Type-C data line processing technology
By using a robotic arm to control the positioning base plate and welding device in the production of Type-C data cables, the problem of unstable welding was solved, efficient welding was achieved, and product quality and yield were improved.
Patent Information
- Application Number
- CN202511207099.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2025-11-07
AI Technical Summary
Traditional Type-C data cable manufacturing processes suffer from unstable soldering, which can easily lead to problems such as oxidation, excessive soldering, and open solder joints, resulting in wire damage and a high failure rate.
The system employs a positioning base plate and welding device, with the welding process controlled by a robotic arm. It also utilizes an air pump and drive motor to deliver solder intermittently, preventing poor soldering.
The soldering quality of the Type-C data cable has been improved, the failure rate has been reduced, and the product yield has been increased.
Smart Images

Figure CN120914581A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of data line processing, and particularly relates to a type-C data line processing technology. BACKGROUND
[0002] With the rapid development of informatization, data cables have been further applied on a large scale, and the rapid growth of network technology and the leapfrog development of access network technology have made higher and higher requirements for data transmission lines. However, the traditional type-C data line production process cannot meet the requirements of the rapid development of informatization, high-power charging and high-speed signal transmission. Therefore, 32AWG twisted signal lines, 90% outer yarn winding, design of a wire arrangement jig, meeting the requirements of aluminum foil short tube control, meeting the requirements of signal integrity and shielding, and welding of the wire arrangement connector in the production process are required. The traditional welding process connects the wires and the terminal of the data line. In the welding process, tin needs to be intermittently sent to ensure complete welding, tin column cooling and fixation, prevent wire arrangement deviation, and continuous tin sending. Oxidation easily occurs at the end of the electric iron, which causes the end not to hang tin, tin overfeeding at the welding position, and empty welding, which causes wire damage or an increased failure rate during subsequent use of the data line. The type-C data line processing technology solves the above problems. SUMMARY
[0003] The application aims to provide a type-C data line processing technology to solve the problems in the background.
[0004] To achieve the above-mentioned purpose, the application provides the following technical scheme: a type-C data line processing technology, including the following processes: step S1: fixing the wire in the data line slot on the positioning bottom plate, and closing the wire arrangement cover plate; step S2: arranging the bottom wire arrangement and placing it in the wire slot on the positioning bottom plate; step S3: fixing the gasket on the positioning bottom plate; step S4: arranging the top wire arrangement and placing the wire arrangement in the corresponding wire slot on the gasket; step S5: fixing the small inner mold at the wire distribution port; step S6: peeling the wire; step S7: welding the wire on the connector by the welding device; step S8: assembling the iron shell and installing the welded wire and connector joint in the inner; and step S9: installing the outer mold.
[0005] Preferably, the welding device includes: a robotic arm, a cantilever fixedly connected to the lower end of the robotic arm, a welding head fixedly connected to the bottom of the cantilever, an extension block fixedly connected to the side wall of the cantilever, a cavity provided inside the extension block, a first rotating shaft and a second rotating shaft rotatably connected inside the cavity, a solder coil provided at the outer end of the extension block, the solder coil fixedly connected to the outside of the first rotating shaft, a driven gear fixedly connected to the first rotating shaft, a drive gear fixedly connected to the second rotating shaft, the drive gear meshing with the driven gear, a limit chuck fixedly connected to the side wall of the drive gear, and the second rotating shaft fixedly connected to... The cantilever is equipped with a drive motor and has an air guide chamber. An air pump is connected to the upper end of the air guide chamber. A drive chamber is located inside the air guide chamber. A third rotating shaft is rotatably connected inside the drive chamber. Multiple blades are fixedly connected to the third rotating shaft. The blades are matched with the air guide chamber. A drive cam is fixedly connected to the third rotating shaft. A support rod is rotatably connected to the end of the drive cam. A limit rod is rotatably connected to the end of the support rod away from the drive cam. A limit chuck is provided with multiple grooves that match the limit rod. A limit hole is provided between the drive chamber and the cavity. The limit rod matches the limit chuck through the limit hole.
[0006] Preferably, a fixing ring is fixedly connected to the side wall of the cantilever, and a solder feeding tube is fixedly connected to the cantilever through the fixing ring. The solder coil is connected to the solder feeding tube. A limiting block is fixedly connected to the bottom of the cantilever, and the limiting block is sleeved on the solder feeding tube. An air outlet groove is provided inside the limiting block, and the air guide cavity is connected to the air outlet groove. A fourth rotating shaft is rotatably connected inside the limiting block. A limiting cam is fixedly connected to the fourth rotating shaft. The protruding end of the limiting cam abuts against the solder feeding tube. A baffle is fixedly connected to the outer surface opposite the protruding end of the limiting cam. The baffle matches the driven gear. The end of the air outlet groove away from the air guide cavity is connected to the outside. A torsion spring is provided on the fourth rotating shaft, and the two ends of the torsion spring are respectively fixedly connected to the fourth rotating shaft and the inner wall of the limiting block.
[0007] The technical effects and advantages of this invention are as follows: This process uses a positioning base plate to position the end of the new type-C data cable, making the cable ribbon cable divided into upper and lower layers, which facilitates subsequent processes. At the same time, the welding device proposed in this process is controlled by a robotic arm. During the welding process, the drive motor and air pump control device intermittently feed solder to prevent situations such as dry soldering and excessive soldering during the welding process of the ribbon cable, thereby improving the product yield. Attached Figure Description
[0008] Figure 1 This is a schematic diagram of the positioning base plate structure of the present invention; Figure 2 This is a schematic diagram of the welding device of the present invention; Figure 3 For the present invention Figure 2 Enlarged view of part A in the middle; Figure 4 For the invention Figure 2 Part B of the invention is a local enlarged view of the limit block; Figure 5 For the invention, the intermittent feeding principle in the expansion block is shown in the schematic diagram; Figure 6 For the invention, the structure of the air outlet slot of the limit block in the closed state is shown in the schematic diagram.
[0009] In the figure: 101, positioning bottom plate; 102, wire cover plate; 103, data line slot; 104, gasket; 105, mechanical arm; 106, cantilever; 107, welding head; 108, expansion block; 109, tin coil; 201, tin feeding pipe; 202, air guide cavity; 203, first rotating shaft; 204, second rotating shaft; 205, third rotating shaft; 206, driven gear; 207, blade; 208, driving cam; 209, support rod; 301, limit rod; 302, limit hole; 303, limit chuck; 304, driving gear; 305, limit block; 306, air outlet slot; 307, fourth rotating shaft; 308, limit cam; 309, baffle. DETAILED DESCRIPTION
[0010] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0011] The present application provides a type-C data line processing technology as shown in Figures 1-6 The present application provides a type-C data line processing technology as shown in
[0012] Specific, the welding device includes: mechanical arm 105, the lower end of the mechanical arm 105 is fixedly connected with a cantilever 106, the bottom of the cantilever 106 is fixedly connected with a welding head 107, the side wall of the cantilever 106 is fixedly connected with an expansion block 108, the expansion block 108 is internally provided with a cavity, the cavity is rotatably connected with a first rotating shaft 203 and a second rotating shaft 204, the outer end of the expansion block 108 is provided with a tin coil 109, the tin coil 109 is fixedly connected to the outside of the first rotating shaft 203, the first rotating shaft 203 is fixedly connected with a driven gear 206, the second rotating shaft 204 is fixedly connected with a driving gear 304, the driving gear 304 is engaged with the driven gear 206, the side wall of the driving gear 304 is fixedly connected with a limiting chuck 303, the second rotating shaft 204 is fixedly connected with a driving motor, the cantilever 106 is internally provided with a gas guide cavity 202, the upper end of the gas guide cavity 202 is communicated with a gas pump, the gas guide cavity 202 is internally provided with a driving cavity, the driving cavity is rotatably connected with a third rotating shaft 205, a plurality of blades 207 are fixedly connected to the third rotating shaft 205, the blades 207 are matched with the gas guide cavity 202, the third rotating shaft 205 is fixedly connected with a driving cam 208, the end of the driving cam 208 is rotatably connected with a support rod 209, one end of the support rod 209 away from the driving cam 208 is rotatably connected with a limiting rod 301, a plurality of grooves matched with the limiting rod 301 are arranged on the limiting chuck 303, a limiting hole 302 is arranged between the driving cavity and the cavity, and the limiting rod 301 is matched with the limiting chuck 303 through the limiting hole 302.
[0013] Specific, the side wall of the cantilever 106 is fixedly connected with a fixed ring, the cantilever 106 is fixedly connected with a tin feeding pipe 201 through the fixed ring, the tin coil 109 is communicated with the tin feeding pipe 201, the bottom of the cantilever 106 is fixedly connected with a limiting block 305, the limiting block 305 is sleeved on the tin feeding pipe 201, the limiting block 305 is internally provided with a gas outlet groove 306, the gas guide cavity 202 is communicated with the gas outlet groove 306, the limiting block 305 is rotatably connected with a fourth rotating shaft 307, the fourth rotating shaft 307 is fixedly connected with a limiting cam 308, the protruding end of the limiting cam 308 abuts against the tin feeding pipe 201, the protruding end of the limiting cam 308 is fixedly connected with a baffle 309 on the outer surface opposite to the protruding end, the baffle 309 is matched with the driven gear 206, one end of the gas outlet groove 306 away from the gas guide cavity 202 is communicated with the outside, the fourth rotating shaft 307 is provided with a torsional spring, and the two ends of the torsional spring are fixedly connected to the inner walls of the fourth rotating shaft 307 and the limiting block 305 respectively.
[0014] Working principle of the welding device: In the data line welding on the positioning base plate 101, the mechanical arm 105 is used for positioning, and the driving motor and the air pump are started at the same time. At this time, the gas enters through the air guide cavity 202, drives the blade 207 to rotate along the third rotating shaft 205. At this time, the driving cam 208 fixed on the third rotating shaft 205 rotates, and the supporting rod 209 on the driving cam 208 drives the limiting rod 301 to reciprocate along the limiting hole 302, that is, the limiting rod 301 intermittently limits the limiting chuck 303, that is, the driving gear 304 rotates intermittently. Since the driving gear 304 and the driven gear 206 are engaged, the tin coil 109 is intermittently rotated. At this time, the tin wire at the end of the tin coil 109 is intermittently fed through the tin feeding pipe 201. At the same time, when the device is started, under the action of air pressure, the baffle 309 in the bottom limiting block 305 opens, and the air outlet groove 306 forms a passage for exhaust. When the device is idle, the torsional spring on the fourth rotating shaft 307 acts, and the protruding end of the limiting cam 308 abuts against the tin feeding pipe 201 to fix the tin wire in the tin feeding pipe 201, preventing wire running. At the same time, the baffle 309 rotates along the fourth rotating shaft 307 to close. At this time, the air outlet groove 306 is closed to prevent dust from entering the air outlet groove 306 and clogging the pipeline.
[0015] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified to the technical solutions recorded in the foregoing embodiments, or equivalent replacement of some technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A type-C data line processing process, characterized in that: The process comprises the following steps: Step S1: fix the wire in the data line slot (103) on the positioning base plate (101), and close the wire cover plate (102); Step S2: arrange the bottom wire and place it in the wire slot on the positioning base plate (101); Step S3: fix the gasket (104) on the positioning base plate (101); Step S4: arrange the top wire and place it in the corresponding wire slot on the gasket (104); Step S5: fix the small inner mold at the branch port; Step S6: remove the skin of the wire; Step S7: weld the wire to the connector by the welding device; Step S8: assemble the iron shell and install the welded wire and connector joint in it; Step S9: install the outer mold.
2. The type-C data line processing process according to claim 1, wherein: The welding device comprises a mechanical arm (105), a cantilever (106) fixedly connected to the lower end of the mechanical arm (105), a welding head (107) fixedly connected to the bottom of the cantilever (106), an expansion block (108) fixedly connected to the side wall of the cantilever (106), a cavity in the expansion block (108), a first rotating shaft (203) and a second rotating shaft (204) rotatably connected in the cavity, a tin coil (109) provided at the outer end of the expansion block (108), the tin coil (109) being fixedly connected to the outer side of the first rotating shaft (203), a driven gear (206) fixedly connected to the first rotating shaft (203), a driving gear (304) fixedly connected to the second rotating shaft (204), the driving gear (304) being engaged with the driven gear (206), a limiting chuck (303) fixedly connected to the side wall of the driving gear (304), a driving motor fixedly connected to the second rotating shaft (204), a gas guide cavity (202) provided in the cantilever (106), a gas pump communicated with the upper end of the gas guide cavity (202), a driving cavity provided in the gas guide cavity (202), a third rotating shaft (205) rotatably connected in the driving cavity, a plurality of blades (207) fixedly connected to the third rotating shaft (205), the blades (207) being matched with the gas guide cavity (202), a driving cam (208) fixedly connected to the third rotating shaft (205), a support rod (209) rotatably connected to the end of the driving cam (208), a limiting rod (301) rotatably connected to the end of the support rod (209) away from the driving cam (208), a plurality of grooves matched with the limiting rod (301) provided on the limiting chuck (303), a limiting hole (302) provided between the driving cavity and the cavity, and the limiting rod (301) matched with the limiting chuck (303) through the limiting hole (302).
3. The type-C data line processing process according to claim 1, wherein: The cantilever (106) side wall is fixedly connected with a fixed ring, the cantilever (106) is fixedly connected with a tin pipe (201) through the fixed ring, the tin coil (109) is communicated with the tin pipe (201), the bottom of the cantilever (106) is fixedly connected with a limiting block (305), the limiting block (305) is sleeved on the tin pipe (201), the limiting block (305) is provided with an air outlet groove (306) in the inside, the air guide cavity (202) is communicated with the air outlet groove (306), the limiting block (305) is rotatably connected with a fourth rotating shaft (307) in the inside, the fourth rotating shaft (307) is fixedly connected with a limiting cam (308), the protruding end of the limiting cam (308) is abutted with the tin pipe (201), the outer surface of the opposite side of the protruding end of the limiting cam (308) is fixedly connected with a baffle (309), the baffle (309) is matched with the driven gear (206), the end, away from the air guide cavity (202), of the air outlet groove (306) is communicated with the outside, the fourth rotating shaft (307) is provided with a torsional spring, and the two ends of the torsional spring are fixedly connected on the fourth rotating shaft (307) and the inner wall of the limiting block (305) respectively.