Intelligent mold stripping device for composite material forming mold

Abstract

The application relates to the technical field of mold stripping, and discloses an intelligent mold stripping device for a composite material forming mold, which comprises a main frame, a moving groove, a clamping assembly, a second guide rod and a mold stripping mechanism. Moving grooves are arranged on the left and right sides of the bottom end of the inner cavity of the main frame in the left-right direction, the clamping assembly is arranged in the inner cavity of the moving groove, the clamping assembly can be used for clamping and fixing the mold, the number of the second guide rods is four, the upper and lower ends of the four second guide rods are arranged at the four corners of the upper and lower sides of the inner cavity of the main frame, and the mold stripping mechanism is arranged on the outer wall of the second guide rod. The device has higher universality, flexibility and safety, can adapt to the mold stripping requirements of composite materials with different shapes and sizes, ensures the uniformity of the stress of the composite material during the mold stripping process, simultaneously monitors and prevents material damage caused by excessive adhesion, significantly improves the mold stripping efficiency and quality, and provides an efficient, intelligent and reliable solution for the composite material manufacturing industry.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of mold stripping, in particular to an intelligent stripping device for a composite material forming mold. BACKGROUND

[0002] In the field of composite material manufacturing, the stripping process as a key link in the forming process directly affects the performance and cost of the final product. Traditionally, the stripping of composite materials mainly relies on manual operation or simple mechanical devices. These methods generally face the problems of insufficient universality, low operation efficiency, and uneven stress on the material during the stripping process when dealing with different shapes, sizes, and complex structures of composite materials.

[0003] In the prior art, the stripping of composite materials is mainly achieved by fixed mold combined with ejection mechanism or manual operation using tools. Although the fixed mold ejection mechanism can achieve a certain degree of automation, it is often designed for specific shapes and sizes of composite materials, lacking flexibility and difficult to adapt to multi-variety and small-batch production requirements. Manual stripping using tools completely relies on the experience and skills of the operator, not only with high labor intensity, but also difficult to ensure the consistency of stress on each part of the composite material during stripping, which easily leads to material deformation, cracking, and even scrap, seriously affecting production efficiency and product quality.

[0004] Especially critical is that the adhesion between the composite material and the mold during the stripping process is often uneven, mainly due to uneven application of release agent, differences in mold surface gloss, or uneven heat release during local resin curing. When this uneven adhesion exists, if the traditional method is still used for stripping, it is likely to cause local stress concentration of the composite material in the area with larger adhesion, which further leads to the generation and expansion of internal micro-cracks in the material, and even causes the destruction of the entire material structure, resulting in irreversible loss. SUMMARY

[0005] The present application aims to provide an intelligent stripping device for a composite material forming mold to solve the problems of insufficient universality of traditional stripping methods, uneven stress on the composite material during stripping leading to material damage, and lack of real-time monitoring of stripping force at each point to prevent excessive adhesion from damaging the composite material.

[0006] In order to achieve the above object, the present application provides the following technical scheme: a composite material forming mold intelligent demolding device, comprising: a main frame, a moving groove, a clamping assembly, a second guide rod, a demolding mechanism, the left and right sides of the bottom end of the inner cavity of the main frame are provided with moving grooves along the left and right directions, the clamping assembly is arranged in the inner cavity of the moving groove, the clamping assembly can clamp and fix the mold, the number of the second guide rod is four, the upper and lower ends of the four second guide rods are arranged at the four corners of the upper and lower sides of the inner cavity of the main frame, and the demolding mechanism is arranged on the outer wall of the second guide rod.

[0007] Preferably, the demolding mechanism comprises: a support plate, a first hydraulic cylinder and a demolding assembly, the four corners of the support plate are slidably and adaptively connected to the outer walls of the four second guide rods, the first hydraulic cylinder is arranged at the middle part of the top end of the main frame, the bottom end of the first hydraulic cylinder is arranged at the middle part of the top end of the support plate, and the number of the demolding assembly is several, and the several demolding assemblies are arranged at the bottom end of the support plate.

[0008] Preferably, the demolding assembly comprises: a pull cylinder, a first piston, a first piston rod, a ball, a suction cup, a tension adjusting assembly and a protection assembly, the number of the pull cylinder is several, the several pull cylinders are equidistantly arranged at the bottom end of the support plate, the top end of the pull cylinder extends out of the top end of the support plate, the first piston is slidably and adaptively inserted into the inner cavity of the bottom end of the pull cylinder, the top end of the first piston rod is arranged at the bottom end of the first piston, the bottom end of the first piston rod is slidably extended out of the bottom end of the pull cylinder, the inner cavities of the first piston rod, the first piston and the pull cylinder are in communication, the ball is slidably and adaptively inserted into the inner cavity of the bottom end of the first piston rod, the inner cavities of the ball and the first piston rod are in communication, the suction cup is arranged at the bottom end of the ball, the inner cavities of the suction cup and the ball are in communication, the tension adjusting assembly is arranged on the front side of the outer wall of the pull cylinder, and the protection assembly is arranged on the rear side of the outer wall of the pull cylinder.

[0009] Preferably, the tension adjusting assembly comprises: a first pressure adjusting cylinder, a second piston, a second piston rod, a clamping groove, a sliding variable resistor and a pressure adjusting assembly, the first pressure adjusting cylinder is arranged on the front side of the outer wall of the pull cylinder, the inner cavity of the bottom end of the first pressure adjusting cylinder is connected with the inner cavity of the bottom end of the pull cylinder through a pipeline, the sliding variable resistor is arranged on the front side of the outer wall of the pull cylinder, the second piston is slidably and adaptively inserted into the inner cavity of the top end of the first pressure adjusting cylinder, the second piston rod is arranged at the top end of the second piston, the top end of the second piston rod is slidably extended out of the inner cavity of the top end of the first pressure adjusting cylinder, and the pressure adjusting assembly is arranged on the outer wall of the second piston rod.

[0010] Preferably, a gap exists between the outer wall of the second piston rod and the inner wall of the first pressure adjusting cylinder, a plurality of clamping grooves are equidistantly arranged on the outer wall of the second piston rod in the up-down direction, the top end of the second piston rod is slidably extended out of the top end of the support plate, and the outer wall of the second piston rod is connected with the sliding resistor.

[0011] Preferably, the pressure adjusting assembly comprises a third guide rod, a pressing plate, a second hydraulic cylinder, a support rod, a clamping block, an extrusion groove, a spring and a clamping block. The third guide rod is provided at the top end of the support plate, the four corners of the pressing plate are slidably and adaptively connected with the outer wall of the third guide rod, the second hydraulic cylinder is provided at the bottom end of the support plate, the top end of the second hydraulic cylinder is slidably extended out of the top end of the support plate, the top end of the second hydraulic cylinder is provided at the bottom end of the pressing plate, the support rod is provided at the bottom end of the pressing plate, the clamping block is provided at the bottom end of the support rod, the inner cavity of the clamping block is provided with the extrusion groove, the outer wall of the second piston rod is slidably embedded in the inner cavity of the clamping block, the spring is embedded in the inner cavity of the extrusion groove, one end of the spring is connected with the inner cavity of the extrusion groove, the clamping block is slidably and adaptively connected with the inner cavity of the extrusion groove, the other end of the spring is connected with the outer wall of the clamping block, and the outer wall of the clamping block is provided with a sealing gasket.

[0012] Preferably, the protection assembly comprises a second pressure adjusting cylinder, a first monitoring hole, an air hole, a monitoring block, a second monitoring hole, a third piston, an electric telescopic rod and a monitoring assembly. The second pressure adjusting cylinder is provided at the top of the rear side of the outer wall of the pull cylinder, the outer wall of the second pressure adjusting cylinder is provided with four front and rear penetrating first monitoring holes equidistantly arranged in the circumferential direction, the top end of the second pressure adjusting cylinder is provided with a plurality of air holes connected with the inner cavity thereof, the inner cavity of the second pressure adjusting cylinder is connected with the inner cavity of the first pressure adjusting cylinder through a pipeline, the monitoring block is slidably and adaptively connected with the inner cavity of the second pressure adjusting cylinder, the third piston is slidably and adaptively connected with the inner cavity of the second pressure adjusting cylinder, the bottom end of the electric telescopic rod is provided at the top end of the third piston, the top end of the electric telescopic rod is slidably extended out of the top end of the second pressure adjusting cylinder, the top end of the electric telescopic rod is provided at the bottom end of the support plate, and the monitoring assembly is provided at the bottom end of the support plate.

[0013] Preferably, the outer wall of the monitoring block is provided with a sealing gasket, and the outer wall of the monitoring block is provided with four second monitoring holes penetrating front and back at equal intervals in the circumferential direction, and the positions of the first monitoring holes and the second monitoring holes correspond one by one.

[0014] Preferably, the monitoring assembly comprises a first infrared sensor, a second infrared sensor, a first receiver and a second receiver, the number of the first infrared sensors is several, the first infrared sensors are arranged at equal intervals in the left-right direction on the front side of the bottom end of the support plate, the number of the second infrared sensors is several, the second infrared sensors are arranged at equal intervals in the front-rear direction on the right side of the bottom end of the support plate, the first infrared sensors and the second infrared sensors correspond to the positions of the first monitoring holes respectively, the number of the first receivers is several, the first receivers are arranged at equal intervals in the left-right direction on the rear side of the bottom end of the support plate, the positions of the first receivers correspond to the positions of the first infrared sensors respectively, and the first infrared sensors and the first receivers are matched, the number of the second receivers is several, the second receivers are arranged at equal intervals in the left-right direction on the left side of the bottom end of the support plate, the positions of the second receivers correspond to the positions of the second infrared sensors respectively, and the second infrared sensors and the second receivers are matched.

[0015] Preferably, the bottom end of the support plate is further provided with a visual sensor.

[0016] The intelligent mold stripping device for composite material forming mold provided by the application has the beneficial effects that:

[0017] 1. The mold is stably fixed by the clamping assembly, which ensures the stability of the mold during the stripping process, avoids stripping failure or damage to the composite material caused by the movement of the mold, improves the initial condition precision of stripping, and accurately scans and detects the shape and size of the composite material in the mold through the visual sensor, which provides accurate data support for the subsequent stripping operation, so that the stripping assembly can be self-adaptively adjusted according to the actual shape of the material, greatly enhancing the versatility and flexibility of the device and meeting the stripping requirements of composite materials of different shapes and sizes.

[0018] 2. The suction cups in the stripping assembly accurately contact and firmly adhere to the composite material according to the data provided by the visual sensor, the flexible adjustment of the angle of the suction cups is realized through the ball design in this process, the sufficient contact of the suction cups with the surface of the composite material is ensured, and the uneven distribution of stripping force caused by poor contact is effectively prevented, so that the uniformity of the stress of the composite material during the stripping process is ensured, and the deformation or cracking of the material caused by excessive local stress is avoided.

[0019] 3、The present application precisely controls the tensile force in the mold stripping process through the synergistic effect of the tensile force adjusting assembly and the pressure adjusting assembly, which ensures that the mold stripping force is within the safe range that the composite material can withstand, further ensuring the safety and reliability of the mold stripping process, and improving the mold stripping efficiency.

[0020] 4、The present application precisely monitors the force applied to each point during mold stripping, and once a position with excessive adhesion force is detected, the protection mechanism is triggered to stop the mold stripping operation, which effectively prevents local damage to the composite material caused by uneven adhesion force, greatly improving the safety and yield of the mold stripping process.

[0021] 5、Compared with the prior art, the device has higher universality, flexibility and safety, can adapt to the mold stripping needs of composite materials of different shapes and sizes, ensures the uniformity of the stress of the composite material during mold stripping, and at the same time monitors and prevents material damage caused by excessive adhesion force in real time, significantly improves the mold stripping efficiency and quality, and provides an efficient, intelligent and reliable solution for the composite material manufacturing industry. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 is a structural schematic diagram of the present application;

[0023] Figure 2 is an exploded view of the present application;

[0024] Figure 3 is an exploded view of the mold stripping mechanism;

[0025] Figure 4 is a structural schematic diagram of the visual sensor;

[0026] Figure 5 is a right side view of the pull cylinder;

[0027] Figure 6 is an exploded view of the pull cylinder;

[0028] Figure 7 is a front view of the clamping block;

[0029] Figure 8 is a front view of the second pressure adjusting cylinder;

[0030] Figure 9 is an exploded view of the second adjusting cylinder;

[0031] Figure 10 is an enlarged view of A of Figure 4 ;

[0032] Figure 11 is an enlarged view of B of Figure 4 ;

[0033] Figure 12 is an enlarged view of C of Figure 5

[0034] Figure 13 is an enlarged view of D of Figure 6

[0035] Figure 14 is an enlarged view of E of Figure 6

[0036] In the figure: 1, main frame; 2, moving groove; 3, first guide rod; 4, clamping plate; 5, first motor; 6, positive and negative screw rod; 7, second guide rod; 8, mold lifting mechanism; 81, support plate; 82, third guide rod; 83, first hydraulic cylinder; 84, pressing plate; 85, second hydraulic cylinder; 86, visual sensor; 87, first infrared sensor; 88, second infrared sensor; 89, first receiver; 810, second receiver; 811, pull cylinder; 812, first piston; 813, first piston rod; 814, ball; 815, suction cup; 816, first pressure adjusting cylinder; 817, second piston; 818, second piston rod; 819, clamping groove; 820, sliding rheostat; 821, support rod; 822, clamping block; 823, extrusion groove; 824, spring; 825, clamping block; 826, second pressure adjusting cylinder; 827, first monitoring hole; 828, air hole; 829, monitoring block; 830, second monitoring hole; 831, third piston; 832, electric telescopic rod. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0038] Please refer to Figures 1-14 ​​​The application provides a composite material forming die intelligent demolding device technical scheme, which comprises a main frame 1, a moving groove 2, a clamping assembly, a second guide rod 7 and a demolding mechanism 8. The left and right sides of the bottom end of the inner cavity of the main frame 1 are provided with the moving grooves 2 along the left-right direction. The clamping assembly is arranged in the inner cavity of the moving groove 2. The clamping assembly can clamp and fix the die, so that the die does not displace during demolding, thereby ensuring the precision and safety of demolding. The number of the second guide rods 7 is four. The upper and lower ends of the four second guide rods 7 are arranged at the four corners of the upper and lower sides of the inner cavity of the main frame 1. The second guide rods 7 provide stable guidance and support for the demolding mechanism 8, so as to ensure the stability and accuracy of the demolding mechanism during the up-down movement. The demolding mechanism 8 is arranged on the outer wall of the second guide rod 7. The demolding mechanism 8 is used for demolding operation of the composite material. Meanwhile, the demolding mechanism 8 can stop demolding in time when abnormal adhesion is detected, so as to ensure the safety and reliability of the demolding process.

[0039] The clamping assembly comprises a first guide rod 3, a clamping plate 4, a first motor 5 and a reversible screw rod 6. The number of the first guide rods 3 is four. The left and right ends of the four first guide rods 3 are arranged at the front and rear ends of the left and right sides of the inner cavities of the two moving grooves 2. The first guide rods 3 can provide accurate guidance for the sliding of the clamping plate 4, so as to ensure that the clamping plate 4 remains parallel and stable during the movement and prevents the clamping effect from being affected due to deviation. The number of the clamping plates 4 is two. The two clamping plates 4 are respectively and slidably adapted to be inserted into the inner cavities of the two moving grooves 2. The clamping plates 4 are slidably sleeved on the outer walls of the first guide rods 3. The clamping plates 4 can realize accurate clamping of the die, so as to ensure that the die remains fixed during the demolding process. The first motor 5 is screw-connected to the right bottom of the main frame 1. The first motor 5 is prior art, which will not be described in detail here. The first motor 5 serves as the power source of the clamping assembly and drives the clamping plate 4 to move, so as to realize automatic clamping and releasing of the die. One end of the reversible screw rod 6 is locked to the output end of the first motor 5 through a shaft coupling. The other end of the reversible screw rod 6 is rotatably arranged on the left side of the main frame 1 through a bearing. The two clamping plates 4 are respectively screw-connected to the left and right sides of the outer wall of the reversible screw rod 6. When the reversible screw rod 6 rotates, the two clamping plates 4 can be driven to move in opposite directions synchronously, so as to realize rapid and accurate clamping of the die.

[0040] As a preferred solution, further, the mold stripping mechanism 8 comprises: a support plate 81, a first hydraulic cylinder 83, a visual sensor 86 and a mold stripping assembly, the four corners of the support plate 81 are respectively slidably fitted on the outer walls of the four second guide rods 7, the support plate 81 serves as the base load-bearing component of the mold stripping mechanism 8, providing a stable mounting platform for the mold stripping assembly and the visual sensor 86, the first hydraulic cylinder 83 is arranged at the top middle part of the main frame 1, the bottom end of the first hydraulic cylinder 83 is arranged at the top middle part of the support plate 81, the first hydraulic cylinder 83 is a prior art, which will not be described in detail here, the first hydraulic cylinder 83 drives the support plate 81 and the mold stripping assembly to move up and down through hydraulic drive, thereby completing the mold stripping operation on the composite material, the number of the mold stripping assembly is several, and the several mold stripping assemblies are arranged at the bottom end of the support plate 81, the mold stripping assembly can adaptively adjust the adsorption position and angle according to the shape and position information of the composite material provided by the visual sensor 86, to ensure sufficient contact with the surface of the composite material and realize the uniform stress mold stripping effect, the visual sensor 86 is arranged at the bottom end of the support plate 81, the visual sensor 86 is a prior art, which will not be described in detail here, the visual sensor 86 scans and detects the shape, size and position information of the composite material in the mold in real time through high-precision image recognition technology, to provide accurate positioning data for the mold stripping assembly, so that the mold stripping mechanism 8 can intelligently strip the mold for composite materials of different shapes and sizes, greatly improving the versatility and flexibility of the device;

[0041] The ejection assembly comprises a plurality of pull cylinders 811, a first piston 812, a first piston rod 813, a ball 814, a suction cup 815, a tension adjusting assembly, and a protection assembly. The plurality of pull cylinders 811 are equidistantly arranged at the bottom end of the support plate 81, and the top end of each pull cylinder 811 extends out of the top end of the support plate 81. The pull cylinders 811 can provide a stable mounting space and a guide structure for the internal piston and piston rod assembly, ensuring the precise movement of each component during ejection. The first piston 812 is slidably and fittingly inserted into the bottom end of the inner cavity of the pull cylinder 811. The top end of the first piston rod 813 is arranged at the bottom end of the first piston 812, and the bottom end of the first piston rod 813 slidably extends out of the bottom end of the pull cylinder 811. The inner cavity of the first piston rod 813, the inner cavity of the first piston 812, and the inner cavity of the pull cylinder 811 are in communication. The ball 814 is rollingly and fittingly inserted into the bottom end of the inner cavity of the first piston rod 813, and the inner cavity of the ball 814 is in communication with the inner cavity of the first piston rod 813. The ball 814 can adapt to the angle of the composite material surface through its rolling characteristics, ensuring that the suction cup 815 fully adheres to the material surface and avoiding excessive local stress caused by poor contact. The suction cup 815 is arranged at the bottom end of the ball 814, and the inner cavity of the suction cup 815 is in communication with the inner cavity of the ball 814. The suction cup 815 is a prior art and will not be described in detail here. The suction cup 815 fixes the composite material through vacuum suction, and its flexible material can adapt to different surface roughness, cooperating with the angle adjusting function of the ball 814 to achieve uniform suction force distribution. The tension adjusting assembly is arranged at the front side of the outer wall of the pull cylinder 811. The tension adjusting assembly can adjust the maximum tension it can withstand according to different composite materials. The protection assembly is arranged at the rear side of the outer wall of the pull cylinder 811. When an abnormal local adhesion force is detected, the protection mechanism is triggered immediately to stop the ejection operation and alarm, avoiding the rupture of the composite material due to local stress concentration and improving the safety of the ejection process.

[0042] The tension adjusting assembly comprises a first pressure adjusting cylinder 816, a second piston 817, a second piston rod 818, a clamping groove 819, a sliding rheostat 820 and a pressure adjusting assembly. The first pressure adjusting cylinder 816 is arranged on the front side of the outer wall of the tension cylinder 811. The bottom end of the inner cavity of the first pressure adjusting cylinder 816 is connected with the bottom end of the inner cavity of the tension cylinder 811 through a pipeline. The first pressure adjusting cylinder 816 is used for receiving and conducting the pressure change in the tension cylinder 811, and provides a basic pressure source for tension adjustment. The sliding rheostat 820 is arranged on the front side of the outer wall of the tension cylinder 811. The sliding rheostat 820 is a prior art, and will not be described here. The sliding rheostat 820 can convert mechanical displacement into resistance value change, and then convert it into an electrical signal through a circuit to feed back to the control system. The second piston 817 is slidably and adaptively inserted into the top end of the inner cavity of the first pressure adjusting cylinder 816. The second piston rod 818 is arranged on the top end of the second piston 817. The top end of the second piston rod 818 is slidably extended out of the top end of the inner cavity of the first pressure adjusting cylinder 816. There is a gap between the outer wall of the second piston rod 818 and the inner wall of the first pressure adjusting cylinder 816. A plurality of clamping grooves 819 are equidistantly arranged on the left and right sides of the outer wall of the second piston rod 818 in the up-down direction. The top end of the second piston rod 818 is slidably extended out of the top end of the support plate 81. The outer wall of the second piston rod 818 is connected with the sliding sheet of the sliding rheostat 820. The pressure adjusting assembly is arranged on the outer wall of the second piston rod 818. The pressure adjusting assembly can change the pressure threshold value in the first pressure adjusting cylinder 816.

[0043] The pressure adjusting assembly comprises third guide rods 82, a pressing plate 84, second hydraulic cylinders 85, support rods 821, clamping blocks 822, extrusion grooves 823, springs 824 and clamping blocks 825. The number of the third guide rods 82 is four, and the four third guide rods 82 are arranged at the top corners of the support plate 81 respectively. The four corners of the pressing plate 84 are respectively slidably and adaptively connected to the outer walls of the four third guide rods 82, and the pressing plate 84 can form a pressure platform that can move up and down. The number of the second hydraulic cylinders 85 is two, and the two second hydraulic cylinders 85 are arranged at the bottom left and right sides of the support plate 81 respectively. The top ends of the second hydraulic cylinders 85 are slidably extended out of the top end of the support plate 81, and the top ends of the two second hydraulic cylinders 85 are arranged at the bottom left and right sides of the pressing plate 84 respectively. The second hydraulic cylinders 85 are prior art, and will not be described in detail here. The second hydraulic cylinders 85 drive the pressing plate 84 to move up and down through hydraulic drive. The number of the support rods 821 is several, and the several support rods 821 are divided into several groups, two by two. The top ends of the several groups of support rods 821 are equally spaced on the bottom end of the pressing plate 84, and the bottom ends of the support rods 821 are slidably extended out of the bottom end of the support plate 81. The positions of the several groups of support rods 821 correspond to the positions of the several second piston rods 818 one by one. The support rods 821 can convert the vertical displacement of the pressing plate 84 into precise pressure on the clamping blocks 822. The top left and right sides of the clamping blocks 822 are arranged at the bottom ends of the two support rods 821 in each group respectively. The left and right sides of the inner cavity of the clamping blocks 822 are provided with extrusion grooves 823. The outer wall of the second piston rod 818 is slidably embedded in the inner cavity of the clamping block 822. The clamping block 822 is used to drive the second piston rod 818 to move up and down. The spring 824 is embedded in the inner cavity of the extrusion groove 823, and one end of the spring 824 is connected to the inner cavity of the extrusion groove 823. The spring 824 is a rotary spring that elastically deforms after being extruded or stretched by an external force and returns to the initial state after the external force is removed. The spring 824 is used to pull the clamping block 825 back to its original position. The clamping block 825 is slidably and adaptively connected to the inner cavity of the extrusion groove 823. The other end of the spring 824 is connected to the outer wall of the clamping block 825. The outer wall of the clamping block 825 is provided with a sealing gasket. The cooperation between the clamping block 825 and the clamping groove 819 can facilitate the connection between the clamping block 822 and the second piston rod 818.

[0044] The protection assembly comprises a second pressure adjusting cylinder 826, a first monitoring hole 827, an air hole 828, a monitoring block 829, a second monitoring hole 830, a third piston 831, an electric telescopic rod 832, and a monitoring assembly. The second pressure adjusting cylinder 826 is arranged at the top of the rear side of the outer wall of the pulling cylinder 811. Four first monitoring holes 827 are arranged at the bottom of the outer wall of the second pressure adjusting cylinder 826 in a circumferential equidistant manner. A plurality of air holes 828 are arranged at the top end of the second pressure adjusting cylinder 826 and are connected with the inner cavity of the second pressure adjusting cylinder 826. The inner cavity of the second pressure adjusting cylinder 826 is connected with the inner cavity of the first pressure adjusting cylinder 816 through a pipeline. The second pressure adjusting cylinder 826 is the core pressure container of the protection assembly. The monitoring block 829 is slidably and adaptively inserted into the bottom end of the inner cavity of the second pressure adjusting cylinder 826. The outer wall of the monitoring block 829 is provided with a sealing gasket. Four second monitoring holes 830 are arranged at the outer wall of the monitoring block 829 in a circumferential equidistant manner. The positions of the first monitoring holes 827 and the second monitoring holes 830 are one-to-one corresponding. When the pressure in the cylinder is abnormal, the displacement of the monitoring block 829 changes the hole alignment state, triggers the monitoring assembly to alarm, and the third piston 831 is slidably and adaptively inserted into the top end of the inner cavity of the second pressure adjusting cylinder 826. The bottom end of the electric telescopic rod 832 is arranged at the top end of the third piston 831. The top end of the electric telescopic rod 832 is slidably extended out of the top end of the second pressure adjusting cylinder 826. The top end of the electric telescopic rod 832 is arranged at the bottom end of the support plate 81. The electric telescopic rod 832 is a prior art, which will not be described in detail here. The electric telescopic rod 832 is used to drive the third piston 831 to slide along the second pressure adjusting cylinder 826, so as to adjust the pressure value in the inner cavity of the second pressure adjusting cylinder 826. The monitoring assembly is arranged at the bottom end of the support plate 81. The monitoring assembly is used to detect whether the tension applied to the composite material exceeds the safety threshold value.

[0045] The monitoring assembly comprises: a plurality of first infrared sensors 87, a plurality of second infrared sensors 88, a plurality of first receivers 89 and a plurality of second receivers 810, the plurality of first infrared sensors 87 are equidistantly arranged on the front side of the bottom end of the support plate 81 along the left-right direction, the first infrared sensor 87 is a prior art which will not be described in detail here, and is used to emit infrared signals to the first receiver 89, the plurality of second infrared sensors 88 are equidistantly arranged on the right side of the bottom end of the support plate 81 along the front-rear direction, the plurality of first infrared sensors 87 and the plurality of second infrared sensors 88 correspond to the positions of the plurality of first monitoring holes 827 respectively, the second infrared sensor 88 is a prior art which will not be described in detail here, and is used to emit infrared signals to the second receiver 810, the plurality of first receivers 89 are equidistantly arranged on the rear side of the bottom end of the support plate 81 along the left-right direction, the positions of the plurality of first receivers 89 correspond to the positions of the plurality of first infrared sensors 87 respectively, and the first infrared sensor 87 and the first receiver 89 are matched, the first receiver 89 is a prior art which will not be described in detail here, and is used to receive the infrared signals emitted by the first infrared sensor 87, the plurality of second receivers 810 are equidistantly arranged on the left side of the bottom end of the support plate 81 along the left-right direction, the positions of the plurality of second receivers 810 correspond to the positions of the plurality of second infrared sensors 88 respectively, and the second infrared sensor 88 and the second receiver 810 are matched, the second receiver 810 is a prior art which will not be described in detail here, and is used to receive the infrared signals emitted by the second infrared sensor 88.

[0046] The detailed connection means is a known technology in the art, and the working principle and process will be mainly introduced below. The specific work is as follows.

[0047] Step one, use time, will draw the air pump through the pipeline and pull the barrel 811 of the inner cavity top end is connected, will air pump through the pipeline and extrusion groove 823 of the inner cavity is connected, start first infrared sensor 87, second infrared sensor 88, first receiver 89 and second receiver 810, the infrared signal emitted by the first infrared sensor 87 can penetrate the inner cavity of the first monitoring hole 827 and the second monitoring hole 830 and irradiate on the first receiver 89, the infrared signal emitted by the first infrared sensor 87 is received by the first receiver 89, and the infrared signal emitted by the second infrared sensor 88 can penetrate the inner cavity of the first monitoring hole 827 and the second monitoring hole 830 and irradiate on the second receiver 810, the infrared signal emitted by the second infrared sensor 88 is received by the second receiver 810, the mold containing composite material is placed in the inner cavity of the main frame 1, the first motor 5 is started, the output end of the first motor 5 drives the positive and negative screw rod 6 to rotate, the rotating force generated by the rotation of the positive and negative screw rod 6 can drive the two clamping plates 4 to move synchronously to the inside, until the mold is clamped and fixed by the two clamping plates 4, the maximum tensile force that the composite material can withstand is used to start the electric telescopic rod 832, the electric telescopic rod 832 drives the third piston 831 to move downward along the inner cavity of the second pressure adjusting cylinder 826, the third piston 831 moves downward along the inner cavity of the second pressure adjusting cylinder 826, which can extrude the air between the third piston 831 and the monitoring block 829, so as to promote the air pressure between the third piston 831 and the monitoring block 829, until the appropriate pressure is adjusted, the electric telescopic rod 832 is closed;

[0048] Step two, the shape and size of the composite material in the mold is scanned by the visual sensor 86, the first hydraulic cylinder 83 is started, the supporting plate 81 is pushed down by the first hydraulic cylinder 83, the supporting plate 81 moves down to drive the pull cylinder 811, the third guide rod 82 and the second hydraulic cylinder 85 to move down, the third guide rod 82 and the second hydraulic cylinder 85 move down to drive the pressing plate 84 to move down, until the bottom end of the suction cup 815 corresponding to the position of the composite material contacts the composite material, the supporting plate 81 continues to drive the pull cylinder 811 to move down, the pull cylinder 811 continues to move down to push the first piston rod 813 in contact with the composite material to move upward along the inner cavity of the pull cylinder 811, and the suction cup 815 is pushed to drive the ball 814 to roll and rotate according to the shape of the composite material, so that the suction cup 815 can match the shape of the composite material, and then the suction cup 815 is firmly attached to the outer wall of the composite material, at the same time, when the first piston rod 813 drives the first piston 812 to move upward along the inner cavity of the pull cylinder 811, the inner cavity of the pull cylinder 811 is connected to the inner cavity of the first pressure regulating cylinder 816 through the pipeline, and then the second piston 817 is driven to move downward along the inner cavity of the first pressure regulating cylinder 816 under the action of air pressure, so that the second piston rod 818 moves downward along the inner cavity of the clamping block 822, and the second piston rod 818 drives the slide of the slide rheostat 820 to slide downward along the slide rheostat 820, when the second piston rod 818 drives the slide of the slide rheostat 820 to slide downward along the slide rheostat 820, it means that the suction cup 815 corresponding to the slide rheostat 820 has been firmly attached to the surface of the composite material, with the supporting plate 81 driving the pull cylinder 811 to move down, until the suction cup 815 corresponding to the position of the composite material shape contacts the composite material and is firmly attached to the surface of the composite material, the first hydraulic cylinder 83 is closed, and then the supporting plate 81 stops moving downward;

[0049] Step three, air is transported into the inner cavity of the extrusion groove 823 through the air pump, and then the clamping block 825 is pushed to move inward under the action of air pressure, and the spring 824 is elastically deformed. The inward movement of the clamping block 825 can make the clamping block 825 inserted into the inner cavity of the clamping groove 819 corresponding to its position. The second hydraulic cylinder 85 is started according to the maximum tensile force that the composite material can bear, the second hydraulic cylinder 85 is used to pull the pressing plate 84 to move downward, the pressing plate 84 moves downward to push the clamping block 822 to move downward through the supporting rod 821, so that the clamping block 822 moves downward to push the second piston rod 818 to drive the second piston 817 to move downward under the action of the clamping block 825 and the clamping groove 819. The second piston 817 slides downward along the inner cavity of the first pressure adjusting cylinder 816 to extrude the air between the bottom end of the second piston 817, the bottom end of the first piston 812 and the bottom end of the monitoring block 829, so as to increase the air pressure between the bottom end of the second piston 817, the bottom end of the first piston 812 and the bottom end of the monitoring block 829, until the air pressure is the same as the air pressure between the bottom end of the third piston 831 and the top end of the monitoring block 829, and the second hydraulic cylinder 85 is closed.

[0050] Step four, start the suction pump connected with the inner cavity of the pull cylinder 811, the suction pump starts to extract the air in the inner cavity of the pull cylinder 811, the inner cavity of the first piston rod 813 and the inner cavity of the suction disc 815, so as to promote the suction disc 815 to be adsorbed on the surface of the composite material under the action of air pressure, start the first hydraulic cylinder 83, pull the support plate 81 up by the first hydraulic cylinder 83, so as to drive the pull cylinder 811 up by the support plate 81, the pull cylinder 811 moves up to drive the first piston rod 813 to move up, which can prevent the composite material from pulling the first piston rod 813 to move down along the inner cavity of the pull cylinder 811 under the action of air pressure between the bottom end of the second piston 817, the bottom end of the first piston 812 and the bottom end of the monitoring block 829, so as to pull the composite material to operate the mold under the action of the suction disc 815, the first piston rod 813 and the pull cylinder 811. When the adhesion between the composite material and the mold at different positions is different due to uneven application of release agent, difference in gloss of the mold surface, or excessive local resin curing heat release, etc., if the adhesion is too large, the suction disc 815 corresponding to the position will bear greater tension during the upward movement of the pull cylinder 811. If the tension exceeds the maximum tension that the composite material can bear, the first piston rod 813 will be pulled down under the action of the adhesion of the composite material, thereby further extruding the air between the bottom end of the second piston 817, the bottom end of the first piston 812 and the bottom end of the monitoring block 829, thereby further increasing the air pressure between the bottom end of the second piston 817, the bottom end of the first piston 812 and the bottom end of the monitoring block 829. Due to the increase of the air pressure at the position, the air pressure at the position will be greater than the air pressure between the bottom end of the third piston 831 and the top end of the monitoring block 829, thereby pushing the monitoring block 829 to move up along the inner cavity of the second pressure adjusting cylinder 826 under the action of air pressure. When the monitoring block 829 moves up along the inner cavity of the second pressure adjusting cylinder 826, the first monitoring hole 827 and the second monitoring hole 830 will be dislocated, thereby shielding the infrared signal emitted by the first infrared sensor 87 and the second infrared sensor 88 corresponding to the position, thereby preventing the first receiver 89 and the second receiver 810 corresponding to the first infrared sensor 87 and the second infrared sensor 88 from receiving the infrared signal, thereby transmitting to the control center, closing the first hydraulic cylinder 83, and detecting the position of the composite material with excessive adhesion according to the positioning coordinates of the first receiver 89 and the second receiver 810, and processing by workers, thereby preventing the composite material from being damaged due to excessive tension.

[0051] Compared with the prior art, the device has higher universality, flexibility and safety, can adapt to the requirements of composite material mold drawing of different shapes and sizes, ensures the uniformity of the stress of the composite material during the mold drawing process, simultaneously monitors and prevents the material damage caused by excessive adhesion, significantly improves the mold drawing efficiency and quality, and provides an efficient, intelligent and reliable solution for the composite material manufacturing industry.

[0052] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An intelligent ejection device for a composite forming mold, characterized by, The utility model relates to a mould ejection mechanism, including: The inner chamber bottom end of main frame (1) both sides left and right are opened with moving groove (2) along left and right directions; Clamping assembly, the inner chamber of moving groove (2) is provided with the clamping assembly, and the mould can be clamped and fixed by the clamping assembly; Second guide rod (7), the number of four second guide rods (7) is four, and the upper and lower ends of four second guide rods (7) are respectively arranged on the upper and lower sides of the four corners of the inner chamber of main frame (1); Ejection mechanism (8), the outer wall of second guide rod (7) is provided with ejection mechanism (8); The ejection mechanism (8) includes: Supporting plate (81), the four corners of supporting plate (81) are respectively slidably matched with the outer wall of four second guide rods (7); First hydraulic cylinder (83), the top end of main frame (1) is provided with first hydraulic cylinder (83), and the bottom end of first hydraulic cylinder (83) is arranged at the top end of the middle part of supporting plate (81); Ejection assembly, the number of ejection assembly is several, and several ejection assemblies are arranged at the bottom end of supporting plate (81); The ejection assembly includes: Pull cylinder (811), the number of several pull cylinders (811) is several, and several pull cylinders (811) are equidistantly arranged at the bottom end of supporting plate (81), and the top end of pull cylinder (811) extends out of the top end of supporting plate (81); First piston (812), the inner chamber bottom end of pull cylinder (811) is slidably matched with first piston (812); First piston rod (813), the top end of first piston rod (813) is arranged at the bottom end of first piston (812), the bottom end of first piston rod (813) is slidably extended out of the bottom end of pull cylinder (811), and the inner chamber of first piston rod (813), the inner chamber of first piston (812) and the inner chamber of pull cylinder (811) are communicated; Ball (814), the inner chamber bottom end of first piston rod (813) is slidably matched with ball (814), and the inner chamber of ball (814) and the inner chamber of first piston rod (813) are communicated; Sucker (815), the bottom end of ball (814) is provided with sucker (815), and the inner chamber of sucker (815) and the inner chamber of ball (814) are communicated; Tension adjusting assembly, the front side of the outer wall of pull cylinder (811) is provided with tension adjusting assembly; Protection assembly, the rear side of the outer wall of pull cylinder (811) is provided with protection assembly; The tension adjusting assembly includes: First pressure regulating cylinder (816), the front side of the outer wall of pull cylinder (811) is provided with first pressure regulating cylinder (816), and the inner chamber bottom end of first pressure regulating cylinder (816) is connected with the inner chamber bottom end of pull cylinder (811) through pipeline; Slide rheostat (820), the front side of the outer wall of pull cylinder (811) is provided with slide rheostat (820); Second piston (817), the inner chamber top end of first pressure regulating cylinder (816) is slidably matched with second piston (817); A second piston rod (818) is arranged at the top end of the second piston (817), and the top end of the second piston rod (818) can slidably extend out of the top end of the inner cavity of the first pressure adjusting cylinder (816); A pressure adjusting assembly is arranged on the outer wall of the second piston rod (818).

2. The intelligent ejection device for composite forming die according to claim 1, characterized in that, There is a gap between the outer wall of the second piston rod (818) and the inner wall of the first pressure adjusting cylinder (816), and a plurality of clamping grooves (819) are equidistantly arranged on the outer wall of the second piston rod (818) in the up-down direction on both sides. The top end of the second piston rod (818) can slidably extend out of the top end of the support plate (81), and the outer wall of the second piston rod (818) is connected with the sliding rheostat (820).

3. The intelligent ejection device for composite forming die according to claim 2, characterized in that, The pressure adjusting assembly comprises: Four third guide rods (82) are arranged at the top corners of the support plate (81); A pressing plate (84) is slidably and adaptively connected to the outer walls of the four third guide rods (82) at the four corners thereof; Two second hydraulic cylinders (85) are arranged at the left and right sides of the bottom end of the support plate (81), and the top ends of the second hydraulic cylinders (85) can slidably extend out of the top end of the support plate (81). The top ends of the two second hydraulic cylinders (85) are arranged at the left and right sides of the bottom end of the pressing plate (84); A plurality of support rods (821) are arranged in pairs to form a plurality of groups, and the top ends of the support rods (821) in the plurality of groups are equidistantly arranged at the bottom end of the pressing plate (84). The bottom ends of the support rods (821) can slidably extend out of the bottom end of the support plate (81), and the positions of the support rods (821) in the plurality of groups correspond to the positions of the second piston rods (818) one by one. A clamping block (822) is arranged at the bottom end of the two support rods (821) in each group, and the inner cavities of the clamping blocks (822) are provided with extrusion grooves (823) on both sides. The outer wall of the second piston rod (818) can be slidably embedded in the inner cavity of the clamping block (822). A spring (824) is embedded in the inner cavity of the extrusion groove (823), and one end of the spring (824) is clamped in the inner cavity of the extrusion groove (823). A clamping block (825) is slidably and adaptively inserted into the inner cavity of the extrusion groove (823), and the other end of the spring (824) is clamped to the outer wall of the clamping block (825). The outer wall of the clamping block (825) is provided with a sealing gasket.

4. The intelligent ejection device for composite forming die according to claim 3, characterized in that, The protection assembly comprises: A second pressure regulating cylinder (826) is arranged at the top of the rear side of the outer wall of the pulling cylinder (811), and four first monitoring holes (827) are arranged at the bottom of the outer wall of the second pressure regulating cylinder (826) in a circumferential equidistant manner; a plurality of air holes (828) are arranged at the top of the second pressure regulating cylinder (826) and are connected with the inner cavity of the second pressure regulating cylinder (826); and the inner cavity of the bottom of the second pressure regulating cylinder (826) is connected with the inner cavity of the bottom of the first pressure regulating cylinder (816) through a pipeline; A monitoring block (829) is slidably and adaptively inserted into the inner cavity of the bottom of the second pressure regulating cylinder (826); A third piston (831) is slidably and adaptively inserted into the inner cavity of the top of the second pressure regulating cylinder (826); An electric telescopic rod (832) is arranged at the top of the third piston (831), the top of the electric telescopic rod (832) is slidably extended out of the top of the second pressure regulating cylinder (826), and the top of the electric telescopic rod (832) is arranged at the bottom of the supporting plate (81); A monitoring assembly is arranged at the bottom of the supporting plate (81).

5. The intelligent ejection device for composite forming mold according to claim 4, characterized in that, The outer wall of the monitoring block (829) is provided with a sealing gasket, and four second monitoring holes (830) are arranged at the outer wall of the monitoring block (829) in a circumferential equidistant manner; and the positions of the first monitoring holes (827) and the second monitoring holes (830) correspond to each other.

6. The intelligent ejection device for composite forming mold according to claim 5, characterized in that, The monitoring assembly comprises: A plurality of first infrared sensors (87) are arranged at the front side of the bottom of the supporting plate (81) in a left-right equidistant manner; A plurality of second infrared sensors (88) are arranged at the right side of the bottom of the supporting plate (81) in a front-rear equidistant manner, and the positions of the plurality of first infrared sensors (87) and the plurality of second infrared sensors (88) correspond to the positions of the plurality of first monitoring holes (827), respectively; A plurality of first receivers (89) are arranged at the rear side of the bottom of the supporting plate (81) in a left-right equidistant manner, the positions of the plurality of first receivers (89) correspond to the positions of the plurality of first infrared sensors (87), respectively, and the first infrared sensors (87) and the first receivers (89) are matched; A plurality of second receivers (810) are arranged at the left side of the bottom of the supporting plate (81) in a left-right equidistant manner, the positions of the plurality of second receivers (810) correspond to the positions of the plurality of second infrared sensors (88), respectively, and the second infrared sensors (88) and the second receivers (810) are matched.

7. The intelligent ejection device for composite forming mold according to claim 6, characterized in that, The bottom end of the support plate (81) is further provided with a visual sensor (86).

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