Shoe assembly welding equipment for brake pad
By using a brake shoe assembly welding equipment that synchronously drives welding and grinding, the problems of low efficiency and poor safety caused by welding slag residue have been solved. This achieves efficient integration of welding and grinding, improving the smoothness of equipment operation and service life.
Patent Information
- Application Number
- CN202511024990.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-24
- Publication Date
- 2025-11-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When welding brake shoes, existing welding equipment leaves welding slag residue that needs to be ground later, resulting in a waste of time and manpower. Furthermore, the welding slag is difficult to grind after it cools down, affecting efficiency and safety.
Design a welding device for brake pad shoe assemblies. The device uses a drive shaft to move the welding head along an arc curve. Combined with a transmission grinding component and an air jet unit, welding and grinding are performed simultaneously. The device utilizes a transmission structure of a threaded rod and a torsion spring to achieve precise movement of the welding head and stable positioning of the grinding position. The air jet unit removes metal debris generated during the welding process.
This enables seamless welding and grinding processes, improves processing accuracy and safety, reduces the risk of misoperation, extends equipment life, reduces energy consumption, and improves the working environment.
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Figure CN120901563A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of welding equipment, in particular to a brake shoe with a brake shoe assembly welding equipment. BACKGROUND
[0002] The brake shoe refers to the accessory that is pushed outward to expand and press the brake drum to play the brake effect under the action of the brake cam or push rod, is installed on the brake drum, and is one of the key safety parts in the automobile brake system. When the brake shoe is manufactured, the web plate and the face plate need to be welded together, and the web plate and the face plate are both arc-shaped. Therefore, the welding equipment needs to perform arc-shaped welding to weld them.
[0003] For the current welding equipment, such as the brake shoe welding machine disclosed in Chinese patent publication No. "CN109676277A", when the web plate and the face plate are welded, the two are welded by arc-shaped welding. However, after welding is completed, a certain amount of welding slag is left, which needs to be removed after welding is completed for grinding. Not only is time and manpower wasted, but the welding slag has been cooled for a long time and is not easy to grind, which consumes more grinding time and is very inconvenient to use. Accordingly, the present application proposes a brake shoe with a brake shoe assembly welding equipment. SUMMARY
[0004] The purpose of the present application is to solve the problems existing in the prior art and to provide a brake shoe with a brake shoe assembly welding equipment.
[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: A brake shoe with a brake shoe assembly welding equipment, comprising a stable base, a mounting rack plate and a transverse partition plate, the mounting rack plate is fixedly arranged on the top of the stable base, the transverse partition plate is fixedly arranged on the top of the mounting rack plate, and the transverse partition plate is provided with a driving part; The driving part comprises a sliding plate and a slider, wherein the slider is fixedly arranged on the bottom of the sliding plate, and the driving part drives the slider inside the slider to slide up and down by means of an electric drive; A fixed plate is fixedly arranged on the sliding member in the slider, one side of the fixed plate is fixedly provided with an equipment bin, the bottom of the equipment bin is provided with a welding part, the welding part comprises a driving shaft and a welding head, and the welding part drives the welding head to move horizontally along the arc-shaped curve by the arc-shaped rotation of the driving shaft; A transmission grinding part is arranged in the equipment bin, the transmission grinding part is composed of a transmission part and a grinding part, the transmission part comprises a threaded rod, the transmission part drives the threaded rod in the other direction to rotate by the rotation of the driving shaft, so as to drive the nut on the threaded rod to slide horizontally by the rotation of the threaded rod; The polishing part comprises a torsion spring, and the polishing part is compressed by the rotation of the driving shaft to make the torsion spring generate a compression torsion force.
[0006] Preferably, the transmission part further comprises a second guide rod, and a clamping part is arranged on the second guide rod.
[0007] Preferably, a side of the transmission part is linked with a gas jet part, and the gas jet part comprises a gas bag.
[0008] Preferably, the clamping part pushes the clamping block by the lateral sliding of the nut in the transmission part to make the clamping block slide into and out of the surface of the second guide rod.
[0009] Preferably, the gas bag is composed of a plurality of trapezoidal gas bags connected with each other and is made of foldable and flexible material.
[0010] Preferably, the clamping part and the gas jet part are connected by the transmission part.
[0011] Preferably, one end of the torsion spring is fixedly connected with the driving shaft, and the other end of the torsion spring is fixedly connected with the supporting part of the polishing part.
[0012] Preferably, one side of the supporting part of the polishing part is close to one side of the supporting part of the welding part.
[0013] The present application has the following advantages: 1. By arranging the polishing part, the driving shaft is rotated to drive the welding head to move along the arc curve to complete the welding operation, and the transmission polishing part is driven to operate to generate a torsion force by the compression of the torsion spring by the rotation of the driving shaft.
[0014] 2. The locking part in the transmission unit drives the nut to slide laterally through the threaded rod, pushing the locking block to slide into or out of the second guide rod, thereby achieving a blocking and fixing position of the grinding part. This design can stably lock the position of the grinding part during grinding operations, preventing grinding displacement caused by equipment vibration. When grinding is completed, the locking block retracts, automatically and quickly grinding the part without affecting the operation of other components. This not only ensures the structural stability of key processes, but also reduces the risk of misoperation through mechanical limiting, thus improving the safety of equipment operation.
[0015] 3. The jet unit linked to the transmission unit drives the pressure plate to slide through the threaded rod, causing the air bladder to fold and compress or expand and stretch, generating jet and suction actions. During welding and grinding, the jet can promptly blow away metal debris, fumes and grinding dust at the weld, preventing impurities from adhering and affecting the welding quality or scratching the workpiece surface, reducing wear on internal parts of the equipment, extending the service life of the equipment, and improving the working environment.
[0016] 4. The rotation of the drive shaft synchronously drives the operation of multiple components such as the welding part, transmission grinding parts, and air jetting part. The drive shaft not only drives the welding head to move in an arc, but also drives the threaded rod to rotate, compress the torsion spring, and link the air jetting part through the transmission structure, realizing one source for multiple drives. This design reduces the number of independent power units, reduces energy consumption, makes the equipment structure more compact, saves installation space, and the coordinated operation of each component improves the smoothness of the overall operation. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main structure of a welding equipment for brake pad shoe assembly proposed in this invention; Figure 2 This is a side view of a welding equipment for brake pad shoe assembly proposed in this invention. Figure 3 This is a schematic diagram of the drive unit in the present invention; Figure 4 This is a schematic diagram of the grinding section in this invention; Figure 5 This is a schematic diagram of the structure of one side of the bottom of the equipment compartment in this invention; Figure 6 This is a schematic diagram of the structure of one side of the equipment compartment in this invention; Figure 7 This is a schematic diagram of the structure on the other side of the bottom of the equipment compartment in this invention; Figure 8 This is a schematic diagram of the structure on the other side of the equipment compartment in this invention; Figure 9 This is a schematic diagram of the snap-fit part in the present invention; Figure 10 This is a schematic diagram of the grinding section and the welding section in this invention.
[0018] In the figure: 1 stable base, 2 mounting plate, 3 transverse partition, 4 fixed frame, 5 first guide rod, 6 guide groove block, 7 sliding plate, 8 first drive motor, 9 electric control machine, 10 slider, 11 fixed plate, 12 equipment warehouse, 13 drive shaft, 14 support plate, 15 welding head, 16 second drive motor, 17 first bevel gear, 18 threaded rod, 19 second bevel gear, 20 second guide rod, 21 nut slider, 22 pressing block, 23 sleeve, 24 torsional spring, 25 support arm, 26 polishing block, 27 sliding groove, 28 sliding rod, 29 clamping block, 30 clamping groove, 31 fixed rod, 32 sliding plate, 33 spring, 34 inclined block, 35 side plate, 36 air buffer warehouse, 37 air bladder, 38 bottom plate, 39 air guide cylinder, 40 exhaust pipe, 41 pressure jet, 42 air inlet. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all.
[0020] Referring to Figures 1-10 A brake shoe with a shoe assembly welding device, comprising a stable base 1, a mounting plate 2 and a transverse partition 3, the mounting plate 2 is fixedly arranged on the top of the stable base 1, the transverse partition 3 is fixedly arranged on the top of the mounting plate 2, and the transverse partition 3 is provided with a driving part; The driving part comprises a sliding plate 7 and a slider 10, wherein the slider 10 is fixedly arranged on the bottom of the sliding plate 7, and the driving part drives the slider 10 to slide up and down by driving the sliding member in the slider 10; The sliding member in the slider 10 is fixedly provided with a fixed plate 11, one side of the fixed plate 11 is fixedly provided with an equipment warehouse 12, the bottom of the equipment warehouse 12 is provided with a welding part, the welding part comprises a drive shaft 13 and a welding head 15, and the welding part drives the welding head 15 to move horizontally along the arc curve by the arc rotation of the drive shaft 13; The inside of the equipment warehouse 12 is provided with a transmission polishing member, the transmission polishing member is composed of a transmission part and a polishing part, the transmission part comprises a threaded rod 18, the transmission part drives the threaded rod 18 in the other direction to rotate by the rotation of the drive shaft 13, so as to drive the nut on the threaded rod 18 to slide horizontally by the rotation of the threaded rod 18; The polishing part comprises a torsional spring 24, and the polishing part compresses the torsional spring 24 by the rotation of the drive shaft 13, so that the torsional spring 24 generates a compression torsional force. Embodiment one:
[0021] Referring to Figures 1-5The one side of the cross partition plate 3 is fixedly provided with a fixed frame 4, the inside of the fixed frame 4 is fixedly provided with a first guide rod 5, the other side of the cross partition plate 3 is fixedly provided with a guide groove block 6, the guide groove block 6 is slidably provided with a sliding plate 7 which is in penetration sliding connection with the first guide rod 5, the one side of the fixed frame 4 is fixedly provided with a first driving motor 8, the first driving motor 8 electrically drives the sliding plate 7 to slide, the top of the sliding plate 7 is fixedly provided with an electric control machine 9, the bottom of the sliding plate 7 is fixedly provided with a slider 10, the electric control machine 9 controls the sliding part in the slider 10 to slide up and down.
[0022] The inside of the slider 10 is fixedly provided with a fixed plate 11, the equipment bin 12 is rotatably connected with a driving shaft 13, the bottom of the driving shaft 13 is fixedly provided with a supporting plate 14, the one side of the supporting plate 14 is fixedly provided with a welding head 15, the top of the equipment bin 12 is fixedly provided with a second driving motor 16, the driving end of the second driving motor 16 is fixedly connected with the driving shaft 13.
[0023] In the embodiment, the electric control machine 9 controls the electric driving part in the slider 10 to drive the sliding part to slide up and down, and then drives the equipment bin 12 to synchronously ascend and descend through the fixed plate 11, after the second driving motor 16 is started, the driving shaft 13 rotates to drive the welding head 15 on the supporting plate 14 to move along the arc curve laterally, the welding head can be accurately connected with the weld position of the shoe assembly, the arc moving track of the welding head is matched with the arc structure of the shoe assembly, the welding precision is improved, and the operation path matched with the subsequent polishing process is provided, so that the tracks of the welding and polishing are cooperated. Embodiment two:
[0024] Referring to Figures 4-8 The transmission part further comprises a second guide rod 20, the second guide rod 20 is provided with a clamping part, the clamping part is pushed by the lateral sliding of the threaded rod 18 in the transmission part, so that the clamping block slides into the inside of the second guide rod 20.
[0025] The clamping part pushes the clamping block by the lateral sliding of the nut in the transmission part, so that the clamping block slides into and out of the surface of the second guide rod 20, and then the clamping block is blocked and fixedly positioned to the polishing part.
[0026] In the embodiment, the first bevel gear 17 is fixedly arranged on the driving shaft 13 and in the inside of the equipment bin 12, the first bevel gear 17 is engaged with the second bevel gear 19, the second bevel gear 19 is sleeved on one end of the threaded rod 18, the threaded rod 18 is mounted on the inner wall of the equipment bin 12 through the bearing, when the driving shaft 13 rotates, the threaded rod 18 is driven to rotate through the bevel gear transmission, and the nut block 21 sleeved on the threaded rod 18 slides laterally along the second guide rod 20, so that the welding and transmission parts can be synchronously driven by using the single power source of the driving shaft, the independent power device is reduced, and the energy consumption is reduced.
[0027] Further, one side of the second guide rod 20 is fixedly connected with two fixed rods 31, two sliding plates 32 are slidingly connected on the two fixed rods 31, two springs 33 are fixedly connected between the bottom of the sliding plate 32 and the inner wall of the second guide rod 20, two inclined blocks 34 are fixedly arranged on the top of the sliding plate 32, the inclined surfaces of the two inclined blocks 34 are oppositely arranged, one side of the nut sliding block 21 is fixedly connected with a pressing block 22 which is slidingly connected with the second guide rod 20, when the nut sliding block 21 slides horizontally, the pressing block 22 pushes the inclined surface of one of the inclined blocks 34, so that the inclined block 34 compresses the spring 33 and slides into the second guide rod 20. Embodiment three:
[0028] With reference to Figures 6-10 One side of the transmission part is linked with the air injection part, the air injection part includes the air bag 37, the air injection part drives the pressing plate to slide horizontally through the rotation of the threaded rod 18 in the transmission part, and the air bag 37 is inflated and stretched and folded and compressed.
[0029] The air bag 37 is composed of a plurality of trapezoidal air bags which are connected with each other, and is made of foldable and flexible material, the air bag 37 can be folded and stretched to generate air injection force and air suction force through the horizontal sliding of the transmission part.
[0030] The transmission part is used for driving connection between the clamping part and the air injection part, the power sliding of the transmission part can synchronously drive the horizontal pushing of the clamping part and the horizontal folding and expansion of the air injection part to operate synchronously.
[0031] One end of the torsion spring 24 is fixedly connected with the driving shaft 13, the other end of the torsion spring 24 is fixedly connected with the supporting part of the polishing part, the torsion spring is vertically arranged along the direction of the driving shaft 13, and the direction of the torsion force is horizontal rotation force.
[0032] One side of the supporting part of the polishing part is close to one side of the supporting part of the welding part, the welding part is located on the arc-shaped rotation curve of the polishing part, and the welding part is blocked in the clockwise direction.
[0033] In the embodiment, the bottom of the equipment bin 12 and outside the driving shaft 13 is sleeved with a sleeve 23, the sleeve 23 is welded between the support arm 25, the end of the support arm 25 is bolted with the polishing block 26, the top of the support arm 25 is fixedly connected with the sliding rod 28 which is slidingly connected with the sliding groove 27, the top of the sliding rod 28 is fixedly provided with the clamping block 29, the inside of the clamping block 29 is provided with the clamping groove 30 which is matched with the inclined block 34, the torsional spring 24 is fixedly connected between the inner wall of the sleeve 23 and the driving shaft 13, the torsional spring 24 is compressed to generate torsional force when the driving shaft 13 rotates, when the nut sliding block 21 slides to the specified position, the pressing block 22 at the end of the nut sliding block 21 pushes the inclined block 34, at this time, the clamping block 29 loses the limitation of the inclined block 34, the torsional spring 24 drives the support arm 25 to drive the polishing block 26 to adhere to the welded seam, the resilience of the torsional spring 24 ensures that the polishing block 26 is tightly polished with the workpiece, the polishing block is immediately driven to operate by the same driving source after welding, the welding and polishing integrated operation is realized, the process switching time is reduced, and the processing efficiency is improved.
[0034] The equipment bin 12 is installed with the air bag 37 through the side plate 35 on one side, the air bag 37 is connected with the air buffer bin 36 at one end, the air buffer bin 36 is connected with the pressure nozzle 41 through the air guide cylinder 39, and the other end is connected with the outside through the air inlet 42. The nut sliding block 21 is connected with the sliding plate 32 through the fixed rod 31, and the sliding plate 32 is attached to the bottom plate 38 on one side of the air bag 37. When the threaded rod 18 drives the nut sliding block 21 to slide horizontally, the sliding plate 32 synchronously pushes or stretches the air bag 37: when the air bag 37 is compressed, the gas in the air bag 37 is sprayed out through the air buffer bin 36 and the pressure nozzle 41, and the generated debris is blown away; when the air bag 37 is stretched, the air bag 37 sucks air through the air inlet 42 to supplement the air spray, and the automatic cleaning function is realized.
[0035] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A shoe assembly welding apparatus for brake pads comprising a stable base (1), a mounting shelf plate (2) and a cross partition plate (3), characterized in that, The mounting rack plate (2) is fixedly arranged on the top of the stable base (1), the cross partition plate (3) is fixedly arranged on the top of the mounting rack plate (2), and the driving part is arranged on the cross partition plate (3); The driving part comprises a sliding plate (7) and a slider (10), wherein the slider (10) is fixedly arranged on the bottom of the sliding plate (7), and the driving part is driven by an electric motor to slide the sliding member in the slider (10) up and down along the slider (10); The sliding member in the slider (10) is fixedly provided with a fixed plate (11), one side of the fixed plate (11) is fixedly provided with an equipment bin (12), the bottom of the equipment bin (12) is provided with a welding part, the welding part comprises a driving shaft (13) and a welding head (15), and the welding part drives the welding head (15) to move laterally along the arc curve through the arc rotation of the driving shaft (13); The inside of the equipment bin (12) is provided with a transmission polishing member, the transmission polishing member is composed of a transmission part and a polishing part, the transmission part comprises a threaded rod (18), the transmission part drives the threaded rod (18) in the other direction to rotate through the rotation of the driving shaft (13), so that the nut on the threaded rod (18) slides laterally through the rotation of the threaded rod (18); The polishing part comprises a torsion spring (24), and the polishing part compresses the torsion spring (24) through the rotation of the driving shaft (13), so that the torsion spring (24) generates a compression torsion force.
2. A brake shoe assembly welding apparatus for brake shoes as claimed in claim 1 wherein, The transmission part further comprises a second guide rod (20), the second guide rod (20) is provided with a clamping part, and the clamping part is pushed by the lateral sliding of the threaded rod (18) in the transmission part, so that the clamping block slides into the inside of the second guide rod (20).
3. The brake shoe assembly welding apparatus for brake shoes according to claim 1, wherein One side of the transmission part is linked with a gas jet part, the gas jet part comprises an air bag (37), the gas jet part drives the pressing plate to slide laterally through the rotation of the threaded rod (18) in the transmission part, and the air bag (37) is inflated and stretched and folded and compressed.
4. A brake shoe assembly welding apparatus for brake shoes as claimed in claim 2 wherein, The clamping part pushes the clamping block through the lateral sliding of the nut in the transmission part, so that the clamping block slides into and out of the surface of the second guide rod (20), and then the clamping block is blocked and fixed in position through the ejection of the clamping block.
5. A brake shoe with assembly welding apparatus according to claim 3, wherein The air bag (37) is composed of a plurality of intercommunicating trapezoidal air bags and is made of foldable flexible material, and the air bag (37) can be folded and stretched to generate jet force and suction force through the lateral sliding of the transmission part.
6. A brake shoe with assembly welding apparatus according to claim 4, wherein The clamping part and the gas jet part are connected through the transmission part, and the power sliding of the transmission part can synchronously drive the lateral pushing of the clamping part and the lateral folding and expansion of the gas jet part to operate synchronously.
7. The brake shoe with horseshoe assembly welding apparatus according to claim 1, wherein One end of the torsion spring (24) is fixedly connected with the driving shaft (13), the other end of the torsion spring (24) is fixedly connected with a supporting part of the polishing part, the torsion spring is vertically arranged along the direction of the driving shaft (13), and then the direction of the torsion force is a lateral rotation force.
8. The brake shoe with horseshoe assembly welding apparatus of claim 1 wherein, One side of the supporting part of the polishing part is close to one side of a supporting part in the welding part, and the welding part is located on the arc rotation curve of the polishing part and is blocked and fixed in position in the clockwise direction.
Citation Information
Patent Citations
Brake shoe welding machine
CN109676277A