Titanium alloy machining casting device and method
The automated material handling system using hydraulic grippers and adjusting components solves the safety risks and low efficiency issues associated with handling large volumes of material in titanium alloy melting and casting devices, enabling rapid and safe material transfer.
Patent Information
- Application Number
- CN202511079090.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-02
- Publication Date
- 2025-11-07
AI Technical Summary
Existing titanium alloy melting and casting equipment suffers from safety risks and low efficiency during the material handling process for large-volume forming.
The system employs hydraulic grippers and adjustment components in conjunction with a motor drive to achieve automatic material transfer and height adjustment. Combined with the structure of a shaping sleeve and a heat-resistant base, it enables rapid material handling.
It improves the efficiency of titanium alloy melting and casting, reduces manual operation time, lowers safety risks, and avoids the inconvenience of material handling caused by large-volume materials.
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Figure CN120901260A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of melting and casting devices, in particular to a titanium alloy processing melting and casting device and method. BACKGROUND
[0002] In the titanium alloy processing industry, melting and casting is a key process step for converting titanium alloy raw materials into materials with specific shapes and properties. Patent No. CN221464308U discloses a melting and casting device for copper alloy bar processing, which includes a shell, an inner furnace body, and a top cover. The top of the shell is provided with a placing mechanism, which includes two fixed rods fixedly installed on the top outer wall of the shell, a plurality of baffles fixedly installed between the two fixed rods, and two connecting rods fixedly installed between the two fixed rods. The bottom outer wall of the connecting rod is fixedly installed with a clamping rod.
[0003] Although the above-mentioned melting and casting device can also melt and cast alloy materials, it is necessary to form a large volume in the titanium alloy processing. However, after the completion of melting and casting, the material taking mainly relies on manual operation or simple auxiliary equipment. When taking materials manually, due to the huge weight and volume of the formed materials, relying only on manual operation or simple auxiliary equipment will result in a long time required for the taking process, which not only affects the melting and casting efficiency, but also has a high safety risk, which is easy to cause accidents. SUMMARY
[0004] In view of the deficiencies of the prior art, the present application provides a titanium alloy processing melting and casting device and method, which solves the problem of safety risk in the taking process when the existing melting and casting device faces large-volume formed materials.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present application is as follows:
[0006] A titanium alloy processing melting and casting device, comprising a buried base, a second installation cavity is formed in the middle of the buried base, a first installation cavity and a placing bottom groove are respectively formed on both sides of the buried base, an adjusting assembly is installed inside the second installation cavity, an installation support is arranged above the adjusting assembly, a hydraulic clamp jaw for transferring materials and a melting and casting assembly for melting metals are respectively installed at both ends of the installation support, and a storage assembly for storing metals is installed inside the first installation cavity.
[0007] Preferably, the adjusting assembly comprises an adjusting turntable, the adjusting turntable is rotatably installed on one side inside the second installation cavity, a hydraulic support is fixedly installed on the upper end of the adjusting turntable, and the upper end of the hydraulic support is fixedly connected with the installation support.
[0008] As preferred, the other side of the second installation cavity is fixedly installed with a driving motor, the output end of the driving motor is fixedly installed with a driving gear, the lower side of the adjusting rotary disc is provided with a driven gear, the driven gear is engaged with the driving gear, and the upper surface of the buried base is provided with a cover plate.
[0009] As preferred, the middle part of the installation support is provided with a cable arrangement seat, the upper end of the hydraulic clamping jaw is installed with a control pump, and the control pump is connected with the hydraulic clamping jaw.
[0010] As preferred, the storage assembly comprises a heat-resistant container, the heat-resistant container is fixedly installed in the first installation cavity, a storage cavity is formed in the heat-resistant container, a heat-resistant base is arranged at the bottom of the storage cavity, and a shaped sleeve is arranged at the upper side of the heat-resistant base.
[0011] As preferred, a through hole is formed in the shaped sleeve, a convex base is arranged on the outer wall of the shaped sleeve, a first connecting hole is formed in the convex base, a positioning socket is arranged at the bottom of the shaped sleeve, and a movable scraper is movably arranged in the positioning socket through a supporting spring.
[0012] As preferred, a positioning clamping groove is arranged at the bottom of the heat-resistant base, a plurality of second connecting holes are formed in the outer side of the heat-resistant base, and a connecting rod is arranged between the first connecting hole and the second connecting hole.
[0013] As preferred, the melting and casting assembly comprises a fixing seat, the fixing seat is fixedly installed on one side of the installation support, a sleeve is fixedly installed at the lower end of the fixing seat, an electric arc generator is fixedly installed in the middle part of the fixing seat, an electrode rod is installed at the lower end of the electric arc generator, a storage box is installed on the upper side of the fixing seat, and a vacuum pump and a conveying pump are respectively installed at the two ends of the fixing seat.
[0014] The air inlet end of the vacuum pump is connected with one side of the sleeve through a first connecting pipe, the air inlet end of the conveying pump is connected with the air outlet of the storage box, and the air outlet end of the conveying pump is connected with the other side of the sleeve through a second connecting pipe.
[0015] As preferred, a first flange is arranged at the lower end of the sleeve, a second flange is arranged at the upper end of the shaped sleeve, a plurality of staggered recesses and screw holes are formed in the upper end of the heat-resistant container, and locking bolts are arranged between the first flange, the second flange and the screw holes.
[0016] A titanium alloy processing melting and casting device and method, specifically comprising the following operation steps:
[0017] S1: First, the basic raw material is sponge titanium, alloying elements are added according to the target alloy composition, and the storage box is used to store the gas for melting and casting according to the alloy material control. After completion, the sponge titanium and alloying elements are weighed according to the proportion, and the impurities such as oil stains and oxidation scales on the surface of the raw materials are removed.
[0018] S2: The raw material is pressed for smelting and stored in the shaping sleeve;
[0019] S3: Before storing the material, the heat-resistant base and the shaping sleeve are combined and stored inside the heat-resistant container, then the processed material is stored in the shaping sleeve, the sleeve and the heat-resistant container are combined through the locking bolt, after completion, the vacuum pump is started to extract air to make the inside vacuum, and after vacuum, the delivery pump is started to guide the gas into the smelting cavity;
[0020] S4: Then start the arc generator to make the electrode rod get power to generate high temperature to melt the material and form a molten pool, then disassemble the locking bolt and extract the electrode rod through the hydraulic support, then the molten pool cools down and is shaped according to the shape of the shaping sleeve during the cooling process;
[0021] S5: After the smelting is completed, the driving motor is driven to rotate the mounting bracket to cooperate with the hydraulic clamp to move the upper end of the shaping sleeve and the internal shaped material to the placement groove, then the connecting rod is disconnected, the shaping sleeve is separated from the material, and the material is taken out.
[0022] Compared with the prior art, the present application has the following beneficial effects:
[0023] 1. By starting the driving motor, the driving gear can be rotated, the driving gear and the driven gear are engaged, the adjusting turntable is rotated, the upper hydraulic support is adjusted in place, the position of the mounting bracket is adjusted, the position of the hydraulic clamp and the smelting assembly is switched, the hydraulic clamp can move the cooled material from one end to the other end, the smelting assembly cooperates with the hydraulic support to adjust the height, and the personnel can store the material and perform subsequent smelting operation, so that the material can be automatically transferred out after smelting, the inconvenience of taking out the material after smelting is avoided, the taking time is shortened, and the continuous smelting efficiency is improved.
[0024] 2. The shaping sleeve can limit the shape and width according to the required smelting material quantity, the storage cavity is fixed, the present application can set the corresponding size of the shaping sleeve according to the demand, the heat-resistant base can be combined with the shaping sleeve, the material can be stored until it is taken out, and the shaped material is discharged downward when the shaping sleeve is separated and moved upward through the opening at the bottom, so that the present application can be taken out without manual operation, the contact between the personnel and the shaped material is reduced, and the safety risk in the taking process is reduced.
[0025] 3、The positioning socket is arranged in the positioning slot, which not only facilitates personnel to connect and combine, but also makes the movable scraper and the supporting spring structure can be originally fused within a range, reduces the interference of temperature on the structure, wherein the connecting rod is arranged between the first connecting hole and the second connecting hole, the combination between the heat-resistant base and the shaped sleeve is realized, when the material is taken out, the material is placed on the placing bottom groove, then the connecting rod is disconnected, then the shaped sleeve is lifted by the hydraulic support and the hydraulic clamping jaw, so that the material is discharged from the lower end opening of the shaped sleeve under the action of gravity, and the material is quickly taken out. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a three-dimensional structure schematic diagram of the present application;
[0027] Figure 2 is a three-dimensional structure schematic diagram of the adjusting assembly;
[0028] Figure 3 is another three-dimensional structure schematic diagram of the adjusting assembly from another perspective;
[0029] Figure 4 is a three-dimensional structure schematic diagram of the buried base;
[0030] Figure 5 is a three-dimensional structure schematic diagram of the fusion casting assembly;
[0031] Figure 6 is a three-dimensional exploded view of the fusion casting assembly;
[0032] Figure 7 is a three-dimensional structure schematic diagram of the heat-resistant container;
[0033] Figure 8 is a top view structure schematic diagram of the heat-resistant container;
[0034] Figure 9 is Figure 8 a cross-sectional structure schematic diagram at A-A in the middle;
[0035] Figure 10 is Figure 9 an enlarged structure schematic diagram at a in the middle.
[0036] In the diagram: 1. Buried base; 2. Adjustment assembly; 201. Adjustment turntable; 202. Hydraulic support; 203. Driven gear; 204. Drive motor; 205. Drive gear; 3. Mounting bracket; 301. Cable management holder; 4. Hydraulic gripper; 401. Control pump; 5. Casting assembly; 501. Fixing base; 502. Sleeve; 5021. First flange; 503. Arc generator; 5031. Electrode rod; 504. Storage tank; 505. Vacuum pump; 5051. First connecting pipe; 506. Delivery pump; 5061. Second connecting pipe; 5071. 6. Locking bolt; 6. Storage assembly; 601. Heat-resistant container; 6011. Misaligned groove; 6012. Screw hole; 6013. Storage cavity; 602. Shaping sleeve; 6021. Second flange; 6022. Boss; 6023. First connecting hole; 6024. Through hole; 6025. Connecting rod; 6026. Positioning socket; 6027. Movable scraper; 6028. Support spring; 603. Heat-resistant base; 6031. Positioning slot; 6032. Second connecting hole; 7. Placement bottom groove; 8. First mounting cavity; 9. Second mounting cavity; 10. Cover plate. Detailed Implementation
[0037] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0038] like Figures 1 to 10 As shown, a titanium alloy processing and casting device includes an underground base 1. A second mounting cavity 9 is formed in the middle of the underground base 1. First mounting cavities 8 and placement grooves 7 are respectively formed on both sides of the underground base 1. An adjustment component 2 is installed inside the second mounting cavity 9. A mounting bracket 3 is positioned above the adjustment component 2. Hydraulic grippers 4 for transferring materials and a casting component 5 for melting and casting metal are respectively installed at both ends of the mounting bracket 3. A storage component 6 for storing metal is installed inside the first mounting cavity 8. The lower half of the underground base 1 is located below ground level, thus lowering the height of the casting component 5, which facilitates the storage of the required casting material by personnel.
[0039] In this embodiment, the adjustment component 2 includes an adjustment turntable 201, which is rotatably installed inside one side of the second mounting cavity 9. A hydraulic support 202 is fixedly installed on the upper end of the adjustment turntable 201, and the upper end of the hydraulic support 202 is fixedly connected to the mounting bracket 3.
[0040] The other side of the second installation cavity 9 is fixedly installed with a driving motor 204, the output end of the driving motor 204 is fixedly installed with a driving gear 205, the lower side of the adjusting turntable 201 is provided with a driven gear 203, the upper surface of the buried base 1 is provided with a cover plate 10.
[0041] The driving motor 204 is started to rotate the driving gear 205, the driving gear 205 is engaged with the driven gear 203 to rotate the adjusting turntable 201, and the hydraulic prop 202 above is adjusted to adjust the positions of the two ends of the mounting bracket 3, the position switching of the hydraulic clamping jaw 4 and the casting assembly 5 is realized through the above structure, the hydraulic clamping jaw 4 can move the material cooled after casting from one end to the other end, the quick material taking operation is realized, the casting assembly 5 cooperates with the hydraulic prop 202 to realize the height adjustment, the personnel material storage and the subsequent casting operation are realized, so that the material can be automatically transferred out after the casting of the titanium alloy material with a long length is completed, and the situation that the material after casting is not convenient to take out due to the large volume is avoided.
[0042] In the embodiment, the middle part of the mounting bracket 3 is provided with a cable management seat 301 for arranging cables, and the upper end of the hydraulic clamping jaw 4 is provided with a control pump 401 connected with the hydraulic clamping jaw 4.
[0043] The power supply cable or pipeline is fixed in position through the cable management seat 301, so as to facilitate subsequent connection, and the control pump 401 can control the hydraulic pressure in the hydraulic clamping jaw 4, so as to realize the clamping of the hydraulic clamping jaw 4 on the shaped sleeve 602, and cooperate with the transfer of the adjusting assembly 2.
[0044] In the application, the storage assembly 6 comprises a heat-resistant container 601 fixedly installed in the first installation cavity 8, the heat-resistant container 601 is provided with a storage cavity 6013 in the inside, the bottom of the storage cavity 6013 is provided with a heat-resistant base 603, and the upper side of the heat-resistant base 603 is provided with a shaped sleeve 602.
[0045] The shaped sleeve 602 can limit the shape and width according to the required amount of casting material, and the inside of the storage cavity 6013 is fixed in style, the shaped sleeve 602 with a corresponding size can be set according to the demand, so as to facilitate the reprocessing of the material in the later period, and the heat-resistant base 603 can be combined with the shaped sleeve 602, the heat-resistant base 603 and the shaped sleeve 602 can store the material until it is taken out when they are combined, and the shaped sleeve 602 moves upward through the opening at the bottom when they are separated, and the shaped material in the inside is discharged downward.
[0046] In the specific setting, the inside of the sizing sleeve 602 is provided with a perforation 6024, the outer wall of the sizing sleeve 602 is provided with a boss 6022, the inside of the boss 6022 is provided with a first connecting hole 6023, the bottom of the sizing sleeve 602 is provided with a positioning socket 6026, and the inside of the positioning socket 6026 is movably provided with a movable scraper 6027 through a supporting spring 6028.
[0047] When the forming material is discharged, the movable scraper 6027 is pushed by the supporting spring 6028, so that the movable scraper 6027 is attached to the surface of the material, so that the oxide skin on the surface of the forming material is scraped under the action of the movable scraper 6027, which is helpful for subsequent processing.
[0048] Among them, the heat-resistant base 603 is provided with a positioning clamping groove 6031 at the bottom, and a plurality of second connecting holes 6032 are formed on the outer side of the heat-resistant base 603, and a connecting rod 6025 is installed between the first connecting hole 6023 and the second connecting hole 6032.
[0049] The positioning socket 6026 is arranged in the positioning clamping groove 6031, which not only facilitates personnel to connect and combine, but also enables the movable scraper 6027 and the supporting spring 6028 structure to be melted and cast within a certain range, reducing the interference of temperature on the structure. The connecting rod 6025 is installed between the first connecting hole 6023 and the second connecting hole 6032, which realizes the combination between the heat-resistant base 603 and the sizing sleeve 602. When the material is taken out, the material is placed on the placing bottom groove 7, then the connecting rod 6025 is disconnected, then the sizing sleeve 602 is lifted by the hydraulic support 202 in cooperation with the hydraulic clamping jaw 4, so that the material is discharged from the lower end opening of the sizing sleeve 602 under the action of gravity, realizing fast material taking.
[0050] In the present application, the melting and casting assembly 5 comprises a fixed seat 501, the fixed seat 501 is fixedly installed on one side of the mounting bracket 3, a sleeve 502 is fixedly installed at the lower end of the fixed seat 501, an electric arc generator 503 is fixedly installed in the middle of the fixed seat 501, an electrode rod 5031 is installed at the lower end of the electric arc generator 503, a storage box 504 is installed on the upper side of the fixed seat 501, a vacuum pump 505 and a conveying pump 506 are respectively installed at both ends of the fixed seat 501;
[0051] The suction end of the vacuum pump 505 is connected with one side of the sleeve 502 through a first connecting pipe 5051, the suction end of the conveying pump 506 is connected with the gas outlet of the storage box 504, and the exhaust end of the conveying pump 506 is connected with the other side of the sleeve 502 through a second connecting pipe 5061.
[0052] The electrode rod 5031 is powered by the arc generator 503, so that the electrode rod 5031 generates high temperature after being powered to realize the casting of the metal, wherein the power supply provides power for the generation of the arc, and a direct current power supply is usually used. By controlling the current and voltage of the power supply, the power of the arc is adjusted, and then the melting temperature and speed are controlled.
[0053] During the melting process, the melting gas is provided by the delivery pump 506, so that the sleeve 502 and the inside of the shaping sleeve 602 are filled with high-purity inert gas, which further protects the metal melt and prevents it from being contaminated during the melting process. The vacuum inside the sleeve 502 and the shaping sleeve 602 before melting by the vacuum pump 505 helps to improve the purity of the subsequent gas.
[0054] It should be noted that the lower end of the sleeve 502 is provided with a first flange 5021, the upper end of the shaping sleeve 602 is provided with a second flange 6021, the upper end of the heat-resistant container 601 is provided with a plurality of staggered recesses 6011 and screw holes 6012, and the first flange 5021, the second flange 6021 and the screw holes 6012 are provided with locking bolts 5071.
[0055] The first flange 5021, the second flange 6021 and the screw hole 6012 can be connected by the locking bolt 5071, so that the sleeve 502, the shaping sleeve 602 and the fixing base 501 are fixed together, and the heat-resistant base 603 is fixed by cooperating with the connecting rod 6025, thereby ensuring the sealing property inside during the melting process, wherein the sleeve 502, the shaping sleeve 602 and the fixing base 501, the heat-resistant base 603 are in sealing fit when combined.
[0056] A titanium alloy processing melting device and method, specifically comprising the following operation steps:
[0057] S1: First, the basic raw material is titanium sponge, alloying elements are added according to the target alloy composition, and the storage tank 504 is used to store the melting gas according to the alloy material control. After completion, the titanium sponge and alloying elements are weighed according to the proportion, and the impurities such as oil stains and scales on the surface of the raw material are removed;
[0058] S2: The raw material is pressed for storage in the shaping sleeve 602;
[0059] S3: Before storing the material, the heat-resistant base 603 and the shaping sleeve 602 are combined and stored inside the heat-resistant container 601, then the material after processing is stored in the shaping sleeve 602, and the sleeve 502 and the heat-resistant container 601 are combined by the locking bolt 5071, after completion, the vacuum pump 505 is started to extract air to make the inside vacuum, and after vacuum, the delivery pump 506 is started to introduce the melting gas into the melting cavity;
[0060] S4: Subsequently, the arc generator 503 is started to make the electrode rod 5031 get power supply to generate high temperature to melt the material and form a molten pool. Then, the locking bolt 5071 is disassembled and the electrode rod 5031 is extracted through the hydraulic support 202. After that, the molten pool is cooled and shaped according to the shape of the shaping sleeve 602 during the cooling process;
[0061] S5: After the smelting is completed, the shaping sleeve 602 and the shaped material in the shaping sleeve 602 are transferred to the placing groove 7 through the rotation of the mounting bracket 3 driven by the driving motor 204 and the hydraulic clamping jaw 4 driven by the hydraulic support 202. Then, the connecting rod 6025 is disconnected, the shaping sleeve 602 is extracted and separated from the material, and the material is taken out.
[0062] In the next round of processing, the heat-resistant base 603 and the shaping sleeve 602 are inserted into the heat-resistant container 601 again through the driving of the hydraulic support 202 and the driving motor 204, so as to be reset for the next round of processing. Compared with the existing material taking step, the work load of personnel is greatly reduced.
[0063] It should be noted that after the material taking is completed, the shaped material can be transferred by means of hoisting equipment, so as to reduce the material taking time and the material taking strength.
[0064] Obviously, the above embodiments of the present application are only examples for clearly illustrating the present application, and are not intended to limit the embodiments of the present application. For ordinary skilled in the art, other different forms of changes or variations can be made on the basis of the above description, and all the embodiments cannot be exhausted here. Any obvious changes or variations derived from the technical solutions of the present application still fall within the protection scope of the present application.
Claims
1. A titanium alloy processing and casting installation comprising a buried base (1), characterized in that: The second installation cavity (9) is internally provided with an adjusting assembly (2), the upper portion of the adjusting assembly (2) is provided with an installation support (3), the two ends of the installation support (3) are respectively provided with a hydraulic clamping jaw (4) for transferring materials and a melting assembly (5) for melting metals, and the first installation cavity (8) is internally provided with a storage assembly (6) for storing metals.
2. A titanium alloy processing casting device according to claim 1, characterized in that: The adjusting assembly (2) comprises an adjusting turntable (201), the adjusting turntable (201) is rotatably installed on one side in the second installation cavity (9), and the upper end of the adjusting turntable (201) is fixedly provided with a hydraulic support (202).
3. A titanium alloy processing casting device according to claim 2, characterized in that: The other side in the second installation cavity (9) is fixedly provided with a driving motor (204), the output end of the driving motor (204) is fixedly provided with a driving gear (205), the lower side of the adjusting turntable (201) is provided with a driven gear (203), the driven gear (203) is engaged with the driving gear (205), and the upper surface of the buried base (1) is provided with a cover plate (10).
4. The apparatus of claim 1 wherein: the apparatus further comprises a titanium alloy processing melt casting device. The installation support (3) is provided with a cable arrangement seat (301) in the middle portion, the upper end of the hydraulic clamping jaw (4) is provided with a control pump (401), and the control pump (401) is connected with the hydraulic clamping jaw (4).
5. The apparatus of claim 1 wherein: the apparatus is a titanium alloy processing casting apparatus. The storage assembly (6) comprises a heat-resistant container (601), the heat-resistant container (601) is fixedly installed in the first installation cavity (8), the heat-resistant container (601) is internally provided with a storage cavity (6013), the bottom of the storage cavity (6013) is provided with a heat-resistant base (603), and the upper side of the heat-resistant base (603) is provided with a shaped sleeve (602).
6. A titanium alloy processing casting device according to claim 5, characterized in that: The shaped sleeve (602) is internally provided with a perforation (6024), the outer wall of the shaped sleeve (602) is provided with a convex base (6022), the inside of the convex base (6022) is provided with a first connecting hole (6023), the bottom of the shaped sleeve (602) is provided with a positioning socket (6026), and the inside of the positioning socket (6026) is movably provided with a movable scraper (6027) through a supporting spring (6028).
7. A titanium alloy processing casting device according to claim 6, characterized in that: The bottom of the heat-resistant base (603) is provided with a positioning clamping groove (6031), the outer side of the heat-resistant base (603) is provided with a plurality of second connecting holes (6032), and the first connecting hole (6023) and the second connecting hole (6032) are jointly provided with a connecting rod (6025).
8. A titanium alloy processing casting device according to claim 5, characterized in that: The cast component (5) includes a fixed seat (501), which is fixedly installed on one side of the mounting bracket (3), a sleeve (502) is fixedly installed at the lower end of the fixed seat (501), an arc generator (503) is fixedly installed at the middle of the fixed seat (501), an electrode rod (5031) is installed at the lower end of the arc generator (503), a storage box (504) is installed on the upper side of the fixed seat (501), and a vacuum pump (505) and a conveying pump (506) are installed at both ends of the fixed seat (501) respectively. The air inlet end of the vacuum pump (505) is connected with one side of the sleeve (502) through a first connecting pipe (5051), the air inlet end of the conveying pump (506) is connected with the gas outlet of the storage box (504), and the air outlet end of the conveying pump (506) is connected with the other side of the sleeve (502) through a second connecting pipe (5061).
9. A titanium alloy processing casting device according to claim 8, characterized in that: The lower end of the sleeve (502) is provided with a first flange (5021), the upper end of the shaped sleeve pipe (602) is provided with a second flange (6021), a plurality of staggered grooves (6011) and screw holes (6012) are formed in the upper end of the heat-resistant container (601), and locking bolts (5071) are arranged between the first flange (5021), the second flange (6021) and the screw holes (6012).
10. The apparatus and method for processing titanium alloy castings of claim 1 wherein, Specifically, the following operation steps are included: S1: First, the basic raw material is titanium sponge, alloy elements are added according to the target alloy composition, and the storage box (504) is used to store the gas for melting and casting according to the alloy material control. After completion, the titanium sponge and alloy elements are weighed according to the proportion, and the impurities such as oil stains and scales on the surface of the raw materials are removed; S2: The raw materials need to be pressed for storage in the shaped sleeve pipe (602); S3: Before storing the materials, the heat-resistant base (603) and the shaped sleeve pipe (602) are combined and stored inside the heat-resistant container (601), then the treated materials are stored in the shaped sleeve pipe (602), the sleeve (502) and the heat-resistant container (601) are combined through the locking bolts (5071), after completion, the vacuum pump (505) is started to extract air to make the inside vacuum, and after vacuumizing, the conveying pump (506) is started to guide the gas for melting and casting into the melting cavity; S4: Then, the arc generator (503) is started to make the electrode rod (5031) get power supply to realize power-on to generate high temperature to melt the materials and form a molten pool, then the locking bolts (5071) are disassembled, the electrode rod (5031) is extracted through the hydraulic support (202), and then the molten pool is cooled, and the shape is determined according to the shape of the shaped sleeve pipe (602) during the cooling process; S5: After the melting is completed, the mounting bracket (3) is rotated through the driving motor (204) to cooperate with the hydraulic support (202) to make the hydraulic clamping jaw (4) transfer the upper end of the shaped sleeve pipe (602) and the materials inside to the placing bottom groove (7), then the connecting rod (6025) is disconnected, the shaped sleeve pipe (602) is extracted and separated from the materials, and the materials are taken out.
Citation Information
Patent Citations
Casting device for copper alloy bar machining
CN221464308U