Integrated connection system of CCS and BMS and assembly device thereof
By designing bridge-type pin headers and protective components, combined with positioning mechanisms and snap-fit slots on the mounting base, the problem of unreliable connection caused by vibration in the connection between CCS and BMS is solved, thereby improving the connection reliability and stability of electric vehicle battery systems.
Patent Information
- Application Number
- CN202511026781.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-24
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-07-24
AI Technical Summary
In electric vehicles, the existing connection between CCS and BMS is prone to relative displacement of the pin header and pin socket due to vibration, which affects the reliability of the mating and thus the reliability of the integrated connection between CCS and BMS.
The bridge-type pin header and protective components are adopted. The bridge-type pin header replaces the pin header and nut for mating, and the protective components improve the connection stability. At the same time, the positioning mechanism and the snap-fit groove of the mounting base are used to ensure the stable positioning and accurate insertion of the bridge-type pin header.
This improves the reliability and stability of the integrated connection between CCS and BMS, avoids connection problems caused by loose connections, and ensures accurate connection of the circuit board and sampling circuit board to the bridge header pins.
Smart Images

Figure CN120914461A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of battery pack internal connection structures, in particular to a CCS and BMS integrated connection system and an assembling device thereof. BACKGROUND
[0002] A BMS system, i.e. a battery management system, is mainly used for intelligently managing and maintaining each battery unit, monitoring the state of the battery, preventing overcharging and overdischarging of the battery, and prolonging the service life of the battery. A CCS (Cells Contact System) is also called a wire harness panel integrated part, which is connected into a whole through a hot-pressing or riveting process by a signal acquisition component, a plastic structural part and a copper-aluminum bar, so as to realize the functions of high-voltage series and parallel connection of battery cells, temperature sampling of the battery, voltage sampling of the battery cells and short-circuit protection of the sampling line, and belongs to the part of the BMS system and is usually used in the field of energy storage batteries of electric vehicles.
[0003] In the prior art, when the CCS is connected with the BMS, the connection is usually achieved by connecting the pin with the female terminal. In the actual connection process, the female terminal seat is installed on the circuit board in the BMS, and the pin seat is installed on the flexible circuit board in the CCS, and then the connection between the CCS and the BMS is realized through the plug-in cooperation of the pin seat and the female terminal seat.
[0004] However, since the BMS system is usually used in the field of energy storage batteries of electric vehicles, the pin seat and the female terminal seat in the energy storage battery are prone to relative displacement due to vibration in the actual use process, thereby affecting the reliability of the plug-in cooperation of the pin seat and the female terminal seat, and further affecting the reliability of the integrated connection between the CCS and the BMS. SUMMARY
[0005] In order to improve the reliability of the integrated connection between the CCS and the BMS, the application provides a CCS and BMS integrated connection system and an assembling device thereof.
[0006] The application provides a CCS and BMS integrated connection system and an assembling device thereof, which adopts the following technical scheme: A CCS and BMS integrated connection system and an assembling device thereof, comprising a circuit board in the BMS, a sampling line circuit board in the CCS and a bridge-type pin, the bridge-type pin comprising an insulator and a pin, the pin being arranged on the insulator, the circuit board being provided with a first jack, the sampling line circuit board being provided with a second jack, one end of the pin being inserted into the first jack, and the other end of the pin being inserted into the second jack, and the sampling line circuit board being provided with a protection assembly at the circumferential periphery of the second jack.
[0007] By adopting the technical scheme, the bridge type pin is used to replace the connection mode of the pin and the female connector in the prior art, so as to avoid the problem of unreliable connection caused by loose pin and female connector, and further improve the reliability of the integrated connection of the CCS and the BMS. The protective assembly is used to improve the stability of the connection between the bridge type pin and the sampling circuit board, so as to further improve the reliability of the integrated connection of the CCS and the BMS. The protective assembly is also used to protect the sampling circuit board.
[0008] In a specific implementation, the protective assembly includes an upper dispensing frame and a lower dispensing frame, the upper dispensing frame and the lower dispensing frame are symmetrically arranged on opposite sides of the sampling circuit board, and the upper dispensing frame and the lower dispensing frame are located on the circumferential periphery of the second jack, and the upper dispensing frame and the lower dispensing frame are provided with glue solids.
[0009] By adopting the technical scheme, the bridge type pin is used to replace the connection mode of the pin and the female connector in the prior art, so as to avoid the problem of unreliable connection caused by loose pin and female connector, and further improve the reliability of the integrated connection of the CCS and the BMS. The protective assembly is used to improve the stability of the connection between the bridge type pin and the sampling circuit board, so as to further improve the reliability of the integrated connection of the CCS and the BMS. The protective assembly is also used to protect the sampling circuit board, so as to protect the stability of the sampling circuit board.
[0010] In a specific implementation, the circumferential periphery of the circuit board is provided with a protective shell, and the protective shell is provided with a clearance opening for accommodating the sampling circuit board.
[0011] By adopting the technical scheme, the protective shell is used to protect the connection position of the circuit board and the sampling circuit board, so as to further improve the reliability of the integrated connection of the CCS and the BMS.
[0012] An integrated connection assembly of a CCS and a BMS includes an assembly base, the assembly base is provided with a stepped clamping groove for placing a bridge type pin, the assembly base is provided with a positioning mechanism, and the assembly base is provided with a first material placing rack and a second material placing rack on both sides of the clamping groove, the first material placing rack is provided with a first locking component for locking the position of the circuit board, and the second material placing rack is provided with a second locking component for locking the position of the sampling circuit board.
[0013] By adopting the technical scheme, the clamping groove is used to place the bridge type pin, and the positioning mechanism is used to fix the position of the bridge type pin placed in the clamping groove, so as to improve the stability of the bridge type pin placed in the clamping groove, and further improve the accuracy of the subsequent circuit board and sampling circuit board and the bridge type pin.
[0014] In an embodiment, the positioning mechanism comprises a double-head motor arranged in the assembly base below the clamping groove, each output shaft of the double-head motor is provided with a lead screw, each lead screw is threadedly connected with a movable block, the movable block is slidingly clamped in the assembly base, a mounting plate is movably clamped on the movable block, the assembly base is provided with a moving cavity for the movement of the mounting plate, the mounting plate is internally provided with a mounting cavity, a movable plate is liftably arranged in the mounting cavity, the mounting cavity is further provided with a lifting adjusting assembly for driving the movable plate to lift, and the movable plate is provided with a limiting assembly for limiting and pressing the bridge type pin header.
[0015] By using the above technical scheme, when the bridge type pin header is positioned, the double-head motor cooperates with the lead screw to help drive the movable block and the mounting plate to move towards the double-head motor, so as to help drive the movable plate to move downward in the mounting cavity under the cooperation of the lifting adjusting assembly, and then help the limiting assembly to gradually press and position the bridge type pin header during the downward movement of the movable plate, thereby improving the stability of the bridge type pin header placed in the clamping groove and ensuring the accuracy of the subsequent insertion of the circuit board and the sampling line board into the bridge type pin header. When the bridge type pin header is inserted into the circuit board and the sampling line board, the double-head motor cooperates with the lead screw to help drive the movable block and the mounting plate to move away from the double-head motor, so as to help drive the movable plate to move upward in the mounting cavity under the cooperation of the lifting adjusting assembly, and then help the limiting assembly to gradually release the pressing and positioning of the bridge type pin header during the upward movement of the movable plate, thereby facilitating the removal of the bridge type pin header from the clamping groove.
[0016] In an embodiment, the lifting adjusting assembly comprises a through rod, a supporting spring and a connecting rope, the through rod is arranged in the mounting cavity, the through rod penetrates through the movable plate and is slidingly connected with the movable plate, the supporting spring is sleeved on the through rod below the movable plate, the top end of the supporting spring abuts against the movable plate, the bottom end of the supporting spring abuts against the cavity wall of the mounting cavity, one end of the connecting rope is connected with the movable plate, and the other end of the connecting rope is connected with the movable block.
[0017] By adopting the technical scheme, the top supporting spring helps to top support the movable plate, so as to help the movable plate to be located at the top of the mounting cavity without external force; during movement of the mounting plate towards the double-head motor driven by the movable block, after the mounting plate abuts against the cavity wall of the moving cavity, the mounting plate and the movable block generate relative displacement, and the connecting rope helps to exert downward pulling force on the movable plate, so as to help the movable plate to move downwards in the mounting cavity; during movement of the mounting plate away from the double-head motor driven by the movable block, the relative position of the mounting plate and the movable block gradually resets, so as to help the connecting rope to gradually release the downward pulling force exerted on the movable plate, and further help to top support the movable plate under the action of the elastic force of the top supporting spring, and help the movable plate to move upwards in the mounting cavity.
[0018] In a specific implementable scheme, the limiting assembly comprises a connecting rod, a transmission gear, a connecting rack and a limiting plate, the mounting plate is horizontally provided with a mounting through hole in communication with the mounting cavity, the connecting rod is inserted through the mounting through hole, the movable plate is vertically provided with a slot, one side end of the connecting rod is inserted into the slot, the transmission gear is sleeved on the end of the connecting rod and located inside the slot, the connecting rack is vertically arranged on the slot wall of the slot, and the transmission gear is engaged with the connecting rack, and the limiting plate is arranged at the end of the connecting rod away from the transmission gear.
[0019] By adopting the technical scheme, when the movable plate moves downwards, the engagement of the connecting rack and the transmission gear helps the transmission gear to rotate, so as to help the connecting rod and the limiting plate to rotate synchronously, and further help the limiting plate after rotation to press and position the bridge type pin header, thereby improving the stability of the bridge type pin header placed in the clamping groove and ensuring the accuracy of subsequent circuit board and sampling line board and bridge type pin header insertion.
[0020] In a specific implementable scheme, the slot is fixedly provided with a fixed rod in the vertical direction, a shaft sleeve made of magnetic material is sleeved on the fixed rod, limiting magnet rings for limiting the movement range of the shaft sleeve are arranged on both sides of the shaft sleeve on the fixed rod, and the shaft sleeve is rotationally connected with the end of the connecting rod.
[0021] By adopting the technical scheme, the fixed rod cooperates with the shaft sleeve to help improve the stability of the connecting rod during rotation, so as to help improve the pressing and positioning effect of the limiting plate on the bridge type pin header. The limiting magnet rings help to limit the movement range of the shaft sleeve.
[0022] In one specific implementation, the first locking assembly includes a first cylinder, a positioning block, a rotary down-pressing cylinder and a pressing disc, the first feeding rack includes a first lifting plate and a plurality of first columns, the plurality of first columns are arranged on an assembly base, the first lifting plate is arranged on the plurality of first columns in a sleeving manner, the first cylinder is arranged on the assembly base, and a piston rod of the first cylinder is connected with the first lifting plate, the positioning block is arranged on the first lifting plate and used for positioning a placement position of the circuit board, the rotary down-pressing cylinder is embedded on the first lifting plate, and the pressing disc is arranged on an output end of the rotary down-pressing cylinder.
[0023] By using the above technical scheme, the positioning block helps to improve the accuracy of placing the circuit board on the first lifting plate; the rotary down-pressing cylinder and the pressing disc help to position the circuit board placed on the first lifting plate, thereby helping to improve the stability of the circuit board placed on the first lifting plate; and the first cylinder helps to drive the first lifting plate to slide up and down on the first column, thereby helping to drive the circuit board placed on the first lifting plate to move to a set position and lock the position of the circuit board.
[0024] In one specific implementation, the second locking assembly includes a second cylinder and a positioning block, the second feeding rack includes a second lifting plate and a plurality of second columns, the plurality of second columns are arranged on an assembly base, the second lifting plate is arranged on the plurality of second columns in a sleeving manner, the second cylinder is arranged on the assembly base, and a piston rod of the second cylinder is connected with the second lifting plate, the positioning block is arranged on the second lifting plate and used for positioning a placement position of the sampling circuit board, and the second lifting plate is provided with a clamping notch, and a gap notch is arranged on a bottom wall of the clamping notch.
[0025] By using the above technical scheme, the clamping notch helps to be clamped by the down-pressing frame, and the gap notch helps the pins of the bridge type pin header to pass through; the positioning block and the clamping notch help to improve the accuracy of placing the sampling circuit board on the second lifting plate; and the second cylinder helps to drive the second lifting plate to slide up and down on the second column, thereby helping to drive the sampling circuit board placed on the second lifting plate to move to a set position and lock the position of the sampling circuit board.
[0026] In summary, the present application has at least one of the following beneficial technical effects: 1.The bridge type pin and the protection assembly are arranged, the bridge type pin helps to replace the connection mode of the pin and the female connector plug-in cooperation in the prior art, thereby helping to avoid the problem of unreliable connection caused by loose plug-in of the pin and the female connector, and further helping to improve the reliability of the integrated connection of the CCS and the BMS; the protection assembly helps to improve the stability of the connection of the bridge type pin and the sampling circuit board, thereby further helping to improve the reliability of the integrated connection of the CCS and the BMS.
[0027] 2.The positioning mechanism is arranged, the positioning mechanism helps to fix the position of the bridge type pin placed in the clamping groove, thereby helping to improve the stability of the bridge type pin placed in the clamping groove, and further helping to improve the accuracy of the plug-in of the subsequent circuit board and the sampling circuit board and the bridge type pin. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 is the overall structure schematic diagram of the integrated connection system in the embodiment of the application.
[0029] Figure 2 is a schematic diagram embodying the specific structure of the protection assembly.
[0030] Figure 3 is the overall structure schematic diagram of the assembly device in the embodiment of the application.
[0031] Figure 4 is a sectional view embodying the specific structure inside the assembly base.
[0032] Figure 5 is a schematic diagram embodying the specific structure of the lifting adjusting assembly.
[0033] Figure 6 is a schematic diagram embodying the specific structure of the limiting assembly.
[0034] Figure 7 is a schematic diagram embodying the specific structure of the first locking assembly.
[0035] Figure 8 is a schematic diagram embodying the specific structure of the second locking assembly.
[0036] Explanation of reference numerals in the attached drawings: 1. Circuit board; 2. Sampling circuit board; 3. Bridge-type pin header; 31. Insulator; 32. Pin; 4. First socket; 5. Second socket; 6. Protective assembly; 61. Upper glue dispensing frame; 62. Lower glue dispensing frame; 7. Glue solid; 8. Protective housing; 9. Clearance opening; 10. Assembly base; 11. Snap-fit groove; 12. First feeding rack; 121. First lifting plate; 122. First column; 13. First locking assembly; 131. First cylinder; 132. Positioning stop; 133. Rotary pressing cylinder; 134. Pressure plate; 14. Second feeding rack; 141. Second lifting plate; 142. 15. Second column; 16. Second locking assembly; 17. Second cylinder; 18. Positioning retaining frame; 19. Snap-fit notch; 20. Clearance notch; 21. Dual-head motor; 22. Lead screw; 23. Movable block; 24. Mounting plate; 25. Moving cavity; 26. Mounting cavity; 27. Movable plate; 28. Lifting adjustment assembly; 29. Through rod; 20. Top support spring; 20. Connecting rope; 21. Limiting assembly; 22. Connecting rod; 23. Transmission gear; 24. Connecting rack; 25. Limiting plate; 26. Mounting through hole; 27. Slot; 28. Fixing rod; 29. Bushing; 30. Limiting magnet ring. Detailed Implementation
[0037] The present application will be further described in detail below with reference to the accompanying drawings.
[0038] This application discloses an integrated connection system for CCS and BMS, referring to... Figure 1 and Figure 2 The system includes a circuit board 1 inside the BMS, a bridge-type pin header 3, and two sampling circuit boards 2 inside the CCS. In this embodiment, the bridge-type pin header 3 includes an insulator 31 and U-shaped pins 32. Multiple insulators 31 and pins 32 are provided, and each pin 32 is inserted and fixed onto an insulator 31. Multiple insulators 31 are arranged in rows and connected sequentially. Two sets of first sockets 4 are provided through the circuit board 1, and the number of first sockets 4 in each set is the same as the number of pins 32. Multiple sets of second sockets 5 are provided through the circuit board 2, and the number of second sockets 5 is the same as the number of pins 32.
[0039] Reference Figure 1 and Figure 2 When integrating CCS and BMS, the two ends of the bridge-type pin header 3 are soldered to the circuit board 1 and the sampling circuit board 2 respectively. This helps to avoid unreliable connection caused by loose pin header and nut connections, thereby improving the reliability of the integrated connection between CCS and BMS.
[0040] Reference Figure 1 and Figure 2Each sampling line circuit board 2 is provided with a protection assembly 6, the protection assembly 6 includes an upper dispensing frame 61 and a lower dispensing frame 62, the upper dispensing frame 61 is fixedly glued on the top surface of the sampling line circuit board 2, the lower dispensing frame 62 is fixedly glued on the bottom surface of the sampling line circuit board 2, the upper dispensing frame 61 and the lower dispensing frame 62 are symmetrically distributed on the two surfaces of the sampling line circuit board 2 and are located on the circumferential periphery of the plurality of second jacks 5, and the interiors of the upper dispensing frame 61 and the lower dispensing frame 62 are filled with a cured glue solid 7. The circumferential periphery of the circuit board 1 is provided with a protection shell 8, and the protection shell 8 is provided with a leaving opening 9.
[0041] With reference to Figure 1 and Figure 2 After the side end of the bridge type needle arrangement 3 is welded to the sampling line circuit board 2, the interiors of the upper dispensing frame 61 and the lower dispensing frame 62 are dispensed with glue, and the interiors of the upper dispensing frame 61 and the lower dispensing frame 62 form the glue solid 7 after curing, which helps to improve the stability of the connection between the bridge type needle arrangement 3 and the sampling line circuit board 2, thereby further improving the reliability of the integrated connection of the CCS and the BMS.
[0042] The implementation principle of the embodiment of the application is that when the CCS and the BMS are integrated and connected, the operator first inserts one side end of the pin 32 into the first jack 4 on the circuit board 1, and then welds the one side end of the pin 32 to the circuit board 1. The operator then inserts the other side end of the pin 32 into the second jack 5 on the sampling line circuit board 2, and then welds the other side end of the pin 32 to the sampling line circuit board 2. The connection of the circuit board 1 and the sampling line circuit board 2 through the bridge type needle arrangement 3 helps to avoid the phenomenon of unreliable connection caused by loose insertion of the needle arrangement, thereby improving the reliability of the integrated connection of the CCS and the BMS. The operator dispenses glue into the interiors of the upper dispensing frame 61 and the lower dispensing frame 62, and the interiors of the upper dispensing frame 61 and the lower dispensing frame 62 form the glue solid 7 after curing, which helps to improve the stability of the connection between the bridge type needle arrangement 3 and the sampling line circuit board 2, thereby further improving the reliability of the integrated connection of the CCS and the BMS.
[0043] The embodiment of the application also discloses an integrated connection assembly device for a CCS and a BMS, with reference to Figure 3 and Figure 4 , comprising an assembly base 10, two stepped clamping grooves 11 are spaced apart on the top surface of the assembly base 10, and a group of positioning mechanisms are arranged on the periphery of each clamping groove 11 in the interior of the assembly base 10.
[0044] With reference to Figure 4 and Figure 5The positioning mechanism comprises a double-head motor 18 fixedly installed inside the assembly base 10 below the clamping groove 11, two output shafts of the double-head motor 18 are arranged along the width direction of the clamping groove 11, and a lead screw 19 is coaxially and fixedly connected to each of the two output shafts of the double-head motor 18, a movable block 20 is threadedly penetrated through each of the lead screws 19, and the movable block 20 is slidingly clamped inside the assembly base 10. The assembly base 10 has a moving cavity 22 inside, the mounting plate 21 is slidingly clamped and installed on the top surface of each movable block 20, and the movable block 20 and the mounting plate 21 are located inside the moving cavity 22. The mounting plate 21 has a mounting cavity 23 inside, the movable plate 24 is liftable and placed inside the mounting cavity 23, the mounting cavity 23 is provided with a lifting adjusting assembly 25, and the movable plate 24 is provided with a plurality of sets of limiting assemblies 26.
[0045] With reference to Figure 4 and Figure 5 The lifting adjusting assembly 25 comprises a penetrating rod 251, a top supporting spring 252 and a connecting rope 253, the penetrating rod 251 is vertically and fixedly installed in the mounting cavity 23, the penetrating rod 251 penetrates through the movable plate 24 and is slidingly connected with the movable plate 24, the top supporting spring 252 is fixedly sleeved around the penetrating rod 251 and located below the movable plate 24, the top end of the top supporting spring 252 abuts against the movable plate 24, the bottom end of the top supporting spring 252 abuts against the bottom cavity wall of the mounting cavity 23, one end of the connecting rope 253 is fixedly connected with the movable plate 24, and the other end is fixedly connected with the movable block 20.
[0046] With reference to Figure 5 and Figure 6 Each set of limiting assemblies 26 comprises a connecting rod 261, a transmission gear 262, a connecting rack 263 and a limiting plate 264, the mounting plate 21 is provided with a mounting through hole 27 in the horizontal direction, the mounting through hole 27 is in communication with the mounting cavity 23, the connecting rod 261 is penetratingly and insertingly installed in the mounting through hole 27, the movable plate 24 is vertically provided with a slot 28 on the side facing the mounting through hole 27, the slot 28 is vertically and fixedly installed with a fixed rod 29, the fixed rod 29 is slidingly sleeved with a shaft sleeve 30, in this embodiment, the shaft sleeve 30 is made of magnetic material, and the fixed rod 29 is fixedly sleeved with a limiting magnet ring 33 on both sides of the shaft sleeve 30. One end of the connecting rod 261 inserted into the slot 28 is rotationally connected with the shaft sleeve 30, the connecting rack 263 is vertically and fixedly installed on one side groove wall of the slot 28, the transmission gear 262 is fixedly sleeved around the connecting rod 261 inside the slot 28, and the transmission gear 262 is engaged with the connecting rack 263, and the limiting plate 264 is fixedly installed on the end of the connecting rod 261 away from the transmission gear 262, and the limiting plate 264 is vertically arranged in the initial state.
[0047] With reference to Figure 4 and Figure 5When the bridge type pin 3 is placed in the clamping groove 11, the operator starts the double-head motor 18, and the output end of the double-head motor 18 drives the screw rod 19 to rotate, thereby driving the movable block 20 to move towards the direction of the double-head motor 18, and further driving the mounting plate 21, the movable plate 24, the connecting rod 261 and the limiting plate 264 to move towards the direction of the double-head motor 18; when the mounting plate 21 moves to the position abutting against the cavity wall of the moving cavity 22, the limiting plate 264 moves to the inside of the bridge type pin 3, the mounting plate 21 stops moving, and the movable block 20 continues to move, so that the mounting plate 21 and the movable block 20 generate relative displacement, and further the connecting rope 253 exerts a downward pulling force on the movable plate 24 to pull the movable plate 24 to move downward in the mounting cavity 23.
[0048] With reference to Figure 5 and Figure 6 When the movable plate 24 moves downward, the connecting rack 263 and the transmission gear 262 generate relative displacement, so that the transmission gear 262 rotates under the meshing action, thereby driving the connecting rod 261 and the limiting plate 264 to rotate synchronously, so that the limiting plate 264 rotates to the horizontal position and abuts against the bridge type pin 3, which is helpful for positioning the bridge type pin 3 by the rotated limiting plate 264, improves the stability of the bridge type pin 3 placed in the clamping groove 11, and ensures the accuracy of the subsequent plug-in connection of the circuit board 1 and the sampling circuit board 2 with the bridge type pin 3.
[0049] With reference to Figure 3 and Figure 7 The first material placing rack 12 is arranged on one side of the clamping groove 11 of the assembly base 10, and in the embodiment, the first material placing rack 12 includes a first lifting plate 121 and four first stand columns 122, the four first stand columns 122 are arranged at intervals on the assembly base 10, the first lifting plate 121 is slidingly sleeved on the four first stand columns 122, and the first lifting plate 121 is provided with a first locking component 13. The first locking component 13 includes a first air cylinder 131, a positioning stop block 132, a rotary downward pressing air cylinder 133 and a pressing disc 134, the first air cylinder 131 is embedded in the assembly base 10, the piston rod of the first air cylinder 131 extends upward and is fixedly connected with the first lifting plate 121, the positioning stop block 132 is fixedly installed on the top surface of the first lifting plate 121, the rotary downward pressing air cylinder 133 is embedded on the top surface of the first lifting plate 121, and the pressing disc 134 is fixedly installed on the output end of the rotary downward pressing air cylinder 133.
[0050] With reference to Figure 3 and Figure 7, the operator places the circuit board 1 on the first lifting plate 121, and the placement position of the circuit board 1 is positioned by the positioning baffle. Start the rotary down-pressing cylinder 133, and the output end of the rotary down-pressing cylinder 133 drives the pressing disc 134 to press and position the circuit board 1 placed on the first lifting plate 121, thereby helping to improve the stability of the circuit board 1 placed on the first lifting plate 121. Start the first cylinder 131, so that the piston rod of the first cylinder 131 retracts, driving the first lifting plate 121 and the circuit board 1 to move downward until one side end of the bridge-shaped pin header 3 is inserted into the first insertion hole 4. Then, the bridge-shaped pin header 3 and the circuit board 1 are fixedly connected through welding operation.
[0051] With reference to Figure 3 and Figure 8 , the second material placing rack 14 is arranged on the assembly base 10 on the side of the clamping groove 11 away from the first material placing rack 12. In this embodiment, the second material placing rack 14 includes a second lifting plate 141 and four second vertical columns 142. The four second vertical columns 142 are arranged at intervals on the assembly base 10, the second lifting plate 141 is slidingly sleeved on the four second vertical columns 142, and the second lifting plate 141 is provided with a second locking assembly 15. The second locking assembly 15 includes a second cylinder 151 and a positioning baffle 152. The second cylinder 151 is embedded in the assembly base 10, the piston rod of the second cylinder 151 extends upward and is fixedly connected to the bottom surface of the second lifting plate 141, the positioning baffle 152 is fixedly installed on the top surface of the second lifting plate 141, one side edge of the second lifting plate 141 is provided with a clamping notch 16, and a plurality of accommodating notches 17 are penetratingly formed in the bottom wall of the clamping notch 16.
[0052] With reference to Figure 3 and Figure 8 , the operator first glues the upper glue dispensing frame 61 and the lower glue dispensing frame 62 to the sampling circuit board 2, and then places the sampling circuit board 2 on the second lifting plate 141, so that the lower glue dispensing frame 62 is clamped into the clamping notch 16 and the placement position of the circuit board 1 is positioned by the positioning baffle. Start the second cylinder 151, so that the piston rod of the second cylinder 151 retracts, driving the second lifting plate 141 and the sampling circuit board 2 to move downward until the other side end of the bridge-shaped pin header 3 is inserted into the second insertion hole 5 through the accommodating notch 17. Then, the operator fixes the bridge-shaped pin header 3 and the sampling circuit board 2 by welding operation.
[0053] With reference to Figure 4 , Figure 5 and Figure 6When the bridge type pin 3 is connected with the circuit board 1 and the sampling circuit board 2, the double-head motor 18 is started, the output end of the double-head motor 18 drives the lead screw 19 to rotate reversely, thereby driving the movable block 20 to move away from the double-head motor 18, and further driving the mounting plate 21, the movable plate 24, the connecting rod 261 and the limiting plate 264 to move away from the double-head motor 18; at the same time, the relative position of the mounting plate 21 and the movable block 20 is gradually reset, thereby making the connecting rope 253 gradually release the downward pulling force applied to the movable plate 24, and further making the supporting spring 252 support the movable plate 24 under the action of the elastic force of the supporting spring 252, so that the movable plate 24 moves upward in the mounting cavity 23; when the movable plate 24 moves upward, the connecting rack 263 and the transmission gear 262 produce relative displacement, thereby making the transmission gear 262 rotate under the meshing effect, and further driving the connecting rod 261 and the limiting plate 264 to rotate synchronously, so that the limiting plate 264 rotates to the vertical position, which is helpful to make the limiting plate 264 gradually release the pressing positioning of the bridge type pin 3, thereby facilitating the taking out of the bridge type pin 3, the circuit board 1 and the sampling circuit board 2.
[0054] The implementation principle of the embodiment of the application is that the operator clamps and places the bridge type pin 3 into the clamping groove 11, and then starts the double-head motor 18, the output end of the double-head motor 18 drives the lead screw 19 to rotate, thereby driving the movable block 20 to move towards the double-head motor 18, and further driving the mounting plate 21, the movable plate 24, the connecting rod 261 and the limiting plate 264 to move towards the double-head motor 18; when the mounting plate 21 moves to the position abutting against the cavity wall of the moving cavity 22, the limiting plate 264 moves into the bridge type pin 3, the mounting plate 21 stops moving, and the movable block 20 continues to move, thereby making the mounting plate 21 and the movable block 20 produce relative displacement, and further making the connecting rope 253 apply a downward pulling force to the movable plate 24, and pulling the movable plate 24 to move downward in the mounting cavity 23.
[0055] When the movable plate 24 moves downward, the connecting rack 263 and the transmission gear 262 produce relative displacement, thereby making the transmission gear 262 rotate under the meshing effect, and further driving the connecting rod 261 and the limiting plate 264 to rotate synchronously, so that the limiting plate 264 rotates to the horizontal position and abuts against the bridge type pin 3, which is helpful to press and position the bridge type pin 3 through the rotated limiting plate 264, and improves the stability of the bridge type pin 3 placed in the clamping groove 11, and guarantees the accuracy of the subsequent plug-in connection of the circuit board 1 and the sampling circuit board 2 with the bridge type pin 3.
[0056] The operator places the circuit board 1 on the first lifting plate 121, and positions the placement position of the circuit board 1 through the positioning baffle. The rotary down-pressing cylinder 133 is started, the output end of the rotary down-pressing cylinder 133 drives the pressing disc 134 to press and position the circuit board 1 placed on the first lifting plate 121, thereby helping to improve the stability of the circuit board 1 placed on the first lifting plate 121. The first cylinder 131 is started, the piston rod of the first cylinder 131 is retracted, the first lifting plate 121 and the circuit board 1 are driven to move downward, and one side end of the bridge-shaped pin header 3 is inserted into the first insertion hole 4. Then, the bridge-shaped pin header 3 is fixedly connected with the circuit board 1 through welding operation.
[0057] The operator first glues the upper glue frame 61 and the lower glue frame 62 to the sampling circuit board 2, and then places the sampling circuit board 2 on the second lifting plate 141, so that the lower glue frame 62 is clamped into the clamping notch 16 and the placement position of the circuit board 1 is positioned through the positioning baffle. The second cylinder 151 is started, the piston rod of the second cylinder 151 is retracted, the second lifting plate 141 and the sampling circuit board 2 are driven to move downward, and the other side end of the bridge-shaped pin header 3 is inserted into the second insertion hole 5 through the gap notch 17. Then, the operator fixes the bridge-shaped pin header 3 with the sampling circuit board 2 through welding operation.
[0058] When the bridge-shaped pin header 3 is connected with the circuit board 1 and the sampling circuit board 2, the double-head motor 18 is started, the output end of the double-head motor 18 drives the lead screw 19 to rotate reversely, thereby driving the movable block 20 to move away from the double-head motor 18, and further driving the mounting plate 21, the movable plate 24, the connecting rod 261 and the limiting plate 264 to move away from the double-head motor 18; at the same time, the relative position of the mounting plate 21 and the movable block 20 gradually resets, thereby making the connecting rope 253 gradually release the downward pulling force applied to the movable plate 24, and further making the supporting spring 252 support the movable plate 24 under the action of its own elastic force, so that the movable plate 24 moves upward in the mounting cavity 23; when the movable plate 24 moves upward, the connecting rack 263 and the transmission gear 262 produce relative displacement, thereby making the transmission gear 262 rotate under the meshing effect, and further driving the connecting rod 261 and the limiting plate 264 to rotate synchronously, so that the limiting plate 264 rotates to the vertical position, which helps to gradually release the pressing positioning of the limiting plate 264 on the bridge-shaped pin header 3, thereby facilitating the taking out of the bridge-shaped pin header 3, the circuit board 1 and the sampling circuit board 2.
[0059] The above are preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape and principle of the present application shall be covered within the protection scope of the present application.
Claims
1. An integrated connection system of CCS and BMS, characterized in that: The application relates to a BMS internal circuit board (1), a CCS internal sampling circuit board (2) and a bridge type pin array (3), wherein the bridge type pin array (3) comprises an insulator (31) and pins (32) arranged on the insulator (31), the circuit board (1) is provided with a first insertion hole (4), the sampling circuit board (2) is provided with a second insertion hole (5), one end of the pin (32) is inserted into the first insertion hole (4), and the other end of the pin (32) is inserted into the second insertion hole (5), and the sampling circuit board (2) is provided with a protection assembly (6) on the circumferential periphery of the second insertion hole (5).
2. The integrated connection system of CCS and BMS according to claim 1, wherein: The protection assembly (6) comprises an upper glue dispensing frame (61) and a lower glue dispensing frame (62), the upper glue dispensing frame (61) and the lower glue dispensing frame (62) are symmetrically arranged on opposite surfaces of the sampling circuit board (2), the upper glue dispensing frame (61) and the lower glue dispensing frame (62) are located on the circumferential periphery of the second insertion hole (5), and the upper glue dispensing frame (61) and the lower glue dispensing frame (62) are provided with glue solids (7).
3. The integrated connection system of CCS and BMS according to claim 1, wherein: The circuit board (1) is provided with a protection shell (8) on the circumferential periphery, and the protection shell (8) is provided with a clearance opening (9) for accommodating the sampling circuit board (2).
4. An integrated connection assembly of CCS and BMS, characterized in that: The application further relates to an assembly base (10) provided with a stepped clamping groove (11) for accommodating the bridge type pin array (3), a positioning mechanism arranged in the assembly base (10), a first material placing rack (12) and a second material placing rack (14) arranged on the two sides of the clamping groove (11), a first position locking assembly (13) arranged on the first material placing rack (12) for locking the position of the circuit board (1), and a second position locking assembly (15) arranged on the second material placing rack (14) for locking the position of the sampling circuit board (2).
5. The integrated connection assembly of a CCS and a BMS of claim 4, wherein: The positioning mechanism comprises a double-head motor (18) arranged in the assembly base (10) and located below the clamping groove (11), a screw rod (19) arranged on each output shaft of the double-head motor (18), an activity block (20) threadedly connected to each screw rod (19) and slidingly clamped in the assembly base (10), a mounting plate (21) movably clamped on the activity block (20), a moving cavity (22) arranged in the assembly base (10) for moving the mounting plate (21), a mounting cavity (23) arranged in the mounting plate (21), an activity plate (24) arranged in the mounting cavity (23) and capable of ascending and descending, a lifting adjusting assembly (25) arranged in the mounting cavity (23) for driving the activity plate (24) to ascend and descend, and a limiting assembly (26) arranged on the activity plate (24) for limiting the bridge type pin array (3).
6. The integrated connection assembly of a CCS and a BMS of claim 5, wherein: The lifting adjusting assembly (25) comprises a through rod (251), a top supporting spring (252) and a connecting rope (253), the through rod (251) is arranged in the mounting cavity (23), the through rod (251) penetrates through the movable plate (24) and is in sliding connection with the movable plate (24), the top supporting spring (252) is sleeved on the through rod (251) and is below the movable plate (24), the top end of the top supporting spring (252) abuts against the movable plate (24), the bottom end of the top supporting spring (252) abuts against the cavity wall of the mounting cavity (23), one end of the connecting rope (253) is connected with the movable plate (24) and the other end is connected with the movable block (20).
7. The integrated connection assembly of a CCS and a BMS of claim 5, wherein: The limiting assembly (26) comprises a connecting rod (261), a transmission gear (262), a connecting rack (263) and a limiting plate (264), the mounting plate (21) is horizontally provided with a mounting through hole (27) in communication with the mounting cavity (23), the connecting rod (261) is inserted through and arranged in the mounting through hole (27), the movable plate (24) is vertically provided with a slot (28), one side end of the connecting rod (261) is inserted into the slot (28), the transmission gear (262) is sleeved on the end of the connecting rod (261) and is located in the slot (28), the connecting rack (263) is vertically arranged on the slot wall of the slot (28), and the transmission gear (262) is in meshing connection with the connecting rack (263), and the limiting plate (264) is arranged at the end of the connecting rod (261) away from the transmission gear (262).
8. The integrated connection assembly of a CCS and a BMS of claim 7, wherein: The slot (28) is fixedly provided with a fixed rod (29) in the vertical direction, a shaft sleeve (30) made of magnetic material is sleeved and slid on the fixed rod (29), limiting magnet rings (33) for limiting the movement range of the shaft sleeve (30) are arranged on both sides of the shaft sleeve (30) on the fixed rod (29), and the shaft sleeve (30) is in rotary connection with the end of the connecting rod (261).
9. The integrated connection assembly of a CCS and a BMS of claim 4, wherein: The first locking assembly (13) comprises a first air cylinder (131), a positioning stopper (132), a rotary downward pressing air cylinder (133) and a pressing disc (134), the first material discharging frame (12) comprises a first lifting plate (121) and a plurality of first vertical columns (122), the plurality of first vertical columns (122) are arranged on the assembly base (10), the first lifting plate (121) is sleeved on the plurality of first vertical columns (122) and can be lifted, the first air cylinder (131) is arranged on the assembly base (10), and the piston rod of the first air cylinder (131) is connected with the first lifting plate (121), the positioning stopper (132) is arranged on the first lifting plate (121) and is used for positioning the placement position of the circuit board (1), the rotary downward pressing air cylinder (133) is embedded on the first lifting plate (121), and the pressing disc (134) is arranged on the output end of the rotary downward pressing air cylinder (133).
10. The integrated connection assembly of a CCS and a BMS of claim 4, wherein: The second locking assembly (15) comprises a second cylinder (151) and a positioning blocking frame (152), the second feeding rack (14) comprises a second lifting plate (141) and a plurality of second columns (142), the second columns (142) are arranged on the assembly base (10), the second lifting plate (141) is arranged on the second columns (142) in a sleeving mode and can be lifted, the second cylinder (151) is arranged on the assembly base (10), a piston rod of the second cylinder (151) is connected with the second lifting plate (141), and the positioning blocking frame (152) is arranged on the second lifting plate (141) and used for positioning a placement position of the sampling circuit board (2). The second lifting plate (141) is provided with a clamping notch (16), and a gap notch (17) is arranged in a penetrating mode in a bottom wall of the clamping notch (16).
Citation Information
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