Alternative fuel distributing and conveying system
By designing a buffer silo, a dual-outlet conveying mechanism, and an automatic spraying system, the alternative fuel distribution and conveying system addresses the cement company's need for highly adaptable distribution and conveying equipment, achieving stable conveying and safe operation of alternative fuels and reducing costs.
Patent Information
- Application Number
- CN202511207279.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2025-11-07
AI Technical Summary
Cement companies lack standardized and adaptable alternative fuel distribution and conveying equipment, resulting in a complex and varied range of alternative fuels and potential safety hazards.
An alternative fuel distribution and conveying system was designed, which includes a buffer bin, a dual-outlet conveying mechanism, an arch-breaking mechanism, and an automatic sprinkler system. Combined with a temperature monitoring system, it can achieve multi-point distribution and conveying, stable operation, and automatic sprinkler fire extinguishing at high temperatures.
It has enabled the smooth transportation of alternative fuels, reduced investment costs, ensured the safety and efficient operation of the transportation process, and adapted to different working conditions.
Smart Images

Figure CN120903279A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of material conveying equipment, and particularly relates to a substitute fuel distribution conveying system. BACKGROUND
[0002] In recent years, with the rapid development of China's economy, the consumption of cement is also rapidly increasing, and a few years ago, most cement enterprises had no hard demand and urgent feeling for carbon emission reduction and the use of substitute fuel; but in recent years, the cement price has decreased, and the production cost pressure of cement production enterprises is larger.
[0003] Under the double carbon target, the cement industry will be included in the carbon trading system, and the future carbon dioxide emission rights need more financial support, which will inevitably put forward higher requirements for the green and low-carbon technology of cement enterprises, forcing cement enterprises to eliminate backward equipment and capacity, while reducing investment costs. Therefore, most cement enterprises have begun to actively use substitute fuel, but at present, the requirements of cement enterprises for substitute fuel lack unified standards, so that the types of substitute fuel are complex and variable, and a conveying equipment with strong adaptability is urgently needed. SUMMARY
[0004] Therefore, the present application provides a substitute fuel distribution conveying system to solve the problems in the background art.
[0005] To achieve the above purpose, the present application provides the following technical scheme: a substitute fuel distribution conveying system, comprising:
[0006] a buffer bin connected with a feeding device;
[0007] a double-discharge-port conveying mechanism located directly below the buffer bin, and a feeding port of the double-discharge-port conveying mechanism being in communication with a bottom circular port of the buffer bin, the double-discharge-port conveying mechanism having two discharge ports and being in communication with two hoppers respectively;
[0008] a plurality of arch breaking mechanisms evenly installed on the buffer bin, each of the arch breaking mechanisms being capable of stirring and loosening the material accumulated on the wall of the buffer bin;
[0009] and an automatic spraying system installed on the inner top of the buffer bin, the automatic spraying system being controlled by a temperature monitoring system to spray and extinguish the burning material in the buffer bin.
[0010] Optionally, the double-discharge-port conveying mechanism is composed of two spiral conveyors arranged side by side but opposite to each other, and the two spiral conveyors are located on the same horizontal plane.
[0011] Optionally, the spiral conveyor comprises:
[0012] a conveying box;
[0013] Variable pitch screw blade, which can be rotatably installed in the barrel cavity of the conveying box;
[0014] Bearing seat, which is fixed on one side of the conveying box, and the rotating shaft connected with the variable pitch screw blade is rotatably installed in the bearing seat;
[0015] Variable frequency motor, which is fixed on the bearing seat and drives the rotating shaft to rotate;
[0016] And the discharge hopper is installed at the discharge port of the conveying box.
[0017] Optionally, the pitch of the variable pitch screw blade gradually increases along the discharge direction thereof.
[0018] Optionally, the part connected with the outlet end of the conveying box is in an arc structure.
[0019] Optionally, the arch breaking mechanism is composed of a transmission gear box, an arch breaking motor and an arch breaking assembly, wherein the transmission gear box is fixed on the side wall of the buffer bin, the arch breaking motor is fixed on the top of the transmission gear box, and the driving end of the arch breaking motor is connected with the driving gear in the transmission gear box.
[0020] The arch breaking assembly is arranged in the buffer bin and connected with the driven gear in the transmission gear box through a connecting shaft.
[0021] Optionally, the automatic spraying system comprises:
[0022] A plurality of atomizing nozzles are arranged on the inner top wall of the buffer bin.
[0023] And a water injection pipeline is connected with each atomizing nozzle, and the other end of the water injection pipeline is connected with a water supply device.
[0024] Optionally, a pressure regulating valve and an electromagnetic valve are arranged on the water injection pipeline along the water injection direction thereof.
[0025] Optionally, the temperature monitoring system comprises a screw type temperature sensor and a spark detector.
[0026] Optionally, a radar level gauge for monitoring the material level in the buffer bin is arranged on the top of the buffer bin.
[0027] Optionally, an inspection observation door and a pressure relief valve are arranged on the side wall of the buffer bin.
[0028] Compared with the prior art, the above-mentioned technology has the following beneficial effects:
[0029] The present application combines the material characteristics of the alternative fuel required by the cement kiln, realizes multi-point distribution and conveying of the alternative fuel, and ensures the stable operation of the alternative fuel conveying.
[0030] In addition, the system can maintain a high efficiency operating condition state, greatly reduces the investment cost for the working condition requiring two-point feeding, and the temperature monitoring system and the automatic spraying system ensure the safety of the conveying process. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 It is a top view and a partial sectional view of a kind of alternative fuel distribution conveying system;
[0032] Figure 2 It is Figure 1 the sectional view of A-A;
[0033] Figure 3 It is Figure 1 the sectional view of B-B.
[0034] In the figure: 1, buffer bin;2, arch breaking mechanism;201, transmission gear box;202, arch breaking motor;3, radar level gauge;4, temperature monitoring system;5, atomizing nozzle;6, double discharge port conveying mechanism;7, explosion relief valve;8, variable frequency motor;9, variable pitch screw blade;10, maintenance observation door;11, conveying box;12, bearing seat;13, discharge hopper;14, electromagnetic valve;15, pressure regulating valve;16, water injection pipeline. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0036] Embodiment: please refer to the attached Figures 1-3 The present application provides a kind of technical scheme: a kind of alternative fuel distribution conveying system, it includes:
[0037] Buffer bin 1 is connected with feeding equipment;
[0038] Double discharge port conveying mechanism 6 is located in the buffer bin 1 directly below, and the feed inlet of double discharge port conveying mechanism 6 is connected with the bottom circular mouth of buffer bin 1 and is communicated, double discharge port conveying mechanism 6 has two discharge ports, and is communicated with two silos respectively;
[0039] Arch breaking mechanism 2 is provided with multiple, and is evenly installed on buffer bin 1, each arch breaking mechanism 2 can be stirred loose to the material accumulated in the wall of buffer bin 1;
[0040] And an automatic spraying system is installed on the inner top of the buffer bin 1, and the automatic spraying system is controlled by the temperature monitoring system 4 to spray and extinguish the burning materials in the buffer bin 1.
[0041] In the embodiment, the double-outlet conveying mechanism 6 is composed of two spiral conveyors arranged side by side and oppositely, and the two spiral conveyors are located on the same horizontal plane.
[0042] In the embodiment, the spiral conveyor comprises:
[0043] The conveying box 11;
[0044] The variable-pitch spiral blade 9 is rotatably installed in the barrel cavity of the conveying box 11;
[0045] The bearing seat 12 is fixed on one side of the conveying box 11, and the rotating shaft connected with the variable-pitch spiral blade 9 is rotatably installed in the bearing seat 12;
[0046] The variable-frequency motor 8 is fixed on the bearing seat 12 and drives the rotating shaft to rotate;
[0047] It should be noted that the variable-frequency motor can adjust the spiral speed according to the required amount of materials at the rear, and can realize automatic reverse rotation according to the running condition.
[0048] And the discharge hopper 13 is installed at the discharge port of the conveying box 11.
[0049] In the embodiment, the pitch of the variable-pitch spiral blade 9 gradually increases along the discharge direction, which can reduce the material conveying resistance.
[0050] In the embodiment, the part connecting the buffer bin and the outlet end of the conveying box 11 is in an arc structure;
[0051] It should be noted that the circular arc design can reduce the pushing resistance of the double-outlet conveying spiral when there is a certain material layer thickness in the buffer bin 1.
[0052] In the embodiment, the arch breaking mechanism 2 is composed of a transmission gear box 201, an arch breaking motor 202 and an arch breaking assembly, wherein the transmission gear box 201 is fixed on the side wall of the buffer bin 1, the top of the transmission gear box 201 is fixed with the arch breaking motor 202, and the driving end of the arch breaking motor 202 is connected with the driving gear in the transmission gear box 201.
[0053] The arch breaking assembly is arranged in the buffer bin 1 and connected with the driven gear in the transmission gear box 201 through a connecting shaft, and the arch breaking assembly can stir and loosen the materials accumulated on the wall of the bin, so that the materials in the bin will not be arching.
[0054] In the embodiment, the automatic spraying system comprises:
[0055] The atomizing nozzles 5 are arranged in plurality and evenly arranged on the inner top wall of the buffer bin 1;
[0056] It should be noted that the number of the atomizing nozzles 5 can be set according to the size of the buffer bin 1;
[0057] The water injection pipeline 16 is connected with the water supply device at the other end thereof.
[0058] The water injection pipeline 16 is sequentially provided with a pressure regulating valve 15 and an electromagnetic valve 14 along the water injection direction thereof.
[0059] In the embodiment, the temperature monitoring system 4 comprises a screw type temperature sensor and a spark detector.
[0060] It should be noted that the temperature monitoring system 4 can monitor the temperature in the bin and whether sparks are generated. If the temperature is higher than the set temperature value or sparks are generated, an alarm signal is sent out and the automatic spraying system is controlled to spray water for cooling.
[0061] In the embodiment, the top of the buffer bin 1 is provided with a radar material level meter 3 for monitoring the material level in the buffer bin 1, reflecting the material level height in the bin and adjusting the speed of the feeding speed.
[0062] In the embodiment, the sidewall of the buffer bin 1 is further provided with an inspection observation door 10 and a pressure relief valve 7.
[0063] The pressure relief valve 7 is used to deal with the possible dust flash explosion, and the inspection observation door 10 is used for inspection of the inside of the buffer bin 1.
[0064] In the specific implementation, the alternative fuel is delivered into the buffer bin 1 of the material distribution system by the feeding device. The buffer bin 1 can store a part of the material, maintaining the balance and stability of the material distribution system. The material height in the buffer bin 1 can be monitored by the radar material level meter 3. If the material level exceeds the set height, the material level meter automatically sends a signal to the control system to reduce the amount of incoming material, avoiding the buffer bin 1 being full. If the material level is lower than the set height, the material level meter automatically sends a signal to the control system to increase the amount of incoming material, avoiding the buffer bin 1 being empty. That is, the radar material level meter can maintain the dynamic balance of the material in the buffer bin 1.
[0065] If only a single line needs to be operated, the material on the other side can be accumulated to a certain extent. At this time, the arch breaking motor 2 provided on the bin wall can be started to make the material in the non-moving screw section not accumulated too high. The material in the buffer bin 1 can be conveyed to the designated downstream bin through the two discharge ports of the lower discharge port conveying mechanism 6, so as to enter the designated feeding point.
[0066] In the above process, if the temperature in the buffer bin exceeds the set value or sparks are generated, there is a risk of fire, at which time the electromagnetic valve of the automatic sprinkler system can be opened by the control system to spray and cool the buffer bin 1 through the atomizing nozzle.
[0067] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely divergences and modifications and not limitations of the scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. An alternative fuel dispensing delivery system characterized by, It includes: Buffer bin (1) connected with the feeding device; Double discharge port conveying mechanism (6) located directly below the buffer bin (1), and the feeding port of the double discharge port conveying mechanism (6) is communicated with the bottom circular port of the buffer bin (1), the double discharge port conveying mechanism (6) has two discharge ports and is respectively communicated with two hoppers; Arch breaking mechanism (2) is provided with a plurality of and is uniformly installed on the buffer bin (1), each arch breaking mechanism (2) can stir and loosen the material accumulated on the wall of the buffer bin (1); And an automatic spraying system is installed on the inner top of the buffer bin (1), and the automatic spraying system is controlled by a temperature monitoring system (4) to spray and extinguish the burning material in the buffer bin (1).
2. A fuel delivery system according to claim 1 wherein: The double discharge port conveying mechanism (6) is composed of two spiral conveyors arranged side by side but opposite to each other, and the two spiral conveyors are located on the same horizontal plane.
3. A fuel delivery system according to claim 2, wherein: The spiral conveyor includes: Conveying box (11); Variable pitch spiral blade (9) rotatably installed in the cylinder cavity of the conveying box (11); Bearing seat (12) fixed on one side of the conveying box (11), the bearing seat (12) is rotatably installed with a rotating shaft connected with the variable pitch spiral blade (9); Variable frequency motor (8) fixed on the bearing seat (12) and driving the rotating shaft to rotate; And discharge hopper (13) installed at the discharge port of the conveying box (11).
4. A fuel delivery system according to claim 3, wherein: The pitch of the variable pitch spiral blade (9) gradually increases along the discharge direction.
5. A fuel delivery system according to claim 3 wherein: The part connected with the outlet end of the buffer bin and the conveying box (11) is arc-shaped structure.
6. A substitute fuel delivery system according to claim 1 wherein: The arch breaking mechanism (2) is composed of a transmission gear box (201), an arch breaking motor (202) and an arch breaking assembly, wherein the transmission gear box (201) is fixed on the side wall of the buffer bin (1), the top of the transmission gear box (201) is fixed with the arch breaking motor (202), and the driving end of the arch breaking motor (202) is connected with the driving gear in the transmission gear box (201). The arch breaking assembly is arranged in the buffer bin (1) and connected with the driven gear in the transmission gear box (201) through a connecting shaft.
7. A fuel delivery system according to claim 1 wherein: The automatic spraying system includes: Atomizing nozzle (5) provided with a plurality of and uniformly installed on the inner top wall of the buffer bin (1); And water injection pipeline (16) having one end connected with each atomizing nozzle (5), the other end of the water injection pipeline (16) being communicated with the water supply device; Wherein, the water injection pipeline (16) is sequentially provided with a pressure regulating valve (15), an electromagnetic valve (14) along the water injection direction.
8. A replacement fuel dispensing delivery system as defined in claim 1, wherein: The temperature monitoring system (4) includes a screw type temperature sensor and a spark detector.
9. A replacement fuel dispensing delivery system as defined in claim 1, wherein: The top of the buffer bin (1) is provided with a radar level gauge (3) for monitoring the material level in the buffer bin (1).
10. A substitute fuel delivery system according to claim 1 wherein: The side wall of the buffer bin (1) is also provided with an inspection observation door (10) and a pressure relief valve (7).
