Tandem type V-CUT vertical steering device
By using a series-connected V-CUT vertical steering device, automatic longitudinal and lateral steering and precise cutting of circuit boards are achieved, solving the problems of cumbersome orientation adjustment and dropping in the processing of aluminum-based circuit boards, and improving production efficiency and equipment adaptability.
Patent Information
- Application Number
- CN202511363320.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2025-11-07
AI Technical Summary
Existing technology requires frequent adjustments to the orientation of aluminum-based circuit boards during V-CUT processing, resulting in cumbersome and inefficient operation. Furthermore, the circuit boards are prone to falling off after cutting, increasing production complexity and labor requirements.
The series-type V-CUT vertical steering device uses a servo motor to drive the transmission rod and drive the semi-circular transfer table, so that the circuit board rotates 180 degrees. Combined with the roller mechanism and the cutting mechanism, it realizes automatic longitudinal and lateral steering and precise cutting of the circuit board, reducing manual operation and repetitive adjustments.
The production operation process has been optimized, processing efficiency has been improved, the turning and cutting process of circuit boards has been simplified, batch processing needs have been adapted, the scattering of boards after cutting has been avoided, and the continuity of the production line and the compatibility of the equipment have been improved.
Smart Images
Figure CN120916338A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of circuit board processing, in particular to a series V-CUT vertical turning device. BACKGROUND
[0002] The series circuit board is a circuit carrier that connects electronic components in order to form a single current path. Its core function is to realize the ordered connection of electronic components and the directional transmission of electrical signals and current, and to ensure the realization of circuit functions. It can control the current size, as the current is equal everywhere in the series circuit, so that the same specification components (such as LEDs) can obtain consistent current and ensure uniform working state. At the same time, it can divide voltage, and the total voltage is equal to the sum of the voltages of each component, which is suitable for scenarios that require to reduce the voltage across the components, such as using low-voltage components to adapt to high-voltage power supply. In addition, the series circuit board has simple structure and low cost, and is widely used in small electronic devices, simple control circuits and teaching experimental devices, and is an important form of basic electronic circuits.
[0003] When the aluminum-based circuit board V-CUT is processed and cut, both directions need to be cut. The conventional method is to adjust the cutting parameters of one direction, verify the first board, mass produce, collect materials, adjust the cutting parameters of the other direction, verify the first board, mass produce, and collect materials. The placing direction of the circuit board needs to be frequently adjusted manually to adapt to different cutting needs, and the operation process is complicated, which not only increases the labor intensity, but also reduces the overall cutting efficiency, making it difficult to meet the needs of mass production. At the same time, the circuit board is prone to fall directly after cutting, and the direction cannot be adjusted again during the falling process, which leads to additional investment of manpower to arrange the direction in the subsequent sorting, transportation and subsequent processing procedures, further increasing the complexity of the production link, affecting the continuity and stability of the production line, and there is an urgent need for a technical solution to solve the above problems. In view of the above problems, a series V-CUT vertical turning device is proposed. SUMMARY
[0004] The purpose of the present application is to provide a series V-CUT vertical turning device, which is used to solve the problems in the above background.
[0005] To achieve the above purpose, the present application provides the following technical scheme: a processing table, a circuit board main body, a cutting box body and a roller mechanism are provided, the circuit board main body is installed side by side in the inside of the processing table, and the cutting box body is fixedly installed above the edges of the two groups of processing tables, and the roller mechanism is arranged between the two groups of processing tables, a cutting mechanism is installed in the inside of the cutting box body, the cutting mechanism comprises a middle inserted screw rod one, a gear two is installed near one end of the screw rod one, a transfer belt is installed side by side on one side of the bottom of the cutting mechanism, connecting frames are installed on both sides of the transfer belt, clamping frames are installed on one side of the connecting frames, and screw rods two are inserted into the insides of the multiple groups of transfer belts. The shaft ring is fixedly connected at both ends of the rolling shaft mechanism, a belt is sleeved outside the shaft ring, a movable ring is arranged inside the top of the belt, one end of the movable ring is connected with a transmission rod of a servo motor, and the servo motor is located at one end of the transmission rod, a semicircular transfer table is arranged in the middle of the rolling shaft mechanism, the semicircular transfer table is folded in a circular symmetry, and a rotating rod is arranged on one side in the inside of the semicircular transfer table.
[0006] Further, the two sides of the circuit board body are arranged in the inside of the conveying belt, one side of the conveying belt is close to the inner wall edge of the machining table, a cylinder is fixedly arranged on one side of the machining table, a machining box is fixedly arranged in the middle of the machining table between the cutting box bodies, a control box is fixedly arranged at the bottom of the machining table, and a control box is arranged in the inside of the machining box.
[0007] Further, the machining table comprises a motor one fixedly arranged on one side, the cylinder is connected with an electric wire on one side, and an insertion block is fixedly arranged at the end point of the machining table on one side, the insertion block is inserted into the inside of a block slot, the block slot is arranged on one side of the edge of the machining table on one side, and a table plate is fixedly arranged at the bottom of the machining table and above the control box.
[0008] Further, the bottom of the cutting box body is fixedly arranged with a box bottom block, and a box door one is arranged in front of the cutting box body.
[0009] Further, the edge of the cutting mechanism is provided with a sleeve ring, one end of one group of lead screws one is provided with a mounting ring, and the other group of lead screws one is connected with a motor three at one end, a butt joint ring is arranged in the middle of the lead screw one, and the butt joint ring is inserted with a threaded insertion rod.
[0010] Further, the top and the side sleeve ring of the connecting frame are fixedly connected, the side sleeve ring is sleeved outside the lead screw one, and the side sleeve ring is located on one side of the cutting mechanism, the transfer belt is located on one side of the bottom of the cutting mechanism, one end of the lead screw two is provided with a motor four, and the lead screw two is provided with a limiting ring two on one side.
[0011] Further, the cutting mechanism is located at the edge connection of the plurality of circuit board bodies, and the transfer belt is located directly below the circuit board body.
[0012] Further, the two ends of the shaft ring are provided with limiting rings one, the transmission rod is inserted into the inside of the gear one, and a semicircular fixing ring is arranged in the middle of the semicircular transfer table, one side of the rotating rod is connected with a motor two, and one group of the motor two is located on one side of the fixing ring.
[0013] Further, the bottom side of the working box is provided with a notch, a belt is inserted into the notch, and a servo motor is fixedly installed on the upper side of the working box.
[0014] Further, an operation table is installed on the surface of the control box, a box door two is installed below the surface of the control box, and a socket is installed on one side of the control box, which is connected with the electric wire.
[0015] Compared with the prior art, the present application has the following advantages: When the series V-CUT is cutting and turning, the semicircular transfer table is driven by the servo motor to rotate the table through the transmission rod, so that the circuit board above the semicircular transfer table is turned by 180 degrees to change the subsequent circuit board turning. The semicircular transfer table turns quickly and can run synchronously with the conveying line to achieve the effect of vertical turning. This not only optimizes the production operation process and simplifies the cumbersome operation of repeatedly adjusting the circuit board, but also greatly improves the production efficiency. When the series V-CUT is cutting and turning, the cutting mechanism is installed outside the lead screw one, and the lead screw one is assembled by the butt joint ring and the plug rod. The width can be adjusted according to the size of the circuit board to match different sizes of circuit boards for subsequent precise cutting. At the same time, the cutting device can be located between the circuit boards according to the arrangement number of the circuit boards to process circuit boards of multiple specifications and improve the processing efficiency of the equipment. When the series V-CUT is cutting and turning, the transfer belt is installed on the bottom side of the cutting mechanism. After the cutting mechanism cuts the circuit board body, the circuit board falls on the transfer belt. The transfer belt transmits the scattered circuit boards one by one, which is convenient for the first cutting of the scattered circuit boards to be concentrated for the next cutting. Concentrated cutting can reduce the number of repeated positioning and adjustment of the equipment, avoid frequent operation of single cutting, adapt to batch processing demand, and avoid scattered board falling after cutting, which is convenient for subsequent concentrated collection, sorting and transfer, and connects the subsequent process to improve the coherence of the whole production line. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present application. Figure 2 It is a schematic diagram of the roller mechanism structure of the present application. Figure 3 It is an enlarged view of the semicircular transfer table structure of the present application. Figure 4 It is a schematic diagram of the internal structure of the working box of the present application. Figure 5 It is a schematic diagram of the machining table structure of the present application. Figure 6 It is a schematic diagram of the internal structure of the cutting box of the present application. Figure 7 It is a schematic view of the cutting mechanism structure of the application; Figure 8 It is a schematic view of the internal structure of the lead screw one of the application; Figure 9 It is a schematic view of the transfer belt structure of the application; Figure 10 It is a schematic view of the control box structure of the application.
[0017] In the figure: 1, processing table; 11, motor one; 12, electric wire; 13, table plate; 14, plug block; 15, block groove; 2, circuit board main body; 3, transmission belt; 5, cutting box body; 51, cutting mechanism; 5101, collar; 5102, lead screw one; 5103, mounting ring; 5104, motor three; 5105, gear two; 5106, transfer belt; 5107, lead screw two; 5108, connecting frame; 5109, side edge collar; 5110, motor four; 5111, limiting ring two; 5112, butt joint ring; 5113, plug rod; 52, box bottom block; 53, box door one; 6, working box; 7, roller mechanism; 71, shaft ring; 72, limiting ring one; 73, belt; 74, movable ring; 75, gear one; 76, servo motor; 77, transmission rod; 78, semicircular transfer table; 79, motor two; 710, rotating rod; 711, fixed ring; 8, control box; 81, operation table; 82, box door two; 83, socket; 9, control box. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.
[0019] In the description of the application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.
[0020] The embodiment is provided with a series V-CUT vertical steering device, which comprises a processing table 1, a circuit board body 2, a cutting box 5 and a roller mechanism 7. The processing table 1 is provided with a motor 11 fixedly installed on one side, a cylinder 4 connected with an electric wire 12 on one side, and a plug-in block 14 fixedly installed at an end of the processing table 1 on one side. The plug-in block 14 is inserted into a block slot 15 on the other side of the processing table 1. The block slot 15 is arranged on the edge of the processing table 1. A table plate 13 is fixedly installed on the bottom of the processing table 1 and above a control box 8.
[0021] In the application, as shown in Figure 1 , the two sides of the circuit board body 2 are installed in the inside of a conveying belt 3. The conveying belt 3 is close to the inner wall edge of the processing table 1 on one side. A cylinder 4 is fixedly installed on the outside of the processing table 1. A working box 6 is fixedly installed between the cutting boxes 5 and in the middle of the processing table 1.
[0022] In the above application, the two groups of processing tables 1 can be horizontally or vertically installed by inserting the plug-in block 14 into the block slot 15. The circuit board body 2 can be directly conveyed by splicing and installing according to the conveying direction of the circuit board body 2, so as to reduce the time of intermediate transfer or manual transfer.
[0023] In the application, as shown in Figure 6 , Figure 7 and Figure 8 Figure 9 , the circuit board body 2 is installed side by side in the inside of the processing table 1. The two groups of processing tables 1 are fixedly installed above the edges. The cutting box 5 is installed in the inside of the cutting box 5. The cutting mechanism 51 comprises a middle inserted screw rod 5102. A gear 5105 is installed on one end close to the screw rod 5102. A transfer belt 5106 is installed side by side on the bottom side of the cutting mechanism 51. A connecting frame 5108 is installed on the two sides of the transfer belt 5106. A clamping frame is installed on one side of the connecting frame 5108. A screw rod 5107 is inserted in the inside of the multiple groups of transfer belts 5106.
[0024] Preferably, the bottom of the cutting box 5 is fixedly provided with a box bottom block 52, and the front of the cutting box 5 is provided with a box door one 53, the edge of the cutting mechanism 51 is provided with a sleeve ring 5101, one end of a group of lead screws one 5102 is provided with a mounting ring 5103, the other end of the lead screw one 5102 is connected with a motor three 5104, the middle of the lead screw one 5102 is internally provided with a butt joint ring 5112, the inside of the butt joint ring 5112 is inserted with a threaded insertion rod 5113, the top and the side sleeve ring 5109 of the connecting frame 5108 are fixedly connected, the side sleeve ring 5109 is sleeved on the outside of the lead screw one 5102, and the side sleeve ring 5109 is located on one side of the cutting mechanism 51, the transfer belt 5106 is located on the bottom side of the cutting mechanism 51, one end of the lead screw two 5107 is provided with a motor four 5110, one side of the lead screw two 5107 is provided with a limiting ring two 5111, the cutting mechanism 51 is located at the edge connection of the plurality of circuit board bodies 2, and the transfer belt 5106 is located directly below the circuit board body 2.
[0025] In the above application, the cutting mechanism 51 is located at the connection of the plurality of circuit board bodies 2, the cutting mechanism 51 is rotated through the arrangement of the motor three 5104, so that the cutting mechanism 51 quickly and uniformly cuts the circuit board body 2, and the bottom side of the cutting mechanism 51 is provided with the transfer belt 5106, the transfer belt 5106 is rotated through the lead screw two 5107 and the motor four 5110, so as to drive the transmission of the circuit board body 2 after being cut on the upper side, so that the circuit board body 2 can be centrally cut subsequently, the cutting efficiency of the circuit board body 2 is improved, and the time for manual operation and placement is reduced.
[0026] In the application, with reference to Figure 2 and Figure 3 It is shown that the two groups of processing tables 1 are provided with a roller mechanism 7, the two ends of the roller mechanism 7 are fixedly connected with shaft rings 71, the outside of the shaft ring 71 is sleeved with a belt 73, the top inside of the belt 73 is provided with a movable ring 74, one end of the movable ring 74 is connected with a transmission rod 77 connected with a servo motor 76, the servo motor 76 is located at one end of the transmission rod 77, the middle of the roller mechanism 7 is provided with a semicircular transfer table 78, the semicircular transfer table 78 is folded in a circular symmetry, and the inside of the semicircular transfer table 78 is provided with a rotating rod 710.
[0027] Preferably, the two ends of the shaft ring 71 are provided with limiting rings one 72, the transmission rod 77 is inserted into the inside of a gear one 75, the middle of the semicircular transfer table 78 is provided with a semicircular fixed ring 711, one side of the rotating rod 710 is connected with a motor two 79, one group of the motor two 79 is located at one side of the fixed ring 711, a notch is formed in the bottom side of the working box 6, the inside of the notch is inserted with the belt 73, and the servo motor 76 is fixedly installed on the upper side of the working box 6.
[0028] In the above application, the circuit board body 2 passes above the roller mechanism 7 and the semicircular transfer table 78 during the transportation cutting process, the semicircular transfer table 78 is a folded circle, the semicircular transfer table 78 is driven to rotate inside the semicircular transfer table 78 by the motor two 79 to drive the rotating rod 710, so that the table surface of the semicircular transfer table 78 rotates, when the circuit board body 2 is transported, it can rotate along the edge of the semicircular transfer table 78 to rotate 180 degrees, so that the circuit board body 2 automatically completes the horizontal and vertical turning, reduces the workload of manual overturning, and improves the processing efficiency of the circuit board body 2.
[0029] In the application, with reference to Figure 10 As shown in the figure, the bottom of the processing table 1 is fixedly provided with a control box 8, and the inside of the working box 6 is provided with a control box 9, the surface of the control box 8 is provided with an operation table 81 above, and the surface of the control box 8 is provided with a box door two 82 below, and one side of the control box 8 is provided with a socket 83, and the socket 83 is connected with the wire 12.
[0030] In the above application, the control box 8 is connected with the processing table 1 through the wire 12, the control box 8 controls the cutting of the cutting box 5 and the working box 6 through the data control system, so that the equipment can be accurately cut.
[0031] In summary, the working principle of the application is as follows: first, the circuit board body 2 is transferred by the transmission belt 3, the transmission belt 3 is driven by the motor one 11, and the processing table 1 can be placed horizontally or vertically according to the direction of the circuit board body 2, the processing table 1 is inserted into the inside of the one side block slot 15 to adjust the direction, so that the circuit board body 2 can directly enter the next process, reducing the transportation time of the circuit board body 2 after processing, when the equipment is adjusted, the circuit board body 2 is transported by the transmission belt 3, when transported, the circuit board body 2 passes through one end of a group of processing tables 1, the cutting box 5 is installed above one end of the processing table 1, the cutting mechanism 51 in the cutting box 5 is driven to rotate by the motor three 5104 through the lead screw one 5102, the gear two 5105 is installed at the close end point of the two groups of lead screw one 5102, the two groups of gear two 5105 are meshed with each other, so that the cutting mechanism 51 outside the lead screw one 5102 rotates synchronously, the cutting mechanism 51 is located at the middle connection of every two groups of circuit board bodies 2, and the multiple groups of circuit board bodies 2 connected side by side are cut, the circuit board body 2 becomes an independent individual after cutting, at this time, the circuit board body 2 is arranged vertically and falls on the surface of the transfer belt 5106, the transfer belt 5106 is rotated by the lead screw two 5107 and the motor four 5110, and the scattered circuit board bodies 2 are transported; The circuit board body 2 is transmitted to the semicircular transfer table 78 in the middle of the roller mechanism 7 through the transfer belt 5106, the semicircular transfer table 78 is a folded circle, and the semicircular transfer table 78 rotates the table surface through the rotating rod 710 and the motor two 79, the circuit board body 2 is rotated through the edge of the rotating semicircular transfer table 78 to make it rotate by 180 degrees, and the longitudinal and transverse adjustment is completed, when the circuit board body 2 changes direction through the semicircular transfer table 78, another set of cutting box 5 is installed on one side of the working box 6, the cutting mechanism 51 is installed in the cutting box 5, the cutting mechanism 51 continues to cut the changed direction circuit board body 2, so as to smoothly complete the longitudinal and transverse automatic change direction cutting of the circuit board body 2, and improve the processing efficiency of the circuit board body 2.
[0032] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, the above examples and descriptions in the specification are only preferred examples of the present application, and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A series V-CUT vertical steering device, comprising a processing table (1), a circuit board body (2), a cutting box (5) and a roller mechanism (7), characterized in that: The circuit board body (2) is installed side by side in the inside of the processing table (1), and two sets of processing table (1) are fixedly installed above the edge of the cutting box body (5), and the rolling shaft mechanism (7) is arranged between the two sets of processing table (1), the inside of the cutting box body (5) is installed with the cutting mechanism (51), the cutting mechanism (51) includes the middle inserted screw rod one (5102), the gear two (5105) is installed on the one end of the screw rod one (5102), and the transfer belt (5106) is installed side by side on the bottom side of the cutting mechanism (51), the two sides of the transfer belt (5106) are installed with the connecting frame (5108), and the connecting frame (5108) is installed on one side of the clamping frame, and the screw rod two (5107) is inserted in the inside of the plurality of transfer belts (5106). The both ends of the rolling shaft mechanism (7) are fixedly connected with the shaft ring (71), the outside of the shaft ring (71) is sleeved with the belt (73), the inside of the top of the belt (73) is provided with the movable ring (74), one end of the movable ring (74) is connected with the transmission rod (77) connected with the servo motor (76), and the servo motor (76) is located at one end of the transmission rod (77), the middle of the rolling shaft mechanism (7) is provided with the semicircular transfer table (78), the semicircular transfer table (78) is folded from a circular symmetry, and the inside of the semicircular transfer table (78) is installed with the rotating rod (710).
2. The series V-CUT vertical turning device of claim 1, wherein: The both sides of the circuit board body (2) are installed in the inside of the transmission belt (3), one side of the transmission belt (3) is close to the inner wall edge of the processing table (1), and the outside of the processing table (1) is fixedly installed with the air cylinder (4), the cutting box body (5) is fixedly installed with the working box (6) located in the middle of the processing table (1), and the bottom of the processing table (1) is fixedly installed with the control box (8), and the inside of the working box (6) is installed with the control box (9).
3. The series V-CUT vertical turning device of claim 2, wherein: The one side of the processing table (1) is fixedly installed with the motor one (11), one side of the air cylinder (4) is connected with the wire (12), and the end point of the one side of the processing table (1) is fixedly installed with the plug block (14), the plug block (14) is inserted into the inside of the opposite block slot (15), the block slot (15) is arranged on the edge of the one side of the processing table (1), and the bottom of the processing table (1) is fixedly installed with the table plate (13), and the table plate (13) is fixedly installed above the control box (8).
4. The series V-CUT vertical turning device of claim 3, wherein: The bottom of the cutting box body (5) is fixedly installed with the box bottom block (52), and the front of the cutting box body (5) is provided with the door one (53).
5. The series V-CUT vertical turning device of claim 1, wherein: The edge of the cutting mechanism (51) is provided with the sleeve ring (5101), one end of one set of screw rod one (5102) is installed with the mounting ring (5103), and the other set of screw rod one (5102) is connected with the motor three (5104), the middle inside of the screw rod one (5102) is provided with the butt joint ring (5112), and the inside of the butt joint ring (5112) is inserted with the threaded plug rod (5113).
6. The series V-CUT vertical turning device of claim 1, wherein: The top and side edge of the connecting frame (5108) is fixedly connected with a side edge sleeve ring (5109), the side edge sleeve ring (5109) is sleeved on the outside of the lead screw (5102), the side edge sleeve ring (5109) is located on one side of the cutting mechanism (51), the transfer belt (5106) is located on the bottom side of the cutting mechanism (51), and one end of the lead screw (5107) is provided with a motor (5110), and one side of the lead screw (5107) is provided with a limiting ring (5111).
7. The series V-CUT vertical turning device of claim 2, wherein: The cutting mechanism (51) is located at the edge connection of a plurality of circuit board bodies (2), and the transfer belt (5106) is located directly below the circuit board body (2).
8. The series V-CUT vertical turning device of claim 1, wherein: The both ends of the shaft ring (71) are provided with a limiting ring (72), the transmission rod (77) penetrates into the inside of the gear (75), the middle of the semicircular transfer table (78) is provided with a semicircular fixing ring (711), one side of the rotating rod (710) is connected with a motor (79), and one of the motors (79) is located on one side of the fixing ring (711).
9. The series V-CUT vertical turning device of claim 2, wherein: The bottom side of the working box (6) is provided with a notch, the inside of the notch is penetrated by a belt (73), and the servo motor (76) is fixedly installed on the upper side of the working box (6).
10. The series V-CUT vertical turning device of claim 3, wherein: The surface of the control box (8) is provided with an operation table (81), the surface of the control box (8) is provided with a box door (82), and one side of the control box (8) is provided with a socket (83), the socket (83) is connected with the electric wire (12).