Engine cylinder cover casting mold and process thereof
By designing a cylinder head casting mold with a flipping mechanism and a receiving mechanism, the problem of inconvenient cylinder head lifting was solved, and stable demolding and automatic receiving of the cylinder head were achieved, thus improving casting efficiency and cylinder head quality.
Patent Information
- Application Number
- CN202511078038.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-01
- Publication Date
- 2025-11-07
AI Technical Summary
After the engine cylinder head is cast, the limited space for lifting and removing the cylinder head reduces the casting progress.
An engine cylinder head casting mold was designed, which includes a flipping mechanism, a limiting component and a receiving mechanism. The mold is driven by a motor to rotate counterclockwise to 120 degrees, and the cylinder head is automatically demolded and received using a wire rope and a receiving component, reducing manual intervention.
It achieves stable demolding and automatic material receiving of cylinder heads, reduces manual operation time, improves casting progress and cylinder head quality, and avoids cylinder head damage.
Smart Images

Figure CN120901232A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of casting molds, in particular to an engine cylinder head casting mold and a process thereof. BACKGROUND
[0002] As a key component of an engine, the performance of an engine cylinder head directly affects the overall performance of the engine. Casting is a commonly used process for manufacturing engine cylinder heads, and the quality and performance of the casting mold play a decisive role in the forming quality of the cylinder head.
[0003] Currently, after the cylinder head is cast, a material ejecting device is needed to lift the cylinder head upward and separate it from the mold. However, after separation, workers use auxiliary tools to lift the cylinder head outward. However, due to the position of the cylinder head, the operation space for removing the cylinder head is relatively inconvenient, resulting in a waste of a lot of time in lifting and reducing the progress of cylinder head casting.
[0004] In order to solve the above problems, an engine cylinder head casting mold and a process thereof are provided in the present application. SUMMARY
[0005] (1) Technical problem to be solved
[0006] The purpose of the present application is to overcome the shortcomings of the prior art, adapt to the needs of reality, and provide an engine cylinder head casting mold and a process thereof to solve the above technical problems.
[0007] (2) Technical solution
[0008] In order to achieve the purpose of the present application, the technical solution adopted by the present application is as follows:
[0009] An engine cylinder head casting mold, comprising a support body, a rotating frame fixedly connected to the inner bottom of the support body, a turnover mechanism provided on the upper part of one side surface of the rotating frame, the turnover mechanism comprising a bearing plate fixedly connected to the upper part of one side surface of the support body, a motor provided on one side of the upper end surface of the bearing plate, an output shaft connected to the output end of the motor, a first gear provided on the outer surface of one end of the output shaft, a second gear meshing with the first gear, a first fixed rod provided inside the second gear, a limiting assembly provided on one end of the first fixed rod, and a mold fixedly connected to one end of the first fixed rod, the mold being fixedly connected to a second fixed rod on one side surface; the first fixed rod is rotatably fitted in a first rotating hole provided in the upper part of one side of the rotating frame; the second fixed rod is rotatably fitted in a second rotating hole provided in the upper part of the other side of the rotating frame; the mold is provided with a material ejecting device on the lower end surface; the mold is provided with a material receiving mechanism on one side surface; and the support body is provided with a sealing device on the top end surface.
[0010] Further, the limiting assembly comprises a rotating plate, a third rotating hole is formed in the lower part of the rotating plate, the third rotating hole is rotationally connected at one end of the first fixed rod, a limiting slot is formed in the upper part of the rotating plate, a limiting rod is slidingly connected inside the limiting slot, a telescopic rod is fixedly connected at one end of the limiting rod, the telescopic rod is slidingly connected inside a limiting hole formed in the inside of the limiting cylinder, a limiting disc is fixedly connected at the top end of the telescopic rod, the outer ring surface of the limiting disc is slidingly connected inside the limiting hole, a third fixed rod is fixedly connected at one side of the middle outer surface of the limiting cylinder, the third fixed rod is rotationally connected at one end of a fourth rotating hole formed in the inside of the fixed plate, and the lower end surface of the fixed plate is fixedly connected at one side of the upper end surface of the supporting body.
[0011] Further, the material receiving mechanism comprises a first transmission frame and a second transmission frame fixedly connected at one side of the mold, a first circular arc rack is fixedly connected at one side of the lower end surface of the first transmission frame, the first circular arc rack is meshingly connected with a first vertical rack, a first T-shaped plate is connected at one side of the first vertical rack, the first T-shaped plate is slidingly connected with a first T-shaped slot formed in the lower part of the inner side wall of the rotating frame, a second circular arc rack is fixedly connected at one side of the lower end surface of the second transmission frame, the second circular arc rack is meshingly connected with a second vertical rack, a second T-shaped plate is connected at one side of the second vertical rack, and the second T-shaped plate is slidingly connected with a second T-shaped slot formed in the lower part of the inner side wall of the rotating frame.
[0012] Further, the first vertical rack and the second vertical rack are fixedly connected at one side of the opposite surface with a pull plate, a first fixed sleeve is equidistantly arranged along the length direction at one side of the pull plate, a steel wire rope is fixedly connected inside the first fixed sleeve, an abutting rod is abutted at one end of the steel wire rope, the abutting rod is fixedly connected inside a containing slot formed in the lower part of the fixed block, and a round corner is formed at the edge of the inner top wall of the containing slot.
[0013] Further, one end of the steel wire rope is abutted on the round corner, a second fixed sleeve is fixedly connected at the upper end of the steel wire rope, a fifth rotating hole is formed in the upper part of the second fixed sleeve, a pull rod is rotationally connected inside the fifth rotating hole, and the pull rod is fixedly connected at both ends of a rotating slot formed at one side of the lower end surface of the material receiving piece.
[0014] Further, the material receiving piece is in a U-shaped structure at the upper part, a stop block is fixedly connected at one side of the upper end surface of the material receiving piece, and a V-shaped frame is fixedly connected at both sides of the lower end surface of the material receiving piece, a sixth rotating hole is formed in the lower part of the V-shaped frame, and an inclined block is fixedly connected at one side of the lower end surface of the material receiving piece.
[0015] Further, the inclined surface of the first inclined block is equidistantly arranged along the length direction with a spring body, the lower end of the spring body is fixedly connected with a second inclined block, and one side of the second inclined block is fixedly connected at one side of the fixed block.
[0016] Further, the sixth rotating hole is internally rotatably connected with a fourth fixing rod, and the fourth fixing rod is fixed in the middle of the upper portion of the fixing block.
[0017] A process for automatically discharging a cylinder cover demolding, the specific method steps are as follows:
[0018] S1, opening the seal: starting the hydraulic cylinder on the sealing device to open the sealing cover upward;
[0019] S2, the mold counterclockwise rotation 120 degrees: start the motor to drive the first gear clockwise rotation, the first gear is forced to mesh in the second gear clockwise, the second gear is forced to drive the first fixed rod, the mold, the second fixed rod counterclockwise in the first rotating hole and the second rotating hole, so that the mold is stably counterclockwise rotation, until the rotation to 120 degrees, stop the motor, and then realize the mold feeding work state;
[0020] S3, mold limiting: in the first fixed rod counterclockwise rotation, it drives the rotating plate counterclockwise rotation, and the limiting slot 373 slides against one end of the limiting rod. The extension rod is forced to rotate clockwise while the limiting disc slides downward in the limiting hole. Through the transmission of the limiting disc, the third fixed rod on the limiting cylinder rotates clockwise in the fourth rotating hole. After the mold is counterclockwise rotated to 120 degrees, the lower end surface of the limiting disc is in contact with the inner bottom of the limiting hole, and then the mold is accurately rotated to 120 degrees.
[0021] S4, tensioning the steel wire rope: in the mold rotation to 120 degrees, through the rotation of the first transmission frame and the second transmission frame, the first circular arc rack and the second circular arc rack are meshed counterclockwise in the first vertical rack and the second vertical rack. The first T-shaped plate and the second T-shaped plate are forced to slide in the first T-shaped groove and the second T-shaped groove at the same time. Among them, the pull plate pulls one end of the plurality of steel wire ropes to one side, and the transmission power drives the feeding piece to rotate clockwise.
[0022] S5, the feeding piece clockwise rotation 30 degrees: after the mold is rotated to 90 degrees, the plurality of steel wire ropes are in a tight state, and the plurality of steel wire ropes are pulled downward by the tension of the pull plate. The feeding piece is rotated clockwise in the fourth fixed rod through the sixth rotating hole on the V-shaped frame, and the feeding piece is stretched upward on the spring body on one side. Until the mold is rotated to 120 degrees, the feeding piece also stops rotating. At this time, the feeding plate has been rotated to 30 degrees. Among them, the inner bottom surface of the feeding plate is opposite to the upper end of the mold, and the distance between the upper end of the feeding plate and the inner bottom surface of the feeding plate is greater than the thickness of the cylinder cover.
[0023] S6, receiving material: the upper end of the ejector device is started to lift the bottom of the cylinder cover in the mold, so that the cylinder cover is separated from the inside of the mold and falls on the upper end surface of the receiving part, and the cylinder cover slides downward along the inclination angle of the receiving part to one side surface of the stopper. At this time, the motor is started to drive the mold to return to the original direction, and the receiving part returns to the original state by the elastic force of the spring body. The cylinder cover is located outside the support body;
[0024] S7, cleaning: before cleaning the mold, the motor is started to drive the mold to rotate to 90 degrees, and the upper port of the mold is vertical. At this time, the workers can use auxiliary tools to clean the remaining mold.
[0025] (3) beneficial effects:
[0026] In the present application, the setting of the limiting assembly can effectively ensure that the mold is accurately counterclockwise rotated to 120 degrees, avoid the rotation angle of the mold exceeding 120 degrees, and also avoid affecting the automatic receiving work when the angle of the mold exceeds 120 degrees. During the rotation of the mold, the counterclockwise rotation of the mold can be ensured to be stable.
[0027] In the present application, the inner bottom surface of the receiving plate is opposite to the upper port of the mold, and the distance between the upper port of the receiving plate and the inner bottom surface of the receiving plate is greater than the thickness of the cylinder cover, so that the cylinder cover is completely separated from the inside of the mold after being separated.
[0028] In the present application, the 30-degree working state of the receiving part can automatically realize the receiving work, without the need for workers to participate in unloading, which can reduce the workload and speed up the work progress. After the receiving plate receives the material, the receiving part is in a U-shaped state, which can prevent the receiving part from falling to the ground due to deviation. The cylinder cover slides downward along the inclination angle of the receiving part to one side surface of the stopper, which can also prevent the cylinder cover from falling to the ground during downward movement, thereby preventing damage to the outer surface of the cylinder cover, ensuring the appearance and quality of the cylinder cover, increasing functionality, and improving practicality.
[0029] In the present application, the original state of the receiving part can make the workers easily and conveniently lift the cylinder cover after the receiving part receives the material and returns to the original position, and move it to the direction of other working procedures, which can avoid wasting a lot of time in lifting and improve the progress of cylinder cover casting.
[0030] In the present application, after the mold is rotated to 90 degrees, the upper port of the mold is vertical, which can facilitate the workers to clean and observe whether there is residual, improve the cleaning efficiency, and improve the cleanliness of the mold. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 The structure of the embodiment of the present application is shown in the figure;
[0032] Figure 2 Structure diagram of the turnover mechanism of the present application;
[0033] Figure 3 Full sectional view of the limiting assembly of the present application;
[0034] Figure 4 Structure diagram of the first transmission frame and the second transmission frame of the present application;
[0035] Figure 5 Structure diagram of the first vertical rack and the second vertical rack of the present application;
[0036] Figure 6 Structure diagram of the first fixed sleeve of the present application;
[0037] Figure 7 Full sectional view of the fixed block of the present application;
[0038] Figure 8 Structure diagram of the receiving member of the present application; Figure 7 Enlarged diagram of A in the middle;
[0039] Figure 9 Structure diagram of the receiving member of the present application;
[0040] Reference signs are as follows:
[0041] 1 - support body, 2 - rotating frame, 21 - first rotating hole, 22 - second rotating hole, 3 - turnover mechanism, 31 - bearing plate, 32 - motor, 33 - output shaft, 34 - first gear, 35 - second gear, 36 - first fixed rod, 37 - limiting assembly, 371 - rotating plate, 372 - third rotating hole, 373 - limiting notch, 374 - limiting rod, 375 - telescopic rod, 376 - limiting cylinder, 3761 - limiting hole, 377 - limiting round plate, 378 - third fixed rod, 379 - fixed plate, 3791 - fourth rotating hole, 38 - mold, 39 - second fixed rod, 4 - material ejecting device, 5 - material receiving mechanism, 51 - first transmission frame, 511 - first circular arc rack, 512 - first vertical rack, 513 - first T-shaped plate, 514 - first T-shaped groove, 52 - second transmission frame, 521 - second circular arc rack, 522 - second vertical rack, 523 - second T-shaped plate, 524 - second T-shaped groove, 53 - pull plate, 54 - first fixed sleeve, 55 - steel wire rope, 551 - second fixed sleeve, 552 - fifth rotating hole, 553 - pull rod, 56 - resisting rod, 57 - fixed block, 571 - containing groove, 572 - round corner, 573 - V-shaped frame, 574 - fourth fixed rod, 58 - receiving member, 581 - rotating notch, 582 - stop block, 583 - pull rod, 584 - sixth rotating hole, 585 - inclined block, 59 - spring body, 6 - sealing device. DETAILED DESCRIPTION
[0042] The application is further illustrated below in conjunction with the accompanying drawings Figures 1-9 and examples:
[0043] An engine cylinder head casting mold, comprising a support body 1, a rotating frame 2 is fixedly connected to the inner bottom of the support body 1, a turnover mechanism 3 is arranged on the upper part of one side of the rotating frame 2, the turnover mechanism 3 comprises a bearing plate 31 fixedly connected to the upper part of one side of the support body 1, a motor 32 is arranged on one side of the upper end face of the bearing plate 31, an output shaft 33 is connected to the output end of the motor 32, a first gear 34 is sleeved on the outer surface of one end of the output shaft 33, a second gear 35 is engaged with the first gear 34, a first fixed rod 36 is sleeved in the second gear 35, a limiting assembly 37 is arranged on one end of the first fixed rod 36, a mold 38 is fixedly connected to one end of the first fixed rod 36, and a second fixed rod 39 is fixedly connected to one side of the mold 38; one end of the first fixed rod 36 is rotatably fitted in a first rotating hole 21 opened in the upper part of one side of the rotating frame 2; the second fixed rod 39 is rotatably fitted in a second rotating hole 22 opened in the upper part of the other side of the rotating frame 2; a material pushing device 4 is arranged on the lower end face of the mold 38; a material receiving mechanism 5 is arranged on one side of the mold 38; a sealing device 6 is arranged on the top end face of the support body 1. The motor 32 drives the output shaft 33 to rotate clockwise, the output shaft 33 drives the first gear 34 to rotate clockwise, the first gear 34 meshes with the second gear 35 clockwise, the second gear 35 drives the first fixed rod 36 to rotate counterclockwise, the first fixed rod 36 rotates counterclockwise in the first rotating hole 21, and the first fixed rod 36 drives the mold 38 to rotate counterclockwise, and the mold 38 rotates counterclockwise in the second rotating hole 22 through the second fixed rod 39, so that the mold 38 can be rotated to a cleaning working state of 90 degrees and a material receiving working state of 120 degrees.
[0044] Before the mold 38 needs to be cleaned, the motor 38 is started to drive the mold 38 to rotate to 90 degrees, and the upper end of the mold 38 is in a vertical state, so that workers can conveniently clean and observe whether there is residual, thereby improving the cleaning efficiency and the cleanliness of the inside of the mold 38. At this time, the motor 38 is stopped, and the workers can use auxiliary tools to clean the residual of the mold 38.
[0045] In the embodiment, the limiting assembly 37 comprises a rotating plate 371, a third rotating hole 372 is formed in the lower part of the rotating plate 371, the third rotating hole 372 is rotationally connected to one end of the first fixed rod 36, a limiting slot 373 is formed in the upper part of the rotating plate 371, a limiting rod 374 is slidingly connected inside the limiting slot 373, an extension rod 375 is fixedly connected to one end of the limiting rod 374, the extension rod 375 is slidingly connected inside a limiting hole 3761 formed in the inside of a limiting cylinder 376, a limiting disc 377 is fixedly connected to the top end surface of the extension rod 375, the outer ring surface of the limiting disc 377 is slidingly connected inside the limiting hole 3761, a third fixed rod 378 is fixedly connected to one side of the middle outer surface of the limiting cylinder 376, a fourth rotating hole 3791 is formed in the inside of a fixed plate 379, one end of the third fixed rod 378 is rotationally connected to the fourth rotating hole 3791, the lower end surface of the fixed plate 379 is fixedly connected to one side of the upper end surface of the support body 1. In the rotation of the first fixed rod 36, the rotating plate 371 is counterclockwise rotated by the force transmitted by the first fixed rod 36 through the third rotating hole 372, the rotating plate 371 is slidingly contacted with the outer surface of the limiting rod 374 through the limiting slot 373, the limiting rod 374 is clockwise rotated by the force, the extension rod 375 is slidingly downward in the limiting hole 3761 of the limiting cylinder 376 through the limiting disc 377, the limiting cylinder 376 is clockwise rotated in the fourth rotating hole 3791 of the fixed plate 379 through the third fixed rod 378 by the transmission of the limiting disc 377, after the mold 38 is counterclockwise rotated to 120 degrees, the motor 32 is stopped, wherein the lower end surface of the limiting disc 377 is contacted with the inner bottom of the limiting hole 3761, thereby realizing the accurate rotation of the mold 38 to 120 degrees, which is beneficial to effectively ensure the accurate counterclockwise rotation of the mold 38 to 120 degrees, avoids the rotation angle of the mold 38 exceeding 120 degrees, and avoids the influence of the automatic material receiving work caused by the angle of the mold 38 exceeding 120 degrees, in the rotation of the mold 39, the stable counterclockwise rotation of the mold 38 can be ensured.
[0046] In the embodiment, the material receiving mechanism 5 comprises a first transmission frame 51 and a second transmission frame 52 fixedly connected to one side of the mold 38. The first transmission frame 51 has a first circular arc rack 511 fixedly connected to the lower end of one side of the first transmission frame 51. The first circular arc rack 511 is in meshing cooperation with a first vertical rack 512. The first vertical rack 512 is connected to one side of the first T-shaped plate 513. The first T-shaped plate 513 is in sliding cooperation with a first T-shaped groove 514 formed in the lower part of the inner side wall of the rotating frame 2. The second transmission frame 52 has a second circular arc rack 521 fixedly connected to the lower end of one side of the second transmission frame 52. The second circular arc rack 521 is in meshing cooperation with a second vertical rack 522. The second vertical rack 522 is connected to one side of the second T-shaped plate 523. The second T-shaped plate 523 is in sliding cooperation with a second T-shaped groove 524 formed in the lower part of the inner side wall of the rotating frame 2. The first transmission frame 51 and the second transmission frame 52 drive the first circular arc rack 511 and the second circular arc rack 521 to rotate counterclockwise. The first circular arc rack 511 is in counterclockwise meshing cooperation with the first vertical rack 512. The first vertical rack 512 is forced to slide to one side in the first T-shaped groove 514 through the first T-shaped plate 513. The second circular arc rack 521 is in counterclockwise meshing cooperation with the second vertical rack 522. The second vertical rack 522 is forced to slide to one side in the second T-shaped groove 524 through the second T-shaped plate 523. The first vertical rack 512 and the second vertical rack 522 drive the pull plate 53 to move to one side. The pull plate 53 pulls down the second fixed cylinder 551 through the steel wire ropes 55 on the plurality of first fixed sleeves 54, so as to realize the work of pulling the steel wire ropes 55.
[0047] In the embodiment, the first vertical rack 512 and the second vertical rack 522 are fixedly connected to one side of the opposite surface. The pull plate 53 is connected to the first fixed sleeve 54 arranged equidistantly along the length direction of one side of the pull plate 53. The first fixed sleeve 54 is fixedly connected to the steel wire rope 55 inside. One end of the steel wire rope 55 abuts against the stop rod 56. The stop rod 56 is fixedly connected to the receiving groove 571 formed in the lower part of the fixed block 57. The rounded corner 572 is formed at the edge of one side of the inner top wall of the receiving groove 571. The pull plate 53 pulls down the second fixed cylinder 551 through the steel wire ropes 55 on the plurality of first fixed sleeves 54. The second fixed cylinder 551 is forced to pull the pull rod 553 through the fifth rotating hole 552. The pull rod 553 is forced to pull down one side of the material receiving piece 58 through the rotating groove 581. The plurality of steel wire ropes 55 can make the material receiving piece 58 rotate clockwise through the abutment of the stop rod 56. The rounded corner 572 on the receiving groove 571 avoids causing greater wear of the steel wire rope 55.
[0048] In the embodiment, the steel wire rope 55 is abutted on the rounded corner 572 at one end outside, and the upper end of the steel wire rope 55 is fixedly connected with a second fixing sleeve 551, a fifth rotating hole 552 is formed in the upper portion of the second fixing sleeve 551, a pull rod 553 is rotatably connected in the fifth rotating hole 552, and the two ends of the pull rod 553 are fixedly connected in the rotating groove 581 formed in one side of the lower end surface of the receiving member 58. Through the rotating connection of the second fixing sleeve 551 and the fifth rotating hole 552, the transmission of the steel wire rope 55 is more smooth and is pulled on the receiving plate 58.
[0049] In the embodiment, the upper portion of the receiving member 58 is in a U-shaped structure, one side of the upper end surface of the receiving member 58 is fixedly connected with a stop block 582, and both sides of the lower end surface of the receiving member 58 are fixedly connected with V-shaped frames 583, a sixth rotating hole 584 is formed in the lower portion of the V-shaped frame 583, and one side of the lower end surface of the receiving member 58 is fixedly connected with an inclined block 585. The receiving member 58 is rotated clockwise on the outer surface of the fourth fixing rod 574 through the sixth rotating hole 584 of the V-shaped frame 583, and in the clockwise rotation of the receiving member 58, the first inclined block 585 on one side of the receiving member 58 is stretched upward on the spring body 59 on the second inclined block 573 until the receiving member 58 stops rotating after the mold 38 is rotated to 120 degrees, at this time, the receiving plate 58 is rotated to 30 degrees, wherein the inner bottom surface of the receiving plate 58 is opposite to the upper end of the mold 38, and the distance between the upper end of the receiving plate 58 and the inner bottom surface of the receiving plate 58 is greater than the thickness of the cylinder cover, so that the cylinder cover is completely separated from the inside of the mold 38 after being separated, then the upper end of the top material device 4 is started to lift the bottom of the cylinder cover in the mold 38, so that the cylinder cover is separated from the inside of the mold 38 and falls downward on the upper end surface of the receiving member 58, after the cylinder cover completely falls on the inner bottom surface of the receiving member 58, the cylinder cover slides downward along the inclination angle of the receiving member 58 to one side of the stop block 582, and after the cylinder cover is stably placed on the receiving member 58, the motor 32 is started to drive the mold 38 to return to the original direction, at the same time, the receiving member 58 returns to the original state through the elastic force of the spring body 59, at this time, the cylinder cover is outside the supporting body 1. It is beneficial to automatically realize the receiving work, without the participation of workers in unloading, so as to reduce the workload and speed up the work progress, after the receiving plate 59 receives the material, since the receiving member 58 is in a U-shaped structure, it is ensured that the receiving member 58 will not fall on the ground due to deviation, the cylinder cover slides downward along the inclination angle of the receiving member 58 to one side of the stop block 582, so that it is ensured that the cylinder cover will not fall on the ground during the downward movement, thereby preventing the damage of the outer surface of the cylinder cover, ensuring the appearance and quality of the cylinder cover, increasing the functionality, and improving the practicality.
[0050] In the embodiment, the first inclined block 585 is equidistantly arranged with spring bodies 59 along the length direction, the lower end of the spring body 59 is fixedly connected with a second inclined block 573, and one side of the second inclined block 573 is fixed to one side of the fixed block 57. The elastic force of the spring body 59 allows the receiving member 58 to return to the original state, which is beneficial to the original position of the receiving member 58 after receiving the material, and allows the worker to easily lift the cylinder cover by the auxiliary tool and move to the direction of other working procedures, avoids wasting a lot of time in lifting, improves the progress of the cylinder cover casting, and also improves the working procedure of the cylinder cover.
[0051] In the embodiment, the fourth fixed rod 574 is rotatably arranged in the sixth rotating hole 584, and the middle of the fourth fixed rod 574 is fixed to the upper part of the fixed block 57. The receiving member 58 is rotated clockwise on the outer surface of the fourth fixed rod 574 through the sixth rotating hole 584 on the V-shaped frame 583, and the receiving member 58 can be rotated to 30 degrees.
[0052] A process for automatically discharging the cylinder cover, and the specific method steps are as follows:
[0053] S1, open the seal: start the hydraulic cylinder on the sealing device 6 to open the sealing cover upward;
[0054] S2, the mold is counterclockwise rotated by 120 degrees: start the motor 32 to drive the first gear 34 to rotate clockwise, the first gear 34 is meshed with the second gear 35 counterclockwise, the second gear 35 drives the first fixed rod 36, the mold 38 and the second fixed rod 39 counterclockwise in the first rotating hole 21 and the second rotating hole 22, so that the mold 38 is stably counterclockwise rotated, until it is rotated to 120 degrees, stop the motor 32, and then realize the receiving work state of the mold 38;
[0055] S3, mold limiting: in the counterclockwise rotation of the first fixed rod 36, the rotating plate 371 is counterclockwise rotated, the limiting slot 373 is slidably abutted on one end of the limiting rod 374, the telescopic rod 375 is counterclockwise rotated, and the limiting disc 377 is slidably downward in the limiting hole 3761, through the transmission of the limiting disc 377, the third fixed rod 378 on the limiting cylinder 376 is counterclockwise rotated in the fourth rotating hole 3791, after the mold 38 is counterclockwise rotated to 120 degrees, the lower end of the limiting disc 377 is abutted on the inner bottom of the limiting hole 3761, and then the mold 38 is accurately rotated to 120 degrees, so as to avoid the rotation angle of the mold 38 exceeding 120 degrees, and also avoid affecting the automatic receiving work when the angle of the mold 39 exceeds 120 degrees;
[0056] S4, the tensioned steel wire rope: in the mold rotates to 120 degrees, through the first transmission frame 51 and the second transmission frame 52 rotate, let the first circular arc rack 511 and the second circular arc rack 521 mesh with the first vertical rack 512 and the second vertical rack 522, the first T-shaped plate 513 and the second T-shaped plate 523 are forced to slide to the inside of the first T-shaped groove 514 and the second T-shaped groove 524, wherein, the pull plate 553 pulls one end of the plurality of steel wire ropes 55 to one side, the transmission power can drive the receiving member 58 to rotate clockwise;
[0057] S5, the receiving member rotates clockwise 30 degrees: after the mold 38 rotates to 90 degrees, the plurality of steel wire ropes 55 are in a tight state, and one end of the plurality of steel wire ropes 55 is pulled downward on the receiving plate 58 through the pulling force of the pull plate 553, the receiving member 58 rotates clockwise through the sixth rotating hole 584 on the V-shaped frame 583 at both ends of the fourth fixed rod 574, and one side of the receiving member 58 is stretched upward on the spring body 59, until the mold 38 rotates to 120 degrees, the receiving member 58 also stops rotating, at this time, the receiving plate 58 has rotated to 30 degrees, wherein the inner bottom surface of the receiving plate 58 is opposite to the upper end of the mold 38, and the distance between the upper end of the receiving plate 58 and the inner bottom surface of the receiving plate 58 is greater than the thickness of the cylinder cover, so that the cylinder cover is completely separated from the inside of the mold 38 after being separated;
[0058] S6, receiving: starting the top rod on the top of the mold 38 to the bottom of the cylinder cover to lift, so that the cylinder cover is separated from the inside of the mold 38, and falls downward on the upper end surface of the receiving member 58, the cylinder cover slides downward along the inclination angle of the receiving member 58 to the side surface of the stop block 582, at this time, the motor 32 is started to drive the mold 38 to return to the original direction, the receiving member 58 returns to the original state through the elastic force of the spring body 59, the cylinder cover is located outside the support body 1, and the receiving work can be automatically realized without the participation of workers, so that the workload is reduced and the work progress is accelerated;
[0059] S7, cleaning: before cleaning the mold 38, the motor 32 is started to drive the mold 38 to rotate to 90 degrees, the upper end of the mold 38 is vertical, at this time, the residual of the mold 38 can be removed by the workers using auxiliary tools, which can facilitate the workers to clean and can facilitate the observation of residual residues.
[0060] The specific working principle of the present application includes the following processes:
[0061] First, after the cylinder head is cast, the sealing device 6 is started to open the sealing cover upward, then the motor 32 is started to drive the output shaft 33 to rotate clockwise, the output shaft 33 is forced to drive the first gear 34 to rotate clockwise, the first gear 34 is forced to mesh with the second gear 35 clockwise, the second gear 35 is forced to drive the first fixed rod 36 counterclockwise, the first fixed rod 36 rotates counterclockwise in the first rotating hole 21, the first fixed rod 36 drives the mold 38 to rotate counterclockwise, the mold 38 rotates counterclockwise in the second rotating hole 22 through the second fixed rod 39, in the rotation of the first fixed rod 36, the rotating plate 371 is forced to rotate counterclockwise by the first fixed rod 36 through the third rotating hole 372, the rotating plate 371 is forced to slide against the outer surface of the limiting rod 374 through the limiting slot 373, the limiting rod 374 is forced to drive the telescopic rod 375 to rotate clockwise, the telescopic rod 375 rotates clockwise while sliding downward in the limiting hole 3761 in the limiting cylinder 376 through the limiting circular plate 377, the limiting cylinder 376 is forced to rotate clockwise in the fourth rotating hole 3791 on the fixed plate 379 through the third fixed rod 378 by the transmission of the limiting circular plate 377, after the mold 38 rotates counterclockwise to 120 degrees, the motor 32 is stopped, wherein the lower end surface of the limiting circular plate 377 abuts against the inner bottom of the limiting hole 3761, thereby realizing the accurate rotation of the mold 38 to 120 degrees.
[0062] In the mold rotates to 120 degrees, through the first transmission frame 51 and the second transmission frame 52 drive the first circular arc rack 511 and the second circular ring rack 521 counterclockwise rotation, the first circular arc rack 511 counterclockwise meshing in the first vertical rack 512, the first vertical rack 512 is forced to slide in the first T-shaped groove 514 inside the side through the first T-shaped plate 513, the second circular ring rack 521 counterclockwise meshing in the second vertical rack 522, the second vertical rack 522 is forced to slide in the second T-shaped groove 524 inside the side through the second T-shaped plate 523, in the first vertical rack 512 and the second vertical rack 522 to the side of the pull plate 53, the pull plate 53 is pulled down to the second fixed cylinder 551 through a plurality of steel wire ropes 55 on a plurality of first fixed sleeves 54, the second fixed cylinder 551 is forced to pull the pull rod 553 through the fifth rotating hole 552, the pull rod 553 is forced to pull the material receiving piece 58 on one side through the rotating groove 581, the plurality of steel wire ropes 55 can make the material receiving piece 58 clockwise rotate through the resistance of the resistance rod 56 (the mold 38 rotates to 90 degrees, the plurality of steel wire ropes 55 can be pulled tightly to the side through the pull plate 53, the original state of the steel wire rope 55 is loose), the material receiving piece 58 is rotated clockwise on the outer surface of the fourth fixed rod 574 through the sixth rotating hole 584 on the V-shaped frame 583, in the clockwise rotation of the material receiving piece 58, the first inclined block 585 on one side of the material receiving piece 58 is stretched upward on the spring body 59 of the second inclined block 573 until the mold 38 rotates to 120 degrees, the material receiving piece 58 also stops rotating, at this time, the material receiving plate 58 has rotated to 30 degrees, wherein the inner bottom surface of the material receiving plate 58 is opposite to the upper end of the mold 38, and the distance between the upper end of the material receiving plate 58 and the inner bottom surface of the material receiving plate 58 is greater than the thickness of the cylinder cover, then the upper end of the ejecting device 4 is started to eject the cylinder cover in the mold 38, so that the cylinder cover is separated from the inside of the mold 38, and falls down on the upper end surface of the material receiving piece 58, after the cylinder cover completely falls on the inner bottom surface of the material receiving piece 58, the cylinder cover slides down to the side surface of the stop block 582 along the inclination angle of the material receiving piece 58, after the cylinder cover is stably placed on the material receiving piece 58, the motor 32 is started to drive the mold 38 to return to the original direction, at the same time, the material receiving piece 58 returns to the original state (the original position is shown in Figure 1 The cylinder cover is outside the supporting body 1, the worker can lift the cylinder cover by the auxiliary tool and move to the other process direction.
[0063] The embodiments of the present application disclose the preferred embodiments, but are not limited thereto, and those skilled in the art can easily understand the spirit of the present application according to the above embodiments, and make different inferences and changes, as long as they do not deviate from the spirit of the present application, they are within the protection scope of the present application.
Claims
1. An engine cylinder head casting mold comprising a support body (1), characterized in that, The bottom of the support body (1) is fixedly connected with a rotating frame (2), one side upper portion of the rotating frame (2) is provided with a turnover mechanism (3), the turnover mechanism (3) comprises a bearing plate (31) fixedly connected on one side upper portion of the support body (1), one side of the upper end surface of the bearing plate (31) is provided with a motor (32), the output end of the motor (32) is connected with an output shaft (33), one end of the output shaft (33) is sleeved with a first gear (34), the first gear (34) is engaged with a second gear (35), the second gear (35) is internally sleeved with a first fixed rod (36), one end of the first fixed rod (36) is provided with a limiting assembly (37), and the first fixed rod (36) is fixedly connected with a mold (38) at one end, one side of the mold (38) is fixedly connected with a second fixed rod (39); one end of the first fixed rod (36) is rotatably connected in the first rotating hole (21) formed in the upper portion of one side of the rotating frame (2); the second fixed rod (39) is rotatably connected in the second rotating hole (22) formed in the upper portion of the other side of the rotating frame (2); the lower end surface of the mold (38) is provided with a material pushing device (4); one side of the mold (38) is provided with a material receiving mechanism (5); the top end surface of the support body (1) is provided with a sealing device (6).
2. An engine cylinder head casting mold as set forth in claim 1, characterized by: The limiting assembly (37) comprises a rotating plate (371), a third rotating hole (372) is formed in the lower portion of the rotating plate (371), and one end of the first fixed rod (36) is rotatably connected in the third rotating hole (372); a limiting slot (373) is formed in the upper portion of the rotating plate (371), a limiting rod (374) is slidably connected in the limiting slot (373), one end of the limiting rod (374) is fixedly connected with an extension rod (375), the upper end of the extension rod (375) is slidably connected in the limiting hole (3761) formed in the limiting cylinder (376), the top end surface of the extension rod (375) is fixedly connected with a limiting circular plate (377), the outer ring surface of the limiting circular plate (377) is slidably connected in the limiting hole (3761), one side of the intermediate outer surface of the limiting cylinder (376) is fixedly connected with a third fixed rod (378), one end of the third fixed rod (378) is rotatably connected in the fourth rotating hole (3791) formed in the fixed plate (379), and the lower end surface of the fixed plate (379) is fixed on one side of the top end surface of the support body (1).
3. The engine cylinder head casting mold of claim 1, wherein: The material receiving mechanism (5) comprises a first transmission frame (51) and a second transmission frame (52) fixedly connected to one side of the mold (38), one side of the lower end surface of the first transmission frame (51) is fixedly connected with a first circular arc rack (511), the first circular arc rack (511) is engaged with a first vertical rack (512), one side of the first vertical rack (512) is connected with a first T-shaped plate (513), the outer side of the first T-shaped plate (513) is slidingly fitted in the first T-shaped groove (514) formed in the lower part of the inner side wall of the rotating frame (2), and the lower end surface of one side of the second transmission frame (52) is fixedly connected with a second circular arc rack (521), the second circular arc rack (521) is engaged with a second vertical rack (522), one side of the second vertical rack (522) is connected with a second T-shaped plate (523), and the outer side of the second T-shaped plate (523) is slidingly fitted in the second T-shaped groove (524) formed in the lower part of the inner side wall of the rotating frame (2).
4. An engine cylinder head casting mold as set forth in claim 3 wherein: The opposite side of the first vertical rack (512) and the second vertical rack (522) is fixedly connected with a pull plate (53), the first fixed sleeve (54) is arranged at equal intervals along the length direction on one side of the pull plate (53), the steel wire rope (55) is fixedly connected in the first fixed sleeve (54), one end of the steel wire rope (55) abuts against the stop rod (56), the stop rod (56) is fixed in the accommodating groove (571) formed in the lower part of the fixed block (57), and a round corner (572) is formed at the edge of the inner top wall of the accommodating groove (571).
5. An engine cylinder head casting mold as set forth in claim 4 wherein: One end of the steel wire rope (55) abuts against the round corner (572), and the second fixed sleeve (551) is fixedly connected to the upper end of the steel wire rope (55), the fifth rotating hole (552) is formed in the upper part of the second fixed sleeve (551), the pull rod (553) is rotatably fitted in the fifth rotating hole (552), and the pull rod (553) is fixedly connected to the rotating groove (581) formed in one side of the lower end surface of the material receiving piece (58).
6. An engine cylinder head casting mold as set forth in claim 5 wherein: The upper part of the material receiving piece (58) is in a U-shaped structure, the stop block (582) is fixedly connected to one side of the upper end surface of the material receiving piece (58), the V-shaped frame (583) is fixedly connected to both sides of the lower end surface of the material receiving piece (58), the sixth rotating hole (584) is formed in the lower part of the V-shaped frame (583), and the inclined block (585) is fixedly connected to one side of the lower end surface of the material receiving piece (58).
7. The engine cylinder head casting mold of claim 6, wherein: The inclined surface of the first inclined block (585) is arranged at equal intervals along the length direction, and the spring body (59) is fixedly connected to the lower end of the second inclined block (573), and the second inclined block (573) is fixedly connected to one side of the fixed block (57).
8. An engine cylinder head casting mold as set forth in claim 6 wherein: The fourth fixed rod (574) is rotatably fitted in the sixth rotating hole (584), and the fourth fixed rod (574) is fixedly connected to the upper part of the fixed block (57).
9. A process for automatic stripping of a cylinder head using the automatic stripping apparatus according to any one of claims 1 to 8, characterized in that: The steps include: S1, opening the seal: starting the hydraulic cylinder on the sealing device (6) to open the sealing cover upwards; S2, the mold counterclockwise rotation 120 degrees: start the motor (32) drive first gear (34) clockwise rotation, first gear (34) force meshed in the second gear (35) clockwise, the second gear (35) force counterclockwise driven in the first fixed rod (36), mold (38), the second fixed rod (39), the first fixed rod (36) and the second fixed rod (39) counterclockwise in the first rotating hole (21) and the second rotating hole (22) inside, make the mold (38) stable counterclockwise rotation, until the rotation to 120 degrees, stop the motor (32), and then, realize the mold (38) material receiving work state; S3, mold limiting: in the first fixed rod (36) counterclockwise rotation, it drives the rotating plate (371) counterclockwise rotation, let the limiting slot (387) sliding resistance in one end of the limiting rod (374), the telescopic rod (375) force clockwise rotation at the same time limiting round plate (377) sliding in the inside of limiting hole (3761), through the transmission of limiting round plate (377), the third fixed rod (378) on the limiting cylinder (376) clockwise rotation in the fourth rotating hole (3791) inside, after the mold (38) counterclockwise rotation to 120 degrees, the lower end of limiting round plate (377) is in contact with the inner bottom of limiting hole (3761), and then, realize the mold (38) accurate rotation to 120 degrees; S4, tension steel wire rope: in the mold rotation to 120 degrees, through the rotation of the first transmission frame (51) and the second transmission frame (52), let the first circular arc rack (511) and the second circular arc rack (521) meshed with the first vertical rack (512) and the second vertical rack (522) counterclockwise, the first T-shaped plate (513) and the second T-shaped plate (523) force sliding in the first T-shaped groove (514) and the second T-shaped groove (524) at the same time, wherein, the pull plate (553) is pulled to one end of the plurality of steel wire ropes (55), and the transmission power can drive the material receiving part (58) to rotate clockwise; S5, the material receiving part clockwise rotation 30 degrees: after the mold (38) rotates to 90 degrees, the plurality of steel wire ropes (55) are in a tight state, the plurality of steel wire ropes (55) are pulled downward to the material receiving plate (58) through the pulling force of the pull plate (553), the material receiving part (58) is rotated clockwise in the two ends of the fourth fixed rod (574) through the sixth rotating hole (584) on the V-shaped frame (583), and one side of the material receiving part (58) is stretched upward to the spring body (59), until the mold (38) rotates to 120 degrees, the material receiving part (58) also stops rotating, at this time, the material receiving plate (58) has rotated to 30 degrees, wherein, the inner bottom surface of the material receiving plate (58) is opposite to the upper end of the mold 38, and the distance between the upper end of the material receiving plate (58) and the inner bottom surface of the material receiving plate (58) is greater than the thickness of the cylinder cover; S6, receiving material: start the top material device (4) on the end of the top rod of the cylinder cover in the mold (38) to the bottom of the top, let the cylinder cover from the inside of the mold (38), and fall in the receiving material (38) on the upper end surface, the cylinder cover along the angle of the receiving material (58) to the side of the block (582) down, at this time, start the motor (32) drive mold (38) back to the original direction of movement, through the elastic force of the spring body (59) let receiving material (58) back to the original state, the cylinder cover is located in the outside of the support body (1); S7, cleaning: before the need to clean the mold (38), start the motor (32) drive mold (38) to rotate to 90 degrees, the upper end of the mold (38) is vertical, at this time, the residual can be removed by workers using auxiliary tools on the mold (38) cleaning work.
Citation Information
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