Preparation system for water-soluble fiber reinforced needle-punched non-woven fabric

Abstract

The invention relates to the technical field of non-woven fabric preparation, and particularly discloses a water-soluble fiber reinforced needle-punched non-woven fabric preparation system which comprises a workbench; the device further comprises two needle beams. The needle plate is arranged in the workbench, and the needle plate is used for being matched with the needle beam; the number of the linkage assemblies is two, and the two linkage assemblies are symmetrically distributed about the central axis of the needle beam; under the action of the linkage assembly, the two needle beams are matched with each other, when the pricking needles of one needle beam pierce, the pricking needles of the other needle beam are just lifted, and when the water-soluble non-woven fabric enters the working range of the next needle beam, the pricking needle piercing position of the needle beam is between the pricking needle piercing positions of the last needle beam. According to the water-soluble fiber reinforced needled non-woven fabric, the risk of fiber damage caused by low tension of a water-soluble non-woven fabric fiber web is reduced, meanwhile, the water-soluble non-woven fabric is processed under the condition that it is guaranteed that parameters such as needling depth and frequency meet technological standards, and the water-soluble fiber reinforced needled non-woven fabric is obtained

Description

Technical Field

[0001] This invention relates to the field of nonwoven fabric preparation technology, specifically a system for preparing water-soluble fiber-reinforced needle-punched nonwoven fabric. Background Technology

[0002] Water-soluble fiber needle-punched nonwoven fabric is a type of nonwoven fabric that combines the properties of water-soluble fibers with the needle-punching process. It possesses characteristics such as solubility, high strength, and porous breathability, making it promising for applications in medical, environmental protection, and industrial filtration fields. The most significant feature of water-soluble fiber needle-punched nonwoven fabric is its solubility. This type of nonwoven fabric gradually dissolves upon contact with water or certain solvents, facilitating subsequent processing or recycling. Through the needle-punching process, water-soluble fiber needle-punched nonwoven fabric can form a relatively dense fiber structure, resulting in high strength. This makes it perform exceptionally well in applications requiring tensile strength.

[0003] However, due to the characteristics of the fiber material, water-soluble nonwoven fabrics are not suitable for high-strength needle punching processes. For example, water-soluble nonwoven fabric fibers have low hardness and weak tension, and are prone to fiber damage during high-density needle punching. Therefore, we propose a water-soluble fiber reinforced needle punching nonwoven fabric preparation system. Summary of the Invention

[0004] The purpose of this invention is to provide a system for preparing water-soluble fiber-reinforced needle-punched nonwoven fabrics, in order to solve the problems mentioned in the background art, such as low fiber hardness, weak tension, and easy fiber damage during high-density needle punching.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a water-soluble fiber-reinforced needle-punched nonwoven fabric preparation system, comprising: a worktable;

[0006] Also includes:

[0007] There are two needle beams.

[0008] Needle plate: The needle plate is located inside the worktable and is used to cooperate with the needle beam.

[0009] The linkage assembly consists of two components, symmetrically distributed about the central axis of the needle beams. The linkage assembly is positioned between the two needle beams and drives them to alternately insert into the nonwoven fabric. This intermittent insertion reduces the risk of fiber damage. The linkage assembly includes two drive gear plates, which are meshed with a drive gear that is rotatably connected to the worktable.

[0010] Each of the two needle beams has a set of needles fixedly connected to its bottom end, and the two sets of needles are distributed alternately.

[0011] The outer wall of the needle plate is provided with needle holes, and the positions of the needle holes correspond to the positions of the needles one by one.

[0012] The two transmission tooth plates are slidably connected with the workbench, and the bottom ends of the two transmission tooth plates are fixedly connected with the needle beams.

[0013] The rear ends of the two transmission tooth plates are fixedly connected with limiting sliding blocks, the longitudinal section shape of the limiting sliding block is set as a "T" shape, and the limiting sliding block is slidably connected with the workbench.

[0014] The top end of one of the limiting sliding blocks is fixedly connected with a transmission frame, the inside of the transmission frame is movably connected with a movable shaft, and the rear end of the movable shaft is fixedly connected with a movable handle.

[0015] The movable handle is rotatably connected with the workbench, the movable handle and the transmission gear are in the same vertical plane, and the rear end of the movable handle is provided with a servo motor.

[0016] The front and rear ends of the workbench are fixedly connected with fixed frames, and the end portions of the fixed frames are rotatably connected with compression rollers.

[0017] The present application has at least the following advantages:

[0018] Under the action of the linkage assembly, the two needle beams cooperate with each other, when the needles of one needle beam are inserted, the needles of the other needle beam are just lifted, and when the water-soluble non-woven fabric enters the working range of the next needle beam, the insertion position of the needles of this needle beam is between the last insertion positions. By reducing the distribution density of the needles, the risk of fiber damage caused by the low tension of the water-soluble non-woven fabric web is reduced, and the needle punching depth, frequency and other parameters are ensured to meet the process standards, so that the water-soluble non-woven fabric is processed, and the water-soluble fiber reinforced needle punched non-woven fabric is obtained. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a front view structural schematic diagram of the present application;

[0020] Figure 2 It is a linkage assembly structural schematic diagram of the present application;

[0021] Figure 3 It is a two-needle beam structural schematic diagram of the present application;

[0022] Figure 4 It is an explosive structural schematic diagram of the movable handle of the present application.

[0023] In the figure: 001, workbench; 002, needle beam; 003, needle plate; 004, linkage assembly; 110, fixing frame; 120, compression roller; 210, needle; 220, needle hole; 401, transmission gear plate; 402, transmission gear; 410, limiting slider; 420, transmission frame; 430, movable shaft; 440, movable handle; 450, servo motor. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the protection scope of the present application.

[0025] Embodiment one

[0026] Please refer to Figures 1 to 4 The present application provides a technical solution: a water-soluble fiber reinforced needle-punched non-woven fabric preparation system, comprising: a workbench 001;

[0027] Further comprising:

[0028] A needle beam 002, the needle beam 002 is provided with two;

[0029] A needle plate 003, the needle plate 003 is arranged inside the workbench 001, and the needle plate 003 is used for cooperating with the needle beam 002;

[0030] A linkage assembly 004, the linkage assembly 004 is provided with two, the two linkage assemblies 004 are symmetrically distributed about the center axis of the needle beam 002, the linkage assembly 004 is arranged between the two needle beams 002, and the linkage assembly 004 is used for driving the two needle beams 002 to alternately penetrate into the non-woven fabric, so as to reduce the risk of damage to the non-woven fabric fibers by means of intermittent penetration, and the linkage assembly 004 comprises transmission gear plates 401, the transmission gear plates 401 are provided with two, the two transmission gear plates 401 are meshed and connected with transmission gears 402, and the transmission gears 402 are rotatably connected with the workbench 001.

[0031] The bottom end of each of the two needle beams 002 is fixedly connected with a group of needles 210, and the positions of the two groups of needles 210 are alternately distributed.

[0032] The outer wall of the needle plate 003 is provided with needle holes 220, and the positions of the needle holes 220 correspond one by one to the positions of the needles 210.

[0033] Wherein, the servo motor 450 starts, drives the movable handle 440 to rotate, the movable handle 440 drives the movable shaft 430 to make the circular motion of the movable handle 440, the transmission shaft can drive the transmission frame 420 which is movably connected with it to slide inside the workbench 001, since the transmission frame 420 is fixed with the transmission gear plate 401 through limiting sliding, the transmission gear plate 401 slides up and down inside the workbench 001 reciprocatingly, and under the action of the transmission gear 402, the other transmission gear plate 401 is driven to slide synchronously and reversely, so that the two needle beams 002 move alternately and are spacedly punctured;

[0034] Wherein, the water-soluble fiber non-woven fabric enters the workbench 001 through the related conveying device, the conveying speed needs to be matched with the puncture speed, the puncture of the two needle beams 002 is alternately distributed, when the needle 210 of one needle beam 002 is punctured, the needle 210 of the other needle beam 002 is just lifted, and when the water-soluble non-woven fabric enters the working range of the next needle beam 002, the puncture position of the needle 210 of this needle beam 002 is between the last two puncture positions, by reducing the distribution density of the needle 210, the risk of fiber damage due to the low tension of the water-soluble non-woven fabric web can be reduced, and at the same time, the needle puncture depth, frequency and other parameters can be ensured to meet the process standards, so that the water-soluble non-woven fabric can be processed.

[0035] Both transmission gear plates 401 are slidably connected with the workbench 001, and the bottom ends of the two transmission gear plates 401 are fixedly connected with the needle beams 002.

[0036] The rear ends of the two transmission gear plates 401 are fixedly connected with the limiting sliding blocks 410, the longitudinal section shape of the limiting sliding block 410 is set as "T" shape, and the limiting sliding block 410 is slidably connected with the workbench 001.

[0037] Wherein, under the action of the limiting sliding block 410, the movable shaft 430 and the transmission gear plate 401 can be connected, so that the transmission gear plate 401 and the movable shaft 430 can operate within the correct activity range, thereby improving the running stability of the device.

[0038] The top end of one limiting sliding block 410 is fixedly connected with the transmission frame 420, the inside of the transmission frame 420 is movably connected with the movable shaft 430, and the rear end of the movable shaft 430 is fixedly connected with the movable handle 440.

[0039] The movable handle 440 is rotatably connected with the workbench 001, the movable handle 440 and the transmission gear 402 are in the same vertical plane, and the rear end of the movable handle 440 is provided with the servo motor 450.

[0040] The movable handle 440 is arranged between the two transmission gears 402, so that when the movable handle 440 rotates one circle, the movable shaft 430 can complete a circular motion, and in turn drives the transmission tooth plate 401 to move up and down once, so as to complete the work of converting the circular motion into the linear reciprocating motion.

[0041] Embodiment two

[0042] As Figure 1 In this embodiment two, other structures are unchanged, and different from the embodiment one is that the front and rear ends of the workbench 001 are fixedly connected with the fixed frames 110, and the end portions of the fixed frames 110 are rotatably connected with the press rollers 120.

[0043] The two press rollers 120 can press the water-soluble non-woven fabric, improve the tension of the water-soluble non-woven fabric, and prevent the water-soluble non-woven fabric from being wrinkled in the needling process.

[0044] It should be noted that the relational terms herein such as first and second and the like are used only to differentiate one entity or action from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities or actions. In addition, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus including a series of elements includes not only those elements, but also other elements not explicitly listed or inherent to such a process, method, article or apparatus.

[0045] Although the embodiments of the present application have been shown and described, it should be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A water-soluble fiber-reinforced needle-punched nonwoven fabric production system, comprising: Workbench (001); It is characterized in that: Needle beam (002), the needle beam (002) is provided with two; Needle plate (003), the needle plate (003) is arranged inside the workbench (001), and the needle plate (003) is used for matching the needle beam (002); Linkage assembly (004), the linkage assembly (004) is provided with two, two linkage assemblies (004) are symmetrically distributed about the center axis of the needle beam (002), the linkage assembly (004) is arranged between the two needle beams (002), the linkage assembly (004) is used for driving the two needle beams (002), so that the two needle beams (002) are alternately pierced into non-woven fabric, the risk of non-woven fabric fiber damage is reduced by intermittent piercing, the linkage assembly (004) includes transmission gear plate (401), the transmission gear plate (401) is provided with two, the transmission gear plate (401) is engaged and connected with transmission gear (402) between two transmission gear plates (401), the transmission gear (402) is rotatably connected with the workbench (001).

2. The water-soluble fiber-reinforced needle-punched nonwoven fabric production system according to claim 1, characterized by: The bottom end of two needle beams (002) is fixedly connected with a group of needles (210), and two groups of needles (210) are alternately distributed.

3. The water-soluble fiber-reinforced needle-punched nonwoven fabric production system according to claim 2, characterized by: The outer wall of the needle plate (003) is provided with a needle hole (220), and the position of the needle hole (220) corresponds to the position of the needle (210).

4. The water-soluble fiber-reinforced needle-punched nonwoven fabric production system according to claim 1, characterized by: Two transmission gear plates (401) are slidably connected with the workbench (001), and the bottom end of two transmission gear plates (401) is fixedly connected with the needle beam (002).

5. The water-soluble fiber-reinforced needle-punched nonwoven fabric production system according to claim 1, characterized by: The rear end of two transmission gear plates (401) is fixedly connected with a limiting sliding block (410), the longitudinal section shape of the limiting sliding block (410) is arranged as a T-shaped, and the limiting sliding block (410) is slidably connected with the workbench (001).

6. The water-soluble fiber-reinforced needle-punched nonwoven fabric production system according to claim 5, characterized by: The top end of one of the limiting sliding blocks (410) is fixedly connected with a transmission frame (420), the inside of the transmission frame (420) is movably connected with a movable shaft (430), and the rear end of the movable shaft (430) is fixedly connected with a movable handle (440).

7. The water-soluble fiber-reinforced needle-punched nonwoven fabric production system according to claim 6, characterized by: The movable handle (440) is rotatably connected with the workbench (001), the movable handle (440) and the transmission gear (402) are in the same vertical plane, and the rear end of the movable handle (440) is provided with a servo motor (450).

8. The water-soluble fiber-reinforced needle-punched nonwoven fabric production system according to claim 1, characterized by: The front and rear ends of the workbench (001) are fixedly connected with a fixed frame (110), and the end of the fixed frame (110) is rotatably connected with a compression roller (120).

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