the upper side of the collection drawer, the liquid suction plate is arranged on the inner side of the left part of the filter screen belt, the liquid suction plate is arranged on the inner side of the cleaning bin, and the left part of the filter screen belt is arranged at an inclined angle.
[0013] Compared with the prior art, the application has the following beneficial effects:
[0014] 1、In the application, the fine filter module, the infusion part and other structures are arranged, so that the fine filter module can continuously trap small impurities and automatically replace clean filter material in cooperation with the pre-installed filter material in the fine filter module, the filtering performance is stable, the filter material cleaning and impurity collection are completed online, manual intervention is avoided, the infusion part is responsible for stably conveying the cleaned liquid filtered by the primary filter to the fine filter module and continuously pushing the cleaned liquid filtered by the fine filter back to the cleaning bin, a closed loop is formed, the ultrasonic cleaning equipment can automatically fine filter the cleaning liquid, and the impurities and dirt filtered can be automatically cleaned and collected, and the problem that the ultrasonic cleaning equipment needs manual cleaning of the impurities filtered at regular intervals is solved, the working burden is reduced, and the working efficiency is improved.
[0015] 2、In the application, the coarse filter part and the infusion part and other structures are arranged, so that the infusion part can extract the cleaning liquid to be filtered, the cleaning liquid flows to the coarse filter part, the coarse filter part traps large-particle impurities in the cleaning liquid by virtue of the low-speed rotating filter screen belt, and the filter screen belt is cleaned and collected in time, the filter screen belt is prevented from being blocked, then the infusion part stably sends the cleaning liquid filtered by the coarse filter to the subsequent fine filter link, the seamless connection of the coarse filter and the fine filter is realized, the filtering efficiency and the automation level of the whole machine are improved, the ultrasonic cleaning equipment can automatically coarsely filter the cleaning liquid, and the impurities and dirt filtered can be automatically cleaned and collected. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the application;
[0017] Figure 2 It is a schematic diagram of the front view structure of the application; Figure 1
[0018] Figure 3 It is a schematic diagram of the structure of another view of the application; Figure 1
[0019] Figure 4 It is a schematic diagram of the right view structure of the application; Figure 1
[0020] Figure 5 It is a schematic diagram of the oblique rear view structure of the application; Figure 1
[0021] Figure 6 Structure diagram of the seat part of the present application;
[0022] Figure 7 Structure diagram of the cleaning chamber of the present application;
[0023] Figure 8 Structure diagram of the split shell of the present application;
[0024] Figure 9 Structure diagram of the inclined perspective view of the coarse filter part and the infusion part of the present application;
[0025] Figure 10 Structure diagram of the filter screen removal of the coarse filter part of the present application;
[0026] Figure 11 Structure diagram of the partial cross-section of the cleaning part of the present application;
[0027] Figure 12 Structure diagram of the low-speed motor mechanism of the present application;
[0028] Figure 13 Structure diagram of the fine filter module of the present application;
[0029] Figure 14 Structure diagram of the inclined perspective view of the fine filter module of the present application; Figure 13
[0030] Figure 15 Structure diagram of the base frame of the present application;
[0031] Figure 16 Structure diagram of the partial cross-section of the fine filter module of the present application;
[0032] Figure 17 Structure diagram of the cross-section of the filter unit of the present application;
[0033] Figure 18 Structure diagram of the front cross-section of the filter unit of the present application;
[0034] Figure 19 Structure diagram of the cross-section of the shell part of the present application; Figure 18
[0035] Figure 20 Structure diagram of the base column of the present application;
[0036] Figure 21 Structure diagram of the cross-section of the partition plate of the present application;
[0037] Figure 22 Structure diagram of the gas infusion part of the present application.
[0038] In the figure: 1, seat; 11, seat shell; 12, storage groove; 13, step one; 14, step two; 2, vibration box; 3, cleaning bin; 4, control box; 5, support shell; 51, base shell; 52, drawer groove; 53, collection drawer; 54, pipe passing port; 6, coarse filter part; 61, support beam; 62, roller bracket plate; 63, positioning groove; 64, corner block; 65, guide roller; 66, tensioning roller; 67, low-speed motor mechanism; 68, cleaning part; 681, guide seat; 682, guide block; 683, tension spring; 684, back plate part; 685, brush; 69, filter screen belt; 7, infusion part; 71, liquid pump; 72, shunt pipe; 73, connector; 74, liquid extraction plate; 75, infusion tube; 8, fine filter module; 81, base frame; 811, frame body; 812, mounting position; 813, connecting strip; 82, filter unit; 821, shell part; 8211, outer shell; 8212, charging port; 8213, mounting groove; 8214, rotating hole; 8215, liquid passing interface; 822, charging cover; 823, sieve plate; 824, sealing gasket; 825, dynamic partition part; 8251, base column; 8252, guide groove; 8253, partition plate; 826, material blocking net; 83, middle connecting pipe; 84, linkage shaft; 85, servo motor mechanism; 86, gas conveying part; 861, gas pump; 862, air inlet filter pipe; 863, gas conveying pipe; 864, gas conveying shell; 9, backflow pipe. DETAILED DESCRIPTION
[0039] For reference Figures 1-22 The present application provides a technical solution:
[0040] An ultrasonic cleaning equipment with cleaning liquid circulation and filtration, comprising a seat 1, a vibration box 2, a cleaning bin 3, a control box 4, a supporting shell 5, a rough filter part 6, a liquid conveying part 7, a fine filter module 8 and a backflow pipe 9, the seat 1 comprises a seat shell 11, an accommodation groove 12 is formed on the left upper side of the seat shell 11, a step one 13 is fixed on the right side of the seat shell 11, a step two 14 is fixedly connected to the right side of the step one 13, the vibration box 2 is installed on the inner side of the accommodation groove 12, the cleaning bin 3 is installed on the upper side of the vibration box 2 and located on the inner side of the accommodation groove 12, the control box 4 is installed on the front side of the seat shell 11, the supporting shell 5 is installed on the upper side of the step two 14, the supporting shell 5 comprises a base shell 51 fixed on the upper side of the step two 14, a drawer groove 52 is formed on the lower side of the base shell 51 and is provided with an upper opening, a collection drawer 53 is installed on the inner side of the drawer groove 52, a pipe penetrating opening 54 is formed on the inner side of the vertical plate of the base shell 51 and is provided with a through hole, the rough filter part 6 is installed on the upper side of the base shell 51 and located on the inner side of the cleaning bin 3, the liquid conveying part 7 is installed on the upper side of the step one 13, the fine filter module 8 is installed on the inner side of the base shell 51.The fine filter module 8 comprises a base frame 81, filter units 82, a middle connecting pipe 83, a linkage shaft 84, a servo motor mechanism 85 and a gas conveying part 86. The base frame 81 is arranged on the right side of the vertical plate of the base shell 51. The base frame 81 comprises a frame body 811 which is detachably connected to the right end surface of the vertical plate of the base shell 51 by bolts. A plurality of mounting positions 812 are arranged at equal intervals on the right side of the frame body 811. A pair of connecting strips 813 are fixedly connected to the lower side of the frame body 811. The filter units 82 are mounted on the inner sides of the mounting positions 812. Each filter unit 82 comprises a shell part 821, a feeding cover 822, a sieve plate 823, a sealing gasket 824 and a dynamic partition part 825. The shell part 821 is arranged on the inner side of the mounting position 812. The shell part 821 comprises an outer shell 8211 which is fixedly connected to the front and rear inner walls of the mounting position 812. An installation groove 8213 is formed on the lower side of the outer shell 8211. A rotating hole 8214 is formed on the front and rear sides of the outer shell 8211 in a penetrating manner. A liquid passage interface 8215 is formed on the upper side of the rotating hole 8214. The sieve plate 823 is fixedly connected to the inner side of the installation groove 8213. The sealing gaskets 824 are fixedly connected to the front and rear inner walls of the outer shell 8211. The dynamic partition part 825 is arranged between the front and rear sealing gaskets 824. The dynamic partition part 825 comprises a base column 8251 which is arranged on the inner side of the outer shell 8211. A plurality of guide grooves 8252 are arranged at equal angles on the outer side of the base column 8251. Partition plates 8253 are mounted on the inner sides of the guide grooves 8252. The middle connecting pipes 83 are mounted between the filter units 82. The front and rear ends of the middle connecting pipes 83 are fixedly connected to the liquid passage interfaces 8215 in a communicating manner. The linkage shafts 84 are fixedly connected to the inner sides of the base columns 8251, penetrating the sealing gaskets 824 and the frame body 811 and being rotatably connected to the rotating holes 8214. The servo motor mechanism 85 is fixedly connected to the front side of the frame body 811. The output shaft of the servo motor of the servo motor mechanism 85 is fixedly connected to the front end of the linkage shaft 84. The gas conveying part 86 is mounted on the lower side of the frame body 811. The gas conveying part 86 comprises a gas pump 861 which is fixedly connected to the front side of the seat shell 11. An air inlet filter pipe 862 is fixedly connected to the lower air inlet end of the gas pump 861 in a communicating manner. A gas conveying pipe 863 is fixedly connected to the upper air outlet end of the gas pump 861 in a communicating manner. The upper end of the gas conveying pipe 863 penetrates the front plate of the base shell 51 and is fixedly connected to a gas conveying shell 864 in a communicating manner. The gas conveying shell 864 is fixedly arranged between the facing surfaces of the pair of connecting strips 813.The infusion part 7 comprises a liquid pump 71 fixed on the upper side of the step 13, the rear side liquid inlet end of the liquid pump 71 is fixedly connected with a shunt pipe 72 in communication, the left side front and rear ends of the shunt pipe 72 are fixedly connected with connectors 73 in communication, the opposite ends of the front and rear connectors 73 are inserted into the cleaning bin 3 and fixedly connected with a liquid pumping plate 74 in communication, the front side liquid outlet end of the liquid pump 71 is fixedly connected with a liquid infusion pipe 75 in communication, the liquid infusion pipe 75 passes through the pipe passing port 54 and is fixedly connected with the front side liquid passing interface 8215 in communication, through the above arrangement, the infusion part 7 can stably deliver the primary filtered cleaning liquid to the fine filtering module 8, and the fine filtering module 8 can perform multi-stage fine filtering on the primary filtered cleaning liquid, the rear side liquid passing interface 8215 is fixedly connected with a backflow pipe 9 in communication, the left end of the backflow pipe 9 passes through the seat shell 11 and is fixedly connected with the through hole of the left side of the cleaning bin 3 in communication, through the above arrangement, the backflow pipe 9 can deliver the coarsely and finely filtered cleaning liquid back to the cleaning bin 3, the collection drawer 53 is arranged on the lower side of the filtering unit 82, through the above arrangement, the impurities falling from the filtering unit 82 can be collected by the collection drawer 53, the servo motor mechanism 85 is composed of a motor seat and a servo motor fixed on the front side of the motor seat, the rotating hole 8214, the connecting shaft 84 and the base column 8251 are all arranged on the upper side of the center of the shell 8211, through the position arrangement of the base column 8251, the dynamic partition part 825 can divide the internal space of the shell part 821 into spaces with different volumes, the partition plate 8253 is composed of a base plate, extension springs in the hole slots on the side of the base plate close to the connecting shaft 84 and rubber strips fixed on the side of the base plate away from the connecting shaft 84, one end of the extension spring of the partition plate 8253 close to the connecting shaft 84 is fixedly connected with the inner wall of the guide groove 8252, the rubber strips of the partition plate 8253 are in close contact with the inner wall of the shell 8211, through the above arrangement, one end of the partition plate 8253 away from the connecting shaft 84, i.e. the rubber strip, can always keep close contact with the inner curved surface of the shell 8211, ensuring that each partition of the dynamic partition part 825 keeps a separated state, the base plate of the partition plate 8253 is slidingly connected with the inner wall of the guide groove 8252, through the above arrangement, the guide groove 8252 can guide the displacement of the base plate of the partition plate 8253.The upper side of the sealing gasket 824 is provided with a large through hole respectively communicating with the rotating hole 8214 and the liquid passing interface 8215, and the large through hole of the sealing gasket 824 is fixedly connected with a material blocking net 826, so that the filter material in the A area of the shell part 821 can be prevented from overflowing the shell part 821 through the liquid passing interface 8215. The front and rear end faces of the base column 8251 are attached to the opposite faces of a pair of sealing gaskets 824, so that the cleaning liquid flowing in the A area of the shell part 821 can be prevented from flowing to other areas. The upper side of the gas conveying shell 864 is provided with a plurality of gas injection ports respectively aligned with the filter units 82, and the gas injection ports of the gas conveying shell 864 are arranged on the left lower side of the sieve plate 823, so that the gas stream injected by the gas conveying shell 864 can pass through the sieve plate 823 and enter the C area of the shell part 821. The upper side of the shell 8211 is provided with a material adding port 8212, and the material adding port 8212 is detachably connected with a material adding cover 822 through a bolt. The material adding cover 822 is composed of an upper cover plate and a rubber plug fixed to the lower side of the upper cover plate. The upper cover plate of the material adding cover 822 is arranged on the upper side of the shell 8211, and the outer end face of the rubber plug of the material adding cover 822 is tightly attached to the inner wall of the material adding port 8212. Through the above arrangement, the worker can add filter material to the shell part 821, and the filter liquid in the A area of the shell part 821 will not leak through the material adding port 8212 during the process of filtering the flowing cleaning liquid due to the blockage of the rubber plug to the material adding port 8212.
[0041] As Figures 1-5 , Figures 7-12As shown, the coarse filter part 6 includes a support beam 61 fixed on the upper side of the base shell 51, a pair of connecting rods of the support beam 61 are fixedly connected with roller bracket plates 62, the left part of the roller bracket plates 62 is located in the inside of the cleaning bin 3, the inside of the left inclined plate of the roller bracket plate 62 is provided with a positioning groove 63 in a penetrating manner, the front and rear ends of the liquid pumping plate 74 are fixed on the inside of the positioning groove 63, the upper sides of the two corner parts of the roller bracket plate 62 are fixedly connected with corner blocks 64, the inside of each hole position provided in the front and rear roller bracket plates 62 is rotatably connected with a guide roller 65, a filter screen belt 69 is sleeved on the outside of a group of guide rollers 65, the front and rear corner blocks 64 are rotatably connected with tensioning rollers 66, the outer curved surface of the tensioning roller 66 is in close contact with the outer end surface of the filter screen belt 69, a low-speed motor mechanism 67 is arranged in front of the lower right guide roller 65 and fixed on the front end surface of the front roller bracket plate 62, the low-speed motor output shaft of the low-speed motor mechanism 67 is fixedly connected with the front end of the lower right guide roller 65, the upper side of the collection drawer 53 is provided with a cleaning part 68, the cleaning part 68 includes a pair of guide seats 681 fixed on the back surfaces of the front and rear roller bracket plates 62, the inside of the guide seat 681 is slidably connected with a guide block 682, the right end surface of the guide block 682 is fixedly connected with a tension spring 683 between the inner wall of the guide seat 681, the opposite surfaces of the front and rear guide blocks 682 are fixedly connected with a back plate 684, the right end surface of the back plate 684 is detachably connected with a brush 685, through the above arrangement, the liquid pumping plate 74 of the infusion part 7 can pump the cleaning liquid in the cleaning bin 3 to be filtered, so that the cleaning liquid flows towards the coarse filter part 6, the coarse filter part 6 can online intercept large particle impurities in the cleaning liquid by the low-speed rotating filter screen belt 69, and the filter screen belt 69 can be cleaned in time by the brush 685, so as to avoid the blockage of the filter screen belt 69, and the cleaned filter screen belt 69 can be continuously used for coarse filtration; the low-speed motor mechanism 67 is composed of a motor seat and a low-speed motor fixed on the front side of the motor seat, the right end of the brush 685 is in close contact with the outer surface of the filter screen belt 69, through the above arrangement, the brush 685 can clean the outer surface of the passing filter screen belt 69, the brush 685 is arranged on the upper side of the collection drawer 53, through the above arrangement, the impurity particles brushed off by the brush 685 can be collected by the collection drawer 53 in time, the liquid pumping plate 74 is arranged on the inside of the left part of the filter screen belt 69, the liquid pumping plate 74 is arranged on the inside of the cleaning bin 3, through the above arrangement, the cleaning liquid needs to be preliminarily filtered by the filter screen belt 69 when entering the liquid pumping plate 74 to the right, the left part of the filter screen belt 69 is arranged at an inclined angle, through the above arrangement, the particle impurities filtered by the filter screen belt 69 are more easily taken out of the cleaning bin 3 by the movement of the filter screen belt 69.
[0042] Workflow: the operation of the ultrasonic cleaning equipment is as follows, note one: all the electrical appliances of the present application are externally powered and are centrally controlled through the control box 4; note two: the division of A, B and C areas is as Figure 18The cleaning operation: the worker can first place the parts to be cleaned in the cleaning tank 3, so that the parts are completely immersed in the cleaning liquid, then the vibration box 2 is started by one key control of the control box 4, a plurality of vibrators arranged in an array in the vibration box 2 synchronously generate high-frequency electric signals which are rapidly converted into mechanical vibration to radiate ultrasonic waves to the cleaning liquid at a frequency of tens of thousands per second, under the action of the ultrasonic waves, dense cavitation bubbles are formed in the cleaning liquid, the cavitation bubbles are broken instantaneously to release powerful micro-jet and shock wave, which can deeply enter the blind hole, gap and recessed part of the parts, and quickly strip and disperse the particles, oxides and other impurities attached to the surface of the parts into the cleaning liquid, so that the parts are efficiently, completely and non-damagingly cleaned; the coarse filtering and cleaning operation: the low-speed motor in the low-speed motor mechanism 67 is started by the control box 4 to run, the low-speed motor drives the guide roller 65 located at the lower right to rotate stably at low speed in the clockwise direction; under the traction of the guide roller 65 at the lower right and the common stretching action of the remaining guide rollers 65 and the tensioning roller 66, the filter screen belt 69 is tensioned and synchronously displaced at low speed in the clockwise direction, at the same time, the liquid pump 71 is started to run by the control box 4, the liquid pump 71 cooperates with the shunt pipe 72, the joint 73 and the liquid suction plate 74 to make the cleaning liquid as a whole flow to the right towards the liquid suction plate 74; in the flowing process, the cleaning liquid must pass through the filter screen belt 69, the filter screen belt 69 coarsely filters the passing cleaning liquid, the particles with large particle size are intercepted and attached to the upper inclined surface area of the left part of the outer surface of the filter screen belt 69, then the filter screen belt 69 is transported to the right by the continuous low-speed displacement of the filter screen belt 69, when the filter screen belt 69 with attached impurities passes through the cleaning part 68, the brush 685 of the cleaning part 68 brushes off the large particle impurities, the brushed-off impurities fall downwards to the collection drawer 53, and the cleaned filter screen belt 69 can be continuously used for coarse filtering; through the above continuous operation, the preliminary coarse filtering of the cleaning liquid is completed, the ultrasonic cleaning equipment can automatically perform the preliminary coarse filtering of the cleaning liquid, and the automatically cleaned impurities and dirt under the filtering are collected; the pre-loading operation: the worker can pre-load and add different types and different particle sizes of filter materials, such as quartz sand particles, activated carbon particles and ceramic particles, to each filter unit 82 of the fine filtering module 8 according to the fine filtering requirement, the specific loading steps are as follows: first, the bolt at the loading cover 822 is completely removed from the loading port 8212, then the loading cover 822 is removed, then the filter material is continuously filled into the A area (i.e. the filtering area) in the shell part 821 through the loading port 8212 until the filter material is compacted and fills the entire A area, then the servo motor in the servo motor mechanism 85 is started by the control box 4, the servo motor drives the connecting shaft 84 and the base column 8251 of the dynamic partition part 825 to rotate by 60 degrees, the rotation of the base column 8251 synchronously drives each partition plate 8253 to displace in the outer shell 8211 through each guide groove 8252, and the partition plate 8253 always maintains the close fit with the inner curved surface of the outer shell 8211 through the elastic force of the elastic spring of the partition plate 8253, so that the dynamic partition part 825 always maintains the division of the space in the shell part 821;After the dynamic partitioning part 825 rotates, the filter material originally located in the A zone is pushed into the B zone (i.e., the transfer zone) as a whole, and the A zone is immediately formed into a new cavity. At this time, filter material can be added to the A zone again, and the A zone is filled again. After completion, the dynamic partitioning part 825 is controlled to rotate 60 degrees again, so that the filter material filled for the second time is also transferred to the B zone. The above method is repeated to sequentially complete the preloading of filter material in the A zone, the B zone, and the C zone. Since the space volumes of the A zone, the B zone, and the C zone increase in turn, and all the filter material is first filled in the A zone, the filter material in the A zone is tightly compacted in a small space, and an ideal fine filter layer can be formed. When the filter material is transferred to the B zone with a larger space, the gaps between the filter material increase slightly. When the filter material is finally transferred to the C zone (i.e., the cleaning zone) with the largest space, the filter material is fully loose, which facilitates subsequent airflow cleaning. During the entire process, the spatial positions of the A zone, the B zone, and the C zone remain unchanged, and the sequential transfer of the filter material between the zones is achieved only by the rotation of the dynamic partitioning part 825. Fine filtering and cleaning operation: After the preliminary coarse filtering is completed, the liquid pump 71 draws the cleaning liquid in which large particles have been filtered out through the shunt pipe 72, the connector 73, and the liquid suction plate 74, and stably transports the cleaning liquid to the filter unit 82 located on the front side of the fine filtering module 8 through the liquid delivery pipe 75. The cleaning liquid first enters the A area inside the filter unit 82, and completes the first fine filtering in the tightly packed filter material pores. Subsequently, the liquid is sequentially transferred to the next filter unit 82 through the intermediate pipe 83, and passes through the filter material of the corresponding A area again to achieve the second fine filtering. According to this process, the filtered cleaning liquid is sequentially flowed through the A areas of all the filter units 82 under the continuous action of the liquid pump 71, and is subjected to layer-by-layer interception by different types and different mesh numbers of filter materials, so that the small impurity particles are captured and retained one by one in the filter material, thereby completing deep fine filtering. The cleaning liquid purified by the double purification of coarse filtering and fine filtering is finally guided back to the cleaning bin 3 by the return pipe 9, and can be immediately put into the next round of part cleaning. When the system runs to the set period, the control box 4 automatically stops the liquid pump 71, and then starts the operation of the servo motor of the servo motor mechanism 85. The servo motor drives the connecting shaft 84 and the dynamic partitioning part 825 to rotate 60° synchronously, so that the filter material in the A area which has intercepted impurities is gradually transferred to the B area and the C area from the lower left, and the clean filter material on the right which has been cleaned in the previous stage is rotated into the A area to re-enter the fine filtering work. After the partition switching is completed, the liquid pump 71 resumes operation and fine filtering is started again. After the filter material is transferred, the control box 4 starts the air pump 861 of the air supply part 86. The air pump 861 draws external air through the air inlet filter pipe 862, sends the air into the air supply shell 864 through the air supply pipe 863, and then sprays the air upward at high speed through the evenly distributed air outlets on the top of the air supply shell 864.Strong air flow through the screen into the shell 821 C area, enhance the local liquidity, prompting the retention of small impurities in the filter material surface and pores from the filter material particles, and with the air flow downward through the screen plate 823 fall into the collection drawer 53, realize online cleaning, if further strengthen the cleaning effect, staff can external hot air supply pipeline and air filter tube 862 docking, into the C area of the gas into hot air, filter material for synchronous drying, dried filter material surface adhesion significantly reduced, impurities more easily fall off, thereby improving the cleaning efficiency, realized the ultrasonic cleaning equipment can automatically to clean the liquid filter, and can automatically to the impurities under the filter cleaning collection, solved the ultrasonic cleaning equipment to clean the liquid filter need artificial periodical to the impurities under the filter cleaning, increase the work burden at the same time also will affect the work efficiency problem.
[0043] The principles and implementations of the present application are described in this paper by applying specific examples, and the above examples are only used to help understand the method of the present application and its core idea. The above description is only the preferred embodiments of the present application. It should be pointed out that due to the limitation of language expression, there are infinite specific structures objectively. For ordinary skilled in the art, without departing from the principles of the present application, some improvements, refinements or changes can be made, and the above technical features can be combined in appropriate ways. These improvements, refinements, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, shall be regarded as the protection scope of the present application.
Claims
1. An ultrasonic cleaning equipment with cleaning liquid circulation and filtration, comprising a seat (1), a vibration box (2), a cleaning bin (3), a control box (4), a supporting shell (5), a coarse filter part (6), a liquid conveying part (7), a fine filter module (8) and a backflow pipe (9), characterized in that: The seat part (1) includes a seat shell (11), an accommodation groove (12) is formed on the upper left side of the seat shell (11), a step one (13) is arranged on the right side of the seat shell (11), a step two (14) is fixedly connected to the right side of the step one (13), a vibration box (2) is arranged on the inner side of the accommodation groove (12), a cleaning bin (3) is arranged on the upper side of the vibration box (2) and located on the inner side of the accommodation groove (12), a control box (4) is arranged on the front side of the seat shell (11), a supporting shell (5) is arranged on the upper side of the step two (14), the supporting shell (5) includes a base shell (51) fixedly arranged on the upper side of the step two (14), a drawer groove (52) is formed on the lower side of the base shell (51) and is arranged in an upper opening mode, a collection drawer (53) is arranged on the inner side of the drawer groove (52), a penetrating pipe opening (54) is formed on the inner side of the vertical plate of the base shell (51), a coarse filter part (6) is arranged on the upper side of the base shell (51) and located on the inner side of the cleaning bin (3), a transfusion part (7) is arranged on the upper side of the step one (13), a fine filter module (8) is arranged on the inner side of the base shell (51), the fine filter module (8) includes a base frame (81), a filter unit (82), a middle connecting pipe (83), a linkage shaft (84), a servo motor mechanism (85) and a gas conveying part (86), the base frame (81) is arranged on the right side of the vertical plate of the base shell (51), the base frame (81) includes a frame body (811) which is detachably connected to the right end surface of the vertical plate of the base shell (51) by bolts, a plurality of mounting positions (812) are arranged on the right side of the frame body (811) and are arranged in an equidistant mode, a pair of connecting strips (813) are fixedly connected to the lower side of the frame body (811), the filter unit (82) is arranged on the inner side of each mounting position (812), the filter unit (82) includes a shell part (821), a feeding cover (822), a sieve plate (823), a sealing gasket (824) and a dynamic partition part (825), the shell part (821) is arranged on the inner side of each mounting position (812), the shell part (821) includes an outer shell (8211) which is fixedly connected to the front and rear inner walls of each mounting position (812), an installation groove (8213) is formed on the lower side of the outer shell (8211), penetrating rotation holes (8214) are formed on the front and rear sides of the outer shell (8211), liquid communication interfaces (8215) are formed on the upper sides of the rotation holes (8214), the sieve plate (823) is fixedly connected to the inner side of the installation groove (8213), the sealing gaskets (824) are fixedly connected to the front and rear inner walls of the outer shell (8211), the dynamic partition part (825) is arranged between the sealing gaskets (824) on the front and rear sides, the dynamic partition part (825) includes a base column (8251) arranged on the inner side of the outer shell (8211), a plurality of guide grooves (8252) are arranged on the outer side of the base column (8251) and are arranged in an equi-angle mode, partition plates (8253) are arranged on the inner sides of the guide grooves (8252),A middle connecting pipe (83) is arranged between each filter unit (82), front and rear ends of the middle connecting pipe (83) are fixedly connected with and in communication with liquid passing interfaces (8215), the inner side of each base column (8251) is fixedly connected with a linkage shaft (84) penetrating through a sealing gasket (824), a frame body (811) and a rotating hole (8214) and being rotatably connected, the front side of the frame body (811) is fixedly connected with a servo motor mechanism (85), the output shaft of the servo motor mechanism (85) is fixedly connected with the front end of the linkage shaft (84), the lower side of the frame body (811) is arranged with a gas conveying part (86), the gas conveying part (86) comprises a gas pump (861) fixedly arranged on the front side of the seat shell (11), the lower side of the gas pump (861) is fixedly connected with an air inlet filter pipe (862) arranged in communication, the upper side of the gas pump (861) is fixedly connected with a gas conveying pipe (863) arranged in communication, the upper end of the gas conveying pipe (863) penetrates through the front plate of the base shell (51) and is fixedly connected with a gas conveying shell (864) arranged in communication, and the gas conveying shell (864) is fixed between the opposite faces of a pair of connecting strips (813).
2. The apparatus according to claim 1, wherein: The infusion part (7) includes a liquid pump (71) fixed on the upper side of the step one (13), the rear side of the liquid pump (71) is fixedly connected with a shunt pipe (72) in communication, the left side of the shunt pipe (72) is fixedly connected with a joint (73) in communication at both ends, the opposite ends of the joint (73) on the front and back sides are inserted into the cleaning bin (3) and fixedly connected with a liquid pumping plate (74) in communication, the front side of the liquid pump (71) is fixedly connected with a liquid infusion pipe (75) in communication, the liquid infusion pipe (75) passes through the pipe port (54) and is fixedly connected with the front side liquid infusion interface (8215) in communication, the rear side of the liquid infusion interface (8215) is fixedly connected with a backflow pipe (9) in communication, the left end of the backflow pipe (9) passes through the seat shell (11) and is fixedly connected with the through hole of the left side of the cleaning bin (3) in communication.
3. The ultrasonic cleaning apparatus of claim 2, wherein: The collection drawer (53) is arranged on the lower side of the filter unit (82), the servo motor mechanism (85) is composed of a motor seat and a servo motor fixed on the front side of the motor seat, the rotating hole (8214), the connecting shaft (84) and the base column (8251) are all arranged on the upper side of the center of the shell (8211), the partition plate (8253) is composed of a base plate, a telescopic spring in the hole slot on the side of the base plate close to the connecting shaft (84) and a rubber strip fixed on the side of the base plate away from the connecting shaft (84), the one end of the telescopic spring of the partition plate (8253) close to the connecting shaft (84) is fixedly connected with the inner wall of the guide groove (8252), the rubber strip of the partition plate (8253) is attached to the inner wall of the shell (8211), and the base plate of the partition plate (8253) is slidingly connected with the inner wall of the guide groove (8252).
4. The apparatus according to claim 2, wherein: The upper side of the sealing gasket (824) is provided with a large aperture and a small aperture in alignment with the rotating hole (8214) and the liquid infusion interface (8215) in communication respectively, the large aperture of the sealing gasket (824) is fixedly connected with a material blocking net (826) in communication, the front and back end faces of the partition plate (8253) are attached to the opposite faces of a pair of sealing gaskets (824), the front and back end faces of the base column (8251) are attached to the opposite faces of a pair of sealing gaskets (824), the upper side of the gas conveying shell (864) is provided with a plurality of gas injection ports in alignment with each filter unit (82), the gas injection ports of the gas conveying shell (864) are arranged on the left lower side of the sieve plate (823), the upper side of the shell (8211) is provided with a charging port (8212), and the charging port (8212) is detachably connected with a charging cover (822) through bolts, the charging cover (822) is composed of an upper cover plate and a rubber plug fixed on the lower side of the upper cover plate, the upper cover plate of the charging cover (822) is arranged on the upper side of the shell (8211), and the outer end face of the rubber plug of the charging cover (822) is tightly attached to the inner wall of the charging port (8212).
5. The ultrasonic cleaning apparatus of claim 4, wherein: The coarse filter part (6) includes a support beam (61) fixed on the upper side of the base shell (51), a pair of connecting rods of the support beam (61) are fixedly connected with roller support plates (62) with left parts in the inside of the cleaning bin (3), the inside of the left inclined plate of the roller support plate (62) is provided with a through positioning groove (63), the front and rear ends of the liquid pumping plate (74) are fixed on the inside of the positioning groove (63), the upper two side corners of the roller support plate (62) are fixedly connected with corner blocks (64), the inside of the roller support plate (62) is provided with a plurality of holes, and the holes are rotatably connected with guide rollers (65), the outside of a group of the guide rollers (65) is sleeved with a filter screen belt (69), the front and rear sides of the corner blocks (64) are rotatably connected with tensioning rollers (66), the outer curved surface of the tensioning roller (66) is attached to the outer end surface of the filter screen belt (69), the front of the lower right guide roller (65) is provided with a low-speed motor mechanism (67) fixed on the front end surface of the front roller support plate (62), the low-speed motor output shaft of the low-speed motor mechanism (67) is fixedly connected with the front end of the lower right guide roller (65), the upper side of the collection drawer (53) is provided with a cleaning part (68), the cleaning part (68) includes a pair of guide seats (681) fixed on the back surfaces of the front and rear roller support plates (62), the inside of the guide seat (681) is slidably connected with a guide block (682), the right end surface of the guide block (682) and the inner wall of the guide seat (681) are fixedly connected with a tension spring (683), the opposite surfaces of the front and rear guide blocks (682) are fixedly connected with a back plate (684), and the right end surface of the back plate (684) is detachably connected with a brush (685).
6. The apparatus according to claim 5, wherein: The low-speed motor mechanism (67) is composed of a motor seat and a low-speed motor fixed on the front side of the motor seat, the right end of the brush (685) is attached to the outer surface of the filter screen belt (69), the brush (685) is arranged on the upper side of the collection drawer (53), the liquid pumping plate (74) is arranged on the inside of the left part of the filter screen belt (69), the liquid pumping plate (74) is arranged on the inside of the cleaning bin (3), and the left part of the filter screen belt (69) is arranged at an inclined angle.
Citation Information
Patent Citations
Ultrasonic cleaning machine with automatic circulating filtering function
CN114345830A
Ultrasonic cleaning device
CN218282945U