Magnetic suction flow control blanking device at transfer point of belt conveyor

By installing electromagnetic coil plates and wear-resistant liners on the arc-shaped flow control pipes at the transfer points of the belt conveyor, the problems of dust and wear were solved, and the stable and environmentally friendly conveying of materials was achieved.

CN120903293APending Publication Date: 2025-11-07SHANGHAI SAIDUN ENVIRONMENTAL ENG TECH CO LTD
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Patent Information

Application Number
CN202511096840.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-06
Publication Date
2025-11-07

AI Technical Summary

Technical Problem

Existing material discharge devices at belt conveyor transfer points are prone to generating dust, causing severe wear on pipes, and the dust pollution and noise problems caused by material impact are difficult to solve effectively.

Method used

The system employs arc-shaped flow control pipes with electromagnetic coil plates on their outer surface to adsorb iron-containing substances, reducing wear and dust. Wear-resistant liners and openable/closable maintenance doors are used to protect the pipes, and a flow guiding and centering device ensures smooth material transport.

Benefits of technology

It effectively reduces pipe wear and dust, improves the stability and environmental friendliness of material conveying, and reduces dust pollution and noise problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

A magnetic suction flow control blanking device for a transfer point of a belt conveyor relates to the technical field of material conveying equipment and comprises a head hopper, a flow control Y-pipe, two flow control middle pipes and two flow control feeding spoon pipes, an arc-shaped flow control engine groove is mounted in the head hopper, a male port of the flow control Y-pipe is butted with a discharge port at the bottom of the head hopper, and a female port of the flow control Y-pipe is butted with a discharge port at the bottom of the head hopper. The flow control middle pipes and the flow control feeding spoon pipes are arc-shaped pipe fittings, top pipe openings of the two flow control middle pipes are in butt joint with a first discharging port and a second discharging port of the flow control Y-pipe respectively, and top pipe openings of the two flow control feeding spoon pipes are in butt joint with bottom pipe openings of the two flow control middle pipes respectively. Electromagnetic coil plates are arranged on the outer surfaces of the flow control engine groove, the flow control Y-pipe, the flow control middle pipe and the flow control feeding key pipe. The device provided by the invention is suitable for being mounted at a transfer point of a material conveying belt.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of material conveying equipment, in particular to a magnetic flow control and material falling device for a belt conveyor transfer point. BACKGROUND

[0002] The current belt conveyor transfer point uses a material falling pipe to convey the material from the feeding belt conveyor to the receiving belt conveyor, and then the material is conveyed to the designated location by the receiving belt conveyor. The conventional material falling device used in the transfer point has a head funnel below the feeding belt, a flow guide baffle in the head funnel, an electric three-way valve below the head funnel for switching the material flow, a material falling pipe below the electric three-way valve for material falling, and a buffer air lock between the lower end of the material falling pipe and the receiving belt for conveying the material to the receiving belt conveyor and then to the designated location.

[0003] In such a transfer feeding device, the flow guide baffles in the head funnel are flat plates, and the plate surface is basically perpendicular to the material flow direction. The material directly impacting the flow guide baffles is easy to break and generate dust. The conventional material falling pipe below the head funnel causes the material to impact the wall plate in free fall, which is easy to generate dust, and the material falling pipe is also easy to break. At the same time, the fast material flow speed generates negative pressure, which absorbs the surrounding air and material mixture, and the mixed air material falls on the belt and squeezes out air, generating a large amount of dust. Finally, the fast speed drives air into the guide chute to form a high positive pressure, and the large wind speed causes dust to fly everywhere. The buffer air lock at the material falling point of the receiving belt is easy to cause material blockage. When conveying wet material, part of the material will adhere to the flap, and the accumulation will increase over time, eventually causing the air lock to fail. Moreover, when the material impacts the flap, the impact dust is also large, which further generates induced wind, which is not conducive to environmental protection.

[0004] Chinese patent CN204549337U discloses a belt conveyor transfer point anti-blocking dust suppression and flow control material falling device. Since the flow control engine groove, flow control intermediate pipe, and flow control feeding spoon pipe are designed in an arc shape, the impact angle and impact force of the material flow on the flow control engine groove, flow control intermediate pipe, and flow control feeding spoon pipe are small, the service life of the pipe fittings is long, material breaking and dust generation can be effectively prevented, the hanging and blocking problem of the conventional material falling pipe at the corner can be effectively solved, the material flow speed and flow form can be controlled, the material moves along the inner wall of each component during movement, the induced wind amount in each component can be maximally reduced, the carrying and movement of dust can be reduced, and the generation of dust can be reduced from the source.

[0005] However, in the bulk material transfer conveyor system, the incoming material belt conveyor falls from the head to the tail (or any position in the middle) of the receiving belt conveyor in the transfer station, and is transferred through the vertical chute (or falling chute), which causes the inside of the chute to be impacted by the bulk material, resulting in the impact and breakage of the conveyed material, the generation of a large amount of dust, a large amount of noise, and rapid wear of the lining plate inside the chute. SUMMARY

[0006] In view of the defects in the prior art, the technical problem to be solved by the present application is to provide a magnetic attraction flow control material falling device for a belt conveyor transfer point, which has less dust and less pipe wear.

[0007] In order to solve the above technical problems, the magnetic attraction flow control material falling device for a belt conveyor transfer point provided by the present application comprises a head funnel, a flow control three-prong pipe, two flow control intermediate pipes, and two flow control feeding spoon pipes, the head funnel is internally provided with an arc-shaped flow control engine groove, the public port of the flow control three-prong pipe is connected to the discharge port at the bottom of the head funnel, the flow control intermediate pipes and the flow control feeding spoon pipes are arc-shaped pipe fittings, the top ports of the two flow control intermediate pipes are respectively connected to the first discharge port and the second discharge port of the flow control three-prong pipe, and the top ports of the two flow control feeding spoon pipes are respectively connected to the bottom ports of the two flow control intermediate pipes, characterized in that the outer surfaces of the flow control engine groove, the flow control three-prong pipe, the flow control intermediate pipes, and the flow control feeding spoon pipes are respectively provided with an electromagnetic coil plate.

[0008] Further, the bottom port of the flow control feeding spoon pipe is provided with a flow guide centering device for guiding the flow direction of the material.

[0009] Further, the inner walls of the flow control three-prong pipe, the flow control intermediate pipes, and the flow control feeding spoon pipes are respectively provided with detachable and replaceable wear-resistant lining plates.

[0010] Further, the flow control three-prong pipe, the flow control intermediate pipes, and the flow control feeding spoon pipes are respectively provided with openable and closable inspection doors.

[0011] The magnetic attraction flow control material falling device for a belt conveyor transfer point provided by the present application can attract the iron-containing substances in the material by arranging the electromagnetic coil plate outside the pipe fitting, can effectively reduce the wear caused by the impact of the material on the pipe fitting, and can reduce the dust containing iron dust particles. BRIEF DESCRIPTION OF DRAWINGS

[0012] Fig. 1 is the front view of the magnetic attraction flow control material falling device for a belt conveyor transfer point of the embodiment of the present application after being partially cut; Fig. 2 is the side view of the magnetic attraction flow control material falling device for a belt conveyor transfer point of the embodiment of the present application. DETAILED DESCRIPTION

[0013] The application is further described in detail below with reference to the accompanying drawings, but the embodiments are not intended to limit the application, and any similar structure and similar changes made by using the application shall be included in the protection scope of the application, and the dots in the application represent the relationship of sum.

[0014] As shown in the figure, the magnetic flow control device for the transfer point of the belt conveyor provided by the embodiment of the application comprises a head funnel 1, a flow control three-prong pipe 3, two flow control intermediate pipes 4, and two flow control feeding spoon pipes 5. Figs. 1-2 The head funnel 1 is internally provided with an arc-shaped flow control engine groove 2, the public port of the flow control three-prong pipe 3 is connected with the discharge port at the bottom of the head funnel 1, the flow control intermediate pipes 4 and the flow control feeding spoon pipes 5 are arc-shaped pipe fittings, the top ports of the two flow control intermediate pipes 4 are respectively connected with the first discharge port and the second discharge port of the flow control three-prong pipe 3, and the top ports of the two flow control feeding spoon pipes 5 are respectively connected with the bottom ports of the two flow control intermediate pipes 4. The outer surfaces of the flow control engine groove 2, the flow control three-prong pipe 3, the flow control intermediate pipes 4, and the flow control feeding spoon pipes 5 are respectively provided with an electromagnetic coil plate 9, and the magnetic force generated by each electromagnetic coil plate 9 can be transmitted through the groove wall of the flow control engine groove and the pipe wall of each pipe fitting to adsorb the ferrous material.

[0015] In the embodiment of the application, the bottom port of the flow control feeding spoon pipe 5 is provided with a flow guide centering device 51 for guiding the flow direction of the material, the flow guide centering device 51 can adjust the position of different materials on the material receiving conveyor belt, guide the material flow to the center, effectively prevent the material flow from impacting the anti-overflow apron, and ensure that the material flow falls on the center of the conveyor belt.

[0016] In the embodiment of the application, the inner walls of the flow control three-prong pipe 3, the flow control intermediate pipes 4, and the flow control feeding spoon pipes 5 are respectively attached with detachable wear-resistant lining plates, and the flow control three-prong pipe 3, the flow control intermediate pipes 4, and the flow control feeding spoon pipes 5 are respectively provided with openable and closable inspection doors 6.

[0017] The embodiment of the application is suitable for being installed at the transfer point of the material conveyor belt, can transfer the material output by the feeding conveyor belt to two material receiving conveyor belts, and is particularly suitable for conveying ferrous material. The discharge end of the feeding conveyor belt 7 is connected with the feeding port of the head funnel 1, the two material receiving conveyor belts 8 are respectively arranged below the bottom ports of the two flow control feeding spoon pipes, and the flow guide centering device 51 of the bottom port of the flow control feeding spoon pipe is used to guide the material flow to the center, so as to ensure that the material flow falls on the center of the conveyor belt. In the process of conveying material, the material flow is thrown from the discharge end of the feeding conveyor 7 into the flow control engine groove 2 in the head hopper 1. The iron-containing dust particles in the material flow are affected by the electromagnetic coil plate 9 on the flow control engine groove 2, and are adsorbed on the groove wall of the flow control engine groove. Then the material flow flows into the flow control three-prong pipe 3 from the first discharge port or the second discharge port in a concentrated manner. After the material flow flows out of the flow control three-prong pipe 3, it flows along the flow control middle pipe 4 and the flow control feeding spoon pipe 5, and finally falls onto the receiving conveyor 8. In the process of flowing, the material flow is affected by the electromagnetic coil plate 9 on the flow control three-prong pipe 3, the flow control middle pipe 4 and the flow control feeding spoon pipe 5, and most of the iron-containing dust particles are adsorbed, reducing dust. The moving direction of the material flow is basically the same as the conveying direction of the receiving conveyor, and the speed of the material flow is close to the conveying speed of the receiving conveyor, which can ensure the stable conveying of the material flow and the minimum impact on the receiving conveyor 8.

Claims

1. A magnetic suction flow control material falling device for a belt conveyor transfer point, comprising a head funnel, a flow control three-prong pipe, and two flow control intermediate pipes, two flow control feeding spoon pipes, an arc-shaped flow control engine groove is arranged in the head funnel, a public port of the flow control three-prong pipe is connected with a discharge port at the bottom of the head funnel, the flow control intermediate pipes and the flow control feeding spoon pipes are arc-shaped pipe fittings, top pipe ports of the two flow control intermediate pipes are respectively connected with first and second discharge ports of the flow control three-prong pipe, and top pipe ports of the two flow control feeding spoon pipes are respectively connected with bottom pipe ports of the two flow control intermediate pipes, characterized in that: The outer surfaces of the flow control engine slot, the flow control three-prong pipe, the flow control intermediate pipe and the flow control feeding spoon pipe are provided with electromagnetic coil plates.

2. The magnetic suction and flow control material dropping device of the belt conveyor transfer point according to claim 1, characterized in that: The bottom pipe orifice of the flow control feeding spoon pipe is provided with a flow guide centering device for guiding the flow direction of the material.

3. The magnetic suction and flow control material dropping device of the belt conveyor transfer point according to claim 1, characterized in that: The inner walls of the flow control three-prong pipe, the flow control intermediate pipe and the flow control feeding spoon pipe are provided with detachable wear-resistant lining plates.

4. The magnetic suction and flow control material dropping device of the belt conveyor transfer point according to claim 1, characterized in that: The flow control three-prong pipe, the flow control intermediate pipe and the flow control feeding spoon pipe are all provided with openable and closable inspection doors.

Citation Information

Patent Citations

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