A system for transposition wire processing and method of use

Abstract

The application discloses a kind of for transposed conductor processing system and use method, it is related to transposed conductor processing technical field.The application includes wire conveying frame and wire transposition mechanism;The wire conveying frame includes copper bar coil mounting disc, first copper bar guide disc and second copper bar guide disc;The wire transposition mechanism includes installation base plate and the limiting introduction unit and wire superposition transposition unit installed on installation base plate, the wire superposition transposition unit includes two symmetrically distributed transposition limiting plate, bottom transposition component and top transposition component, use method: wire conveying frame pay-off;Limiting introduction unit limits introduction copper bar wire;First, bottom transposition copper bar wire is carried out, then top transposition copper bar wire is carried out, and then transposition is sequentially carried out.The application is smoothly adapted to copper bar wire under movement by bottom transposition component and top transposition component, can smoothly displace copper bar wire, and the degree of bending is reduced, and the effect of reducing falling and scratching insulating paint.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of transposed conductor processing, in particular to a transposed conductor processing system and a use method thereof. BACKGROUND

[0002] The transposed conductor refers to two rows of wide surfaces in contact with each other composed of a certain number of enameled copper flat wires or enameled aluminum flat wires, and the transposition is made on the upper and lower surfaces of the two rows of enameled flat wires along the narrow surface in the same direction, and is wrapped with multiple layers of continuous and tight enameled paper. The transposed conductor processing and assembling process includes a copper wire row cage pay-off mechanism, a copper wire row transposition mechanism and a copper wire row wrapping protective paper mechanism.

[0003] The copper wire row cage pay-off mechanism is large in size and high in running power consumption. When the output requirement of up to 80 copper row conductors is used, multiple pay-off reels are often required, and only more than 10 pay-off copper coil wires can exist on each pay-off reel. However, for a small amount of transposed conductor assembly and processing, such copper wire row cage pay-off mechanism still needs to be operated as a whole, and the power consumption and noise are large.

[0004] The copper wire row transposition mechanism often uses two synchronous relative moving push rods or push plates to extrude the conductors that need to be transposed. Since the conductors are always moving, the push rod or push plate needs to extrude the transposed conductors at a high speed, which causes the copper row conductors at the transposed position to be quickly extruded and deformed, resulting in the insulating paint wrapped on the surface of the copper row conductor being easily peeled off or scratched. After wrapping the insulating paper, it cannot be seen, and when assembled into the transformer winding, the peeled or scratched insulating paint will cause leakage and arc, which will affect the performance of the transformer. Since the copper row conductor is moving during the transposition process, it has not been realized to smoothly transposed the copper row conductor, but only forced transposition.

[0005] Therefore, the present application provides a transposed conductor processing system and a use method thereof to solve the above problems. SUMMARY

[0006] The present application aims to provide a transposed conductor processing system and a use method thereof. A small conductor conveying frame is designed to adapt to a small amount of copper row conductor transposition assembly. The bottom transposition assembly and the top transposition assembly smoothly adapt to the movement of the copper row conductor, which can smoothly displace the copper row conductor, reduce the degree of bending, reduce the effect of peeling and scratching the insulating paint, and solve the problem that the existing copper row conductor is moving during the transposition process and has not been realized to smoothly transposed the copper row conductor, but only forced transposition.

[0007] To solve the above technical problems, the present application is realized by the following technical scheme:

[0008] The present application is a transposed conductor processing system, which comprises a conductor conveying frame and a conductor transposition mechanism.

[0009] The wire conveying frame comprises a copper bar coil mounting disc, a first copper bar guide disc and a second copper bar guide disc, and the three discs are connected by shafts, one side of the copper bar coil mounting disc is provided with two copper bar coil mounting assemblies, copper bar wires on the copper bar coil mounting assemblies are drawn out from the first copper bar guide disc and the second copper bar guide disc, and then sequentially pass through guide holes and enter into the wire transposition mechanism.

[0010] The wire transposition mechanism comprises a mounting base plate, a limiting introduction unit and a wire superposition transposition unit mounted on the mounting base plate, a plurality of copper bar wires pass through the limiting introduction unit and enter into the wire superposition transposition unit to form two vertical rows of superimposed copper bar wires, the wire superposition transposition unit comprises two symmetrically distributed transposition limiting plates, a bottom transposition assembly and a top transposition assembly, the bottom transposition assembly is mounted on one end of the two transposition limiting plates close to the bottom and close to the limiting introduction unit, and the top transposition assembly is mounted on one end of the two transposition limiting plates close to the top and away from the limiting introduction unit, after the two rows of copper bar wires pass through the bottom transposition assembly position to perform bottom copper bar wire transposition, the two rows of copper bar wires at the bottom transposition position pass through the top transposition assembly position to perform top copper bar wire transposition.

[0011] The copper bar coil mounting disc comprises a large-circled copper bar coil mounting assembly group and a small-circled copper bar coil mounting assembly group, the large-circled copper bar coil mounting assembly group is evenly arranged along the edge of the copper bar coil mounting disc, the small-circled copper bar coil mounting assembly group is evenly arranged along the edge of the copper bar coil mounting disc inside the large-circled copper bar coil mounting assembly group, and the large-circled copper bar coil mounting assemblies and the small-circled copper bar coil mounting assemblies are staggered.

[0012] The large-circled copper bar coil mounting assembly and the small-circled copper bar coil mounting assembly are the same in structure, the copper bar coil mounting assembly comprises a mounting cylinder, a first bearing and a balance frame, the first bearing is mounted at the cylinder opening of the mounting cylinder, the balance frame comprises a U-shaped frame, a cylinder rod and a balance block, one end of the cylinder rod is fixed with the U-shaped frame, and the other end is fixed with a semicircular balance block on the side wall, the first bearing is sleeved on the cylinder rod, and the balance block is inside the mounting cylinder and the U-shaped frame is outside the mounting cylinder.

[0013] The first copper bar guide disc is provided with first guide holes, the distribution mode of the first guide holes is the same as that of the copper bar coil mounting assemblies on the copper bar coil mounting disc, the second copper bar guide disc is provided with evenly distributed second guide holes along the edge, and the number of the first guide holes is equal to that of the second guide holes.

[0014] The second guide hole is provided with a balance bearing, and a semicircular block is arranged in the inner ring of the balance bearing.

[0015] The application is further provided with the limiting introduction unit, which comprises an introduction cylinder assembly and a limiting cylinder assembly.

[0016] The bottom transposition assembly comprises two synchronous first transposition extrusion rods, two first helical gears, two first worms and a first double-shaft driving motor.

[0017] The application is further provided with two movable mounting tables, two second transposition extrusion rods, two second helical gears, two second worms and a second double-shaft driving motor.

[0018] The movable mounting table is provided with a second square hole near the middle position of the outer side edge, two second displacement limiting rods are fixedly installed in the second square hole and face the square mounting hole, two second displacement plates are sleeved on the two second displacement limiting rods, micro displacement bolt rods are also screw-inserted on the side of the second displacement plates facing the outer side, the micro displacement bolt rods are driven by a servo motor, a bearing is embedded in the center position of the second displacement plate, a second connecting shaft is installed through the bearing, the middle position of the second transposition extrusion rod is a disc body, the disc body is fixedly sleeved on the bottom end position of the second connecting shaft, the second helical gear is fixedly sleeved on the top end position of the second connecting shaft, the two ends of the second worm are rotatably installed on the upper surface of the movable mounting table through mounting frames, the second worm is engaged with the second helical gear, the two ends of the second double-shaft driving motor are a long shaft and a short shaft, square insertion rods are connected to the ends of the long shaft and the short shaft, the second double-shaft driving motor is embeddedly installed on one side of the first lifting column or the second lifting column of one of the movable mounting tables, one end of the second worm is provided with a square hole, and the square insertion rods of the long shaft and the short shaft of the second double-shaft driving motor are correspondingly inserted into the square hole of the second worm.

[0019] The structure and size of the second transposition extrusion rod, the second helical gear, the second worm and the second double-shaft driving motor are the same as those of the first transposition extrusion rod, the first helical gear, the first worm and the first double-shaft driving motor.

[0020] The application is further provided with two movable mounting tables, two second transposition extrusion rods, two second helical gears, two second worms and a second double-shaft driving motor.

[0021] The inner wall of the first shifting limit plate is provided with a row of bottom pushing side support rollers below the rod movable strip hole. The top of the bottom pushing side support rollers is flush with the bottom edge of the rod movable strip hole. The inner side of the movable mounting platform installed on the first shifting limit plate is provided with a row of top receiving side support rollers, and the top receiving side support rollers are arranged in a row inclined downward from the input side to the output side of the first shifting limit plate. The inner wall of the first shifting limit plate on the output side is provided with a downward pushing plate. The bottom end of the downward pushing plate is provided with a row of downward rollers. The downward height of the downward rollers is lower than the nearest top receiving side support roller on the movable mounting platform.

[0022] The inner wall of the second shifting limit plate is provided with a row of bottom receiving side support rollers in the direction of output from the rod movable strip hole. The bottom receiving side support rollers include a first inclined support roller and a first erecting support roller. The top of the highest roller in the first inclined support rollers is flush with the top of the rod movable strip hole, and the top of the lowest roller in the first inclined support rollers is lower than the bottom of the rod movable strip hole. The first erecting support roller is horizontally set and is on the same horizontal plane as the highest roller in the first inclined support rollers. The inner side of the movable mounting platform installed on the second shifting limit plate is provided with a row of horizontally set top pushing side limit rollers. The bottom of the top pushing side limit rollers is on the same horizontal plane as the lower surface of the movable mounting platform.

[0023] The present invention is further configured such that the number of copper busbars in the two vertical rows is equal and n, the distance between the top of the bottom pushing side support roller and the bottom of the bottom roller of the top receiving side support roller is greater than the sum of the thickness of n copper busbars and less than or equal to the sum of the thickness of n+1 copper busbars, and the distance between the top of the first erecting support roller and the bottom of the top pushing side limiting roller is greater than the sum of the thickness of n copper busbars and less than or equal to the sum of the thickness of n+1 copper busbars.

[0024] A method for using a transposition wire processing system, wherein the above-mentioned transposition wire processing system is used to perform wire transposition operations, and the specific operation steps are as follows:

[0025] S1: Install a copper busbar coil on each copper busbar coil mounting assembly on the copper busbar coil mounting plate. The copper busbar wires on each copper busbar coil are pulled out and pass through the corresponding guide holes on the first copper busbar guide plate, and then through the corresponding guide holes on the second copper busbar guide plate. The copper busbar wires on all the copper busbar coils are tapered and introduced into the limiting introduction unit. All the copper busbar wires enter the limiting introduction unit and are guided to form two vertical rows of copper busbar wires, and then introduced into the input end of the wire overlapping and transposition unit.

[0026] S2: The two rows of copper row conductors formed in step S1 are respectively limited to move along the inner side walls of the two transposition limiting plates, the bottom transposition assembly pushes and bends the copper row conductors at the bottom of one row of copper row conductors and transposes them to the bottom of the other row of copper row conductors, then, when the two rows of copper row conductors move to the position of the top transposition assembly at the bottom transposition position, the top transposition assembly is just started to transposition the top copper row conductors, the top transposition assembly pushes and bends the copper row conductors at the top of the other row of copper row conductors and transposes them to the top of the corresponding row of copper row conductors;

[0027] S3: The bottom transposition assembly and the top transposition assembly transposition and bend the copper row conductors in the same way.

[0028] The application is further provided that the moving speed of the bending position of the bottom transposition assembly and the top transposition assembly is the same as the moving speed of the two rows of copper row conductors.

[0029] The application has the following beneficial effects:

[0030] 1: The application replaces the traditional copper wire row stranding cage pay-off mechanism with large size and high power consumption with a smaller size suitable for less than 20 copper row conductor transposition assembly requirements, has good pay-off effect, does not wind, and the paid-out wire can smoothly enter the wire transposition mechanism.

[0031] 2: The bottom transposition assembly and the top transposition assembly transposition the bottom of the two vertical rows of copper row conductors and the top copper row conductors in turn, in the transposition process, the copper row conductors can be smoothly pushed into the corresponding side, the copper row conductors at the transposition position are arc-shaped and bent, the bending degree is low, the bending pulling of the insulating paint or the scratching of the insulating paint is greatly reduced, the transposition is more smooth, and the transposition extrusion rod is suitable for the displacement direction of the copper row conductor and will not pull the copper row conductor too much.

[0032] Of course, any product implementing the application does not necessarily need to achieve all the advantages described above. BRIEF DESCRIPTION OF DRAWINGS

[0033] In order to more clearly illustrate the technical solutions of the embodiments of the application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0034] Figure 1 It is a structural schematic diagram of a wire transposition processing system.

[0035] Figure 2 It is a structural schematic diagram of a wire conveying frame.

[0036] Figure 3It is a structural schematic diagram of the wire transposition mechanism.

[0037] Figure 4 It is an exploded structural schematic diagram of the wire transposition mechanism.

[0038] Figure 5 It is a structural schematic diagram of the bottom transposition assembly and the top transposition assembly on the first transposition limiting plate.

[0039] Figure 6 It is an exploded structural schematic diagram of Figure 5

[0040] Figure 7 It is a structural schematic diagram of the inner side surface of the second transposition limiting plate.

[0041] Figure 8 It is a structural schematic diagram of the inner side surface of the first transposition limiting plate.

[0042] Figure 9 It is a structural schematic diagram of the movable mounting table on the first transposition limiting plate.

[0043] Figure 10 It is a structural schematic diagram of the movable mounting table on the second transposition limiting plate.

[0044] Figure 11 It is a structural schematic diagram of the first double-shaft driving motor.

[0045] Figure 12 It is a structural schematic diagram of the balance frame.

[0046] Figure 13 It is a structural schematic diagram of the inner ring of the balance bearing.

[0047] Figure 14 It is a schematic diagram of the existing extrusion of the copper bar wire transposition.

[0048] Figure 15 It is a schematic diagram of the bottom transposition first and then the top transposition of the two vertical copper bar wires.

[0049] Figure 16 It is a schematic diagram of the bottom copper bar wire extrusion transposition by the two first transposition extrusion rods.

[0050] Figure 17 It is a schematic diagram of the top copper bar wire extrusion transposition by the two second transposition extrusion rods.

[0051] In the drawings, the components represented by each reference numeral are listed as follows:

[0052] ​1, wire conveying frame; 11, copper bar coil mounting disc; 12, first copper bar guide disc; 121, first guide hole; 13, second copper bar guide disc; 14, shaft; 2, wire transposition mechanism; 20, mounting bottom plate; 21, two side lead-in rollers; 22, upper and lower lead-in rollers; 23, limiting roller; 3, copper bar coil mounting assembly; 31, U-shaped frame; 32, cylinder rod; 33, balance block; 4, balance bearing; 41, inner ring; 411, semicircular block; 412, copper bar wire hole; 5, transposition limiting plate; 6, bottom transposition assembly; 60, rod movable strip hole; 61, first transposition extrusion rod; 62, first displacement plate; 621, micro-shift bolt rod; 622, connecting shaft; 63, first helical gear; 64, first worm; 65, first double-shaft driving motor; 651, short rotating shaft; 652, long rotating shaft; 7, top transposition assembly; 71, second transposition extrusion rod; 72, first movable mounting table; 721, first lifting column; 722, positioning rod; 723, first transposition extrusion rod movable gap; 724, driving motor mounting hole; 73, second displacement plate; 74, second worm; 75, second helical gear; 76, second double-shaft driving motor; 77, second movable mounting table; 771, second lifting column; 772, positioning sleeve; 773, long shaft hole of double-shaft motor hole; 774, top push-out side limiting roller; 775, second transposition extrusion rod movable gap; 8, second transposition limiting plate; 81, square mounting hole on the second transposition limiting plate; 82, rod movable strip hole on the second transposition limiting plate; 83, first inclined support roller; 84, first erected support roller; 9, first transposition limiting plate; 91, square mounting hole on the first transposition limiting plate; 92, rod movable strip hole on the first transposition limiting plate; 93, bottom push-to-side support roller; 94, top receiving side support roller; 95, downward moving roller; 96, downward moving push plate. DETAILED DESCRIPTION

[0053] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0054] Please refer to Figures 1-17The application is a kind of conductor processing system, including conductor conveying frame 1 and conductor transposition mechanism 2; the conductor conveying frame 1 includes copper bar coil mounting disc 11, first copper bar guide disc 12 and second copper bar guide disc 13, and the three discs are connected by shaft 14, the copper bar coil mounting disc 11 is provided with two copper bar coil mounting assemblies 3 on the front side, the copper bar coil on the two copper bar coil mounting assemblies 3 is pulled out and guided from the first copper bar guide disc 12 and the second copper bar guide disc 13, and then sequentially passes through the guide hole and enters the conductor transposition mechanism 2; the copper bar coil mounting disc 11 and the first copper bar guide disc 12 are installed on the support disc (not shown, existing driving and supporting the conductor conveying frame 1). For less than 20 copper bar conductor assembly transposition, the traditional volume is large, here a copper bar coil mounting disc 11 is used for paying off.

[0055] The conductor transposition mechanism 2 includes installation bottom plate 20, limiting introduction unit and conductor superposition transposition unit installed on the installation bottom plate 20, and multiple copper bar conductors pass through the limiting introduction unit and enter the conductor superposition transposition unit to form two vertical superimposed copper bar conductors, the conductor superposition transposition unit includes two symmetrically distributed transposition limiting plates 5, bottom transposition assembly 6 and top transposition assembly 7, the bottom transposition assembly 6 is installed at the position close to the bottom and close to the limiting introduction unit of the two transposition limiting plates 5, and the top transposition assembly 7 is installed at the position close to the top and away from the limiting introduction unit of the two transposition limiting plates 5, after the two rows of copper bar conductors pass through the bottom transposition assembly 6 position to perform bottom copper bar conductor transposition, the two rows of copper bar conductors at the bottom transposition position pass through the top transposition assembly 7 position to perform top copper bar conductor transposition.

[0056] The copper bar conductors form two vertical copper bar conductors when entering the limiting introduction unit, but the gap between the two vertical copper bar conductors is large, and after entering the conductor superposition transposition unit, the gap is reduced, which is only enough for transposition, and cannot be misaligned too much to ensure accurate transposition. First, the bottom transposition assembly 6 is because the copper bar conductor has gravity, which will sag, the bottom first contacts the transposition site, after transposition, the transposed copper bar conductor enters the vertical row of the transposed vertical row, which will lift the vertical copper bar conductor that needs to be transposed, so as to transposition. The structure of the following transposed conductor qualification and correction, and conveying to the wrapping insulation paper station is improved, which is not described.

[0057] The copper bar coil mounting disc 11 includes large circle copper bar coil mounting assembly 3 group and small circle copper bar coil mounting assembly 3 group, the large circle copper bar coil mounting assembly 3 group is evenly distributed along the edge of the copper bar coil mounting disc 11, the small circle copper bar coil mounting assembly 3 group is evenly distributed inside the large circle copper bar coil mounting assembly 3 group, and the large circle copper bar coil mounting assembly 3 and the small circle copper bar coil mounting assembly 3 are staggered distributed;

[0058] The copper wire coil mounting assembly 3 of the large circle and the copper wire coil mounting assembly 3 of the small circle are structurally identical, and the copper wire coil mounting assembly 3 comprises a mounting cylinder, a first bearing and a balance frame, the first bearing is mounted at the cylinder opening of the mounting cylinder, the balance frame comprises a U-shaped frame 31, a cylinder rod 32 and a balance block 33, the U-shaped frame 31 is fixed at one end of the cylinder rod 32, and the balance block 33 in a semicircle shape is fixed at the other end of the cylinder rod 32, the first bearing is sleeved on the cylinder rod 32, and the balance block 33 is located inside the mounting cylinder and the U-shaped frame 31 is located outside the mounting cylinder.

[0059] The copper wire coil mounting assembly 3 of the large circle and the copper wire coil mounting assembly 3 of the small circle are structurally identical, and the copper wire coil mounting assembly 3 comprises a mounting cylinder, a first bearing and a balance frame, the first bearing is mounted at the cylinder opening of the mounting cylinder, the balance frame comprises a U-shaped frame 31, a cylinder rod 32 and a balance block 33, the U-shaped frame 31 is fixed at one end of the cylinder rod 32, and the balance block 33 in a semicircle shape is fixed at the other end of the cylinder rod 32, the first bearing is sleeved on the cylinder rod 32, and the balance block 33 is located inside the mounting cylinder and the U-shaped frame 31 is located outside the mounting cylinder. Figure 2 12 As shown in the drawings, the U-shaped frame 31 is prevented from rotating by itself when the circle rotates, and the balance block 33 is always in a downward pressing state, so the U-shaped frame 31 will not rotate (the rotating speed of the copper wire coil mounting disc 11 is slow, and it may take 1 minute or even longer to rotate a circle), therefore, the rotating speed of the U-shaped frame 31 is slow when rotating a circle, and it will not shake too much, so the balance block 33 plays a balancing role, and the U-shaped frame 31 will always be in a horizontal state, so that the output copper wire is not rotated by itself when rotating.

[0060] The guide holes on the first copper wire guide disc 12 are first guide holes 121, the distribution mode of the first guide holes 121 is the same as that of the copper wire coil mounting assembly 3 on the copper wire coil mounting disc 11, and the second guide holes are evenly distributed along the edge of the second copper wire guide disc 13, and the number of the first guide holes 121 and the second guide holes is equal.

[0061] The second guide hole is provided with a balance bearing 4, the inner ring 41 of the balance bearing 4 is provided with a semicircle block 411, and the semicircle block 411 is provided with a copper wire perforation 412.

[0062] When introduced to the first copper wire guide disc 12, the guide holes should not be greatly different from the copper wire output of the copper wire coil mounting disc 11, otherwise the output will be uneven. Since the disc diameter of the first copper wire guide disc 12 and the second copper wire guide disc 13 does not change much, the second copper wire guide disc 13 is output according to the circumference. The copper wire passes through the copper wire perforation 412 and is limited by the copper wire perforation 412, so it will not spin in the copper wire perforation 412, and the balance bearing 4 will automatically flip to adapt to the requirement that the copper wire does not flip by itself, and the semicircle block 411 is used to balance the non-flipping.

[0063] Of course, the above wire conveying frame 1 does not need to be improved, and the existing conveying frame can also be used.

[0064] ​The limiting introduction unit comprises an introduction cylinder assembly and a limiting cylinder assembly, the introduction cylinder assembly comprises two side introduction cylinders 21 and two up-down introduction cylinders 22, the two side introduction cylinders 21 are vertically placed and fixed in parallel on the mounting bottom plate 20, the two up-down introduction cylinders 22 are horizontally arranged on the mounting frame in up-down mode, and the up-down introduction cylinders 22 are arranged next to the rear side of the side introduction cylinders 21, the limiting cylinder assembly comprises two opposite moving blocks, and a set of limiting cylinders 23 is arranged on each moving block, the two moving blocks are driven to move oppositely by a first driving assembly, and the spacing between the two sets of limiting cylinders 23 is equal to the spacing between the two displacement limiting plates 5.

[0065] The two side introduction cylinders 21 and the two up-down introduction cylinders 22 mainly play a role of introduction and do not scratch the insulating paint on the edges of the copper bar conductors, so that the copper bar conductors are formed into two rows in the introduction cylinder assembly as much as possible and do not directly enter the conductor displacement mechanism 2, thereby preventing the copper bar conductors from entering with a large bending amplitude and being scratched. Figure 3 As shown in the figure, the limiting cylinders 23 can be adjusted in spacing, the spacing is slightly larger than the width of the two copper bar conductors by 2-3 mm, and the copper bar conductors basically enter the conductor displacement mechanism 2 smoothly, the spacing between the two displacement limiting plates 5 is greater than twice the width of the copper bar conductors, so as to facilitate displacement of the copper bar conductors and reduce the friction between the copper bar conductors and the displacement limiting plates 5.

[0066] The relative displacement of the two moving blocks and the relative displacement of the two displacement limiting plates 5 are driven in the same way, a bidirectional screw rod is driven to rotate by a servo motor, and the two moving blocks and the two displacement limiting plates 5 are symmetrically screwed on the bidirectional screw rod, so as to realize relative movement. The specific structure is not described and belongs to a conventional technology.

[0067] The bottom transposition assembly 6 includes two synchronized first transposition extrusion rods 61, two first helical gears 63, two first worms 64 and a first double-shaft drive motor 65. The bottom transposition assembly 6 is installed at the position corresponding to the rod movable strip hole 60 of the two transposition limiting plates 5. A horizontal mounting table is fixedly arranged below the rod movable strip hole 60 position on the outer side of the transposition limiting plate 5. A square hole is arranged at the middle position of the outward side of the horizontal mounting table. Two displacement limiting rods are installed in the square hole and face the rod movable strip hole. A first displacement plate 62 is sleeved on the displacement limiting rod. A micro-shift bolt rod 621 is spirally inserted into the outward side of the first displacement plate 62. The micro-shift bolt rod 621 is driven by a servo motor. A bearing is embedded in the middle position of the first displacement plate 62, and a connecting shaft rod 622 is inserted into the bearing. The middle position of the first transposition extrusion rod 61 is a disc body. The disc body is fixedly sleeved on the top end position of the connecting shaft rod 622. The center position of the first helical gear 63 is fixedly sleeved on the bottom end position of the connecting shaft rod 622. The first worms 64 are rotatably installed on the lower surface of the horizontal mounting table through mounting frames. The first worms 64 are engaged with the first helical gears 63. The two rotating shafts of the first double-shaft drive motor 65 are a long rotating shaft 652 and a short rotating shaft 651. Square insertion rods are connected to the end portions of the long rotating shaft 652 and the short rotating shaft 651. The first double-shaft drive motor 65 is embeddedly installed on one of the transposition limiting plates 5. One end of the first worm 64 is provided with a square hole. The square insertion rods of the long rotating shaft and the short rotating shaft of the first double-shaft drive motor 65 are correspondingly inserted into the square holes of the two first worms 64.

[0068] The working process of the bottom transposition assembly 6 is as follows (refer to Figure 16 ): When the first double-shaft drive motor 65 rotates the rotating shaft, it can synchronously drive the two first worms 64 (the thread direction of the two first worms 64 is set according to needs). Since the two first worms 64 are the same, they can synchronously drive the two first helical gears 63 to synchronously rotate. Since the square insertion rod at the end portion of the long rotating shaft 652 is movably connected with the first worm 64, when the two transposition limiting plates 5 are micro-shifted, the square insertion rod can also be driven in butt joint. The first worm 64 and the first double-shaft drive motor 65 are arranged below the horizontal mounting table, because there is no copper bar wire below the rod movable strip hole 60 position at the bottom of the copper bar wire, the long rotating shaft 652 can pass through without affecting the displacement of the copper bar wire.

[0069] The top transposition assembly 7 comprises two movable mounting tables, two second transposition extrusion rods 71, two second helical gears 75, two second worms 74 and a second double-shaft drive motor 76. The movable mounting tables comprise a first movable mounting table 72 and a second movable mounting table 77, are T-shaped tables, and correspondingly have a first lifting column 721 and a second lifting column 771 at the middle positions of the inner sides of the two T-shaped tables. Two second transposition limiting plates 5 correspondingly have square mounting holes. The inner side walls of the two movable mounting tables are movably clamped at both end positions of the two side walls of the square mounting holes, and the two side walls are provided with limiting columns penetrating through the movable mounting tables. The top of the square mounting hole is provided with a column hole. The first lifting column 721 and the second lifting column 771 are movably inserted into the corresponding column holes. A position adjusting servo motor and a position adjusting screw rod are arranged above the top of the square mounting hole. The position adjusting servo motor drives the position adjusting screw rod to rotate, and the position adjusting screw rod is screwingly inserted into the corresponding first lifting column 721 and second lifting column 771.

[0070] The first transposition extrusion rod movable gap 723 is used for the rotation space of the transposition extrusion rod. The drive motor mounting hole 724 is used for mounting the drive motor.

[0071] The two movable mounting tables are provided with second square holes at the middle positions of the outer side edges. Two second displacement limiting rods are fixedly installed in the second square holes and face the square mounting hole. Two second displacement plates 73 are sleeved on the two second displacement limiting rods. Micro displacement bolt rods 621 are screwingly inserted into one side of the second displacement plates 73 facing the outer side. The micro displacement bolt rods 621 are driven by a servo motor. Bearings are embedded in the central positions of the second displacement plates 73. Second connecting shaft rods are penetratingly installed on the bearings. The middle positions of the second transposition extrusion rods 71 are disc bodies. The disc bodies are fixedly sleeved at the bottom end positions of the second connecting shaft rods. The central positions of the second helical gears 75 are fixedly sleeved at the top end positions of the second connecting shaft rods. The two ends of the second worms 74 are rotatably installed on the upper surfaces of the first movable mounting table 72 through mounting frames. The second worms 74 are engaged with the second helical gears 75. The two ends of the second double-shaft drive motor 76 are long shafts and short shafts. Square insertion rods are connected to the ends of the long shafts and the short shafts. The second double-shaft drive motor 76 is embeddedly installed on one side of the first lifting column 721 or the second lifting column 771 of one of the movable mounting tables. One end of the second worm 74 is provided with a square hole. The square insertion rods of the long shaft and the short shaft of the second double-shaft drive motor 76 are correspondingly inserted into the square holes of the two second worms 74.

[0072] The structures and sizes of the second transposition extrusion rods 71, the second helical gears 75, the second worms 74 and the second double-shaft drive motor 76 are the same as those of the first transposition extrusion rods 61, the first helical gears 63, the first worms 64 and the first double-shaft drive motor 65.

[0073] The top transposition assembly 7 works in the same way as the bottom transposition assembly 6, except that the second bevel gear 75, the second worm 74 and the second double-shaft drive motor 76 are above the movable mounting table, and the two second transposition extrusion rods 71 are below, because the top of the copper bar conductor does not exceed the upper surface of the movable mounting table, so it needs to be designed in this way. The number and thickness of the copper bar conductors determine the thickness of the assembled transposed conductor, and the traditional manual adjustment limiting structure is required to limit the total thickness of the assembled copper bar conductor. However, the design here can accurately control the upward and downward movement of the movable mounting table through electric control, and most of the limiting structure is on the movable mounting table, which moves up and down synchronously. The specific working principle is the same as that of the bottom transposition assembly 6, and is not repeated here. The upward and downward movement of the movable mounting table is adjusted by the positioning servo motor driving the positioning screw rod to rotate to adjust the upward and downward movement of the lifting column.

[0074] As shown in Figures 7-10 , there is a slight difference between the two transposition limiting plates 5 and the two movable mounting tables.

[0075] As shown in Figure 9 and 10 , a positioning rod 722 and a positioning sleeve 772 are designed to be sleeved (which can be pulled out, making it easy for the two transposition limiting plates 5 to move relative to each other), so that when moving up and down synchronously, the displacement error is eliminated to ensure accurate transposition later. Figure 10 The second movable mounting table 77 is installed on Figure 7 the second transposition limiting plate 8.

[0076] The two transposition limiting plates 5 are respectively a first transposition limiting plate 9 and a second transposition limiting plate 8.

[0077] A row of bottom push-to-side support rollers 93 is arranged on the inner side wall of the first transposition limiting plate 9 below the rod movable strip hole 60. The top of the bottom push-to-side support roller 93 is flush with the bottom edge of the rod movable strip hole 60. A row of top receiving side support rollers 94 is installed on the inner side of the movable mounting table installed on the first transposition limiting plate 9, and the top receiving side support rollers 94 are inclined downward from the input side to the output side of the first transposition limiting plate 9. A row of downward moving rollers 95 is arranged on the bottom end of the downward moving plate 96 installed on the inner side wall of the output side of the first transposition limiting plate 9. The downward moving height of the downward moving roller 95 is lower than that of the nearest top receiving side support roller 94 on the first movable mounting table 72.

[0078] When the two rows of copper bar conductors (as shown in the first schematic diagram of Figure 15 ) are transposed from the bottom, the copper bar conductors transposed from the bottom are placed on the bottom push-to-side support rollers 93, so that the copper bar conductors are just at the position of the rod movable strip hole 60 (i.e. the position of the rod movable strip hole 92 of the first transposition limiting plate 9). At this time, the first transposition extrusion rod 61 is pushed inward (as shown in Figure 16The first transposition extrusion rod 61 on the right side of the first schematic diagram begins to push the transposition, completing the process as shown below. Figure 16 In the second schematic diagram, the bottom copper busbar wire is pushed out, but is limited by the first transposition extrusion rod 61 on the other side (left side), so it can only achieve bending and translation as shown in the second schematic diagram. Due to the obstruction of the second transposition limit plate 8 during the transposition and translation process, the process is not completed. Figure 16 The second diagram in the middle is bent, and it continues to rotate and push out, reaching... Figure 16 In the third schematic diagram position, the maximum displacement is reached. The first right-side displacement lever 61 then ceases to function as a push-out lever, while the first left-side displacement lever 61 gradually moves away and no longer provides a limiting effect. This ultimately forms... Figure 16 The third diagram illustrates the effect of a transpositional bend, relatively... Figure 14 The bending and transposition method (existing technology) results in a smoother bending and a longer bending arc, making it less likely to damage the copper busbar conductors. Furthermore, the rotation direction of the two first transposition pressing rods 61 is consistent with the displacement direction of the copper busbar conductors, meaning the copper busbar conductor displacement has minimal impact on the bending. As long as synchronization is controlled, the influence of the copper busbar conductor displacement on the bending and transposition can be ignored.

[0079] The inner side wall of the second shifting limiting plate 8 is provided with a row of bottom receiving side support rollers in the direction of output from the rod movable strip hole 60. The bottom receiving side support rollers include a first inclined support roller 83 and a first erecting support roller 84. The top of the highest roller in the first inclined support roller 83 is flush with the top of the rod movable strip hole 60, and the top of the lowest roller in the first inclined support roller 83 is lower than the bottom position of the rod movable strip hole 60. The first erecting support roller 84 is horizontally arranged and is on the same horizontal plane as the highest roller in the first inclined support roller 83. The inner side of the second movable mounting platform 77 installed on the second shifting limiting plate 8 is provided with a row of horizontally arranged top pushing side limiting rollers 774. The bottom of the top pushing side limiting rollers 774 is on the same horizontal plane as the lower surface of the second movable mounting platform 77.

[0080] like Figure 10 The second shifting extrusion rod movable notch 775 is used for the rotational movement of the second shifting extrusion rod 71. The long shaft hole 773 of the dual-axis motor hole is used for the long shaft of the dual-axis motor to pass through.

[0081] Top transposition involves moving the copper busbars that need to be top-transposed during the bottom transposition process. The vertical arrangement of the copper busbars to be top-transposed is then moved upwards as a whole, so that the top of the copper busbars rests against the position below the top ejection side limiting roller 774, achieving the desired effect. Figure 17 The transposition shown is based on the same principle as the bottom transposition, and will not be repeated here.

[0082] Since the bottom displacement pushes from the bottom to the side support roller 93 above the push-out, the rod movable strip hole 60 (the second displacement limiting plate rod movable strip hole is marked as 82) in the second displacement limiting plate 8 position is pushed out, and there is no limiting support roller limiting at this position. When displacement, the first inclined support roller 83 inclines downward, and the copper bar conductor displaced by displacement will be sequentially pushed up from the first inclined support roller 83 to the first erection support roller 84. Then, the whole copper bar conductor close to the second displacement limiting plate 8 is moved up by one copper bar conductor height, and the copper bar conductor is just below the top push-out side limiting roller 774 as shown in Figure 10 , and at this moment, the top displacement starts, and the copper bar conductor at the top of the copper bar conductor is pressed in the manner of Figure 17 , and the copper bar conductor is displaced to the position below the first movable mounting table 72 Figure 8 , (the two movable mounting tables are in the same horizontal plane), and the displaced copper bar conductor slides from below the top receiving side support roller 94 (first from the right side of the highest point, because the bottom of this position has been displaced by one copper bar conductor, and there is enough space to move down). Since the top receiving side support roller 94 is gradually inclined downward, it will be gradually pushed into the lower moving roller 95 below, and the bottom of the lower moving roller 95 is at least one copper bar thickness lower than the lower surface of the first movable mounting table 72, so as to leave space on the right side of the first movable mounting table 72 for the next top copper bar conductor to be pushed in.

[0083] The number of copper bar conductors in the two vertical rows is equal and is n, the distance between the top of the bottom push side support roller 93 and the bottom of the bottom of the top receiving side support roller 94 is greater than the sum of the thicknesses of n copper bar conductors and less than or equal to the sum of the thicknesses of n+1 copper bar conductors, and the distance between the top of the first erection support roller 84 and the bottom of the top push-out side limiting roller 774 is greater than the sum of the thicknesses of n copper bar conductors and less than or equal to the sum of the thicknesses of n+1 copper bar conductors.

[0084] In this way, the distance is greater than the total thickness of the vertical copper bar conductor, which is convenient for displacement, and will not be too tight. Each time the displacement is convenient because the bottom displacement is on the top displacement point, and after the top displacement point is displaced, the bottom displacement point is continuously pressed down, so as to realize the displacement of the bottom displacement point. The total distance is not greater than the total thickness of one row of copper bar conductors by more than one copper bar conductor thickness, which prevents the copper bar conductor from being too loose or misaligned, and the displacement cannot be performed.

[0085] A method for using a displacement conductor processing system, using the above-mentioned displacement conductor processing system for conductor displacement operation, the specific operation steps are as follows:

[0086] S1: install one copper bar coil on each copper bar coil mounting assembly 3 on the copper bar coil mounting disc 11, the copper bar wire on each of the copper bar coils is drawn out and passes through the corresponding guide hole on the first copper bar guide disc 12, and then passes through the corresponding guide hole on the second copper bar guide disc 13, the copper bar wires on all the copper bar coils are gathered in a tapered manner and introduced into the limiting introduction unit, and the two vertical rows of copper bar wires are guided to form and introduced into the input end of the wire superposition transposition unit;

[0087] S2: the two rows of copper bar wires formed in step S1 are limited to move along the inner side walls of the two transposition limiting plates, the bottom transposition assembly 6 pushes and bends the copper bar wire at the bottom of one row of copper bar wires and transposes it to the bottom of the other row of copper bar wires, then, when the two rows of copper bar wires move to the position of the top transposition assembly 7 at the bottom transposition position, the top transposition assembly 7 is just started to transposition the top copper bar wire, the top transposition assembly 7 pushes and bends the copper bar wire at the top of the other row of copper bar wires and transposes it to the top of the corresponding row of copper bar wires;

[0088] S3: the bottom transposition assembly 6 and the top transposition assembly 7 transposition the copper bar wire in the same way.

[0089] The specific operation uses the following detailed process, which is also described in detail in the previous system description, and will not be described in detail.

[0090] The transposition rotation direction of the copper bar wire is consistent with the wire conveying frame 1, so that the wire conveying frame 1 transposition uses the rotation power part, and the transposition is more convenient, and conversely, the transposition cannot be performed.

[0091] The moving speed of the bending position of the bottom transposition assembly 6 and the top transposition assembly 7 is the same as the moving speed of the two rows of copper bar wires. The same speed eliminates the displacement state of the copper bar wire, and in the traditional transposition, the top rod and the top plate are not synchronous with the displacement of the copper bar wire, so that the copper bar wire has a pulling force when being squeezed and transposed, and the copper bar wire is easily damaged.

[0092] The preferred embodiments disclosed above are only used to help explain the present application. The preferred embodiments do not describe all the details and limit the application to the specific embodiments described. Obviously, according to the content of the specification, many modifications and changes can be made. The embodiments are selected and described in detail in order to better explain the principles and practical applications of the application, so that those skilled in the art can well understand and utilize the application. The application is limited by the claims and their entire scope and equivalents.

Claims

1. A system for processing transposed wires, characterized in that: It includes a wire conveying frame (1) and a wire transposition mechanism (2); The wire conveying frame (1) includes a copper busbar coil mounting plate (11), a first copper busbar guide plate (12) and a second copper busbar guide plate (13), and the three plates are connected by a shaft (14). The copper busbar coil mounting plate (11) has two rings of copper busbar coil mounting assemblies (3) on its front side. The copper busbar wires on the copper busbar coils on the two rings of copper busbar coil mounting assemblies (3) are pulled out and pass through the guide holes on the first copper busbar guide plate (12) and the second copper busbar guide plate (13) in sequence and are connected to the wire transposition mechanism (2). The conductor transposition mechanism (2) includes a mounting base plate (20) and a limiting introduction unit and a conductor stacking transposition unit installed on the mounting base plate (20). Multiple copper busbar conductors pass through the limiting introduction unit and enter the conductor stacking transposition unit to form two vertical rows of stacked copper busbar conductors. The conductor stacking transposition unit includes two symmetrically distributed transposition limiting plates (5), a bottom transposition component (6), and a top transposition component (7). The bottom transposition component (6) is installed at one end of the two transposition limiting plates (5) near the bottom and near the limiting introduction unit. The top transposition component (7) is installed at one end of the two transposition limiting plates (5) near the top and away from the limiting introduction unit. After the bottom copper busbar conductors are transposed at the position of the bottom transposition component (6), the top copper busbar conductors are transposed when the two rows of copper busbar conductors at the bottom transposition position pass the position of the top transposition component (7).

2. The system for transposed wire processing according to claim 1, characterized in that, The copper busbar coil mounting plate (11) includes a large-circle copper busbar coil mounting assembly (3) group and a small-circle copper busbar coil mounting assembly (3) group. The large-circle copper busbar coil mounting assembly (3) group is evenly distributed around the edge of the copper busbar coil mounting plate (11). The small-circle copper busbar coil mounting assembly (3) group is evenly distributed around the inside of the large-circle copper busbar coil mounting assembly (3) group. The large-circle copper busbar coil mounting assembly (3) group and the small-circle copper busbar coil mounting assembly (3) group are staggered. The copper busbar coil mounting assembly (3) of the large loop and the copper busbar coil mounting assembly (3) of the small loop have the same structure. The copper busbar coil mounting assembly (3) includes a mounting cylinder, a first bearing and a balance frame. The first bearing is installed at the opening of the mounting cylinder. The balance frame includes a U-shaped frame (31), a cylinder rod (32) and a balance block (33). One end of the cylinder rod (32) is fixed with the U-shaped frame (31) and the other end is fixed with a semi-circular balance block (33). The first bearing is sleeved on the cylinder rod (32). The balance block (33) is inside the mounting cylinder and the U-shaped frame (31) is outside the mounting cylinder.

3. A system for transposed wire processing according to claim 2, characterized in that, The guide hole on the first copper busbar guide plate (12) is the first guide hole (121). The distribution of the first guide hole (121) is the same as the distribution of the copper busbar coil mounting assembly (3) on the copper busbar coil mounting plate (11). The second copper busbar guide plate (13) has evenly distributed second guide holes around its edge. The number of the first guide hole (121) and the number of the second guide hole are equal. The second guide hole is provided with a balance bearing (4), and the inner ring (41) of the balance bearing (4) is provided with a semi-circular block (411), and the semi-circular block (411) is provided with a copper busbar wire through hole (412).

4. The system for transposed wire processing according to claim 1, characterized in that, The limiting and introducing unit includes an introducing cylinder assembly and a limiting cylinder assembly. The introducing cylinder assembly includes two side introducing rollers (21) and two upper and lower introducing rollers (22). The two side introducing rollers (21) are vertically placed and fixedly arranged in parallel on the mounting base plate (20). The two upper and lower introducing rollers (22) are horizontally arranged on the mounting frame and are arranged close to the rear side of the side introducing rollers (21). The limiting cylinder assembly includes two relatively moving blocks and a set of limiting rollers (23) installed on each moving block. The two moving blocks are driven to move relative to each other by a first driving assembly. The distance between the two sets of limiting rollers (23) is equal to the distance between the two shifting limiting plates (5).

5. A system for transposed wire processing according to claim 1, characterized in that, The bottom shifting assembly (6) includes two synchronous first shifting extrusion rods (61), two first helical gears (63), two first worm gears (64), and a first dual-axis drive motor (65). Rod movable strip holes (60) are correspondingly opened at the installation positions of the bottom shifting assembly (6) on the two shifting limiting plates (5). A horizontal mounting platform is fixedly provided on the outer side of the shifting limiting plate (5) below the rod movable strip hole (60). A square hole is provided in the middle of the side of the horizontal mounting platform facing outwards. Two displacement limiting rods facing the rod movable strip hole are installed in the square hole. A first displacement plate (62) is sleeved on the displacement limiting rod. A micro-movement bolt rod (621) is spirally inserted into the outer side of the first displacement plate (62). The micro-movement bolt rod (621) is driven by a servo motor. A bearing is embedded in the middle of the first displacement plate (62), and a connecting shaft rod (622) is inserted into the bearing. The first shifting extrusion rod... The middle position of (61) is a disc body. The center position of the disc body in the middle of the first shifting extrusion rod (61) is fixedly sleeved on the top position of the connecting shaft (622). The center position of the first helical gear (63) is fixedly sleeved on the bottom position of the connecting shaft (622). The two ends of the first worm (64) are rotatably mounted on the lower surface of the horizontal mounting platform through the mounting bracket. The first worm (64) meshes with the first helical gear (63). The two ends of the first dual-axis drive motor (65) are a long shaft (652) and a short shaft (651), respectively. The ends of the long shaft (652) and the short shaft (651) are connected with square inserts. The first dual-axis drive motor (65) is embedded in one of the shifting limit plates (5). One end of the first worm (64) is provided with a square hole. The square inserts on the long shaft and the short shaft of the first dual-axis drive motor (65) are inserted into the square holes of the two first worms (64).

6. A transposed wire processing system according to claim 5, characterized in that, The top shifting assembly (7) includes two movable mounting platforms, two second shifting extrusion rods (71), two second helical gears (75), two second worm gears (74), and a second dual-axis drive motor (76). The movable mounting platforms include a first movable mounting platform (72) and a second movable mounting platform (77), both of which are T-shaped platforms. The inner ends of the two T-shaped platforms are respectively provided with a first lifting column (721) and a second lifting column (771). The two shifting limit plates (5) are respectively provided with square mounting holes. The two inner sides of the two movable mounting platforms are movably locked in the two side walls of the square mounting holes, and the two side walls are provided with limit columns that penetrate the movable mounting platforms. The top of the square mounting holes is provided with column holes. The first lifting column (721) and the second lifting column (771) are movably inserted into the corresponding column holes. The top of the square mounting holes is provided with a positioning servo motor and a positioning screw. The positioning servo motor drives the positioning screw to rotate and the positioning screw is spirally inserted into the corresponding first lifting column (721) and second lifting column (771). Two movable mounting platforms are provided with a second square hole near the middle of the outer side. Two second displacement limiting rods facing the square mounting hole are fixedly installed in the second square hole. A second displacement plate (73) is sleeved on the two second displacement limiting rods. A micro-movement bolt rod is also spirally inserted on the outer side of the second displacement plate (73). The micro-movement bolt rod is driven by a servo motor. A bearing is embedded in the center of the second displacement plate (73), and a second connecting shaft rod is installed through the bearing. The middle position of the second displacement extrusion rod (71) is a disc. The center position of the disc in the middle of the second displacement extrusion rod (71) is fixedly sleeved at the bottom end of the second connecting shaft rod. The center of the second helical gear (75) is... The position is fixed at the top of the second connecting shaft. The two ends of the second worm are rotatably mounted on the surface of the movable mounting platform through the mounting bracket. The second worm (74) meshes with the second helical gear (75). The two ends of the second dual-axis drive motor (76) are a long shaft and a short shaft, respectively, and the ends of the long shaft and the short shaft are connected with square inserts. The second dual-axis drive motor (76) is embedded in one side of the first lifting column (721) or the second lifting column (771) on one of the movable mounting platforms. One end of the second worm (74) is provided with a square hole. The square inserts on the long shaft and the short shaft of the second dual-axis drive motor (76) are inserted into the square holes of the two second worms (74) respectively. The structure and size of the second shifting extrusion rod (71), the second helical gear (75), the second worm (74), and the second dual-axis drive motor (76) are the same as those of the first shifting extrusion rod (61), the first helical gear (63), the first worm (64), and the first dual-axis drive motor (65).

7. A system for transposed wire processing according to claim 6, characterized in that, The two displacement limiting plates (5) are the first displacement limiting plate (9) and the second displacement limiting plate (8), respectively. The inner wall of the first shifting limit plate (9) is provided with a row of bottom pushing side support rollers (93) below the rod movable strip hole (60). The top of the bottom pushing side support rollers (93) is flush with the bottom edge of the rod movable strip hole (60). The inner side of the movable mounting platform installed on the first shifting limit plate (9) is provided with a row of top receiving side support rollers (94). The top receiving side support rollers (94) are arranged in a row from the input side to the output side of the first shifting limit plate (9). The inner wall of the first shifting limit plate (9) on the output side is provided with a downward push plate (96). The bottom end of the downward push plate (96) is provided with a row of downward rollers (95). The downward height of the downward rollers (95) is lower than the nearest top receiving side support roller (94) on the first movable mounting platform (72). The inner wall of the second shifting limit plate (8) is provided with a row of bottom receiving side support rollers in the direction of output from the rod movable strip hole (60). The bottom receiving side support rollers include a first inclined support roller (83) and a first erecting support roller (84). The top of the highest roller in the first inclined support roller (83) is flush with the top of the rod movable strip hole (60), and the top of the lowest roller in the first inclined support roller (83) is lower than the bottom position of the rod movable strip hole (60). The first erecting support roller (84) is horizontally set and is on the same horizontal plane as the highest roller in the first inclined support roller (83). The inner side of the second movable mounting platform (77) installed on the second shifting limit plate (8) is provided with a row of horizontally set top pushing side limit rollers (774). The bottom of the top pushing side limit rollers (774) is on the same horizontal plane as the lower surface of the second movable mounting platform (77).

8. A transposed wire processing system according to claim 7, characterized in that, The number of copper busbars in the two vertical rows is equal and n. The distance between the top of the bottom push-side support roller (93) and the bottom of the bottom roller of the top receiving side support roller (94) is greater than the sum of the thickness of n copper busbars and less than or equal to the sum of the thickness of n+1 copper busbars. The distance between the top of the first erecting support roller (84) and the bottom of the top push-out side limiting roller (774) is greater than the sum of the thickness of n copper busbars and less than or equal to the sum of the thickness of n+1 copper busbars.

9. A method of using a transposed wire processing system, characterized in that, The wire transposition operation is performed using the wire transposition processing system according to any one of claims 1-8, and the specific operation steps are as follows: S1: Install a copper bus coil on each copper bus coil mounting assembly (3) on the copper bus coil mounting plate (11). The copper bus wires on each copper bus coil are pulled out and pass through the corresponding guide hole on the first copper bus guide plate (12), and then pass through the corresponding guide hole on the second copper bus guide plate (13). The copper bus wires on all the copper bus coils are tapered and introduced into the limiting introduction unit. All the copper bus wires enter the limiting introduction unit and are guided to form two vertical rows of copper bus wires, and then introduced into the input end of the wire overlapping and transposition unit. S2: The two rows of copper busbars formed in step S1 move along the inner sidewalls of the two transposition limiting plates (5). The bottom transposition component (6) pushes and bends the copper busbar at the bottom of one row of copper busbars and transposes it to the bottom of the other row of copper busbars. Then, when the two rows of copper busbars move from the bottom transposition position to the top transposition component (7), the top transposition component (7) is activated to transpose the top copper busbars. The top transposition component (7) pushes and bends the copper busbar at the top of the other row of copper busbars and transposes it to the top of the corresponding row of copper busbars. S3: The bottom transposition component (6) and the top transposition component (7) perform the same transposition and bending method on the copper busbar conductors.

10. The method of using a transposed wire processing system according to claim 9, characterized in that, The moving speed of the bottom transposition component (6) and the top transposition component (7) at the bending position is the same as the moving speed of the two rows of copper busbars.

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