A copper cable processing system
By coordinating the various components in the copper cable processing system, the synchronous installation and disassembly of the wire reels are achieved, solving the problem of cumbersome installation in existing technologies and improving work efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-09
- Publication Date
- 2026-03-31
AI Technical Summary
In existing copper cable processing systems, the installation and removal of reels are cumbersome, resulting in low work efficiency.
Through the coordinated operation of various components, the synchronous loading and unloading of multiple winding sections is achieved. By utilizing the linkage of components such as shafts, gears, pulleys, and servo motors, the easy installation and disassembly of the wire reels is realized.
It improves the efficiency of cable processing, simplifies the installation and disassembly of reels, and enhances production efficiency.
Smart Images

Figure CN120913958B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cable processing technology, and more specifically, to a copper cable processing system. Background Technology
[0002] Copper cables are a common material in the field of power transmission, mainly used to transmit electrical energy or control signals. Control cables are mainly used for control equipment. Control cables are usually multi-core, so multi-core cables are often used. This requires that multiple strands of fixed-length core wires covered with insulation layers and fixed-length nylon ropes be twisted together during the cabling process to form a multi-core cable. The above process is also called cabling.
[0003] In existing technologies, most methods involve mounting reels containing core wires and nylon ropes onto a stranding frame. The stranding frame is then controlled to drive the reels to rotate synchronously around a central axis, while each reel rotates on its own axis, thus achieving the stranding of multi-core cables. However, the reels are mostly fixed with bolts, which is too cumbersome for multi-core cable processing, reducing the efficiency of cable processing. Therefore, it is essential to provide a cable processing system that facilitates the synchronous installation and removal of reels. Summary of the Invention
[0004] To address the shortcomings of existing technologies, the present invention aims to provide a copper cable processing system that, through the coordinated operation of various components, enables the synchronous loading and unloading of multiple winding sections, thereby improving work efficiency.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A copper cable processing system includes a support frame and a stranding part rotatably disposed above the support frame. The support frame includes a support plate; a rotating shaft is rotatably disposed on the surface of the support plate; the outer wall of the rotating shaft has a through-hole and a spiral groove sequentially formed from bottom to top; the stranding part includes a first pulley; a central gear fixed to the top of the rotating shaft is rotatably disposed on the bottom surface of the first pulley; a rotating component meshing with the central gear is uniformly disposed through the bottom surface of the first pulley; a winding part is engaged inside the rotating component; a receiving part is symmetrically slidably disposed on the surface of the support plate; a lifting part adapted to the receiving part is slidably disposed through the surface of the support plate; a feeding part for uniformly engaging each group of winding parts is slidably disposed through the surface of the support plate; the feeding part includes a fixed plate; a clearance opening and a clearance groove are formed on the surface of the fixed plate; an ear rod is fixed to the inner wall of the clearance groove; a ball head adapted to the straight groove and the spiral groove is fixed to the end of the ear rod.
[0007] The invention is further configured such that: the rotating component includes an outlet tube rotatably disposed through the bottom surface of the first pulley; a driven gear meshing with the central gear is fixed at the bottom end of the outlet tube; a motor mounting bracket is fixed on the surface of the support plate; a servo motor is fixedly mounted on the surface of the support bracket; a second pulley is fixed at the output end of the servo motor; a belt is driven between the first pulley and the second pulley; a controller is fixedly mounted on the surface of the support plate; and the output end of the controller is electrically connected to the servo motor.
[0008] The present invention is further configured such that: the winding part includes a U-shaped seat; the U-shaped seat has grooves at both ends; a wire wheel is rotatably arranged between the two grooves; the U-shaped seat has concentric threaded cavities at both ends; a threaded ring is screwed into the threaded cavity; a fixing ring is fixed to the top of the threaded ring; and an abutment plate that slides symmetrically with the corresponding groove is slidably arranged on the bottom surface of the fixing ring.
[0009] The invention is further configured such that: a plug-in ring is fixed to the surface of the fixed ring; a connecting ring is fixed to the bottom of the driven gear; an annular groove is formed on the bottom surface of the connecting ring to engage with the plug-in ring; symmetrical insertion holes are formed on the circumferential side of the plug-in ring; guide cylinders are symmetrically fixed to the outer wall of the connecting ring; a piston plate is slidably disposed inside the guide cylinder; a plug rod is fixed to the side of the piston plate to engage with the insertion hole; a through tube is fixed through the outer wall of the connecting ring to slidably engage with the plug rod; and a first tension spring sleeved on the through tube is fixedly connected between the piston plate and the outer wall of the connecting ring.
[0010] The present invention is further configured such that: a cylindrical elastic diaphragm is fixedly connected between the piston plate and the outer wall of the connecting ring; a connecting seat is fixed to the outer wall of the outlet tube; an elastic reset airbag is installed inside the connecting seat; an air supply pipe is provided through the outlet tube, the driven gear and the interior of the connecting ring; and the guide cylinder and the elastic reset airbag are connected by the air supply pipe.
[0011] The invention is further configured as follows: symmetrical guide grooves are formed on the surface of the support plate; guide rods are fixed between the inner walls of the guide grooves; the receiving part includes a conical plate; a support plate is fixed to the bottom surface of the conical plate; a guide plate that slides with the guide groove is fixed to the bottom surface of the support plate; a sliding hole that slides with the guide rod is formed on the side of the guide plate; a return spring is fixedly connected between the guide plate and the guide groove; an inclined guide plate is fixed to the side of the support plate; a straight guide plate is fixed to the bottom surface of the inclined guide plate; the lifting part includes an L-shaped plate; symmetrical lifting grooves that slide with the L-shaped plate are formed on the surface of the support plate; a pressure ring is fixed between the two L-shaped plates; L-shaped rods are symmetrically fixed to the outer wall of the pressure ring; a guide ball is fixed to the bottom end of the L-shaped rod; an electric push rod that is electrically connected to the output end of the controller is symmetrically fixed to the bottom surface of the support plate; and an ear plate that is fixedly connected to the telescopic end of the electric push rod is fixed to the side of the L-shaped plate.
[0012] The invention is further configured such that: a rotating seat is rotatably disposed on the surface of the fixed disk; a plurality of supporting sleeves are uniformly fixed on the surface of the rotating seat; an insertion post adapted to the supporting sleeve is fixed on the bottom surface of the U-shaped seat; slots are symmetrically opened on the periphery of the insertion post; limit grooves are symmetrically opened on both sides of each supporting sleeve on the surface of the rotating seat; clearance cavities are symmetrically opened on the outer wall of the supporting sleeve; an insert plate that slides between the inner walls of the limit groove and slides with the clearance cavity is slidably disposed; the insert plate is inserted into the slot; and an oblique opening is opened on the top of the insert plate.
[0013] The invention is further configured as follows: vertical rods are symmetrically fixed on the surface of the rotating seat, and a screw is rotatably arranged on its surface between the two vertical rods; a lifting plate that is slidably arranged between the two screws and rotates with the screw threads; a lifting ring is fixed on the side of the lifting plate; a plurality of ear seats are uniformly fixed on the outer wall of the lifting ring; a pressure rod is symmetrically fixed on the side of the ear seat; an inclined plate adapted to the pressure rod is opened on the side of the insert plate; a second tension spring is fixedly connected between the insert plate and the limiting groove; positioning grooves are symmetrically opened on the inner wall of the support sleeve; a support spring is fixed on the inner bottom surface of the support sleeve; a magnetic plate for magnetically attaching the insertion post is fixed at the end of the support spring; the magnetic plate is slidably engaged with the positioning groove.
[0014] The invention is further configured such that: the support plate has symmetrically formed mounting grooves on its surface; the bottom surface of the fixed plate has symmetrically fixed extension plates that slide in cooperation with the mounting grooves; a connecting rod is fixed between the two extension plates; an L-shaped seat is fixed to the bottom surface of the support plate; a fixed shaft is fixed between the ends of the L-shaped seats; a foot pedal is rotatably mounted on the fixed shaft; the foot pedal includes a rotating tube that rotates in cooperation with the fixed shaft; and short rocker plates and long pedals are symmetrically fixed to the periphery of the rotating tube.
[0015] The advantages of this invention are:
[0016] 1. In this invention, winding sections, each containing a core wire and a nylon rope, are sequentially snapped into corresponding support sleeves. By rotating the rotating seat, each set of support sleeves is coaxially aligned with its corresponding rotating component. By controlling the sliding rise of the feeding section, the ball head slides and rises on the straight guide groove, thereby driving the winding section to insert into the corresponding annular groove. When the ball head slides in the spiral groove, it drives the rotating shaft to rotate, thereby driving the central gear to rotate, which in turn drives the combined driven gear to rotate synchronously, causing the through tube to rotate to be coaxially aligned with the corresponding insertion hole. Under the elastic action of the first tension spring, the insertion rod is inserted into the insertion hole, completing the synchronous feeding and installation of multiple sets of winding sections, thus improving work efficiency.
[0017] 2. This invention controls the sliding descent of the lifting unit, causing the two conical discs to merge and be placed below each group of reels. Through the linkage between the components, the insertion rod is pulled out from the corresponding insertion hole, releasing the restriction on the winding unit. Under the action of gravity, each group of winding units falls into the two conical discs, preventing the falling winding units from damaging the structure below. This completes the synchronous feeding of multiple groups of winding units, improving work efficiency. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of a copper cable processing system according to the present invention.
[0019] Figure 2 For the present invention Figure 1 A structural diagram from another angle.
[0020] Figure 3 This is a schematic diagram of the support frame of the present invention.
[0021] Figure 4 This is a schematic diagram of the structure of the twisted part of the present invention.
[0022] Figure 5 For the present invention Figure 4 A structural diagram from another angle.
[0023] Figure 6 For the present invention Figure 4 A structural diagram from a top-down perspective.
[0024] Figure 7 For the present invention Figure 6 Enlarged view of region A.
[0025] Figure 8 This is a schematic diagram of the winding section of the present invention.
[0026] Figure 9 This is a schematic diagram of the structure of the storage part of the present invention.
[0027] Figure 10 This is a schematic diagram of the lifting part of the present invention.
[0028] Figure 11 This is a schematic diagram of the feeding section of the present invention.
[0029] Figure 12 For the present invention Figure 11 A structural diagram from a top-down perspective.
[0030] Figure 13 For the present invention Figure 11 Enlarged view of region B.
[0031] Figure 14 For the present invention Figure 11Enlarged view of region C.
[0032] Figure 15 This is a schematic diagram of the foot pedal part of the present invention.
[0033] Figure 16 This is a schematic diagram of the assembly structure of the support frame, the hinge part, and the feeding part of the present invention.
[0034] In the diagram: 1. Support frame; 2. Winding section; 3. Support plate; 4. Rotating shaft; 5. Straight guide groove; 6. Spiral groove; 7. First pulley; 8. Central gear; 9. Winding section; 10. Storage section; 11. Lifting section; 12. Feeding section; 13. Fixed plate; 14. Clearance opening; 15. Clearance groove; 16. Ear rod; 17. Ball head; 18. Outlet tube; 19. Driven gear; 20. U-shaped seat; 21. Slide groove; 22. 23. Threaded wheel; 24. Long pedal; 25. Threaded cavity; 26. Threaded ring; 27. Retaining ring; 28. Abutment plate; 29. Insertion ring; 30. Connecting ring; 31. Annular groove; 32. Insertion hole; 33. Guide cylinder; 34. Piston plate; 35. Insert rod; 36. Through tube; 37. First tension spring; 38. Cylindrical elastic diaphragm; 39. Connecting seat; 40. Elastic reset airbag; 41. Air supply pipe; 42. Guide groove; 2. Guide rod; 43. Conical disc; 44. Support plate; 45. Guide plate; 46. Sliding hole; 47. Return spring; 48. Inclined guide plate; 49. Straight guide plate; 50. L-shaped plate; 51. Lifting groove; 52. Pressure ring; 53. L-shaped rod; 54. Guide ball; 55. Electric push rod; 56. Ear plate; 57. Rotating seat; 58. Support sleeve; 59. Insertion post; 60. Slot; 61. Limiting groove; 62. Clearance 63. Cavity; 64. Insert plate; 65. Slanted opening; 66. Vertical rod; 67. Screw; 68. Lifting plate; 69. Lifting ring; 70. Ear seat; 71. Pressure rod; 72. Slanted plate; 73. Second tension spring; 74. Positioning groove; 75. Support spring; 76. Magnetic plate; 77. Mounting groove; 78. Extension plate; 79. Connecting rod; 80. L-shaped seat; 81. Fixed shaft; 82. Foot pedal; 83. Rotating tube; 84. Short rocker. Detailed Implementation
[0035] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0036] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0037] In this invention, unless otherwise stated, the directional terms such as "up" and "down" generally refer to the directions shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" generally refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not intended to limit this invention.
[0038] Example 1, please refer to Figures 1-16 The present invention provides the following technical solutions:
[0039] A copper cable processing system, specifically, includes a support frame 1 and a stranding part 2 rotatably disposed above the support frame 1; characterized in that: the support frame 1 includes a support disk 3; a rotating shaft 4 is rotatably disposed on the surface of the support disk 3; the outer wall of the rotating shaft 4 is provided with a straight guide groove 5 and a spiral groove 6 sequentially formed from bottom to top; the stranding part 2 includes a first pulley 7; a central gear 8 fixed to the top of the rotating shaft 4 is rotatably disposed on the bottom surface of the first pulley 7; rotating components that mesh with the central gear 8 are uniformly rotatably disposed through the bottom surface of the first pulley 7; the rotating part 2 includes a first pulley 7; the rotating part 2 includes a first pulley 7; the rotating part 2 includes a first pulley 7; the rotating part 2 includes a second pulley 7; the second pulley 2 includes a third pulley 7; the third pulley 2 includes a fourth pulley 7; the fourth pulley 2 includes a fifth pulley 7; the fifth pulley 2 includes a sixth pulley 7; the fifth pulley 2 includes a sixth pulley 7; the sixth pulley 2 includes a seventh pulley 7; the fifth pulley 2 includes a sixth pulley 7; the sixth pulley 2 includes a seventh pulley 7; the seventh pulley 2 includes a sixth pulley 7; the fifth pulley 2 includes a sixth pulley 7; the sixth pulley 2 includes a seventh pulley 7; the seventh pulley 2 includes a sixth pulley 7; the eighth pulley 2 includes a seventh ... ninth pulley 2 includes a seventh pulley 7; the eighth pulley 2 includes a seventh pulley 7; the ninth pulley 2 includes a seventh pulley 7; The component has a winding section 9 inside; a storage section 10 is symmetrically slidably arranged on the surface of the support plate 3; a lifting section 11 adapted to the storage section 10 is slidably arranged through the surface of the support plate 3; a feeding section 12 for evenly engaging each group of winding sections 9 is slidably arranged through the surface of the support plate 3; the feeding section 12 includes a fixed plate 13; the surface of the fixed plate 13 has a communicating clearance opening 14 and a clearance groove 15; an ear rod 16 is fixed to the inner wall of the clearance groove 15; a ball head 17 adapted to the straight guide groove 5 and the spiral groove 6 is fixed to the end of the ear rod 16.
[0040] The rotating component includes a cable outlet tube 18 that is rotatably disposed through the bottom surface of the first pulley 7; a driven gear 19 that meshes with the central gear 8 is fixed at the bottom end of the cable outlet tube 18.
[0041] A plug ring 28 is fixed to the surface of the fixed ring 26; a connecting ring 29 is fixed to the bottom of the driven gear 19; an annular groove 30 is opened on the bottom surface of the connecting ring 29 to engage with the plug ring 28; plug holes 31 are symmetrically opened on the circumferential side of the plug ring 28; guide cylinders 32 are symmetrically fixed to the outer wall of the connecting ring 29; a piston plate 33 is slidably arranged inside the guide cylinder 32; a plug rod 34 is fixed to the side of the piston plate 33 to engage with the plug hole 31; a through tube 35 is fixed through the outer wall of the connecting ring 29 to engage with the plug rod 34; a first tension spring 36 is fixedly connected between the piston plate 33 and the outer wall of the connecting ring 29 and sleeved on the through tube 35.
[0042] Working principle of this embodiment:
[0043] The winding sections 9, each containing a core wire and a nylon rope, are sequentially snapped into the corresponding support sleeves 58 on the feeding section 12. By rotating the rotating seat 57, each set of support sleeves 58 is coaxially aligned with its corresponding rotating component. By controlling the feeding section 12 to slide upward, the ball head 17 slides upward on the straight guide groove 5, thereby driving the winding section 9 to insert into the corresponding annular groove 30. When the ball head 17 slides in the spiral groove 6, it drives the rotating shaft 4 to rotate, thereby driving the central gear 8 to rotate, which in turn drives the combined driven gear 19 to rotate synchronously, causing the through tube 35 to rotate to be coaxially aligned with the corresponding insertion hole 31. Under the elastic action of the first tension spring 36, the insertion rod 34 is inserted into the insertion hole 31, completing the synchronous installation of multiple sets of winding sections 9 and improving work efficiency.
[0044] Example 2, please refer to Figures 1-16 This second embodiment is an improvement on the first embodiment as follows: Specifically, a motor mounting bracket is fixed on the surface of the support plate 3; a servo motor is fixedly mounted on the surface of the support bracket; a second pulley is fixed to the output end of the servo motor; a belt is provided for transmission between the first pulley 7 and the second pulley; a controller is fixedly mounted on the surface of the support plate 3; and the output end of the controller is electrically connected to the servo motor.
[0045] A winding frame is fixed above the support frame, and a winding roller is installed on the winding frame. The winding roller is used to wind up the multi-core cable that has been twisted into shape. A winding motor is installed on the winding frame to drive the winding roller to rotate.
[0046] The winding section 9 includes a U-shaped seat 20; the U-shaped seat 20 has grooves 21 at both ends; a wire wheel 22 is rotatably arranged between the two grooves 21; the U-shaped seat 20 has concentric threaded cavities 24 at both ends; a threaded ring 25 is screwed into the threaded cavity 24; a fixing ring 26 is fixed to the top of the threaded ring 25; and an abutment plate 27 is symmetrically slidably arranged on the bottom surface of the fixing ring 26, which slides in cooperation with the corresponding groove 21.
[0047] By placing the spool 22, which has a core wire and a nylon rope wound on it respectively, between the two grooves 21, and placing the abutment plate 27 in the corresponding groove 21, the threaded ring 25 is rotated to make it rotate and descend along the threaded cavity 24, thereby driving the abutment plate 27 to slide down along the groove 21 until it abuts against the connecting shaft at both ends of the spool 22. The connecting shaft can rotate freely between the bottom of the groove 21 and the abutment plate 27, thus completing the installation of the spool 22.
[0048] A cylindrical elastic diaphragm 37 is fixedly connected between the piston plate 33 and the outer wall of the connecting ring 29; a connecting seat 38 is fixedly connected to the outer wall of the outlet tube 18; an elastic reset airbag 39 is installed inside the connecting seat 38; an air supply pipe 40 is provided through the outlet tube 18, the driven gear 19 and the interior of the connecting ring 29; the guide cylinder 32 and the elastic reset airbag 39 are connected by the air supply pipe 40.
[0049] The support plate 3 has symmetrically arranged guide grooves 41 on its surface; guide rods 42 are fixed between the inner walls of the guide grooves 41; the receiving part 10 includes a conical plate 43; a support plate 44 is fixed to the bottom surface of the conical plate 43; a guide plate 45 that slides with the guide grooves 41 is fixed to the bottom surface of the support plate 44; a sliding hole 46 that slides with the guide rods 42 is opened on the side of the guide plate 45; a return spring 47 is fixedly connected between the guide plate 45 and the guide grooves 41; an inclined guide plate 48 is fixed to the side of the support plate 44; the inclined guide plate 48... 8. A straight guide plate 49 is fixed to the bottom surface; the lifting part 11 includes an L-shaped plate 50; the surface of the support plate 3 is symmetrically provided with lifting grooves 51 that slide with the L-shaped plate 50; a pressure ring 52 is fixed between the two L-shaped plates 50; an L-shaped rod 53 is symmetrically fixed to the outer wall of the pressure ring 52; a guide ball 54 is fixed to the bottom end of the L-shaped rod 53; an electric push rod 55 that is electrically connected to the output end of the controller is symmetrically fixed to the bottom surface of the support plate 3; an ear plate 56 that is fixedly connected to the telescopic end of the electric push rod 55 is fixed to the side of the L-shaped plate 50.
[0050] Working principle of this embodiment two:
[0051] After assembling each group of spools 22 with their corresponding rotating parts, the corresponding core wires and nylon ropes on each group of spools 22 are passed through their respective outlet tubes 18 and tied together, then fixed to the take-up roller. The servo motor is started to drive the second pulley to rotate, which in turn drives the first pulley 7 to rotate, thereby causing each group of spools 22 to revolve around the shaft 4. Since the ball head 17 is placed in the straight guide groove 5, and the extension plate 77 is slidably set in the mounting groove 76, the ball head 17 cannot rotate around the shaft 4. In this state, the shaft 4 and its top central gear 8 cannot rotate. Therefore, each group of driven gears 19 rotates around the shaft 4 while moving along the central gear 8, thus achieving the rotation of each group of driven gears 19. In summary, the corresponding core wires and nylon ropes on each group of spools 22 are twisted together to form a multi-core cable. The take-up motor is started to drive the take-up roller to rotate, thereby achieving the take-up of the multi-core cable.
[0052] After the fixed-length core wire and nylon rope are twisted together, each set of reels 22 needs to be disassembled and replaced. At this time, the servo motor is stopped. The servo motor has a built-in brake function, which keeps the second pulley fixed and prevents it from rotating. The belt keeps the first pulley fixed as well. The electric push rod 55 is started and retracted, which drives the lifting part 11 to slide down. The guide ball 54 descends to contact the inclined surface of the inclined guide plate 48. As the lifting part 11 continues to descend, the guide ball 54 squeezes the inclined guide plate 48 during the descent, which causes the guide plate 45 to slide along the guide groove 41 toward the direction close to the rotating shaft 4. The return spring 47 is compressed. When the guide ball 54 slides to contact the side of the straight guide plate 49, the two sets of conical discs 43 are merged and placed below each set of reels 22.
[0053] The lifting section 11 continues to slide downwards, and the guide ball 54 continues to slide downwards along the side of the straight guide plate 49. The two sets of receiving sections 10 remain stationary. During this process, the pressure ring 52 slides downwards and abuts against the elastic reset airbag 39, and presses down the elastic reset airbag 39. The cylindrical elastic diaphragm 37 plays a sealing role. The air inside the elastic reset airbag 39 is sent into the guide cylinder 32 through the air supply pipe 40, thereby pushing the piston plate 33 to slide along the inner wall of the guide cylinder 32 away from the corresponding insertion ring 28. The first tension spring 36 is stretched, thereby driving the insertion rod 34 to be pulled out from the corresponding insertion hole 31, releasing the restriction on the winding section 9. Under the action of gravity, each set of winding sections 9 falls into the two conical discs 43, preventing the falling winding sections 9 from damaging the structure below. The synchronous feeding of multiple sets of winding sections 9 is completed, improving work efficiency.
[0054] After the multiple winding sections 9 are unloaded, the electric push rod 55 is activated to extend, thereby driving the lifting section 11 to slide upward and reset. During this process, the pressure on the elastic reset airbag 39 is released, and the limit on the storage section 10 is released. Under the elastic reset action of the corresponding reset spring 47, the two sets of conical discs 43 slide apart. Under the elastic reset action of the first tension spring 36, the piston plate 33 slides along the inner wall of the guide cylinder 32 toward the direction close to the corresponding insertion ring 28, so that the insertion rod 34 is inserted into the annular groove 30, completing the reset.
[0055] Example 3, please refer to Figures 1-16This third embodiment is an improvement on the second embodiment as follows: Specifically, a rotating seat 57 is rotatably provided on the surface of the fixed disk 13; a plurality of supporting sleeves 58 are uniformly fixed on the surface of the rotating seat 57; a plug-in post 59 adapted to the supporting sleeve 58 is fixed on the bottom surface of the U-shaped seat 20; slots 60 are symmetrically opened on the periphery of the plug-in post 59; limit grooves 61 are symmetrically opened on both sides of each supporting sleeve 58 on the surface of the rotating seat 57; relief cavities 62 are symmetrically opened on the outer wall of the supporting sleeve 58; insert plates 63 are slidably arranged between the inner walls of the limit grooves 61 and slide to cooperate with the relief cavities 62; insert plates 63 are plugged into the slots 60; and a bevel 64 is opened on the top of the insert plates 63.
[0056] Vertical rods 65 are symmetrically fixed on the surface of the rotating seat 57, and screws 66 are rotatably arranged on its surface between the two vertical rods 65; a lifting plate 67 is slidably arranged between the two screws 66 and is threadedly engaged with the screws 66; a lifting ring 68 is fixed on the side of the lifting plate 67; several ear seats 69 are evenly fixed on the outer wall of the lifting ring 68; pressure rods 70 are symmetrically fixed on the side of the ear seats 69; an inclined plate 71 adapted to the pressure rod 70 is opened on the side of the insert plate 63; a second tension spring 72 is fixedly connected between the insert plate 63 and the limiting groove 61; positioning grooves 73 are symmetrically opened on the inner wall of the support sleeve 58; a support spring 74 is fixed on the inner bottom surface of the support sleeve 58; a magnetic plate 75 for magnetically attaching the plug post 59 is fixed at the end of the support spring 74; the magnetic plate 75 is slidably engaged with the positioning groove 73.
[0057] The support plate 3 has symmetrically opened mounting grooves 76 on its surface; the bottom surface of the fixed plate 13 is symmetrically fixed with an extension plate 77 that slides with the mounting groove 76; a connecting rod 78 is fixed between the two extension plates 77; an L-shaped seat 79 is fixed on the bottom surface of the support plate 3; a fixed shaft 80 is fixed between the ends of the L-shaped seat 79; a foot pedal 81 is rotatably mounted on the fixed shaft 80; the foot pedal 81 includes a rotating tube 82 that rotates with the fixed shaft 80; a short rocker 83 and a long pedal 23 are symmetrically fixed on the periphery of the rotating tube 82.
[0058] Working principle of this embodiment three:
[0059] When the pressure rod 70 is pressed against the inclined plate 71 near its bottom, the insert plate 63 is inserted into the clearance cavity 62 and placed inside the support sleeve 58. The second tension spring 72 is stretched, and the insertion post 59 at the bottom of the winding section 9 is inserted into the corresponding support sleeve 58. The corresponding slot 60 slides down along the insert plate 63 until the magnetic plate 75 magnetically attracts the bottom of the insertion post 59, completing the pre-loading of each group of winding sections 9. This process is carried out during the multi-core cable processing. The loading preparation and the current cable processing can be carried out in parallel without affecting the normal processing of the multi-core cable.
[0060] After the material collection of the corresponding winding section 9 is completed, the rotating seat 57 is rotated to make each set of support sleeves 58 and the connecting ring 29 on the corresponding rotating part coaxially set. Stepping on the long pedal 23 drives the rotating tube 82 to rotate along the fixed shaft 80, thereby driving the short rocker 83 to rotate, which in turn pushes the connecting rod 78 to drive the feeding section 12 to slide upward as a whole until the insertion ring 28 is inserted into the corresponding annular groove 30 and abuts against the top of the corresponding annular groove 30. Continue to control the feeding section 12 to slide upward. During this process, the ball head 17 slides upward along the straight guide groove 5, the magnetic plate 75 slides downward relative to the support sleeve 58, the support spring 74 is compressed, and when the ball head 17 slides in the spiral groove 6, it drives the rotating shaft 4 to rotate, thereby driving the central gear 8 to rotate, and then driving the combined driven gear 19 to rotate synchronously, so that the through tube 35 rotates to be coaxial with the corresponding insertion hole 31. Under the elastic action of the first tension spring 36, the insertion rod 34 is inserted into the insertion hole 31, completing the synchronous installation of multiple sets of winding parts 9.
[0061] Rotating the screw 66 causes the lifting plate 67 to slide upward along the vertical rod 65, thereby driving each set of pressure rods 70 to rise synchronously. Under the elastic reset action of the second tension spring 72, the insert plate 63 slides out of the relief cavity 62, releasing the restriction of the insert plate 63 on the slot 60, so that the winding part 9 can rotate synchronously with the rotation of the driven gear 19. The foot that is pressing the long pedal 23 is released, and the feeding part 12 falls under the action of gravity. The ball head 17 slides in the spiral groove 6, driving the rotating shaft 4 and the central gear 8 to rotate synchronously, thereby driving each set of rotating parts and the corresponding winding part 9 to rotate synchronously. When the ball head 17 slides along the straight guide groove 5, each set of support sleeves 58 on the feeding part 12 disengages from the corresponding winding part 9, completing the synchronous feeding of multiple sets of winding parts 9, further improving work efficiency.
[0062] Obviously, the embodiments described above are merely some, not all, embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention.
[0063] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0064] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.
[0065] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.
[0066] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiments. All technical solutions falling within the scope of the present invention's concept are within the scope of protection of the present invention. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of the present invention should also be considered within the scope of protection of the present invention.
Claims
1. A copper cable processing system comprising a support frame (1) and a twisting section (2) rotatably arranged above the support frame (1); characterized in that: The support frame (1) comprises a support disc (3); a rotating shaft (4) is arranged on the surface of the support disc (3); a straight guide groove (5) and a spiral groove (6) are sequentially arranged on the outer wall of the rotating shaft (4) from bottom to top; The twisting part (2) comprises a first belt pulley (7); a central gear (8) is fixedly arranged on the top end of the rotating shaft (4) and rotates on the bottom surface of the first belt pulley (7); rotating members are uniformly arranged on the bottom surface of the first belt pulley (7) and are in engagement with the central gear (8); a winding part (9) is connected to the inside of the rotating member; The support disc (3) is symmetrically provided with a receiving part (10) on the surface; the surface of the support disc (3) is provided with a lifting part (11) which is in matching with the receiving part (10); the surface of the support disc (3) is provided with a feeding part (12) which is in uniform connection with each group of winding parts (9); The feeding part (12) comprises a fixed disc (13); an avoiding opening (14) and an avoiding groove (15) are arranged on the surface of the fixed disc (13); an ear rod (16) is fixedly arranged on the inner wall of the avoiding groove (15); a ball head (17) which is in matching with the straight guide groove (5) and the spiral groove (6) is fixedly arranged on the end of the ear rod (16); The rotating member comprises a wire outlet pipe (18) which is arranged on the bottom surface of the first belt pulley (7) and rotates; a driven gear (19) which is in engagement with the central gear (8) is fixedly arranged on the bottom end of the wire outlet pipe (18); The winding part (9) comprises a U-shaped seat (20); a sliding groove (21) is arranged on both ends of the U-shaped seat (20); a wire wheel (22) is arranged between the two sliding grooves (21) and rotates; a threaded cavity (24) with the same center is arranged on both ends of the U-shaped seat (20); a threaded ring (25) is screwed in the threaded cavity (24); a fixed ring (26) is fixedly arranged on the top of the threaded ring (25); A plug-in ring (28) is fixedly arranged on the surface of the fixed ring (26); a connecting ring (29) is fixedly arranged on the bottom of the driven gear (19); an annular groove (30) which is in plug-in cooperation with the plug-in ring (28) is arranged on the bottom surface of the connecting ring (29); plug-in holes (31) are symmetrically arranged on the side surface of the plug-in ring (28); guide cylinders (32) are symmetrically fixed on the outer wall of the connecting ring (29); a piston plate (33) is slidably arranged in the guide cylinder (32); an insertion rod (34) which is in plug-in cooperation with the plug-in hole (31) is fixedly arranged on the side surface of the piston plate (33); a through pipe (35) which is in sliding cooperation with the insertion rod (34) is fixedly arranged on the outer wall of the connecting ring (29); a first tension spring (36) is fixedly connected between the piston plate (33) and the outer wall of the connecting ring (29) and is sleeved on the through pipe (35); The support disc (3) is symmetrically provided with a guide groove (41) on the surface; a guide rod (42) is fixed between the inner walls of the guide groove (41); the receiving part (10) comprises a conical disc (43); the bottom surface of the conical disc (43) is fixed with a support plate (44); the bottom surface of the support plate (44) is fixed with a guide plate (45) which is in sliding fit with the guide groove (41); the side surface of the guide plate (45) is provided with a sliding hole (46) which is in sliding fit with the guide rod (42); the guide plate (45) and the guide groove (41) are fixedly connected with a return spring (47); The side surface of the support plate (44) is fixed with an inclined guide plate (48); the bottom surface of the inclined guide plate (48) is fixed with a straight guide plate (49); the lifting part (11) comprises an L-shaped plate (50); the surface of the support disc (3) is symmetrically provided with a lifting groove (51) which is in sliding fit with the L-shaped plate (50); the two L-shaped plates (50) are fixed with a pressing ring (52); the outer wall of the pressing ring (52) is symmetrically fixed with an L-shaped rod (53); the bottom end of the L-shaped rod (53) is fixed with a guide ball (54); the bottom surface of the support disc (3) is symmetrically fixed with an electric push rod (55) which is electrically connected with the output end of the controller; the side surface of the L-shaped plate (50) is fixed with an ear plate (56) which is fixedly connected with the telescopic end of the electric push rod (55); The surface of the fixing disc (13) is rotatably provided with a rotating seat (57); the surface of the rotating seat (57) is uniformly fixed with a plurality of support sleeves (58); the bottom surface of the U-shaped seat (20) is fixed with a plug-in column (59) which is matched with the support sleeve (58); the circumferential surface of the plug-in column (59) is symmetrically provided with a plug-in groove (60); the surface of the rotating seat (57) is symmetrically provided with a limiting groove (61) on both sides of each support sleeve (58); the outer wall of the support sleeve (58) is symmetrically provided with an avoiding cavity (62); the limiting groove (61) is slidably provided with a plug-in plate (63) which is in sliding fit with the avoiding cavity (62); the plug-in plate (63) is in plug-in fit with the plug-in groove (60); the top of the plug-in plate (63) is provided with an inclined opening (64).
2. The copper wire processing system of claim 1, wherein: The surface of the support disc (3) is fixed with a motor mounting frame; the surface of the support frame is fixedly provided with a servo motor; the output end of the servo motor is fixed with a second belt pulley; the first belt pulley (7) and the second belt pulley are drivingly provided with a belt; the surface of the support disc (3) is fixedly provided with a controller; the output end of the controller is electrically connected with the servo motor.
3. A copper wire processing system according to claim 2, wherein: The bottom surface of the fixing ring (26) is symmetrically provided with an abutting plate (27) which is in sliding fit with the corresponding sliding groove (21).
4. The copper wire processing system of claim 3, wherein: The piston plate (33) is fixedly connected with the outer wall of the connecting ring (29), and a cylindrical elastic diaphragm (37) is arranged between the piston plate (33) and the outer wall of the connecting ring (29); the outer wall of the outgoing line pipe (18) is fixedly connected with a connecting seat (38); the connecting seat (38) is internally provided with an elastic reset air bag (39); the outgoing line pipe (18), the driven gear (19) and the connecting ring (29) are internally provided with a gas conveying pipe (40); the guiding cylinder (32) and the elastic reset air bag (39) are connected through the gas conveying pipe (40).
5. A copper wire processing system as defined in claim 4, wherein: The rotating seat (57) is fixedly provided with vertical rods (65) on the surface and is rotatably provided with screw rods (66) between the two vertical rods (65); the screw rods (66) are slidably provided with lifting plates (67) which are threadedly rotatable with the screw rods (66); the lifting plates (67) are fixedly provided with lifting rings (68) on the side; the lifting rings (68) are uniformly fixedly provided with a plurality of ear seats (69) on the outer wall; the ear seats (69) are fixedly provided with pressing rods (70) on the side; the plug-in plate (63) is provided with inclined plates (71) on the side which are adapted to the pressing rods (70); the plug-in plate (63) and the limiting groove (61) are fixedly connected with second tension springs (72); the supporting sleeve (58) is symmetrically provided with positioning grooves (73) on the inner wall; the supporting sleeve (58) is fixedly provided with supporting springs (74) on the inner bottom surface; the supporting springs (74) are fixedly provided with magnetic plates (75) which are used for magnetically attracting the plug-in columns (59); the magnetic plates (75) are slidably matched with the positioning grooves (73).
6. A copper wire processing system according to claim 5, wherein: The supporting disc (3) is symmetrically provided with mounting grooves (76) on the surface; the fixed disc (13) is fixedly provided with extension plates (77) which are slidably matched with the mounting grooves (76) on the bottom surface; the extension plates (77) are fixedly provided with a connecting rod (78) between the two; the supporting disc (3) is fixedly provided with an L-shaped seat (79) on the bottom surface; the L-shaped seat (79) is fixedly provided with a fixed shaft (80) between the end portions; the fixed shaft (80) is rotatably provided with a foot pedal (81); the foot pedal (81) comprises a rotating pipe (82) which is rotatably matched with the fixed shaft (80); the rotating pipe (82) is fixedly provided with short lifting plates (83) and long foot pedals (23) on the side.
Citation Information
Patent Citations
Novel stranding machine
CN116612938A
Wire stranding mechanism for power cable processing
CN118136345A