A punching device and a punch

By designing an automated punching device, the automatic replacement of punching die sets was realized, which solved the problem of wasting manpower and resources in manual die replacement in the existing technology, and improved production efficiency and safety.

CN120902060BActive Publication Date: 2026-01-02ZHUHAI RUIXIANG ELECTRONICS
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Patent Information

Application Number
CN202511438055.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-10
Publication Date
2026-01-02
Estimated Expiration
2045-10-10

AI Technical Summary

Technical Problem

The existing punch press requires personnel to retrieve the mold from the mold warehouse every time the part number is changed during the production process, which wastes manpower and resources, and the changeover time is long and the process is complicated.

Method used

A punching device is designed, including a frame, a die holder, a die assembly, a locking component, a conveying component, and a stamping component. By automatically adjusting the position of the receiving cavity and the engagement of the locking component, the die assembly can be automatically replaced, reducing manual intervention.

Benefits of technology

It enables automated mold assembly replacement, reduces manpower and material resources, improves production efficiency, enhances safety and precision, and simplifies the mold replacement process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of punching device and puncher, punching device includes frame, die holder, multiple die groups, first locking piece, conveying component, stamping component and second locking piece, by mobilizing the position of containing cavity, the die group required can be moved to the position that conveying component can convey, conveying component moves the die group required from die holder to first locking piece, first locking piece locks lower mould in the die group required, stamping component drive output end drives second locking piece to move downward, by second locking piece locking upper mould, by stamping component drive output end moving upward, drive upper mould to move upward to position.When the workpiece to be punched enters lower mould, by stamping component drive output end drives upper mould to move downward, so that upper mould and lower mould are closed, to realize the punching of workpiece to be punched.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of punching mechanism, in particular to a punching device and a punch. BACKGROUND

[0002] Flexible Printed Circuit (FPC) as the core component of modern electronic equipment has penetrated into the frontier fields such as consumer electronics, automotive electronics, medical devices and smart wear. This industry has typical customization production characteristics. With the iteration of terminal products towards miniaturization and flexibility, FPC products show significant trends of complex geometric structure, integrated functional module and diversified form requirements. In the precision manufacturing link, as a key forming equipment, numerical control punch needs to frequently switch corresponding dies for different products to complete profile cutting, functional hole processing and special-shaped structure forming. According to statistics, the industry leader needs to handle more than 100 die specifications daily, and the average die changing frequency of a single device is 12-15 times per day, which puts high requirements on the agile response capability of the production system.

[0003] The existing punch needs personnel to go to the die warehouse to replace the die every time the material number is changed in the production process, which wastes manpower and resources. SUMMARY

[0004] In order to solve the above problems, the purpose of the present application is to provide a punching device and a punch to solve the technical problems of the prior art that the existing punch needs personnel to go to the die warehouse to replace the die every time the material number is changed in the production process, which wastes manpower and resources.

[0005] The embodiments of the present application adopt the following technical solutions:

[0006] In a first aspect, the embodiments of the present application provide a punching device, which comprises:

[0007] a rack;

[0008] a die holder having a plurality of accommodation cavities, each accommodation cavity being movable relative to the die holder;

[0009] a plurality of die sets, each die set being arranged in a corresponding accommodation cavity, the die set comprising an upper die and a lower die, the upper die being arranged on the lower die;

[0010] a first locking member arranged on the rack and used for locking or unlocking the lower die;

[0011] a conveying component arranged on the die holder and used for conveying the die set to move between the die holder and the first locking member;

[0012] a stamping component arranged on the rack and having an output end, the output end being movable up and down relative to the rack; and

[0013] A second locking member is arranged on the output end and is movable up and down with the output end, and is used to lock or unlock the upper die;

[0014] Wherein, when the first locking member locks the lower die and the second locking member locks the upper die, the stamping component drives the output end to move downward to make the upper die and the lower die close to punch.

[0015] In some embodiments of the present application, the conveying component comprises:

[0016] A first conveying member is arranged on the die frame and is horizontally movable relative to the die frame, and extends toward the direction of the frame, and is used to drive the die set to move toward the direction of the frame to a specified position or drive the die set to move from the specified position to the accommodating cavity;

[0017] A second conveying member is arranged on the die frame and is vertically movable relative to the die frame, and has an extended state and a retracted state, and when the second conveying member is in the extended state, the die set can be pushed to move from the specified position to the first locking member, and when the second conveying member is in the retracted state, the die set can be grabbed to move from the first locking member to the specified position.

[0018] In some embodiments of the present application, the first conveying member comprises:

[0019] A first guide rail is arranged on the die frame and is horizontally movable relative to the die frame, and extends toward the direction of the frame;

[0020] A second guide rail is arranged on the die frame and is horizontally movable relative to the die frame, and extends toward the direction of the frame, and the first guide rail and the second guide rail are parallel and oppositely arranged;

[0021] A plurality of first rollers are arranged on the first guide rail in the direction of the frame, and the first rollers are rotatable relative to the first guide rail;

[0022] A plurality of second rollers are arranged on the second guide rail in the direction of the frame, and the second rollers are rotatable relative to the second guide rail;

[0023] A first driver is mounted on the first guide rail and connected with each first roller, and is used to drive each first roller to rotate;

[0024] A second driver is mounted on the second guide rail and connected with each second roller, and is used to drive each first roller to rotate.

[0025] In some embodiments of the present application, the second conveying member comprises:

[0026] A third driver is arranged on the die frame and is retractable relative to the die frame;

[0027] An electromagnet is connected with the third driver, and the electromagnet is used to adsorb the mold set when powered on, and release the adsorption of the mold set when powered off;

[0028] A controller is electrically connected with the electromagnet, and used to control the powering on or powering off of the electromagnet;

[0029] When the third driver is extended, the electromagnet can push the mold set to move from the specified position to the first locking member;

[0030] When the third driver is retracted, and the electromagnet is powered on to adsorb the mold set, the electromagnet can catch the mold set to move from the first locking member to the specified position.

[0031] In some embodiments of the present application, the mold rack comprises:

[0032] A main body;

[0033] A support frame is arranged on the main body and can move up and down relative to the main body, the third driver is arranged on the support frame, the support frame is provided with a plurality of groups of support portions, each group of support portions is arranged on the support frame in a spaced manner along the height direction, and each group of support portions is arranged oppositely to form a containing cavity between adjacent two groups of support portions;

[0034] The first guide rail has flush first and second rail segments, the second guide rail has flush third and fourth rail segments, the first and third rail segments are located on the main body and oppositely arranged, the second and fourth rail segments are located on the main body and on both sides of the support frame, the second and fourth rail segments can move forward and backward relative to the support frame, the first roller is located on the first and second rail segments, and the second roller is located on the third and fourth rail segments;

[0035] The main body has a first emptying groove and a second emptying groove which are through in the front and back directions, the second rail segment can pass through the first emptying groove to move forward and backward relative to the main body, and the fourth rail segment can pass through the second emptying groove to move forward and backward relative to the main body;

[0036] The first driver comprises a first driving unit and a second driving unit, the first driving unit is mounted on the first rail segment, the first driving unit is connected with the first roller on the first rail segment, the second driving unit is mounted on the second rail segment, and the second driving unit is connected with the first roller on the second rail segment;

[0037] The second driver comprises a third driving unit and a fourth driving unit, the third driving unit is mounted on the third rail segment, the third driving unit is connected with the second roller on the second rail, the fourth driving unit is movably mounted on the main body relative to the main body in the front and back directions, and the fourth driving unit is connected with the second roller on the fourth rail segment;

[0038] A fifth driving unit is arranged on the main body and connected with the second rail segment, and is configured to drive the second rail segment to move forward and backward relative to the support frame.

[0039] A sixth driving unit is arranged on the main body and connected with the fourth rail segment, and is configured to drive the fourth rail segment to move forward and backward relative to the support frame.

[0040] A fourth driver is arranged on the main body and connected with the support frame, and is configured to drive the support frame to move up and down.

[0041] In some embodiments of the present application, the fourth driver comprises:

[0042] A first motor is arranged on the main body;

[0043] A transmission member is connected with the output shaft of the first motor;

[0044] A screw rod is rotatably arranged on the main body relative to the main body and connected with the transmission member;

[0045] A connecting block is connected with the support frame, and the connecting block has a threaded hole which is matched with the screw rod, so that the support frame is driven to move up and down through the threaded hole on the connecting block when the screw rod rotates.

[0046] In some embodiments of the present application, the first locking member comprises:

[0047] A first support is arranged on the rack and provided with a first limiting part, and the first limiting part and the first support form a first accommodating groove, and the height of the first accommodating groove is greater than the height of the lower mold;

[0048] A second support is arranged on the rack and provided with a second limiting part, and the second limiting part and the second support form a second accommodating groove, and the height of the second accommodating groove is greater than the height of the lower mold, and the second support and the first support are arranged in parallel along the horizontal direction;

[0049] A first limiting member is arranged on the rack and located between the first support and the second support, and the first limiting member, the first support and the second support form a limiting space, and the limiting space has a specified opening facing the conveying member;

[0050] A first driving member is arranged on the rack and has a movable limiting end, and the lower surface of the lower mold has a lower mold limiting groove, and the limiting end and the lower mold limiting groove are matched with each other, and when the lower mold moves into the limiting space, the limiting end is inserted into the lower mold limiting groove and pushes the lower mold to move upward, so that the upper surface of the lower mold abuts against the first limiting part and the second limiting part.

[0051] In some embodiments of the present application, further comprising:

[0052] A first collector is electrically connected with the controller and is configured to collect information of the workpiece to be punched.

[0053] a plurality of second collectors electrically connected to the controller, each of the second collectors being arranged on the mold rack and located at a side of a corresponding accommodating cavity, and each of the second collectors being configured to collect information of a mold set in the corresponding accommodating cavity;

[0054] the controller being electrically connected to the punching component, the second locking member, the first motor, the first driver, the second driver, and the first driving member;

[0055] the controller is further configured to:

[0056] collect information of the mold set in each of the accommodating cavities and information of the mold set currently on the rack through the second collectors;

[0057] determine the required mold set when the first collector collects the information to be punched out;

[0058] search for the required mold set according to the information of the mold set in each of the accommodating cavities and the information of the mold set currently on the rack, and determine the accommodating cavity in which the required mold set is located;

[0059] control the first motor to drive the accommodating cavity in which the required mold set is located to move to a specified area;

[0060] control the output end of the punching component to drive the second locking member to move downward to a specified height;

[0061] drive the required mold set to move to a specified position through the first driver and the second driver;

[0062] control the third driver to drive the required mold set from the specified position to the first locking member, control the first driving member to drive the limiting end to extend and insert into the lower mold limiting groove to limit the lower mold, and control the second locking member to lock the upper mold;

[0063] control the output end of the punching component to drive the second locking member and the upper mold on the second locking member to move upward to a position.

[0064] In some embodiments of the present application, the mold set punching device further comprises:

[0065] a first brush arranged on the rack and perpendicular to the conveying direction of the conveying component and located above the conveying component, so that the upper mold contacts the first brush when the mold set is conveyed by the conveying component to clean sundries on the upper mold;

[0066] a second brush arranged on the rack and extending in the height direction and located on the first side of the conveying component, so that the side surface of the first side of the mold set contacts the second brush when the mold set is conveyed by the conveying component to clean sundries on the side surface of the first side of the mold set;

[0067] A third brush is arranged on the frame and extends in the height direction and is located on the second side of the conveying component. When the mold set is conveyed by the conveying component, the side of the second side of the mold set is in contact with the third brush to clean the dirt on the side of the second side of the mold set.

[0068] A dust collector is arranged on the frame and has a dust suction port. The dust suction port is arranged on the frame and is located in the conveying direction of the conveying component. The dust suction port is located below the mold set conveyed on the conveying component. The dust collector sucks the mold set conveyed on the conveying component through the dust suction port.

[0069] In a second aspect, an embodiment of the present application provides a punch press comprising:

[0070] The punching device according to the above embodiment.

[0071] Compared with the prior art, the embodiment of the present application has the following beneficial effects:

[0072] In the technical scheme of the embodiment, the punching device comprises a frame, a mold frame, a plurality of mold sets, a first locking member, a conveying component, a punching component, and a second locking member. By adjusting the position of the accommodating cavity, the punching component drives the output end to move the second locking member downward. The required mold set can be moved to a position where it can be conveyed by the conveying component. The conveying component moves the required mold set from the mold frame to the first locking member. The first locking member locks the lower die in the required mold set. The upper die is locked by the second locking member. The punching component drives the output end to move upward, driving the upper die to move upward to the position. When the workpiece to be punched enters the lower die, the punching component drives the upper die to move downward, so that the upper die and the lower die are combined to punch the workpiece to be punched. The punching device of the embodiment can automatically replace the mold set according to different workpieces in real time, without manual disassembly and assembly of the mold. It is convenient, fast, saves manpower and material resources, has high precision, high safety, and effectively improves the efficiency of the automatic punch press. The technical problem of the prior art that the existing punch press needs personnel to go to the mold warehouse to replace the mold every time the material number is changed is effectively solved. BRIEF DESCRIPTION OF DRAWINGS

[0073] In order to more clearly illustrate the technical schemes in the embodiments of the present application or the prior art, the drawings needed in the embodiment or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the present application, and those skilled in the art can obtain other drawings according to the provided drawings without creating any creative labor.

[0074] Figure 1 It is a structural schematic view of a punching device provided by the present application.

[0075] Figure 2 Figure 4 is a left side view of a die cutting device according to the present application.

[0076] Figure 3 Figure 5 is a right side view of a die cutting device according to the present application.

[0077] Figure 4 Figure 6 is an axial view of a die holder portion of a die cutting device according to the present application.

[0078] Figure 5 Figure 7 is a front view of a die holder portion of a die cutting device according to the present application.

[0079] wherein:

[0080] 100, frame; 200, die holder; 210, main body; 220, support frame; 230, fifth driving unit; 240, sixth driving unit; 250, fourth driver; 251, first motor; 252, transmission member; 253, screw rod; 254, connecting block; 300, die set; 310, upper die; 320, lower die; 400, first locking member; 410, first support; 420, second support; 430, first limiting member; 440, first driving member; 500, conveying member; 511, first rail segment; 521, third rail segment; 522, fourth rail segment; 530, first roller; 540, second roller; 551, first driving unit; 552, second driving unit; 561, third driving unit; 562, fourth driving unit; 570, third driver; 580, electromagnet; 600, stamping member; 700, second locking member. DETAILED DESCRIPTION

[0081] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0082] In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0083] In the description of the embodiments of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be replaceably connected, or it can be integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0084] In the related art, the punch of the FPC industry has the following problems:

[0085] 1. The existing punch needs personnel to go to the mold warehouse to replace the mold every time the material number is changed in the production process, which wastes manpower and resources;

[0086] 2. It takes more than 60 minutes to change the mold from confirming the material number to taking the mold from the mold warehouse to installing the mold;

[0087] 3. The installation of the mold is complex and tedious;

[0088] At present, the diversity of products in the FPC industry is relatively high, and different products often need to be produced in the automatic production process, and the manual replacement of the mold obviously causes certain degree of disturbance to the automatic production, so the automatic mold changing technical scheme has great significance for solving the integrated assembly line production.

[0089] The specific embodiments of the present application will be further described in detail below in combination with the drawings and examples. The following examples are used to illustrate the present application, but not to limit the scope of the present application.

[0090] As shown in Figures 1-5 the first aspect, the embodiments of the present application provide a punching device, the punching device comprising:

[0091] a rack 100;

[0092] a mold rack 200 having a plurality of accommodation cavities, each accommodation cavity being movable relative to the mold rack 200;

[0093] A plurality of die sets 300 are arranged in the corresponding accommodating cavities respectively, and each die set 300 comprises an upper die 310 and a lower die 320, wherein the upper die 310 is arranged on the lower die 320;

[0094] A first locking member 400 is arranged on the rack 100 and used for locking or unlocking the lower die 320;

[0095] A conveying component 500 is arranged on the die rack 200 and used for conveying the die set 300 between the die rack 200 and the first locking member 400;

[0096] A stamping component 600 is arranged on the rack 100 and has an output end, wherein the output end is movable up and down relative to the rack 100; and

[0097] A second locking member 700 is arranged on the output end and movable up and down with the output end, and the second locking member 700 is used for locking or unlocking the upper die 310;

[0098] In the case that the first locking member 400 locks the lower die 320 and the second locking member 700 locks the upper die 310, the stamping component 600 drives the output end to move downward, so that the upper die 310 and the lower die 320 are combined to punch.

[0099] In the technical scheme of the embodiment, the punching device comprises the rack 100, the die rack 200, the plurality of die sets 300, the first locking member 400, the conveying component 500, the stamping component 600 and the second locking member 700. By adjusting the position of the accommodating cavities, the stamping component 600 drives the output end to move downward with the second locking member 700, and the required die set 300 can be moved to a position that can be conveyed by the conveying component 500. The conveying component 500 moves the required die set 300 from the die rack 200 to the first locking member 400, the first locking member 400 locks the lower die 320 in the required die set 300, the upper die 310 is locked by the second locking member 700, and the output end is driven upward by the stamping component 600 to move the upper die 310 upward to the position. When the workpiece to be punched enters the lower die 320, the output end is driven downward by the stamping component 600 to move the upper die 310 downward, so that the upper die 310 and the lower die 320 are combined to punch the workpiece to be punched. By using the punching device of the embodiment, the die set 300 can be automatically replaced according to different workpieces in real time, without manual disassembly and assembly of the die, which is convenient and fast, reduces the labor and material resources, has high precision and high safety, and effectively improves the efficiency of the automatic punching machine. The technical problem that the existing punching machine needs to take personnel to the die warehouse to replace the die every time in the production process is solved.

[0100] In the embodiment of the present application, when a set of die sets 300 has been locked on the first locking member 400 and the second locking member 700 of the rack 100, the upper die 310 and the lower die 320 can be closed by controlling the stamping component 600 to move downward, and the upper die 310 can be separated from the second locking member 700 by unlocking the second locking member 700, so as to stay on the lower die 320, forming a die set 300 combined by the upper die 310 and the lower die 320, and the die set 300 can be transported into the accommodating cavity of the die rack 200 by the conveying component 500.

[0101] In the embodiment of the present application, the die rack 200 and the rack 100 can be connected to each other, or they can be the same rack body and be divided into different positions and functions.

[0102] The accommodating cavities on the die rack 200 can be formed by two adjacent support blocks in a plurality of support blocks, and the support blocks can be controlled to move synchronously by driving members. The accommodating cavities can be arranged in a transverse direction or in a height direction, and the driving members can be cylinders, oil cylinders, electric cylinders, or a combination of motor lead screws 253, etc. In order to ensure that the support blocks move synchronously to realize synchronous movement of the accommodating cavities, the extension or moving rods of the driving members are connected to different positions and support blocks, so that when the driving members drive to move forward and backward in the transverse direction or move up and down in the height direction, the accommodating cavities can keep consistent and unchanged space range and move synchronously. The die sets 300 in the accommodating cavities are not affected, so that the die sets 300 can move synchronously.

[0103] The conveying component 500 is installed on the die rack 200 and extends towards the rack 100. In order to facilitate the conveying component 500 to convey the die sets 300, and also to save the occupied space of the stamping equipment, the accommodating cavities on the die rack 200 are configured to move up and down in the height direction, and a conveying station is formed on the die rack 200 at the position of the conveying component 500. The conveying station and the position of the first locking member 400 are aligned with each other, that is, when the die set 300 to be replaced is lowered from the die rack 200 to the conveying station, the die set 300 can be conveyed to the first locking member 400 of the rack 100 by the conveying component 500. Similarly, when the conveying station moves up and down in the corresponding accommodating cavity, the die set 300 unlocked from the first locking member 400 can be grabbed back into the corresponding accommodating cavity by the conveying component 500, so that the used die set 300 can be recycled for next use.

[0104] In some embodiments, the conveying component 500 can include a driver and a gripper, the driver being connected to the gripper, the gripper can be an electromagnet 580 or other mechanical hand, etc., which can be controlled to grab the mold set 300. The driver can be an electric cylinder, a pneumatic cylinder or a hydraulic cylinder, etc., which can drive the gripper to extend and retract, so as to avoid the accommodation cavity to drive the mold set 300 or the accommodation cavity to move, and the conveying component 500 can be located outside the mold set 300 to avoid the accommodation cavity to move on the mold rack 200.

[0105] In some embodiments, a plurality of first limiting holes can be provided on the lower mold 320, the first limiting holes being located on the side surface of the lower mold 320, a plurality of second limiting holes can be provided on the upper mold 310, the second limiting holes being located on the side surface of the upper mold 310, the first locking member 400 can be a plurality of cylinders arranged transversely on the rack 100, the extension rods of the cylinders being inserted into the first limiting holes to limit the movement of the lower mold 320 in the up-down, left-right and front-back directions, thereby locking the lower mold 320; the second locking member 700 can be a plurality of cylinders arranged transversely on the rack 100, the extension rods of the cylinders being inserted into the second limiting holes to limit the movement of the upper mold 310 in the up-down, left-right and front-back directions, thereby locking the upper mold 310. Moreover, the range of the extension rods can be adjusted according to actual conditions, and the upper mold 310 and the lower mold 320 can be locked according to the different lengths of the extension rods in the face of different sizes of the mold set 300, and the upper mold 310 and the lower mold 320 can be unlocked when the extension rods are retracted.

[0106] The punching component 600 is a conventional component of a punch, and in some embodiments, the punch can be provided with a plurality of hydraulic cylinders as power, the extension rods of the plurality of hydraulic cylinders being connected to a connecting plate, and the second locking member 700 being arranged on the connecting plate. The connecting plate is driven to move up and down by the plurality of hydraulic cylinders as power to drive the second locking member 700 to move up and down, and the upper mold 310 is locked by the second locking member 700, and then the upper mold 310 is driven to move downward by the plurality of hydraulic cylinders as power to combine with the lower mold 320, so as to realize the punching of the product to be punched on the lower mold 320. In some embodiments, a screw and a motor or a motor, a connecting rod, a crank and a slider can also be used as power.

[0107] In some embodiments, part of the upper mold 310 is inserted into the lower mold 320, and the two are arranged in a staggered manner, so that the upper mold 310 can remain stable during movement and will not shake or vibrate to separate from the lower mold 320.

[0108] In some embodiments, the punching device further comprises:

[0109] The moving frame is movably arranged on the frame 100, and the first locking member 400 is arranged on the moving frame.

[0110] The driving component is arranged on the frame 100 and connected to the moving frame, and is used to drive the moving frame to move relative to the frame 100.

[0111] In the embodiment, the moving frame can move relative to the frame 100 along the front-rear direction, facilitating the forward movement of the lower die 320 on the locking member for feeding, and moving to the position where the upper die and the lower die are combined, and waiting for the downward movement of the lower die 320 for die combination.

[0112] The driving component can be a pneumatic cylinder, an oil cylinder or an electric cylinder, which can drive the moving frame to move relative to the frame 100.

[0113] The frame 100 is provided with a track, and the moving frame is provided with a sliding groove, the track and the sliding groove correspond to each other, so that the moving frame can stably move on the frame 100.

[0114] In some embodiments of the present application, the conveying component 500 comprises:

[0115] The first conveying member is arranged on the mold frame 200 and can move horizontally relative to the mold frame 200, and extends towards the frame 100, and is used to drive the mold set 300 to move towards the frame 100 to a specified position or drive the mold set 300 to move from the specified position to the accommodating cavity.

[0116] The second conveying member is arranged on the mold frame 200 and can move up and down relative to the mold frame 200, and has an extended state and a retracted state, and when the second conveying member is in the extended state, the mold set 300 can be pushed from the specified position to the first locking member 400, and when the second conveying member is in the retracted state, the mold set 300 can be moved from the first locking member 400 to the specified position.

[0117] In the embodiment, the output end of the punching component 600 is lowered to a specified height, and the required mold set 300 is conveyed to a position at a specified distance by the first conveying member, and the required mold set 300 comes out of the accommodating cavity, so as to avoid the position of the first locking member 400 of the frame 100 interfering with the first conveying member, and the first conveying member can convey the required mold set 300 to a specified distance, and the position at the specified distance can make the required mold set 300 come out of the accommodating cavity and partially enter above the first locking member 400, and at this time, the pushing force of the first conveying member has been used up.

[0118] The second conveying member can be arranged below all the mold sets 300 or above all the mold sets 300, and the height of the second conveying member is adjusted so that the second conveying member is adjusted to a position where the mold set 300 can be pushed, the second conveying member is adjusted to an extended state, the mold set 300 at the specified position is pushed towards the rack 100, the mold set 300 is pushed to the first locking member 400, the lower mold 320 of the mold set 300 is locked by the first locking member 400, the upper mold 310 of the mold set 300 is locked by the second locking member 700, so that the assembly of the mold set 300 can be realized without using manpower and material resources, the second conveying member moves up and down and is arranged on the mold rack 200, which can reduce the space occupation of the mold rack 200 in the transverse position, reduce the space cost, and the first conveying member and the second conveying member are used to determine the disassembly and assembly of the mold set 300, which reduces the interference problem and more accurately disassembles and assembles the mold.

[0119] The first conveying member can move horizontally relative to the mold rack 200 to avoid the mold set 300 moving up and down, and the first conveying member can be arranged below the mold set 300 when the mold set 300 moves to the specified area, and the first conveying member can convey the mold set 300 to a position at a specified distance.

[0120] When the stamping part 600 moves downward to a specified height, the upper mold 310 and the lower mold 320 are closed, the second locking member 700 unlocks the lower mold 320, the first locking member 400 unlocks the upper mold 310, and the second conveying member is in the extended state, the mold set 300 composed of the upper mold 310 and the lower mold 320 is grabbed, and the mold set 300 can be pulled to a position at a specified distance by the second conveying member, and then the mold set 300 is conveyed to the corresponding accommodation cavity by the first conveying member, so that the mold set 300 is disassembled and returned to the accommodation cavity of the mold rack 200.

[0121] In some embodiments of the present application, the first conveying member includes:

[0122] The first guide rail is arranged on the mold rack 200 and extends towards the rack 100;

[0123] The second guide rail is arranged on the mold rack 200 and extends towards the rack 100, and the first guide rail and the second guide rail are parallel and oppositely arranged;

[0124] A plurality of first rollers 530 are arranged on the first guide rail in the direction of the rack 100, and the first rollers 530 can rotate relative to the first guide rail;

[0125] a plurality of second rollers 540 arranged along the direction of the frame 100 on the second guide rail, the second rollers 540 being rotatable relative to the second guide rail;

[0126] a first driver mounted on the first guide rail and connected with the first rollers 530 for driving the first rollers 530 to rotate;

[0127] a second driver mounted on the second guide rail and connected with the second rollers 540 for driving the second rollers 540 to rotate.

[0128] In the embodiment of the present application, the first driver can include one or more first motors and a first transmission group, the first transmission group including a first gear, a second gear and a third gear, the first gear being mounted on the main shaft of the first motor, a plurality of second gears being rotatably mounted on the first guide rail, the first rollers 530 and the second gears being coaxially arranged, a third gear being rotatable relative to the first guide rail and arranged between every two adjacent second gears for transmission, the first gear being engaged with one of the second gears, so that each second gear drives the first rollers 530 to rotate in the same direction, thereby driving the mold set 300 to move between the first locking member 400 and the accommodating cavity.

[0129] Similarly, the second driver can include one or more second motors and a second transmission group, the second transmission group including a fourth gear, a fifth gear and a sixth gear, the fourth gear being mounted on the main shaft of the second motor, a plurality of fifth gears being rotatably mounted on the second guide rail, the second rollers 540 and the fifth gears being coaxially arranged, a sixth gear being rotatable relative to the second guide rail and arranged between every two adjacent fifth gears for transmission, the fourth gear being engaged with one of the fifth gears, so that each fifth gear drives the second rollers 540 to rotate in the same direction, thereby driving the mold set 300 to move between the first locking member 400 and the accommodating cavity.

[0130] The first guide rail is arranged on the mold rack 200, and is arranged along the width direction of the mold rack 200 and perpendicular to the first guide rail and the second guide rail. The first guide rail is provided with a first guide groove, and the second guide rail is provided with a second guide groove. The first guide groove and the second guide groove are matched with the first guide rail, so that the first guide rail and the second guide rail can move horizontally relative to the mold rack 200.

[0131] In order to conveniently control the automatic control of the horizontal movement of the first guide rail and the second guide rail relative to the mold rack 200, the first conveying member further comprises: first and second horizontal driving members. The first and second horizontal driving members can be air cylinders, oil cylinders or electric cylinders, and are all installed on the mold rack 200. The first horizontal driving member is connected with the first guide rail and can drive the first guide rail to move horizontally along the first guide rail. The second horizontal driving member is connected with the second guide rail and can drive the second guide rail to move horizontally along the second guide rail.

[0132] The first guide rail and the second guide rail can move relatively close to or away from each other. When the first guide rail and the second guide rail move away from each other, a space can be reserved between the first guide rail and the second guide rail for the mold rack 200 to accommodate the mold set 300 to move up and down in the cavity without interference. When the required mold set 300 reaches the designated area, the first guide rail and the second guide rail move close to each other. The first guide rail and the second guide rail can be located below the required mold set 300 and directly act on the required mold set 300 to drive the required mold set 300 to come out of the accommodation cavity, and then the second conveying member conveys the required mold set 300 to the first locking member 400.

[0133] In some embodiments of the present application, the second conveying member comprises:

[0134] The third driver 570 is arranged on the mold rack 200 and can extend and retract relative to the mold rack 200.

[0135] The electromagnet 580 is connected with the third driver 570. The electromagnet 580 is used to adsorb the mold set 300 when powered on, and release the adsorption of the mold set 300 when powered off.

[0136] The controller is electrically connected with the electromagnet 580 and is used to control the power-on or power-off of the electromagnet 580.

[0137] When the third driver 570 is extended, the electromagnet 580 can push the mold set 300 to move from the designated position to the first locking member 400.

[0138] The third driver 570 retracts, and the electromagnet 580 is powered to adsorb the mold set 300, so that the electromagnet 580 can grab the mold set 300 to move from the first locking member 400 to a designated position.

[0139] In the embodiment of the application, the third driver 570 can be a pneumatic cylinder, an oil cylinder, or an electric cylinder, and the telescopic rod of the third driver 570 can be telescopic relative to the mold rack 200. The electromagnet 580 is installed on the third driver 570, and in the powered state, the electromagnet 580 can adsorb the mold set 300, and in the unpowered state, the electromagnet 580 does not adsorb the mold set 300.

[0140] The controller can be a single-chip microcomputer or a PLC programmable controller, and the controller can also be electrically connected to the third driver 570 to control the third driver 570 to extend or retract.

[0141] In the above embodiment, it can be known that the first conveying member can only output the required mold set 300 to a designated position, and there is no power to continue to enter the first locking member 400. The third driver 570 and the electromagnet 580 are moved up and down to a position where the electromagnet 580 is horizontally opposite to the required mold set 300. The electromagnet 580 is driven forward by the third driver 570 at this time. The electromagnet 580 is not powered, and the electromagnet 580 is directly driven by the third driver 570 to resist the mold set 300, so that the mold set 300 is pushed from the designated position to the first locking member 400. When the mold set 300 to be withdrawn from the first locking member 400 is removed, the first locking member 400 and the second locking member 700 are both unlocked. The third driver 570 extends to the mold set 300 to be withdrawn, the electromagnet 580 is powered to adsorb the mold set 300 to be withdrawn, the third driver 570 retracts to drive the mold set 300 to be withdrawn to a designated position, the electromagnet 580 is unpowered, and the electromagnet 580 contacts and adsorbs the mold set 300 to be withdrawn. The third driver 570 continues to retract the electromagnet 580 to the original position. By adjusting the height position of the accommodating cavity of the mold rack 200, the mold set 300 to be withdrawn is opposite to the corresponding accommodating cavity. The mold set 300 to be withdrawn can be withdrawn into the corresponding accommodating cavity by the first conveying member, so as to be used for subsequent replacement.

[0142] In the embodiment of the application, the second conveying member can accurately push the mold set 300 to the first locking member 400, avoiding the position interference problem between the first conveying member and the first locking member 400. Moreover, the electromagnet 580 of the second conveying member can effectively adsorb and move the mold set 300 to be withdrawn from the first locking member 400 to a designated position, which is convenient and fast. Moreover, the second conveying member does not need to occupy a horizontal space and can be moved up and down relative to the mold rack 200, like the accommodating cavity, which is convenient and fast and saves equipment space.

[0143] In some embodiments of the present application, the mold rack 200 comprises:

[0144] a main body 210;

[0145] a support frame 220 arranged on the main body 210 and movable up and down relative to the main body 210, a third driver 570 arranged on the support frame 220, the support frame 220 being provided with a plurality of groups of support portions, each group of support portions being arranged on the support frame 220 in a spaced manner along the height direction, and each group of support portions being oppositely arranged so as to form a containing cavity between adjacent two groups of support portions;

[0146] The first guide rail has flush first and second rail segments, and the second guide rail has flush third and fourth rail segments, the first and third rail segments are located on the main body 210 and oppositely arranged, the second and fourth rail segments are located on the main body 210 and on both sides of the support frame 220, the second and fourth rail segments are movable forward and backward relative to the support frame 220, the first roller 530 is located on the first and second rail segments, and the second roller 540 is located on the third and fourth rail segments;

[0147] The main body 210 has a first through-type avoiding slot and a second through-type avoiding slot, the second rail segment is movable forward and backward relative to the main body 210 through the first avoiding slot, and the fourth rail segment 522 is movable forward and backward relative to the main body 210 through the second avoiding slot;

[0148] The first driver comprises a first driving unit 551 and a second driving unit 552, the first driving unit 551 is mounted on the first rail segment 511, the first driving unit 551 is connected with the first roller 530 on the first rail, and the second driving unit 552 is mounted on the second rail segment, the second driving unit 552 is connected with the first roller 530 on the second rail segment;

[0149] The second driver comprises a third driving unit 561 and a fourth driving unit 562, the third driving unit 561 is mounted on the third rail segment 521, the third driving unit 561 is connected with the second roller 540 on the second rail, and the fourth driving unit 562 is movably mounted on the main body 210 relative to the main body 210, the fourth driving unit 562 is connected with the second roller 540 on the fourth rail segment 522;

[0150] A fifth driving unit 230 is arranged on the main body 210 and connected with the second rail segment, for driving the second rail segment to move forward and backward relative to the support frame 220;

[0151] A sixth driving unit 240 is arranged on the main body 210 and connected with the fourth rail segment 522, for driving the fourth rail segment 522 to move forward and backward relative to the support frame 220;

[0152] The fourth driver 250 is arranged on the main body 210 and connected with the support frame 220, and is used to drive the support frame 220 to move up and down.

[0153] In the embodiment of the present application, the fourth driver 250 can be an electric cylinder, a pneumatic cylinder or an oil cylinder, which is installed on the main body 210, and the end of the telescopic rod thereof is connected with the support frame 220, so as to drive the support frame 220 to move up and down. In order to facilitate the adjustment of the position of the mold set 300 in each accommodating cavity of the support frame 220 and the second conveying member on the height, the required mold set 300 is conveyed to the first locking member 400 or the mold set 300 to be returned is returned to the corresponding accommodating cavity.

[0154] The first driving unit 551, the second driving unit 552, the third driving unit 561 and the fourth driving unit 562 can all include a motor unit and a transmission unit. The motor unit can be one or more, and the transmission unit can include a first gear unit, a second gear unit and a third gear unit. The first gear unit is installed on the main shaft of the motor unit, a plurality of second gear units are rotatably installed on the first rail segment 511, the second rail segment, the third rail segment 521 or the fourth rail segment 522, and the first roller 530 or the second roller 540 is coaxially arranged with the second gear unit. In order to ensure that each second gear unit drives the first roller 530 or the second roller 540 to rotate in the same direction, thereby driving the mold set 300 to move between the first locking member 400 and the accommodating cavity, a plurality of third gear units that can rotate relative to the first rail segment 511, the second rail segment, the third rail segment 521 or the fourth rail segment 522 are also arranged. The first gear unit and one of the second gear units are engaged with each other, and one third gear unit is arranged between every two adjacent second gear units for transmission, that is, one third gear unit is arranged between every two adjacent second gear units, and the third gear unit is engaged with the two adjacent second gear units, respectively, so that each second gear unit drives the first roller 530 or the second roller 540 to rotate in the same direction.

[0155] In the embodiment of the present application, the main body 210 can be provided with a guide rail arranged in the height direction, and the support frame 220 can be provided with a guide groove arranged on the guide rail, so that the support frame 220 can move up and down relative to the main body 210. Through the fourth driver 250, the support frame 220 can automatically move up and down relative to the main body 210, so as to adjust the position of the mold set 300 and facilitate the replacement of the mold.

[0156] In the embodiment, a plurality of groups of support portions arranged in the height direction are formed on or installed on the support frame 220, each group of support portions can support a corresponding mold group 300, so that the mold groups 300 can be arranged in the height direction. The support portions can be four, respectively arranged on the four corners of the support frame 220 in the horizontal direction, to evenly support the mold group 300, so that the mold group 300 can be kept in balance.

[0157] In the embodiment of the present application, the first rail section 511 on the first guide rail and the third rail section 521 of the second guide rail can be fixedly installed on the main body 210 by means of bolts or welding, etc., and the corresponding first roller 530 and second roller 540 are driven to rotate by the first driving unit 551 and the third driving unit 561. The first rail section 511 and the third rail section 521 are located outside the main body 210 and extend towards the rack 100, are oppositely arranged, and the end portions of the two are close to the first locking member 400. The first rail section 511 and the third rail section 521 can stably support the mold group 300 coming out of the accommodating cavity of the support frame 220 to move towards the first locking member 400.

[0158] The second rail segment of the first guide rail and the fourth rail segment 522 of the second guide rail are oppositely arranged and can move forward and backward relative to the support frame 220, the fifth driving unit 230 and the sixth driving unit 240 can be air cylinders, oil cylinders or electric steel, and can be installed on the main body 210 through screws and connected to the corresponding second rail segment and fourth rail segment 522, the fifth driving unit 230 can drive the second rail segment to move forward and backward relative to the support frame 220, and the second rail segment can move relative to the main body 210 in the first avoidance slot penetrating the main body 210; the sixth driving unit 240 can drive the fourth rail segment 522 to move forward and backward relative to the support frame 220, and the fourth rail segment 522 can move relative to the main body 210 in the second avoidance slot penetrating the main body 210; so that the second rail segment and the fourth rail segment 522 can effectively avoid each other, and when the required mold set 300 needs to be lowered to the specified area, the second rail segment and the fourth rail segment 522 can be moved close to each other, so that the first roller 530 of the second rail segment and the second roller 540 of the fourth rail segment 522 are placed below the required mold set 300, the first roller 530 and the second roller 540 drive the mold set 300 to move from the second rail segment and the fourth rail segment 522 to the first rail segment 511 and the third rail segment 521, and the first roller 530 and the second roller 540 on the first rail segment 511 and the third rail segment 521 transport the required mold set 300 to the specified position, and then the second conveying member transports the required mold set 300 to the first locking member 400. When the mold set 300 to be returned is returned from the first locking member 400, the second conveying member pulls the mold set 300 to be returned to the specified position, the second driving unit 552 drives the second rail segment to move backward, the fourth driving unit 562 drives the fourth rail segment 522 to move backward, that is, the fourth rail segment 522 and the second rail segment move away from each other to avoid enough space, the fourth driver 250 drives the support frame 220 to move up and down, adjusts to the position of the corresponding support part to connect the first rail segment 511 and the third rail segment 521, and then the second driving unit 552 drives the second rail segment to move forward, the fourth driving unit 562 drives the fourth rail segment 522 to move forward, that is, the fourth rail segment 522 and the second rail segment move relative to each other, and the mold set 300 to be returned reaches the second rail segment and the fourth rail segment 522 through the first rail segment 511 and the third rail, and finally falls on the support part.

[0159] In order to facilitate the final positioning of the mold set 300 to be returned on the mold frame 200, a limiting block is arranged on the support frame 220, and the limiting block is arranged at the last position of the mold set 300 path, so that the returned mold set 300 can be limited, thereby ensuring that each mold set 300 can be finally and accurately positioned.

[0160] In some embodiments of the present application, the fourth driver 250 includes:

[0161] The first motor 251 is arranged on the main body 210.

[0162] The transmission member 252 is connected with the output shaft of the first motor 251.

[0163] The screw rod 253 is rotatably arranged on the main body 210 and connected with the transmission member 252.

[0164] The connecting block 254 is connected with the support frame 220, and the connecting block 254 has a threaded hole which is matched with the screw rod 253, so that the support frame 220 is driven to move up and down through the threaded hole on the connecting block 254 when the screw rod 253 rotates.

[0165] In the embodiment of the present application, the first motor 251 is installed on the main body 210 by screws, the transmission member 252 can include a first synchronous wheel, a belt and a second synchronous wheel, the first synchronous wheel is connected with the main shaft of the first motor 251, the second synchronous wheel is connected with the screw rod 253, the belt is arranged on the first synchronous wheel and the second synchronous wheel, the screw rod 253 can be installed on the main body 210 through a bearing, the connecting block 254 is connected with the support frame 220 by bolts, the threaded hole on the connecting block 254 can be matched with the thread of the screw rod 253, so that the support frame 220 is driven to move up and down relative to the main body 210 when the screw rod 253 rotates under the power output by the first motor 251 through the transmission member 252.

[0166] In some embodiments of the present application, the first locking member 400 includes:

[0167] The first support 410 is arranged on the rack 100 and is provided with a first limiting part, the first limiting part and the first support 410 form a first accommodating groove, and the height of the first accommodating groove is greater than the height of the lower mold 320.

[0168] The second support 420 is arranged on the rack 100 and is provided with a second limiting part, the second limiting part and the second support 420 form a second accommodating groove, and the height of the second accommodating groove is greater than the height of the lower mold 320, and the second support 420 and the first support 410 are arranged in parallel along the horizontal direction.

[0169] The first limiting part 430 is arranged on the rack 100 and located between the first support 410 and the second support 420, and the first limiting part 430, the first support 410 and the second support 420 form a limiting space, and the limiting space has a specified opening facing the conveying member 500.

[0170] The first driving member 440 is arranged on the rack 100 and has a movable limiting end. The lower surface of the lower die 320 has a lower die 320 limiting groove. The limiting end and the lower die 320 limiting groove are matched with each other. When the lower die 320 moves into the limiting space, the limiting end is inserted into the lower die 320 limiting groove and pushes the lower die 320 to move upward, so that the upper surface of the lower die 320 abuts against the first limiting part and the second limiting part.

[0171] In the embodiment, the first driving member 440 can be a pneumatic cylinder, an oil cylinder or an electric cylinder. The first driving member 440 can be multiple and arranged on the rack 100 below the lower die 320. The number and position of the lower die 320 limiting groove and the first driving member 440 are corresponding. The lower die 320 limiting groove and the first driving member 440 can be arranged obliquely, especially the first driving member 440 and the lower die 320 limiting groove can be arranged obliquely toward the direction of the first limiting part 430, so as to prevent the lower die 320 from moving backward. The first driving member 440 and the lower die 320 limiting groove can also be arranged vertically upward. The first driving member 440 drives the lower die 320 to move upward and abut against the first limiting part and the second limiting part, so that the lower die 320 can be fixed and cannot move upward, downward, leftward and rightward.

[0172] The first limiting part 430 can be locked on the rack 100 by bolts. The first limiting part 430, the first support 410 and the second support 420 form a limiting space. When the lower die 320 of the die set 300 enters the limiting space, the lower die 320 cannot continue to move forward and is blocked by the first limiting part 430. When the lower die 320 is in place, the first driving member 440 is driven to enter the lower die 320 limiting groove, the lower die 320 is lifted, the edge of the lower die 320 abuts against the first limiting part and the second limiting part, and the lower die 320 is locked.

[0173] In the embodiment, the height of the first accommodating groove is greater than the height of the lower die 320, and the height of the second accommodating groove is greater than the height of the lower die 320, so as to adapt to the lower die 320 of the die set 300 with different thicknesses.

[0174] In some embodiments, in order to adapt to different sizes of the mold set 300, the first support 410 and the second support 420 can be moved forward and backward relative to the rack 100, specifically: the rack 100 is provided with a first sliding rail and a second sliding rail extending in the front-back direction, that is, the first sliding rail and the second sliding rail are perpendicular to the moving direction of the mold set 300, the first support 410 is provided with a first sliding groove, and the second support 420 is provided with a second sliding groove, the first sliding groove is arranged on the first sliding rail, and the second sliding groove is arranged on the second sliding rail, and the first driving module and the second driving module are both installed on the rack 100, the first driving module and the second driving module can be air cylinders, oil cylinders or electric cylinders, etc., both of which can be bolted on the rack 100, the first driving module is connected with the first support 410, and the first driving module is used to drive the first support 410 to move forward and backward, the second driving module is connected with the second support 420, and the second driving module is used to drive the second support 420 to move forward and backward. Thus, different sizes of the mold set 300 can be adapted.

[0175] The second locking member 700 can be the same structure as the first locking member 400, in order to facilitate the clamping of the upper die 310 and adapt to different sizes of the mold set 300, it comprises: a third support, a fourth support, a third driving module, a fourth driving module, a second driving member and a second limiting block, the second limiting block and the third support and the fourth support form a second limiting space, the second driving member is the same as the first driving member 440, the upper die 310 and the lower die 320 are the same, and have an upper die 310 limiting groove, the second driving member can be inserted into the upper die 310 limiting groove, the third support has a third limiting part, and the fourth support has a fourth limiting part, the third support and the fourth support are the same structure as the first support 410 and the second support 420, which is convenient for production and manufacturing, and the third support and the fourth support can be moved forward and backward relative to the stamping part 600, specifically: the stamping part 600 is provided with a third sliding rail and a fourth sliding rail extending in the front-back direction, that is, the third sliding rail and the fourth sliding rail are perpendicular to the moving direction of the mold set 300, the third support is provided with a third sliding groove, and the fourth support is provided with a fourth sliding groove, the third sliding groove is arranged on the third sliding rail, and the fourth sliding groove is arranged on the fourth sliding rail, the third driving module and the fourth driving module can be air cylinders, oil cylinders or electric cylinders, etc., both of which can be bolted on the stamping part 600, the third driving module is connected with the third support, and the third driving module is used to drive the third support to move forward and backward, the fourth driving module is connected with the fourth support, and the fourth driving module is used to drive the fourth support to move forward and backward. Thus, different sizes of the mold set 300 can be adapted, and after the stamping part 600 moves to a specified height, the corresponding third support and fourth support can be inserted below the upper die 310 or released by controlling the third driving module and the fourth driving module to drive the third support and the fourth support, so that the upper die 310 can be locked or unlocked.

[0176] In some embodiments, the first support 410 and the second support 420 are fixedly arranged on the rack 100, and the third support and the fourth support are fixedly arranged on the stamping component 600. Before the required die set 300 is replaced, the second locking member 700 is driven by the stamping component 600 to move downward to a specified height, and when the required die set 300 is pushed into the limiting space, the second locking member 700 also enters the third limiting portion of the third support and the fourth limiting portion of the fourth support. The first driving member 440 and the second driving member are inserted into the corresponding lower die 320 limiting groove and the upper die 310 limiting groove, so that the lower die 320 is locked on the first locking member 400, and the upper die 310 is locked on the second locking member 700.

[0177] In some embodiments of the present application, further comprising:

[0178] A first collector electrically connected to the controller and configured to collect information of the workpiece to be punched out;

[0179] A plurality of second collectors electrically connected to the controller and arranged on the die rack 200, and each second collector is arranged at a side of a corresponding accommodating cavity, and each second collector is configured to collect information of the die set 300 in the corresponding accommodating cavity;

[0180] The controller is electrically connected to the stamping component 600, the second locking member 700, the first motor 251, the first driver, the second driver, and the first driving member 440;

[0181] The controller is further configured to:

[0182] acquire the information of the die set 300 in each accommodating cavity and the information of the die set 300 currently on the rack 100 through the second collectors;

[0183] determine the required die set 300 when the first collector collects the information of the workpiece to be punched out;

[0184] determine the accommodating cavity in which the required die set 300 is located according to the information of the die set 300 in each accommodating cavity and the information of the die set 300 currently on the rack 100;

[0185] control the first motor 251 to drive the accommodating cavity in which the required die set 300 is located to move to a specified area;

[0186] control the output end of the punching component to drive the second locking member 700 to move downward to a specified height,

[0187] drive the required die set 300 to move to a specified position through the first driver and the second driver;

[0188] The third driver 570 is controlled to drive the required mold set 300 from the specified position to the first locking piece 400, and the first driving piece 440 is controlled to drive the limiting end to be inserted into the limiting groove of the lower mold 320 to limit the lower mold 320, and the second locking piece 700 is controlled to lock the upper mold 310;

[0189] The output end of the punching component is controlled to drive the second locking piece 700 and the upper mold 310 on the second locking piece 700 to move upward to the position.

[0190] In the embodiment of the application, the controller can be a PLC programmable controller or a single-chip microcomputer, etc., the first collector can be a code scanning gun or a visual recognition device, and the second collector can be a code scanning gun or a visual recognition device. A corresponding two-dimensional code is configured on the workpiece, and a corresponding two-dimensional code is configured on each mold set 300. Through the establishment of a mapping database, the data of the workpiece to be punched can be quickly collected by the first collector, the position of the required mold set 300 can be determined by the controller, the support frame 220 can be adjusted to move up and down by the fourth driver 250, and the required mold set 300 can be moved to the specified area by the first motor 251 driving the support frame 220 to move downward. In this process, the fifth driving unit 230 and the sixth driving unit 240 can be controlled to drive the second rail section and the fourth rail section 522 to move away from each other to avoid each other, so that the support frame 220 can be freely adjusted. After the support frame 220 is freely adjusted to the position, the fifth driving unit 230 and the sixth driving unit 240 are controlled to drive the second rail section and the fourth rail section 522 to move towards each other, so that the second rail section and the fourth rail section 522 are located below the required mold set 300, and the required mold set 300 can be driven to move towards the rack 100 by the first roller 530 on the second rail section and the second roller 540 on the fourth rail section 522.

[0191] The output end of the punching component is controlled to drive the second locking piece 700 to move downward to the specified height, so that the second limiting space on the second locking piece 700 can wait for the upper mold 310 to enter directly, that is, the third limiting part and the fourth limiting part form a guide part for the upper mold 310 to enter, which facilitates the upper mold 310 to enter from the guide part during the movement of the required mold set 300 towards the rack 100, without the need for additional positioning, which is convenient and fast.

[0192] The controller controls the first driver and the second driver to drive the required mold set 300 to move to the specified position, specifically:

[0193] The controller controls the second driving unit 552 to drive the first roller 530 on the second rail segment and the fourth driving unit 562 to drive the second roller 540 on the fourth rail segment 522 to drive the required mold set 300 to move forward, while the first driving unit 551 drives the first roller 530 on the first rail segment 511 and the third driving unit 561 drives the second roller 540 on the third rail segment 521 to drive the mold set 300 to move forward to the specified position.

[0194] The controller controls the third driver 570 to drive the electromagnet 580 to drive the required mold set 300 from the specified position to the first locking member 400, at this time the lower mold 320 enters the first locking member 400, the lower mold 320 enters the second locking member 700, and controls the first driving member 440 to drive the limiting end to extend and insert into the limiting groove of the lower mold 320 to define the lower mold 320, controls the second locking member 700 to lock the upper mold 310, controls the second driving member to extend and insert into the limiting groove of the upper mold 310 to define the lower mold 320 and the upper mold 310; finally, through the control of the output end of the punching component, the second locking member 700 and the upper mold 310 on the second locking member 700 are driven to move upward to the position. Then the operation of replacing the new required mold on line can be completed, and the subsequent only needs to input the workpiece between the lower mold 320 and the upper mold 310, drives the punching component 600 to make the upper mold 310 and the lower mold 320 to close the mold, then the punching of the product can be realized.

[0195] The punching device in the embodiment can replace the mold automatically throughout the whole process, has high efficiency, and has high intelligentization and automation.

[0196] In some embodiments of the present application, further comprising:

[0197] The first brush is arranged on the rack 100, perpendicular to the conveying direction of the conveying component 500, and above the conveying component 500, when the mold set 300 is conveyed by the conveying component 500, the upper mold 310 is in contact with the first brush to clean the sundries on the upper mold 310;

[0198] The second brush is arranged on the rack 100 and extends in the height direction, and is located on the first side of the conveying component 500, when the mold set 300 is conveyed by the conveying component 500, the side surface of the first side of the mold set 300 is in contact with the second brush to clean the sundries on the side surface of the first side of the upper mold 310;

[0199] The third brush is arranged on the rack 100 and extends in the height direction, and is located on the second side of the conveying component 500, when the mold set 300 is conveyed by the conveying component 500, the side surface of the second side of the mold set 300 is in contact with the third brush to clean the sundries on the side surface of the second side of the upper mold 310;

[0200] A dust collector is arranged on the frame 100, and has a dust suction port arranged on the frame 100 and located in the conveying direction of the conveying component 500, and located below the mold set 300 conveyed on the conveying component 500, and the dust collector is used to suck the mold set 300 conveyed on the conveying component 500 through the dust suction port.

[0201] In the embodiment of the present application, the first brush can clean the upper mold 310 of the mold set 300 that exits from the frame 100 to the mold frame 200, and after the upper mold 310 and the lower mold 320 are closed, dust or product residues are easily left on the upper mold 310, and the first brush can clean the part, so that the mold set 300 can be reused in the subsequent process, and the precision of subsequent use is not affected by dust or product residues. At the same time, the mold set 300 that needs to be replaced and used can be cleaned when moving from the mold frame 200 to the frame 100, without manual cleaning, which is convenient and saves manpower and resources.

[0202] The second brush and the third brush are oppositely arranged and respectively clean the side surfaces of the mold set 300 passing through the two brushes, so that the mold set 300 can be reused in the subsequent process, and the precision of subsequent use is not affected by dust or product residues.

[0203] In the embodiment of the present application, the dust collector can be a negative pressure dust collector, and is installed on the frame 100 through bolts, and the dust suction port is installed on the frame 100 and faces the position where the mold set 300 is conveyed, so that the dust suction operation can be performed on the mold set 300, and the fine particles and dust after punching on the mold set 300 are sucked away through the dust suction port, so that the cleanliness of the mold set 300 can be ensured, subsequent use is facilitated, blowing dust or fine particles does not affect the punching precision of the mold set 300, and the punching precision of the mold set 300 and the service life of the mold set 300 are improved.

[0204] In a second aspect, an embodiment of the present application provides a punch press comprising:

[0205] The punching device according to the above-mentioned embodiment.

[0206] The technical scheme of the embodiment comprises a punching machine, the punching machine comprises a punching device, the punching device comprises a rack 100, a die rack 200, a plurality of die sets 300, a first locking piece 400, a conveying component 500, a stamping component 600 and a second locking piece 700, the required die set 300 can be moved to a position where the conveying component 500 can convey by adjusting the position of the containing cavity, the conveying component 500 moves the required die set 300 from the die rack 200 to the first locking piece 400, the first locking piece 400 locks the lower die 320 in the required die set 300, the stamping component 600 drives the output end to move the second locking piece 700 downward, the upper die 310 is locked through the second locking piece 700, the stamping component 600 drives the output end to move upward, and the upper die 310 is moved upward to the position. When the workpiece to be punched enters the lower die 320, the stamping component 600 drives the output end to move the upper die 310 downward, so that the upper die 310 and the lower die 320 are combined to realize punching of the workpiece to be punched. Through the punching device of the embodiment, the die set 300 can be automatically replaced in real time according to different workpieces, manual disassembly and assembly of the die are not required, which is convenient and fast, reduces manpower and material resources, has high precision and high safety, and effectively improves the efficiency of the automatic punching machine. The technical problem that the existing punching machine needs personnel to take the die from the die warehouse for replacement every time in the production process is effectively solved.

[0207] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the difference from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0208] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the present application. Various modifications to the embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A punching device, characterized in that, The punching device includes: frame; A mold frame has multiple receiving cavities, each of which is movable relative to the mold frame; Multiple mold groups are provided, each mold group being disposed in a corresponding receiving cavity. Each mold group includes an upper mold and a lower mold, with the upper mold disposed on the lower mold. The first locking component is disposed on the frame and is used to lock or unlock the lower mold; A conveying component, disposed on the mold frame, is used to convey the mold assembly to move between the mold frame and the first locking member; A stamping component, mounted on the frame, has an output end that is movable vertically relative to the frame; and The second locking member is disposed on the output end and can move up and down with the output end. The second locking member is used to lock or unlock the upper mold. When the first locking member locks the lower die and the second locking member locks the upper die, the stamping component drives the output end to move downward so that the upper die and the lower die close together for punching. The first locking element includes: A first support is disposed on the frame and has a first limiting part. The first limiting part and the first support form a first receiving groove, and the height of the first receiving groove is greater than the height of the lower mold. The second bracket is disposed on the frame and has a second limiting part. The second limiting part and the second bracket form a second receiving groove. The height of the second receiving groove is greater than the height of the lower mold. The second bracket and the first bracket are arranged parallel to each other in the horizontal direction. A first limiting member is disposed on the frame and located between the first support and the second support. A limiting space is formed between the first limiting member, the first support, and the second support. The limiting space has a designated opening facing the conveying component. The first driving component is mounted on the frame and has a limiting end that can move up and down. The lower surface of the lower mold has a lower mold limiting groove. The limiting end and the lower mold limiting groove are adapted to each other. When the lower mold moves into the limiting space, the limiting end extends out and inserts into the lower mold limiting groove, and pushes the lower mold to move upward so that the upper surface of the lower mold abuts against the first limiting part and the second limiting part. The first data acquisition unit, electrically connected to the controller, is used to acquire information about the workpiece to be punched. Multiple second collectors, electrically connected to the controller, are all mounted on the mold frame, and each second collector is located on the side of the corresponding receiving cavity. Each second collector is used to collect mold group information in the corresponding receiving cavity. The controller is electrically connected to the stamping component, the second locking component, the first motor, the first driver, the second driver, and the first driving component; The controller is also used for: The second collectors acquire mold group information within each of the accommodating cavities and current mold group information on the frame. When the first collector acquires the information to be punched, the required mold set is determined; Based on the mold group information in each of the accommodating cavities and the current mold group information on the frame, the required mold group is searched to determine the accommodating cavity where the required mold group is located. Control the first motor to drive the cavity containing the required mold assembly to move to a designated area; The output end of the stamping component is controlled to move the second locking member downward to a specified height. The required mold assembly is moved to the designated position by the first driver and the second driver; The third driver is controlled to drive the required mold assembly from a designated position onto the first locking member, and the first driver is controlled to drive the limiting end to extend and insert into the lower mold limiting groove to limit the lower mold, and the second locking member is controlled to lock the upper mold. The output end of the stamping component is controlled to drive the second locking member and the upper die on the second locking member to move upward into place.

2. The punching device according to claim 1, characterized in that, The conveying component includes: The first conveying component is horizontally movable relative to the mold frame and extends toward the frame, for driving the mold assembly to move toward the frame to a designated position or driving the mold assembly from the designated position to the receiving cavity; The second conveyor is movably mounted on the mold frame relative to the mold frame, and has a telescopic state and a retracted state. When the second conveyor is in the extended state, it can push the mold assembly from the designated position to the first locking member. When the second conveyor is in the retracted state, it can grab the mold assembly from the first locking member and move it to the designated position.

3. The punching device according to claim 2, characterized in that, The first conveying component includes: A first guide rail is horizontally movable relative to the mold frame and extends toward the frame. The second guide rail is horizontally movable relative to the mold frame and extends toward the frame. The first guide rail and the second guide rail are parallel and opposite to each other. Multiple first rollers are arranged on the first guide rail along the direction of the frame, and the first rollers are rotatable relative to the first guide rail; Multiple second rollers are arranged along the frame direction on the second guide rail, and the second rollers are rotatable relative to the second guide rail; A first driver is mounted on the first guide rail and connected to each of the first rollers for driving each of the first rollers to rotate. The second driver is mounted on the second guide rail and connected to each of the second rollers for driving each of the second rollers to rotate.

4. The punching device according to claim 3, characterized in that, The second conveying component includes: The third drive is mounted on the mold frame and is retractable relative to the mold frame; An electromagnet, connected to the third driver, is used to attract the mold assembly when energized and to release the mold assembly when de-energized. The controller is electrically connected to the electromagnet and is used to control the electromagnet to be energized or de-energized. When the third actuator is extended, the electromagnet can push the mold assembly from the designated position to the first locking member; When the third actuator retracts and the electromagnet is energized to attract the mold assembly, the electromagnet can grasp the mold assembly from the first locking member and move it to the designated position.

5. The punching device according to claim 4, characterized in that, The mold frame includes: main body; A support frame is disposed on the main body and can move up and down relative to the main body. The third driver is disposed on the support frame. The support frame is provided with multiple sets of support parts. Each set of support parts is arranged at intervals along the height direction on the support frame. Each set of support parts is arranged opposite to each other so that an accommodating cavity is formed between two adjacent sets of support parts. The first guide rail has a first and second rail segment that are flush with each other, and the second guide rail has a third and fourth rail segment that are flush with each other. The first and third rail segments are located on the main body and are arranged opposite to each other. The second and fourth rail segments are located on the main body and are located on both sides of the support frame. The second and fourth rail segments can move back and forth relative to the support frame. The first roller is located on the first and second rail segments, and the second roller is located on the third and fourth rail segments. The main body has a first clearance groove and a second clearance groove that are connected from front to back. The second track segment can pass through the first clearance groove and move back and forth relative to the main body. The fourth track segment can pass through the second clearance groove and move back and forth relative to the main body. The first driver includes a first drive unit and a second drive unit. The first drive unit is mounted on the first track segment and connected to a first roller on the first track segment. The second drive unit is mounted on the second track segment and connected to a first roller on the second track segment. The second drive includes a third drive unit and a fourth drive unit. The third drive unit is mounted on the third track segment and connected to a second roller on the second track segment. The fourth drive unit is mounted on the main body and is movable relative to the main body. The fourth drive unit is connected to the second roller on the fourth track segment. The fifth drive unit is disposed on the main body and connected to the second track segment, and is used to drive the second track segment to move back and forth relative to the support frame; The sixth drive unit is disposed on the main body and connected to the fourth track segment, and is used to drive the fourth track segment to move back and forth relative to the support frame; A fourth actuator, disposed on the main body and connected to the support frame, is used to drive the support frame to move up and down.

6. The punching device according to claim 5, characterized in that, The fourth driver includes: A first motor is mounted on the main body; The transmission component is connected to the output shaft of the first motor; A lead screw is rotatably mounted on the main body relative to the main body and is connected to the transmission component; A connecting block connects to the support frame. The connecting block has a threaded hole that is adapted to the lead screw so that when the lead screw rotates, the support frame moves up and down through the threaded hole on the connecting block.

7. The punching device according to claim 6, characterized in that, Also includes: A first brush is mounted on the frame, perpendicular to the conveying direction of the conveying component, and located above the conveying component. When the mold assembly is conveyed by the conveying component, the upper mold contacts the first brush to clean debris from the upper mold. The second brush is disposed on the frame and extends along the height direction, located on the first side of the conveying component. When the mold assembly is conveyed by the conveying component, the side of the first side of the mold assembly contacts the second brush to clean the debris on the side of the first side of the mold assembly. The third brush is mounted on the frame and extends along the height direction. It is located on the second side of the conveying component. When the mold assembly is conveyed by the conveying component, the side of the second side of the mold assembly contacts the third brush to clean the debris on the side of the second side of the mold assembly. A vacuum cleaner is mounted on the frame and has a suction port. The suction port is mounted on the frame and located in the conveying direction of the conveying component. The suction port is located below the mold assembly being conveyed on the conveying component. The vacuum cleaner sucks the mold assembly being conveyed on the conveying component through the suction port.

8. A punch press, characterized in that, The punch press includes: The punching apparatus as described in any one of claims 1-7.

Citation Information

Patent Citations

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