Steam curing device for assembly type bridge deck system production line and working method of steam curing device

Abstract

The invention discloses an assembly type bridge deck system production line steam curing device and a working method thereof, and relates to the technical field of bridge prefabricated part curing, and the assembly type bridge deck system production line steam curing device comprises a steam curing shed, a closed curing mechanism, a steam curing assembly, a moving assembly and a curing detection assembly. The closed curing mechanism forms a closed space through a curing cover and a surrounding plate, and the steam curing assembly sprays steam through an atomizing head; the moving assembly drives the detection mechanism to move along the surface of the prefabricated member. The maintenance detection assembly adsorbs condensate water through a sponge sleeve and cleans the condensate water through a water scraping cover, and a water quantity detector feeds back data in real time so as to adjust the steam flow and the spraying angle. By dynamically controlling the heating rate and automatically cleaning condensate water, the surface strength of the prefabricated part is effectively improved, cracks are avoided, and the energy consumption is reduced in combination with the waste heat recovery technology. The working method comprises the steps of sealing maintenance, dynamic adjustment, constant-temperature maintenance, controllable cooling and the like, efficient and accurate automatic maintenance is achieved, and the quality and production efficiency of the bridge prefabricated part are remarkably improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of bridge precast maintenance, and particularly relates to an assembled bridge deck system production line steam curing device and a working method thereof. BACKGROUND

[0002] Steam curing is to artificially create certain humidity and temperature conditions to enable the freshly poured concrete to harden normally or accelerate its strength growth. The reason why the concrete can gradually harden and grow in strength is the result of cement hydration, and cement hydration requires certain temperature and humidity conditions. If the surrounding environment does not have the conditions, artificial curing of the concrete is needed. Steam curing is a key link to improve the strength and durability of the bridge precast during the manufacturing process. Generally, slow temperature rise and humidity curing are first performed, then constant temperature and humidity curing, and finally temperature drop curing, so that a precast bridge part with good quality can be obtained.

[0003] However, the traditional steam curing technology has problems such as inaccurate temperature rise rate control and condensate accumulation leading to a decrease in the surface strength of the precast part. If the surface water of the precast part cannot be cleaned in time during the temperature rise process, a weak layer or a crack may be formed on the surface of the precast part, affecting the strength of the precast part. The traditional device lacks real-time monitoring and feedback mechanism, and it is difficult to optimize the curing parameters, which affects the final quality of the precast part.

[0004] With the rapid development of assembled bridge technology, there is an increasing demand for efficient and precise steam curing devices. Therefore, there is an urgent need for a device that can automatically adjust steam curing parameters, clean condensate in real time, and improve curing quality to meet the high standards of modern bridge precast parts. SUMMARY

[0005] The present application provides an assembled bridge deck system production line steam curing device and a working method thereof, which solves the problem of inaccurate temperature rise rate control of the traditional device in the temperature rise curing process, which leads to water accumulation on the surface of the precast part and affects the strength of the bridge precast part.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: The utility model provides a kind of assembly type bridge floor system production line steam curing device, including steam curing shed, closed curing mechanism is arranged in the steam curing shed, closed curing mechanism includes curing cover, curing cover both sides are provided with closed component, temperature sensor and humidity sensor are respectively arranged in closed component, curing cover is provided with steam curing component, the outlet end of steam curing component extends to curing cover and end is provided with curing adjusting component, mobile component is provided in the curing cover, curing detection component is provided in the bottom of mobile component both sides, curing detection component cleans and detects the moisture of the surface of prefabricated bridge part in curing process, controls steam curing component and curing adjusting component to adjust steam curing temperature rising rate, reduce the moisture content of the surface of prefabricated bridge part in temperature rising curing, maintain the surface strength of prefabricated bridge part.

[0007] As a preferred technical solution of the utility model, the steam curing component includes a steam generator fixedly arranged on the curing cover, the outlet end of the steam generator is fixedly connected with a steam input pipe, the steam input pipe extends into the curing cover and is fixedly connected with a flow guide pipe at the end, one side of the flow guide pipe is fixedly connected with a throttle valve, one side of the throttle valve is fixedly connected with an adjusting shell, a valve switch is fixedly connected in the adjusting shell, the bottom of the flow guide pipe is fixedly connected with a mounting pipe, and the bottom of the mounting pipe is fixedly connected with a steam shunt pipe.

[0008] As a preferred technical solution of the utility model, the curing adjusting component includes a spray pump fixedly arranged at the outlet end of the steam shunt pipe, swing pipes are rotatably connected at the bottom of the spray pump on both sides, the outlet end of the swing pipe is fixedly connected with an atomizing head, a hose is fixedly connected between the swing pipe and the outlet end of the spray pump, an electric adjusting column is fixedly connected at the bottom of the spray pump between the swing pipes, a adjusting rod is fixedly connected at the telescopic end of the electric adjusting column, and the adjusting rod is hingedly connected with the swing pipe at the end.

[0009] As a preferred technical solution of the utility model, the mobile component includes an adjusting motor fixedly arranged on the inner side wall of the curing cover, an adjusting screw is fixedly connected at the output shaft end of the adjusting motor, an adjusting block is threadedly sleeved on the adjusting screw, the top of the adjusting block is slidably connected with the curing cover, an electric telescopic column is fixedly connected at the bottom of the adjusting block, a mounting plate is arranged at the telescopic end of the electric telescopic column, and the flow guide pipe is fixedly arranged on the mounting plate.

[0010] As a preferred technical solution of the utility model, the curing detection component includes fixed frames fixedly arranged at the bottom of the mounting plate on both sides, hydraulic lifting columns are fixedly connected on the fixed frames, a bearing plate is fixedly connected at the top of the hydraulic lifting columns, transmission shells are fixedly connected at the bottom of the bearing plate on both sides, rotating pipes are rotatably connected between the transmission shells, a sponge sleeve is sleeved on the rotating pipe, a water scraping cover is fixedly connected at the bottom of the bearing plate on the side of the curing adjusting component close to the rotating pipe, and the water scraping cover is in contact with the sponge sleeve.

[0011] As a preferred technical scheme of the present application, the wiper cover bottom is fixedly connected with a drain pipe, the drain pipe bottom is fixedly connected with a detection shell, the drain pipe side wall is slidably penetrated by a valve rod, the valve rod end is fixedly connected with a linkage rod, the transmission shell is rotatably connected with a transmission cam, the transmission shell side wall on one side of the transmission cam is slidably penetrated by a movable rod, the movable rod end and the transmission shell inner wall are fixedly connected with a reset member, the movable rod end and the transmission cam are in movable contact, and the transmission shell outside movable rod and the linkage rod are fixedly connected.

[0012] As a preferred technical scheme of the present application, the transmission shell is fixedly connected with a drive motor, the drive motor output shaft and the transmission cam shaft are in transmission connection, the rotating pipe shaft extends into the transmission shell and is fixedly connected with the transmission cam shaft at the end, the detection shell is fixedly connected with a hole plate, the hole plate is fixedly connected with a water amount detector, the water amount detector is fixedly connected with a collection groove, the collection groove bottom wall is provided with a water passage valve, and the detection shell bottom is provided with a drain valve.

[0013] As a preferred technical scheme of the present application, the mounting plate is fixedly connected with an integrated processing box, the integrated processing box is correspondingly connected with the water amount detector, one side of the integrated processing box is fixedly connected with an electric adjusting column, the electric adjusting column telescopic end is fixedly connected with a touch rod, and the touch rod extends into the adjusting shell and is correspondingly provided with the valve switch.

[0014] As a preferred technical scheme of the present application, the sealing assembly comprises a baffle rotatably arranged on both sides of the maintenance cover, the baffle is fixedly connected with a mounting member, and the mounting member is fixedly provided with an air valve, the baffle and the maintenance cover inner wall are both provided with a sealing air bag, the maintenance cover top two sides are fixedly connected with a heat exchanger, the maintenance cover side wall is fixedly connected with an exhaust fan, the exhaust fan gas outlet end is fixedly connected with an air outlet pipe, the air outlet pipe passes through the heat exchanger and is fixedly connected with an air outlet communication pipe at the end, the steam generator liquid inlet end is fixedly connected with a liquid inlet pipe, and the liquid inlet pipe passes through the heat exchanger.

[0015] A working method of an assembly type bridge deck system production line steam curing device, comprising the following steps: S1, respectively sending the prefabricated bridge parts into the corresponding maintenance covers, then closing the sealing assembly, adjusting the sealing assembly to be in contact with the prefabricated bridge part mold shell to realize sealing, and then respectively starting the steam curing assembly, the moving assembly and the maintenance detection assembly; S2, when the temperature sensor reaches the highest curing temperature, respectively closing the steam curing assembly, the moving assembly and the maintenance detection assembly, entering the constant temperature curing stage, when the constant temperature curing ends, opening the exhaust cooling function of the sealing assembly, observing the temperature sensor change, adjusting the exhaust cooling rate of the sealing assembly, and performing cooling curing; S3, after the cooling curing ends, opening the sealing assembly, moving out the prefabricated bridge part after the maintenance is completed, and then discharging the moisture collected in the maintenance detection assembly.

[0016] The present application has the following advantages: the device monitors environmental parameters in real time through temperature sensors and humidity sensors in the closed maintenance mechanism, and dynamically adjusts the temperature rise rate through the linkage control of the steam maintenance assembly and the maintenance adjustment assembly, avoiding surface cracking of the prefabricated part due to sudden temperature changes. At the same time, the maintenance detection assembly rolls and absorbs the condensed water on the surface of the prefabricated part, and performs intermittent centralized cleaning, significantly reducing the erosion of water droplets on the surface of the prefabricated part and ensuring the strength after hardening; at the same time, this intermittent centralized cleaning and detection can realize real-time detection of the temperature rise rate during the temperature rise maintenance, so that the maintenance adjustment assembly can flexibly adjust the maintenance temperature rise rate according to the detection condition, ensuring the maintenance efficiency while improving the maintenance quality, and the quality of the prefabricated part is better.

[0017] High degree of automation: the detection and adjustment mechanism is driven by the moving assembly to move along the surface of the prefabricated part, realizing full coverage maintenance; the integrated processing box automatically adjusts the steam flow and injection angle according to the water detection data, improving the maintenance efficiency. Energy saving and environmental protection: closed design combined with heat exchanger to recover waste heat, reduce energy consumption, and reduce steam waste, more economical; and through sealing maintenance, dynamic adjustment, constant temperature maintenance and controllable cooling, efficient and accurate automatic maintenance is realized, significantly improving the quality and production efficiency of the bridge prefabricated part. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of a steam maintenance device for a prefabricated bridge deck system production line.

[0019] Figure 2 It is a schematic diagram of the internal maintenance unit structure of a steam maintenance device for a prefabricated bridge deck system production line.

[0020] Figure 3 It is a schematic diagram of the side structure of the maintenance unit in a steam maintenance device for a prefabricated bridge deck system production line.

[0021] Figure 4 It is a schematic diagram of the structure of the steam maintenance mechanism in a steam maintenance device for a prefabricated bridge deck system production line.

[0022] Figure 5 It is a schematic diagram of the side structure of the steam maintenance mechanism in a steam maintenance device for a prefabricated bridge deck system production line.

[0023] Figure 6 It is a schematic diagram of the structure of the maintenance detection assembly in a steam maintenance device for a prefabricated bridge deck system production line.

[0024] Figure 7 It is a schematic diagram of the cross-sectional structure of the maintenance detection assembly in a steam maintenance device for a prefabricated bridge deck system production line.

[0025] Figure 8 For Figure 7 Amplification structure schematic diagram of A in the middle.

[0026] Figure 9 It is a structure schematic diagram of the inside of the adjusting shell in the assembly type bridge deck system production line steam curing device.

[0027] Figure 10 It is a sectional structure schematic diagram of the curing adjusting assembly in the assembly type bridge deck system production line steam curing device.

[0028] Figure 11 It is a local structure schematic diagram of the curing detection assembly in the assembly type bridge deck system production line steam curing device.

[0029] In the figure: 1, steam curing shed; 2, closed curing mechanism; 201, curing cover; 202, coaming; 203, mounting piece; 204, air valve; 205, humidity sensor; 206, temperature sensor; 207, sealing air bag; 3, steam curing assembly; 301, steam generator; 302, liquid inlet pipe; 303, gas communication pipe; 304, gas outlet pipe; 305, steam input pipe; 306, heat exchanger; 307, exhaust fan; 308, steam shunt pipe; 309, throttle valve; 310, flow guide pipe; 311, mounting pipe; 312, adjusting shell; 313, valve switch; 4, curing adjusting assembly; 401, spray pump; 402, hose; 403, swing pipe; 404, atomizing head; 405, electric adjusting house; 406, adjusting rod; 5, moving assembly; 501, adjusting motor; 502, adjusting screw; 503, adjusting block; 504, electric telescopic column; 505, mounting plate; 6, curing detection assembly; 601, transmission shell; 602, sponge cover; 603, integrated processing box; 604, electric adjusting column; 605, touch rod; 606, bearing plate; 607, drive motor; 608, transmission cam; 609, movable rod; 610, reset piece; 611, linkage rod; 612, wiper cover; 613, drain pipe; 614, detection shell; 615, valve rod; 616, collection tank; 617, water amount detector; 618, orifice plate; 619, drain valve; 620, water valve; 621, fixing frame; 622, hydraulic lifting column; 623, rotating pipe. DETAILED DESCRIPTION

[0030] The preferred embodiments of the present application are described below in conjunction with the accompanying drawings, which should be understood as merely illustrative and explanatory, and not limiting the present application.

[0031] Please refer to Figures 1-11As an embodiment of the present application, a prefabricated bridge deck system production line steam curing device, comprising a steam curing shed 1, a closed curing mechanism 2 is arranged in the steam curing shed 1, the closed curing mechanism 2 comprises a curing cover 201, the curing cover 201 is fixedly connected with the steam curing shed 1 through a fixed arm, a closing assembly is arranged on both sides of the curing cover 201, a temperature sensor 206 and a humidity sensor 205 are respectively arranged in the closing assembly, a steam curing assembly 3 is arranged on the curing cover 201, the outlet end of the steam curing assembly 3 extends into the curing cover 201 and the end part is provided with a curing adjusting assembly 4, a moving assembly 5 is arranged in the curing cover 201, a curing detection assembly 6 is arranged on both sides of the bottom of the moving assembly 5, the curing detection assembly 6 cleans and detects the moisture on the surface of the prefabricated bridge part in the curing process, the steam curing assembly 3 and the curing adjusting assembly 4 are controlled to adjust the steam curing temperature rising rate, to reduce the moisture on the surface of the prefabricated bridge part in the temperature rising curing process, and to maintain the surface strength of the prefabricated bridge part; The closed curing mechanism 2 forms a sealed space through the curing cover 201 and the closing assembly, the moving assembly 5 drives the detection mechanism to move along the surface of the prefabricated part while driving the steam curing assembly 3 to uniformly spray steam to realize temperature rising curing, at the same time, the curing detection assembly 6 adsorbs condensed water and detects intermittently, real-time feedback data is provided to adjust the steam flow and the spraying angle; through dynamic control of the temperature rising rate and automatic cleaning of the condensed water, the surface strength of the prefabricated part is effectively improved, and cracks are avoided.

[0032] Please refer to Figures 3-6 As another embodiment of the present application, the steam curing assembly 3 comprises a steam generator 301 fixedly arranged on the curing cover 201, the outlet end of the steam generator 301 is fixedly connected with steam input pipes 305, a plurality of steam input pipes 305 are arranged, the steam input pipes 305 are telescopic pipes, the steam input pipes 305 extend into the curing cover 201 and the end part is fixedly connected with a flow guide pipe 310, the flow guide pipe 310 is fixedly connected with a throttle valve 309 on one side, the throttle valve 309 is fixedly connected with an adjusting shell 312 on one side, the adjusting shell 312 is fixedly connected with a valve switch 313 inside, the flow guide pipe 310 is fixedly connected with a mounting pipe 311 at the bottom, and the mounting pipe 311 is fixedly connected with a steam shunt pipe 308 at the bottom.

[0033] Please refer to Figure 10The maintenance adjusting assembly 4 comprises a spray pump 401 fixedly arranged at the steam diversion pipe 308, swing pipes 403 rotatably connected to the bottom of the spray pump 401, atomizing heads 404 fixedly connected to the outlet ends of the swing pipes 403, a soft pipe 402 fixedly connected between the outlet end of the spray pump 401 and the swing pipes 403, an electric adjusting rod 405 fixedly connected to the bottom of the spray pump 401 between the swing pipes 403, an adjusting rod 406 fixedly connected to the telescopic end of the electric adjusting rod 405, and the end of the adjusting rod 406 is hingedly connected to the swing pipes 403.

[0034] Referring to Figure 5 The moving assembly 5 comprises an adjusting motor 501 fixedly arranged at the inner side wall of the maintenance cover 201, an adjusting screw rod 502 fixedly connected to the output shaft end of the adjusting motor 501, an adjusting block 503 threadedly sleeved on the adjusting screw rod 502, the top of the adjusting block 503 being slidably connected to the maintenance cover 201, an electric telescopic column 504 fixedly connected to the bottom of the adjusting block 503, and a mounting plate 505 fixedly arranged at the telescopic end of the electric telescopic column 504.

[0035] Referring to Figures 6-11 The maintenance detecting assembly 6 comprises fixed frames 621 fixedly arranged at the bottom of the mounting plate 505, hydraulic lifting columns 622 fixedly connected to the fixed frames 621, a bearing plate 606 fixedly connected to the top of the hydraulic lifting columns 622, transmission housings 601 fixedly connected to the bottom of the bearing plate 606, a rotating pipe 623 rotatably connected between the transmission housings 601, a sponge sleeve 602 sleeved on the rotating pipe 623, a water scraping cover 612 fixedly connected to the bottom of the bearing plate 606 on the side of the rotating pipe 623 close to the maintenance adjusting assembly 4, and the water scraping cover 612 is in contact with the sponge sleeve 602. In actual use, the sponge sleeve 602 has a good water absorption effect, the sponge sleeve 602 on the rotating pipe 623 rolls on the precast bridge part, the sponge sleeve 602 can absorb the condensed water droplets on the precast bridge part, and the water absorbed on the sponge sleeve 602 can be scraped out under the action of the water scraping cover 612 and flow into the water scraping cover 612.

[0036] Referring to Figures 7-8The bottom of the wiper cover 612 is fixedly connected with a drain pipe 613, the bottom of the drain pipe 613 is fixedly connected with a detection shell 614, the sidewall of the drain pipe 613 is slidably penetrated by a valve rod 615, the end of the valve rod 615 is fixedly connected with the linkage rod 611, the transmission shell 601 is rotatably connected with a transmission cam 608, the sidewall of the transmission shell 601 on one side of the transmission cam 608 is slidably penetrated by a movable rod 609, the end of the movable rod 609 is fixedly connected with the inner wall of the transmission shell 601 through a reset member 610, the end of the movable rod 609 is in movable contact with the transmission cam 608, and the movable rod 609 outside the transmission shell 601 is fixedly connected with the linkage rod 611.

[0037] The transmission shell 601 is fixedly connected with a drive motor 607, the output shaft of the drive motor 607 is drivingly connected with the rotating shaft of the transmission cam 608 through a transmission belt, the rotating shaft of the rotating pipe 623 extends into the transmission shell 601 and is fixedly connected with the rotating shaft of the transmission cam 608 at the end, the detection shell 614 is fixedly connected with a hole plate 618, the hole plate 618 is fixedly connected with a water amount detector 617, the water amount detector 617 is fixedly connected with a collecting groove 616, the bottom wall of the collecting groove 616 is provided with a water passage valve 620, the bottom of the detection shell 614 is provided with a drain valve 619, and the water amount detector 617 can detect the weight of water in the collecting groove 616.

[0038] The mounting plate 505 is fixedly connected with an integrated processing box 603, the integrated processing box 603 is connected with the water amount detector 617 in correspondence, one side of the integrated processing box 603 is fixedly connected with an electric adjusting column 604, the telescopic end of the electric adjusting column 604 is fixedly connected with a touch rod 605, and the touch rod 605 extends into the adjusting shell 312 and is arranged in correspondence with the valve switch 313.

[0039] Referring to Figures 2-4 The closed assembly comprises a baffle 202 rotatably arranged on the two sides of the maintenance cover 201, a rotating motor is fixedly connected to the outside of the maintenance cover 201 on one side of the rotating shaft of the baffle 202, the output shaft end of the rotating motor is fixedly connected with the rotating shaft of the baffle 202, the baffle 202 is fixedly connected with a mounting member 203, the mounting member 203 is fixedly provided with an air valve 204, the inner walls of the baffle 202 and the maintenance cover 201 are both fixedly provided with a sealing air bag 207, the top of the maintenance cover 201 is fixedly connected with a heat exchanger 306 on the two sides, the sidewall of the maintenance cover 201 is fixedly connected with an exhaust fan 307, the air outlet end of the exhaust fan 307 is fixedly connected with an air outlet pipe 304, the air outlet pipe 304 penetrates through the heat exchanger 306 and is fixedly connected with an air outlet communication pipe 303 at the end, the liquid inlet end of the steam generator 301 is fixedly connected with a liquid inlet pipe 302, and the liquid inlet pipe 302 penetrates through the heat exchanger 306.

[0040] In the actual implementation process of the embodiment, the prefabricated bridge part is placed in the curing cover 201, and then the coaming 202 is driven to rotate and adhere to the curing cover 201 by the rotating motor. Then, the sealing air bag 207 is inflated to seal the curing space. Then, the steam generator 301 is started to generate steam, which is dispersed by the atomizing head 404 of the swing pipe 403 under the action of the spray pump 401 and sprayed out. Under the action of the high-temperature steam, the temperature and humidity in the curing cover 201 begin to increase, realizing temperature curing. At the same time, the adjusting screw 502 is driven to rotate under the action of the adjusting motor 501. The adjusting block 503 on the adjusting screw 502 drives the mounting plate 505 below the electric telescopic column 504 to move. In this process, the mounting plate 505 is driven downward by the electric telescopic column 504, so that the sponge sleeve 602 on the rotating pipe 623 contacts the surface of the prefabricated bridge part. In the foregoing process, the spray pump 401 moves transversely and reciprocally with the mounting plate 505 to uniformly spray the high-temperature steam in the curing cover 201. As the high-temperature steam gradually increases, the temperature in the curing cover 201 begins to rise. The temperature of the surface of the prefabricated bridge part is obviously lower than that of the high-temperature steam before curing. During the curing process, if the high-temperature steam rushes into the curing cover 201 at a relatively fast speed and a relatively large flow, the temperature in the curing cover 201 will inevitably rise at a relatively fast speed. In this case, because the surface temperature of the prefabricated bridge part is relatively low, a large amount of high-temperature steam will produce condensate water droplets on the surface of the prefabricated bridge part during the curing process. The water droplets dissolve the cement particles to form a weak layer, and the strength of the surface of the bridge prefabricated part will be greatly reduced, which may even cause cracks on the bridge prefabricated part, thereby affecting the hardening treatment effect of the bridge prefabricated part. However, in the steam curing process of the device, the sponge sleeve 602 on the rotating pipe 623 rolls on the bridge prefabricated part to absorb the condensate water droplets, thereby effectively preventing the influence of the water droplets on the bridge prefabricated part, and better ensuring the strength of the surface of the bridge prefabricated part; When the sponge cover 602 rolls to absorb water, the wiper cover 612 can wipe the water absorbed on the sponge cover 602 out, and the water wiped out from the sponge cover 602 flows into the wiper cover 612. Under the action of the driving motor 607, the transmission cam 608 can drive the rotating pipe 623 to rotate. In this process, the transmission cam 608 can drive the movable rod 609 to move every time the sponge cover 602 rotates one round. The movable rod 609 drives the valve rod 615 to move through the linkage rod 611 at the end. The valve rod 615 moves out of the drain pipe 613, and the water flows into the collecting groove 616. The water amount detector 617 detects the amount of water absorbed by the sponge cover 602 every time it rotates one round. If it is detected that the amount of water is too large, it means that the steam flow rate is large, the temperature rising rate is fast, and the water droplets generated on the surface of the prefabricated bridge part are more. However, the temperature rising rate that is too fast will also affect the hardness formation of the bridge prefabricated part. If it is detected that the amount is small, it means that the temperature rising rate is slow. Although it has little effect on the hardness of the bridge prefabricated part, it affects the efficiency of temperature curing. Therefore, after the water amount detector 617 sends the detected water amount signal to the integrated processing box 603, the integrated processing box 603 adjusts the temperature rising rate of the steam curing according to the actual detected water amount value. If the amount of water is large, the electric adjusting column 604 drives the trigger rod 605 to move, the trigger rod 605 contacts the valve switch 313 to control the corresponding throttle valve 309 to be closed, thereby reducing the number of steam supply flow guide pipes 310, which can reduce the steam supply amount per unit time and reduce the rate. At the same time, the electric adjusting column 604 drives the adjusting rod 406 to move, which can drive the rotating pipe 623 to rotate and adjust the angle of the steam flow to increase the contact time of the steam and the prefabricated bridge part. Since the steam flow time is increased, the temperature when it contacts the prefabricated bridge part is relatively low, thereby reducing the temperature rising rate. If the detected amount of water is small, the foregoing process is reversed, which can increase the temperature rising rate and ensure the efficiency of steam curing. Overall, the device can not only better clean the water droplets on the prefabricated bridge part and reduce the influence of the water droplets on the surface of the prefabricated bridge part, but also can flexibly adjust the temperature rising rate according to the detection condition to ensure the strength of the bridge prefabricated part during the temperature rising process and prevent the bridge prefabricated part from cracking to obtain a bridge prefabricated part with higher hardness and better quality. After the temperature is raised to the standard temperature, constant temperature maintenance is carried out, after the constant temperature maintenance is completed, the exhaust fan 307 is started, and the air valve 204 on the mounting piece 203 is opened, the external low-temperature gas enters the maintenance cover 201 to realize cooling, and the high-temperature steam in the maintenance cover 201 can be discharged through the heat exchanger 306, the heat exchanger 306 can absorb the residual heat in the steam, realize heat recovery, when it is needed to fill the liquid into the steam generator 301, the liquid inlet pipe 302 enters the steam generator 301 through the heat exchanger 306, the liquid can be preheated, the heat utilization rate is improved, the overall use economy of the device will be higher; at the same time, if it is found that the cooling rate is too fast under the action of the temperature sensor 206, the number of air valves 204 opened can be adjusted in time to prevent the hardness of the bridge precast piece from being affected by too fast cooling.

[0041] A working method of the assembled bridge deck system production line steam curing device, comprising the following steps: S1, the precast bridge piece is sent into the corresponding curing cover 201, then the closing assembly is closed, the closing assembly is adjusted to contact the precast bridge piece mold shell to realize sealing, then the steam curing assembly 3, the moving assembly 5 and the curing detection assembly 6 are started respectively; S2, when it is observed that the temperature sensor 206 reaches the highest curing temperature, the steam curing assembly 3, the moving assembly 5 and the curing detection assembly 6 are closed respectively, and the constant temperature maintenance stage is entered, when the constant temperature maintenance is completed, the exhaust cooling function of the closing assembly is opened, the change of the temperature sensor 206 is observed, the exhaust cooling rate of the closing assembly is adjusted, and the cooling maintenance is carried out; S3, after the cooling maintenance is completed, the closing assembly is opened, the precast bridge piece after curing is removed, and then the moisture recycled in the curing detection assembly 6 is discharged.

[0042] The working method in the embodiment includes sealing and curing, dynamic adjustment, constant temperature maintenance and controllable cooling steps, realizes efficient and accurate automatic curing, and significantly improves the quality and production efficiency of the bridge precast piece.

[0043] Finally, it should be noted that: the above only describes the preferred embodiments of the present application and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An assembled bridge floor system production line steam curing device, comprising a steam curing shed (1), characterized in that, The steam curing shed (1) is provided with a closed curing mechanism (2), the closed curing mechanism (2) includes a curing cover (201), curing cover (201) both sides are provided with closed components, the closed components are provided with temperature sensor (206) and humidity sensor (205) respectively, the curing cover (201) is provided with steam curing assembly (3), the outlet end of steam curing assembly (3) extends to curing cover (201) and the end is provided with curing adjusting assembly (4), the curing cover (201) is provided with moving assembly (5), the moving assembly (5) bottom both sides are provided with curing detection assembly (6), curing detection assembly (6) cleans and detects the moisture of the surface of the prefabricated bridge part in the curing process, controls steam curing assembly (3) and curing adjusting assembly (4) to adjust the steam curing temperature rising rate, reduces the moisture content of the surface of the prefabricated bridge part in the temperature rising curing, maintains the surface strength of the prefabricated bridge part.

2. The assembly type bridge floor system production line steam curing device according to claim 1, characterized in that, The steam curing assembly (3) includes a steam generator (301) fixedly arranged on the curing cover (201), the outlet end of the steam generator (301) is fixedly connected with a steam input pipe (305), the steam input pipe (305) extends into the curing cover (201) and is fixedly connected with a flow guide pipe (310) at the end, one side of the flow guide pipe (310) is fixedly connected with a throttle valve (309), one side of the throttle valve (309) is fixedly connected with an adjusting shell (312), the adjusting shell (312) is fixedly connected with a valve switch (313) therein, the bottom of the flow guide pipe (310) is fixedly connected with a mounting pipe (311), and the bottom of the mounting pipe (311) is fixedly connected with a steam shunt pipe (308).

3. The assembled bridge floor system production line steam curing device according to claim 2, characterized in that, The curing adjusting assembly (4) includes a spray pump (401) fixedly arranged at the outlet end of the steam shunt pipe (308), the bottom of the spray pump (401) is rotatably connected with a swing pipe (403) on both sides, the outlet end of the swing pipe (403) is fixedly connected with an atomizing head (404), the swing pipe (403) is fixedly connected with a hose (402) at the outlet end of the spray pump (401), the bottom of the spray pump (401) between the swing pipes (403) is fixedly connected with an electric adjusting house (405), the telescopic end of the electric adjusting house (405) is fixedly connected with an adjusting rod (406), and the end of the adjusting rod (406) is hingedly connected with the swing pipe (403).

4. The assembled bridge floor system production line steam curing device according to claim 3, characterized in that, The moving assembly (5) includes an adjusting motor (501) fixedly arranged on the inner side wall of the curing cover (201), the output shaft end of the adjusting motor (501) is fixedly connected with an adjusting screw (502), the adjusting screw (502) is threadedly sleeved with an adjusting block (503), the top of the adjusting block (503) is slidably connected with the curing cover (201), the bottom of the adjusting block (503) is fixedly connected with an electric telescopic column (504), the telescopic end of the electric telescopic column (504) is provided with a mounting plate (505), and the flow guide pipe (310) is fixedly arranged on the mounting plate (505).

5. The assembled bridge floor system production line steam curing device of claim 4, wherein, The maintenance detection assembly (6) comprises fixed frames (621) fixedly arranged at both sides of the bottom of the mounting plate (505), hydraulic lifting columns (622) fixedly connected to the fixed frames (621), a bearing plate (606) fixedly connected to the top of the hydraulic lifting columns (622), transmission housings (601) fixedly connected to the bottom of the bearing plate (606), a rotating pipe (623) rotatably connected between the transmission housings (601), and a sponge sleeve (602) sleeved on the rotating pipe (623).

6. The assembled bridge floor system production line steam curing device of claim 5, wherein, The bottom of the sponge sleeve (602) is fixedly connected to a water scraping cover (612) on the side of the bearing plate (606) close to the maintenance adjusting assembly (4), and the water scraping cover (612) is in contact with the sponge sleeve (602).

7. The assembled bridge floor system production line steam curing device of claim 6, wherein, The bottom of the water scraping cover (612) is fixedly connected to a water outlet pipe (613), and the bottom of the water outlet pipe (613) is fixedly connected to a detection housing (614). The sidewall of the water outlet pipe (613) is slidably penetrated by a valve rod (615), and the end of the valve rod (615) is fixedly connected to a linkage rod (611). The transmission housing (601) is rotatably connected with a transmission cam (608), and the sidewall of the transmission housing (601) on one side of the transmission cam (608) is slidably penetrated by a movable rod (609). The end of the movable rod (609) is fixedly connected to the inner wall of the transmission housing (601) through a reset member (610). The end of the movable rod (609) is in movable contact with the transmission cam (608), and the movable rod (609) outside the transmission housing (601) is fixedly connected with the linkage rod (611).

8. The assembled bridge floor system production line steam curing device of claim 7, wherein, The transmission housing (601) is fixedly connected with a driving motor (607), and the output shaft of the driving motor (607) is in transmission connection with the rotating shaft of the transmission cam (608). The rotating shaft of the rotating pipe (623) extends into the transmission housing (601) and is fixedly connected to the rotating shaft of the transmission cam (608). The detection housing (614) is fixedly connected with a hole plate (618), and the hole plate (618) is fixedly connected with a water amount detector (617). The water amount detector (617) is fixedly connected with a collection groove (616), and the bottom wall of the collection groove (616) is provided with a water valve (620). The bottom of the detection housing (614) is provided with a water outlet valve (619). The mounting plate (505) is fixedly connected with an integrated processing box (603), and the integrated processing box (603) is connected with the water amount detector (617). One side of the integrated processing box (603) is fixedly connected with an electric adjusting column (604), and the telescopic end of the electric adjusting column (604) is fixedly connected with a touch rod (605). The touch rod (605) extends into the adjusting housing (312) and is correspondingly arranged with the valve switch (313).

9. The assembled bridge floor system production line steam curing device of claim 8, wherein, The closed assembly comprises a baffle (202) rotatably arranged on both sides of the curing cover (201), a mounting member (203) fixedly connected to the baffle (202), and a breather valve (204) fixedly arranged on the mounting member (203), wherein the baffle (202) and the inner wall of the curing cover (201) are both provided with a sealing air bag (207); the top of the curing cover (201) is fixedly connected with a heat exchanger (306) on both sides, and the side wall of the curing cover (201) is fixedly connected with an exhaust fan (307), the air outlet end of the exhaust fan (307) is fixedly connected with an air outlet pipe (304), the air outlet pipe (304) penetrates through the heat exchanger (306) and is fixedly connected with an air outlet communication pipe (303) at the end; the liquid inlet end of the steam generator (301) is fixedly connected with a liquid inlet pipe (302), and the liquid inlet pipe (302) penetrates through the heat exchanger (306).

10. A method for working with a steam curing device for a production line of a fabricated bridge deck system according to claim 1, characterized in that, The method comprises the following steps: S1, the prefabricated bridge parts are respectively sent to the corresponding curing cover (201), then the closed assembly is closed, the closed assembly is adjusted to be in contact with the mold shell of the prefabricated bridge part to realize sealing, then the steam curing assembly (3), the moving assembly (5) and the curing detection assembly (6) are respectively started; S2, when it is observed that the temperature sensor (206) reaches the highest curing temperature, the steam curing assembly (3), the moving assembly (5) and the curing detection assembly (6) are respectively closed, and the constant temperature curing stage is entered, when the constant temperature curing is finished, the exhaust cooling function of the closed assembly is started, the change of the temperature sensor (206) is observed, the exhaust cooling rate of the closed assembly is adjusted, and the cooling curing is carried out; S3, after the cooling curing is finished, the closed assembly is opened, the prefabricated bridge part cured is removed, and then the moisture recycled in the curing detection assembly (6) is discharged.

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