A hot press forming device for a metal casting of an automobile

By using a quick-release positioning mechanism and a demolding spraying mechanism, the risks of burns caused by high mold temperatures and the cumbersome disassembly process are solved, enabling rapid positioning, disassembly, and cooling of the mold, and improving the efficiency of hot pressing of castings.

CN120920703BActive Publication Date: 2025-12-05LIAONING CHUNCHAO AUTO PARTS CO LTD
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Patent Information

Application Number
CN202511463699.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-14
Publication Date
2025-12-05
Estimated Expiration
2045-10-14

AI Technical Summary

Technical Problem

In existing automotive metal casting hot pressing equipment, the high temperature of the mold poses a risk of burns to operators, and the disassembly of the top mold is cumbersome and the mold positioning and installation are inconvenient, which affects the efficiency of hot pressing of castings.

Method used

The system employs a positioning quick-release mechanism and a demolding machine spraying mechanism. The top mold and bottom mold are quickly disassembled and installed by a lifting motor driving a sprocket transmission assembly and a bevel gear transmission assembly. The mold is rapidly cooled by a cooling fan and a heat dissipation tank. The mold is buffered and separated by connecting ropes and hooks. The spraying mechanism achieves uniform internal spraying.

Benefits of technology

It enables rapid positioning, installation, and disassembly of the mold, avoids the risk of burns, improves operational safety and the efficiency of hot pressing of castings, ensures that the mold is not damaged, and enables rapid cooling and demolding of the mold.

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Abstract

The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing. The application discloses a hot-press forming device for automobile metal castings and relates to the technical field of automobile metal casting processing.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of automobile metal casting processing, and particularly relates to a hot-press forming device for automobile metal casting. BACKGROUND

[0002] The automobile metal casting is a metal forming object obtained by various casting methods, that is, after liquid metal prepared by smelting is poured, injected, inhaled or poured into a hot-press forming mold prepared in advance by other pouring methods, and after subsequent processing means such as polishing, an object with a certain shape, size and performance is obtained. It is widely used in various mechanical processing due to its convenient processing and fast forming speed.

[0003] The hot-press forming mechanism suitable for automobile metal casting disclosed in the publication No. CN211218222U is provided with an inner opening, a round rod and a threaded sleeve. When the operator rotates two round knobs, the top end of the round rod is separated from the inside of the threaded sleeve, and then the two threaded sleeves release the fixing effect on the two round rods. At this time, the operator can pull the connecting plate or the upper module, so that the round rod is separated from the inside of the inner opening, and then the dismounting operation of the connecting plate and the upper module is completed. It is not only simple to operate, but also short in time consumption, and can avoid the adverse effect on the production efficiency of the enterprise. However, the patent still has the following problems in the actual use process:

[0004] Although the hot-press forming mechanism suitable for automobile metal casting can make the top end of the round rod separate from the inside of the threaded sleeve by rotating two round knobs, and then make the two threaded sleeves release the fixing effect on the two round rods, at this time, the operator can pull the connecting plate or the upper module, so that the round rod is separated from the inside of the inner opening, and then the dismounting operation of the connecting plate and the upper module is completed. However, since the temperature of the mold is relatively high during the hot-press forming of the casting, the operator has the risk of being scalded when manually rotating the two round knobs, thereby affecting the operation safety of the operator. In addition, the top die needs to be supported when the top die is dismounted, which is complicated to operate, and the mold cannot be quickly positioned and installed. In addition, the mold needs to be positioned when the mold is installed, which cannot realize the quick positioning and installation of the mold, and affects the efficiency of the casting hot-press forming.

[0005] Therefore, the hot-press forming device for automobile metal casting is proposed to solve the problems in the above. SUMMARY

[0006] The automobile metal casting hot press forming device aims to solve the problems of high temperature of the mold during hot press forming of the casting, the risk of scalding when the operator manually rotates two knobs, the influence on the operation safety of the operator, the need for supporting the top die during disassembly of the top die, the complicated operation, the slow positioning and installation of the mold, the positioning of the mold during installation, the slow positioning and installation of the mold, and the influence on the hot press forming efficiency of the casting.

[0007] To achieve the above-mentioned purpose, the present application provides the following technical scheme: an automobile metal casting hot press forming device, comprising a positioning quick release mechanism and an ejection base installed at the bottom of the positioning quick release mechanism.

[0008] The inside of the positioning quick release mechanism is provided with a stripper sprayer mechanism, and one side of the stripper sprayer mechanism is provided with a stripper storage box.

[0009] Further comprising:

[0010] The positioning quick release mechanism comprises a hot press workbench, four lifting supports are fixedly installed around the top of the hot press workbench, a lifting top plate is fixedly installed at the top of the lifting support, and a first sprocket limiting cover is fixedly installed on the outer side of the lifting top plate.

[0011] The inside of the first sprocket limiting cover is fixedly installed with a lifting motor, the output end of the lifting motor is fixedly connected with a first sprocket transmission assembly, and the outer side of the first sprocket transmission assembly is symmetrically installed with a lifting rotating rod.

[0012] The two ends of the lifting rotating rod are fixedly installed with bevel gear transmission assemblies, the bottoms of the four bevel gear transmission assemblies are fixedly installed with lifting threaded rods, the outer side of the lifting threaded rod is threadedly connected with a lifting threaded sleeve, the lifting threaded sleeves are fixedly installed with a lifting plate, and the bottom sides of the lifting plate are symmetrically installed with connecting pull ropes.

[0013] Preferably, the inside of the lifting plate is provided with an avoiding groove, the bottom of the connecting pull rope is fixedly installed with a connecting hook, the two sides of the hot press workbench are symmetrically installed with first limiting discs, the inside of the first limiting disc is rotatably connected with a large limiting wheel, the bottom of the hot press workbench close to the first limiting disc is fixedly installed with a second limiting disc, the inside of the second limiting disc is rotatably connected with a small limiting wheel, the bottom of the hot press workbench is symmetrically installed with a fixed pulley, the outer side of the fixed pulley is rotatably connected with a third limiting disc, and the third limiting disc is fixedly installed at the bottom of the hot press workbench.

[0014] Preferably, the top of the hot pressing workbench is fixedly provided with a bottom die mounting frame, the inside of the bottom die mounting frame is provided with a heat dissipation groove, the inside of the bottom die mounting frame is fixedly provided with a first positioning spring around, the end of the first positioning spring is fixedly provided with a first fixed bolt, a bottom die positioning rod is fixedly installed between the two first fixed bolts, the top of the first fixed bolt is clamped with a bottom die support, the both sides of the bottom die support are provided with heat dissipation holes, and the top of the bottom die support is fixedly provided with a bottom die body.

[0015] Preferably, the bottom of the lifting plate is fixedly provided with a top die mounting frame, the inside of the top die mounting frame is fixedly provided with a second positioning spring around, the end of the second positioning spring is fixedly provided with a second positioning bolt, a top die positioning rod is fixedly installed between the two second positioning bolts, and the bottom of the second positioning bolt is clamped with a top die body on one side.

[0016] Preferably, the inside of the hot pressing workbench is fixedly provided with an ejection sliding rod around, the outside of the ejection sliding rod is slidably connected with an ejection sliding sleeve, one side of the ejection sliding sleeve is fixedly provided with a connecting spring, the bottom of the ejection sliding sleeve is rotatably connected with an ejection rotating rod, the ejection base is rotatably connected with the ejection rotating rod, the top of the ejection base is fixedly provided with an ejection column around, and the top of the ejection column is fixedly provided with a buffer spring.

[0017] Preferably, the inside of the ejection base is fixedly provided with a cooling support at the central position, the bottom inside of the cooling support is fixedly provided with a dustproof net, the top of the cooling support close to the dustproof net is fixedly provided with a cooling fan, the top inside of the cooling support is rotatably connected with a plurality of sealing louvers, and the both sides of the ejection base are symmetrically provided with mounting rings.

[0018] Preferably, the demolding machine spraying mechanism comprises a second sprocket limiting cover, the second sprocket limiting cover is fixedly installed on the outside of the hot pressing workbench, one side of the inside of the second sprocket limiting cover is fixedly provided with a transverse motor, the output end of the transverse motor is fixedly connected with a second sprocket transmission assembly, the outside of the second sprocket transmission assembly is symmetrically provided with a transverse threaded rod, the outside of the two transverse threaded rods is threadedly connected with a transverse threaded sleeve, and the top of the transverse threaded sleeve is fixedly provided with a transverse limiting plate.

[0019] Preferably, the top of the transverse limiting plate is fixedly provided with a support rod, the top inside of one side of the support rod is fixedly provided with a rotating motor, the output end of the rotating motor is fixedly connected with a rotating disc, one side of the rotating disc is fixedly provided with a longitudinal support, the side away from the rotating motor of the longitudinal support is fixedly provided with a longitudinal motor, and the output end of the longitudinal motor is fixedly connected with a longitudinal threaded rod.

[0020] Preferably, the outer side of the longitudinal screw rod is threadedly connected with a longitudinal threaded sleeve, the bottom of the longitudinal threaded sleeve is fixedly installed with an electric telescopic rod, the bottom of the electric telescopic rod is fixedly installed with a spraying pump, the bottom of the spraying pump is fixedly installed with a spraying nozzle, the demolding machine storage box is fixedly installed on the top side of the hot-pressing workbench, and the top of the demolding machine storage box is fixedly connected with a spiral spraying hose, which is fixedly connected with the spraying pump.

[0021] Compared with the prior art, the hot-pressing forming device for automobile metal castings has the beneficial effects that when the second positioning pin is separated from the top die body, the top die body can be disassembled, the phenomenon that the top die body is dropped after the lifting plate drives the top die mounting frame to rise for a distance to separate the top die body from the second positioning pin is avoided, the phenomenon that the top die body and the bottom die body are damaged is avoided, when demolding of the metal castings is needed, the connecting pull rope is wound outside the fixed pulley, and the connecting hook is connected with the mounting ring on the two sides of the ejection base, in the process of rising of the lifting plate, the connecting pull rope and the connecting hook drive the ejection base to rise, the ejection base drives the ejection column and the buffer spring to rise, the buffer spring is used to buffer the metal castings, and the metal castings are separated from the bottom die body, and the specific content is as follows:

[0022] 1. By setting the positioning quick release mechanism, not only can the first sprocket transmission assembly and the lifting rotating rod be driven to rotate by the lifting motor, but also the bevel gear transmission assembly can be driven to rotate by the lifting rotating rod, the lifting threaded sleeve can be driven to move by the lifting threaded rod, the top die body can be driven to move by the lifting plate, when the top die body and the bottom die body are closed, the metal casting can be hot press formed, the connection pull rope on both sides of the lifting plate can be used to realize the movement of the connecting hook, when the bottom die body needs to be disassembled, the connection pull rope is wound around the small limiting wheel, and the connecting hook is connected with the bottom die positioning rod on both sides of the bottom die mounting frame, when the connection pull rope is lifted by the lifting plate, the connection pull rope drives the connecting hook and the bottom die positioning rod to move, when the first fixed bolt is separated from the bottom die support, the bottom die support and the bottom die body can be quickly disassembled, when the top die body needs to be disassembled, the top die mounting frame is lifted by the lifting plate, the top die body moves to the top of the bottom die body, the top die body is supported by the bottom die body, the connection pull rope is wound around the large limiting wheel, and the connecting hook is connected with the top die positioning rod on both sides of the top die mounting frame, since the diameter of the large limiting wheel is large, the connection pull rope in the winding state is in a taut state, when the top die mounting frame is lifted by the lifting plate, the top die positioning rod on both sides of the top die mounting frame is pulled apart in time through the connecting hook, the second positioning bolt is quickly separated from the top die body, the top die body can be quickly disassembled, and the top die body and the bottom die body are not damaged, when the metal casting needs to be demolded, the connection pull rope is wound outside the fixed pulley, and the connecting hook is connected with the mounting ring on both sides of the ejection base, in the process of lifting the lifting plate, the ejection base is lifted by the connection pull rope and the connecting hook, the ejection column and the buffer spring are lifted by the ejection base, the metal casting is buffered by the elastic force of the buffer spring, the metal casting and the bottom die body are separated, the cooling fan in the cooling support is used to realize the rapid heat dissipation of the bottom die body, the metal casting is demolded, the connection pull rope and the connecting hook are switched, the mold can be quickly installed and disassembled, the metal casting can be quickly cooled and demolded, and the top die body does not need to be provided with a separate supporting structure, improving the applicability of the whole device.

[0023] 2. By setting the demolding machine spraying mechanism, the second sprocket transmission assembly and the horizontal threaded rod can be driven to rotate by the horizontal motor, the horizontal threaded sleeve drives the horizontal limiting plate and the support rod to move horizontally, the rotating disc and the longitudinal support are driven to rotate by the rotating motor, and the longitudinal threaded rod is driven to rotate by the longitudinal motor, the longitudinal threaded sleeve drives the electric telescopic rod and the spraying pump to move longitudinally, the demolding agent in the demolding machine storage box is sprayed out from the spraying nozzle through the spiral spraying hose by the spraying pump, thereby the inside of the bottom mold body and the top mold body can be sprayed, the height of the spraying nozzle can be adjusted by the electric telescopic rod, thereby uniform spraying of the inside of the bottom mold body and the top mold body is realized. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a whole three-dimensional structure schematic diagram of the application;

[0025] Figure 2 It is a three-dimensional structure schematic diagram of the positioning quick release mechanism in the application;

[0026] Figure 3 It is a three-dimensional structure schematic diagram of the lifting plate in the application;

[0027] Figure 4 It is a three-dimensional structure schematic diagram of the connecting pull rope and the connecting hook in the application;

[0028] Figure 5 It is a three-dimensional structure schematic diagram of the bottom mold mounting frame in the application;

[0029] Figure 6 It is a three-dimensional structure schematic diagram of the top mold mounting frame in the application;

[0030] Figure 7 It is a three-dimensional structure schematic diagram of the ejection base in the application;

[0031] Figure 8 It is a three-dimensional structure schematic diagram of the cooling support in the application;

[0032] Figure 9 It is a three-dimensional structure schematic diagram of the demolding machine spraying mechanism in the application;

[0033] Figure 10 It is a three-dimensional structure schematic diagram of the spiral spraying hose in the application;

[0034] Figure 11 It is a three-dimensional structure schematic diagram of the longitudinal support in the application.

[0035] In the figure: 1, positioning quick release mechanism; 101, hot pressing workbench; 102, lifting support; 103, lifting top plate; 104, first sprocket cover; 105, lifting motor; 106, first sprocket transmission assembly; 107, lifting rotating rod; 108, bevel gear transmission assembly; 109, lifting threaded rod; 110, lifting threaded sleeve; 111, lifting plate; 112, avoiding groove; 113, connecting pull rope; 114, connecting hook; 115, first limiting disc; 116, large limiting wheel; 117, second limiting disc; 118, small limiting wheel; 119, fixed pulley; 120, third limiting disc; 121, bottom die mounting frame; 122, heat dissipation groove; 123, first positioning spring; 124, first fixed bolt; 125, bottom die positioning rod; 126, bottom die support; 127, heat dissipation hole; 128, bottom die body; 129, top die mounting frame; 130, second positioning spring; 131, second positioning bolt; 132, top die positioning rod; 133, top die body; 134, ejection sliding rod; 135, ejection sliding sleeve; 136, connecting spring; 137, ejection rotating rod; 138, ejection base; 139, ejection column; 140, buffer spring; 141, cooling support; 142, dustproof net; 143, cooling fan; 144, sealing louver; 145, mounting ring; 2, demolding machine spraying mechanism; 201, second sprocket cover; 202, transverse motor; 203, second sprocket transmission assembly; 204, transverse threaded rod; 205, transverse threaded sleeve; 206, transverse limiting plate; 207, support rod; 208, rotating motor; 209, rotating disc; 210, longitudinal support; 211, longitudinal motor; 212, longitudinal threaded rod; 213, longitudinal threaded sleeve; 214, electric telescopic rod; 215, spraying pump; 216, spraying nozzle; 217, demolding machine storage box; 218, spiral spraying hose. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0037] Please refer to Figures 1-6The application provides the technical scheme: a hot press forming device for automobile metal castings, which comprises a positioning quick-release mechanism 1 and an ejection base 138 installed at the bottom of the positioning quick-release mechanism 1, a stripper spraying mechanism 2 is arranged in the positioning quick-release mechanism 1, and a stripper storage box 217 is arranged on one side of the stripper spraying mechanism 2, the positioning quick-release mechanism 1 comprises a hot press workbench 101, lifting supports 102 are fixedly installed around the top of the hot press workbench 101, a lifting top plate 103 is fixedly installed at the top of the lifting supports 102, a first sprocket limiting cover 104 is fixedly installed at the outer side of the lifting top plate 103, a lifting motor 105 is fixedly installed at one side in the first sprocket limiting cover 104, a first sprocket transmission assembly 106 is fixedly connected to the output end of the lifting motor 105, lifting rotating rods 107 are symmetrically installed at the outer side of the first sprocket transmission assembly 106, bevel gear transmission assemblies 108 are fixedly installed at the two ends of the lifting rotating rods 107, lifting threaded rods 109 are fixedly installed at the bottom of the four bevel gear transmission assemblies 108, lifting threaded sleeves 110 are threadedly connected to the outer side of the lifting threaded rods 109, a lifting plate 111 is fixedly installed between the lifting threaded sleeves 110, the first sprocket transmission assembly 106 and the lifting rotating rods 107 are driven to rotate by the lifting motor 105, the lifting rotating rods 107 drive the bevel gear transmission assemblies 108 to rotate, the bevel gear transmission assemblies 108 drive the lifting threaded rods 109 to rotate, the lifting threaded sleeves 110 drive the lifting plate 111 to move up and down, the top die body 133 is driven to move up and down by the lifting plate 111, and the metal casting can be hot-pressed when the top die body 133 and the bottom die body 128 are combined.

[0038] Please refer to Figures 3-5, the bottom of the lifting plate 111 is symmetrically provided with connecting pull ropes 113, the inside of the lifting plate 111 is provided with an avoiding slot 112, the bottom of the connecting pull rope 113 is fixedly provided with a connecting hook 114, the two sides of the hot-pressing workbench 101 are symmetrically provided with first limiting discs 115, the inside of the first limiting disc 115 is rotatably connected with a large limiting wheel 116, the bottom of the hot-pressing workbench 101 close to the first limiting disc 115 is fixedly provided with a second limiting disc 117, the inside of the second limiting disc 117 is rotatably connected with a small limiting wheel 118, the bottom of the hot-pressing workbench 101 is symmetrically provided with fixed pulleys 119, the outside of the fixed pulley 119 is rotatably connected with a third limiting disc 120, the third limiting disc 120 is fixedly installed on the bottom of the hot-pressing workbench 101, the top of the hot-pressing workbench 101 is fixedly provided with a bottom die mounting frame 121, the inside of the bottom die mounting frame 121 is provided with a heat dissipation slot 122, the inside of the bottom die mounting frame 121 is fixedly provided with first positioning springs 123 around, the end of the first positioning spring 123 is fixedly provided with a first fixed bolt 124, the two first fixed bolts 124 are fixedly provided with a bottom die positioning rod 125, the top of the first fixed bolt 124 is clampingly connected with a bottom die support 126, the two sides of the bottom die support 126 are provided with heat dissipation holes 127, the top of the bottom die support 126 is fixedly provided with a bottom die body 128, the connecting pull rope 113 on both sides of the lifting plate 111 can realize the movement of the connecting hook 114, when the bottom die body 128 needs to be disassembled, the connecting pull rope 113 is wound around the small limiting wheel 118 and the connecting hook 114 is clampingly connected with the bottom die positioning rod 125 on both sides of the bottom die mounting frame 121, when the lifting plate 111 drives the connecting pull rope 113 to rise, the connecting pull rope 113 drives the connecting hook 114 and the bottom die positioning rod 125 to move.

[0039] Please refer to Figures 3-6The bottom of the lifting plate 111 is fixedly provided with a top die mounting frame 129, the inner periphery of the top die mounting frame 129 is fixedly provided with a second positioning spring 130, the end of the second positioning spring 130 is fixedly provided with a second positioning bolt 131, the two second positioning bolts 131 are fixedly provided with a top die positioning rod 132, the bottom of the second positioning bolt 131 is hingedly connected with a top die body 133, when the first fixed bolt 124 is separated from the bottom die support 126, the bottom die support 126 and the bottom die body 128 can be quickly disassembled, when the top die body 133 needs to be disassembled, the top die mounting frame 129 is lifted and moved by the lifting plate 111, so that the top die body 133 moves to the top of the bottom die body 128, the top die body 133 is supported by the bottom die body 128, at the same time, the connecting pull rope 113 is wound around the large limiting wheel 116 and the connecting hook 114 is hingedly connected with the top die positioning rod 132 on both sides of the top die mounting frame 129, because the diameter of the large limiting wheel 116 is large, the connecting pull rope 113 in the winding state is in a taut state, when the top die mounting frame 129 is lifted by the lifting plate 111, the top die positioning rod 132 on both sides of the top die mounting frame 129 can be timely pulled away by the connecting hook 114, so that the second positioning bolt 131 is quickly separated from the top die body 133, the top die body 133 can be quickly disassembled, at the same time, the top die body 133 cannot be separated from the second positioning bolt 131 after the lifting plate 111 lifts the top die mounting frame 129 by a distance, the phenomenon that the top die body 133 is dropped is avoided, so that the phenomenon that the top die body 133 and the bottom die body 128 are damaged is avoided.

[0040] Please refer to Figures 2-8The inside four sides of the hot pressing workbench 101 are fixedly provided with an ejection sliding rod 134, the outer side of the ejection sliding rod 134 is slidably connected with an ejection sliding sleeve 135, one side of the ejection sliding sleeve 135 is fixedly provided with a connecting spring 136, the bottom of the ejection sliding sleeve 135 is rotatably connected with an ejection rotating rod 137, an ejection base 138 is rotatably connected with the ejection rotating rod 137, the top four sides of the ejection base 138 are fixedly provided with an ejection column 139, the top of the ejection column 139 is fixedly provided with a buffer spring 140, the inside central position of the ejection base 138 is fixedly provided with a cooling support 141, the bottom inside of the cooling support 141 is fixedly provided with a dustproof net 142, the top of the cooling support 141 close to the dustproof net 142 is fixedly provided with a cooling fan 143, the top inside of the cooling support 141 is rotatably connected with a plurality of sealing louvers 144, the two sides of the ejection base 138 are symmetrically provided with a mounting ring 145, when the metal casting needs to be demolded, the connecting pull rope 113 is wound on the outside of the fixed pulley 119, and the connecting hook 114 is hingedly connected with the mounting ring 145 on the two sides of the ejection base 138, in the process of the lifting plate 111 rising, the ejection base 138 is driven to rise by the connecting pull rope 113 and the connecting hook 114, at the same time, the ejection column 139 and the buffer spring 140 are driven to rise by the ejection base 138, the metal casting is buffered by the elastic force of the buffer spring 140, so that the metal casting is separated from the bottom mold body 128, at the same time, the cooling fan 143 in the cooling support 141 is used to realize the rapid heat dissipation of the bottom mold body 128 in cooperation with the heat dissipation groove 122 and the heat dissipation hole 127, so that the metal casting is demolded.

[0041] Please refer to Figures 9-11The spraying mechanism 2 of the stripping machine comprises a second sprocket limiting cover 201 fixedly installed on the outer side of the hot pressing workbench 101, a horizontal motor 202 fixedly installed on one side of the inner side of the second sprocket limiting cover 201, a second sprocket transmission assembly 203 fixedly connected to the output end of the horizontal motor 202, horizontal threaded rods 204 symmetrically installed on the outer side of the second sprocket transmission assembly 203, horizontal threaded sleeves 205 threadedly connected to the outer sides of the two horizontal threaded rods 204, a horizontal limiting plate 206 fixedly installed on the top of the horizontal threaded sleeves 205, a supporting rod 207 fixedly installed on the top of the horizontal limiting plate 206, a rotating motor 208 fixedly installed on the top inner side of one side of the supporting rod 207, a rotating disc 209 fixedly connected to the output end of the rotating motor 208, a longitudinal bracket 210 fixedly installed on one side of the rotating disc 209, a longitudinal motor 211 fixedly installed on the side, away from the rotating motor 208, of the longitudinal bracket 210, a longitudinal threaded rod 212 fixedly connected to the output end of the longitudinal motor 211, a longitudinal threaded sleeve 213 threadedly connected to the outer side of the longitudinal threaded rod 212, an electric telescopic rod 214 fixedly installed on the bottom of the longitudinal threaded sleeve 213, a spraying pump 215 fixedly installed on the bottom of the electric telescopic rod 214, a spraying nozzle 216 fixedly installed on the bottom of the spraying pump 215, and a stripping machine storage box 217 fixedly installed on one side of the top of the hot pressing workbench 101. The stripping machine storage box 217 is fixedly connected with a spiral spraying hose 218 on the top thereof, and the spiral spraying hose 218 is fixedly connected with the spraying pump 215. The horizontal motor 202 is used to drive the second sprocket transmission assembly 203 and the horizontal threaded rods 204 to rotate, so as to drive the horizontal threaded sleeves 205, the horizontal limiting plate 206 and the supporting rod 207 to move horizontally. The rotating motor 208 is used to drive the rotating disc 209 and the longitudinal bracket 210 to rotate, and simultaneously, the longitudinal motor 211 is started to drive the longitudinal threaded rod 212 to rotate, so as to drive the longitudinal threaded sleeve 213, the electric telescopic rod 214 and the spraying pump 215 to move longitudinally. The spraying pump 215 is used to spray the stripping agent in the stripping machine storage box 217 out of the spraying nozzle 216 through the spiral spraying hose 218, so as to spray the inside of the bottom die body 128 and the top die body 133. The electric telescopic rod 214 is used to adjust the height of the spraying nozzle 216, so as to realize uniform spraying in the inside of the bottom die body 128 and the top die body 133.

[0042] Working principle: Before using the hot pressing forming device for automobile metal castings, the overall situation of the device needs to be checked to determine whether it can work normally. According to the size of the automobile metal castings, the hot pressing workbench 101 is adjusted to the appropriate position, and the horizontal motor 202 is started to drive the second sprocket transmission assembly 203 and the horizontal threaded rods 204 to rotate, so as to drive the horizontal threaded sleeves 205, the horizontal limiting plate 206 and the supporting rod 207 to move horizontally. The rotating motor 208 is started to drive the rotating disc 209 and the longitudinal bracket 210 to rotate, and simultaneously, the longitudinal motor 211 is started to drive the longitudinal threaded rod 212 to rotate, so as to drive the longitudinal threaded sleeve 213, the electric telescopic rod 214 and the spraying pump 215 to move longitudinally. The spraying pump 215 is used to spray the stripping agent in the stripping machine storage box 217 out of the spraying nozzle 216 through the spiral spraying hose 218, so as to spray the inside of the bottom die body 128 and the top die body 133. The electric telescopic rod 214 is used to adjust the height of the spraying nozzle 216, so as to realize uniform spraying in the inside of the bottom die body 128 and the top die body 133. Figure 1 Figure 11 ​As shown, first, the transverse motor 202 drives the second sprocket transmission assembly 203 and the transverse threaded rod 204 to rotate, so that the transverse threaded sleeve 205 drives the transverse limiting plate 206 and the support rod 207 to move transversely, the rotating motor 208 drives the rotating disc 209 and the longitudinal support 210 to rotate, and at the same time, the longitudinal motor 211 is started to drive the longitudinal threaded rod 212 to rotate, so that the longitudinal threaded sleeve 213 drives the electric telescopic rod 214 and the spraying pump 215 to move longitudinally, the spraying pump 215 sprays the release agent in the release machine storage box 217 through the spiral spraying hose 218 from the spraying nozzle 216, thereby being capable of spraying the inside of the bottom mold body 128 and the top mold body 133, and the electric telescopic rod 214 can adjust the height of the spraying nozzle 216, thereby realizing uniform spraying inside the bottom mold body 128 and the top mold body 133.

[0043] Secondly, the first sprocket transmission assembly 106 and the lifting rotating rod 107 are driven to rotate by the lifting motor 105, the lifting rotating rod 107 drives the bevel gear transmission assembly 108 to rotate, the bevel gear transmission assembly 108 drives the lifting threaded rod 109 to rotate, the lifting threaded sleeve 110 drives the lifting plate 111 to move up and down, the top die body 133 is driven by the lifting plate 111 to move up and down, when the top die body 133 and the bottom die body 128 are combined, the metal casting can be hot press formed, the connecting pull rope 113 on both sides of the lifting plate 111 can realize the movement of the connecting hook 114, when the bottom die body 128 needs to be disassembled, the connecting pull rope 113 is wound around the small limiting wheel 118 and the connecting hook 114 is clamped and connected with the bottom die positioning rod 125 on both sides of the bottom die mounting frame 121, when the connecting pull rope 113 is driven by the lifting plate 111 to rise, the connecting pull rope 113 drives the connecting hook 114 and the bottom die positioning rod 125 to move, when the first fixed bolt 124 is separated from the bottom die support 126, the bottom die support 126 and the bottom die body 128 can be quickly disassembled, when the top die body 133 needs to be disassembled, the top die mounting frame 129 is driven by the lifting plate 111 to move up and down, the top die body 133 moves to the top of the bottom die body 128, the top die body 133 is supported by the bottom die body 128, the connecting pull rope 113 is wound around the large limiting wheel 116 and the connecting hook 114 is clamped and connected with the top die positioning rod 132 on both sides of the top die mounting frame 129, because the diameter of the large limiting wheel 116 is large, the connecting pull rope 113 in a taut state can be wound, when the top die mounting frame 129 is driven by the lifting plate 111 to rise, the top die positioning rod 132 on both sides of the top die mounting frame 129 can be pulled away in time by the connecting hook 114, the second positioning bolt 131 is quickly separated from the top die body 133, the top die body 133 can be quickly disassembled, and the top die body 133 and the bottom die body 128 are not damaged.

[0044] Finally, when the metal casting needs to be demolded, the connecting pull rope 113 is wound outside the fixed pulley 119, and the connecting hook 114 is engaged with the mounting ring 145 on both sides of the ejection base 138. During the lifting of the lifting plate 111, the connecting pull rope 113 and the connecting hook 114 drive the ejection base 138 to lift, and the ejection base 138 drives the ejection column 139 and the buffer spring 140 to lift. The buffer spring 140 is used to buffer the metal casting, so as to separate the metal casting from the bottom mold body 128. At the same time, the cooling fan 143 in the cooling bracket 141 is used to realize the rapid heat dissipation of the bottom mold body 128 in cooperation with the heat dissipation groove 122 and the heat dissipation hole 127, so as to facilitate the demolding of the metal casting.

[0045] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can make modifications to the technical solutions recorded in the foregoing embodiments, or make equivalent replacements to part of the technical features, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A hot press forming device for automobile metal castings, comprising a positioning quick release mechanism (1) and an ejection base (138) installed at the bottom of the positioning quick release mechanism (1); The inside of the positioning quick release mechanism (1) is provided with a stripper spraying mechanism (2), and one side of the stripper spraying mechanism (2) is provided with a stripper storage box (217); characterized in that Further comprising: The positioning quick release mechanism (1) comprises a hot press workbench (101), the top of the hot press workbench (101) is fixedly installed with a lifting support (102) around, the top of the lifting support (102) is fixedly installed with a lifting top plate (103), and the outer side of the lifting top plate (103) is fixedly installed with a first chain wheel limiting cover (104); Wherein, the inside of the first chain wheel limiting cover (104) is fixedly installed with a lifting motor (105) on one side, the output end of the lifting motor (105) is fixedly connected with a first chain wheel transmission assembly (106), and the outer side of the first chain wheel transmission assembly (106) is symmetrically installed with a lifting rotating rod (107); Wherein, the both ends of the lifting rotating rod (107) are fixedly installed with a bevel gear transmission assembly (108), the bottom of the four bevel gear transmission assemblies (108) is fixedly installed with a lifting threaded rod (109), the outer side of the lifting threaded rod (109) is threadedly connected with a lifting threaded sleeve (110), and the lifting threaded sleeve (110) is fixedly installed between the lifting threaded sleeves (110) The bottom of the lifting plate (111) is symmetrically installed with a connecting pull rope (113) on both sides; The inside of the lifting plate (111) is provided with an avoiding groove (112) on one side, the bottom of the connecting pull rope (113) is fixedly installed with a connecting hook (114), the both sides of the hot press workbench (101) are symmetrically installed with a first limiting disc (115), the inside of the first limiting disc (115) is rotatably connected with a large limiting wheel (116), the bottom of the hot press workbench (101) close to the first limiting disc (115) is fixedly installed with a second limiting disc (117), the inside of the second limiting disc (117) is rotatably connected with a small limiting wheel (118), the bottom of the hot press workbench (101) is symmetrically installed with a fixed pulley (119), the outer side of the fixed pulley (119) is rotatably connected with a third limiting disc (120), and the third limiting disc (120) is fixedly installed at the bottom of the hot press workbench (101); The top of the hot pressing workbench (101) is fixedly installed with a bottom die mounting frame (121), the inside of the bottom die mounting frame (121) is provided with a heat dissipation groove (122), the inside of the bottom die mounting frame (121) is fixedly installed with first positioning springs (123) around, the end of the first positioning spring (123) is fixedly installed with a first fixed bolt (124), the bottom die positioning rod (125) is fixedly installed between the two first fixed bolts (124), the top of the first fixed bolt (124) is clamped and connected with a bottom die support (126), the both sides of the bottom die support (126) are provided with heat dissipation holes (127), and the top of the bottom die support (126) is fixedly installed with a bottom die body (128). The bottom of the lifting plate (111) is fixedly installed with a top die mounting frame (129), the inside of the top die mounting frame (129) is fixedly installed with second positioning springs (130) around, the end of the second positioning spring (130) is fixedly installed with a second positioning bolt (131), the top die positioning rod (132) is fixedly installed between the two second positioning bolts (131), and the bottom of the second positioning bolt (131) is clamped and connected with a top die body (133) on one side.

2. The apparatus for hot press forming of a metal casting of an automobile according to claim 1, characterized by: The inside of the hot pressing workbench (101) is fixedly installed with an ejection sliding rod (134) around, the outside of the ejection sliding rod (134) is slidingly connected with an ejection sliding sleeve (135), one side of the ejection sliding sleeve (135) is fixedly installed with a connecting spring (136), the bottom of the ejection sliding sleeve (135) is rotatably connected with an ejection rotating rod (137), the ejection base (138) is rotatably connected with the ejection rotating rod (137), the top of the ejection base (138) is fixedly installed with an ejection column (139) around, and the top of the ejection column (139) is fixedly installed with a buffer spring (140).

3. A hot press forming apparatus for a metal casting of an automobile according to claim 2, characterized in that: The inside of the ejection base (138) is fixedly installed with a cooling support (141) at the central position, the bottom inner side of the cooling support (141) is fixedly installed with a dustproof net (142), the top of the cooling support (141) close to the dustproof net (142) is fixedly installed with a cooling fan (143), the top inner side of the cooling support (141) is rotatably connected with a plurality of sealing louvers (144), and the both sides of the ejection base (138) are symmetrically installed with mounting rings (145).

4. The apparatus for hot press forming of a metal casting of an automobile according to claim 1, wherein: The demolding machine spraying mechanism (2) comprises a second sprocket limiting cover (201), the second sprocket limiting cover (201) is fixedly installed on the outer side of the hot pressing workbench (101), a horizontal motor (202) is fixedly installed on the inner side of the second sprocket limiting cover (201), the output end of the horizontal motor (202) is fixedly connected with a second sprocket transmission assembly (203), the outer side of the second sprocket transmission assembly (203) is symmetrically provided with a horizontal threaded rod (204), the outer side of the two horizontal threaded rods (204) is threadedly connected with a horizontal threaded sleeve (205), and the top of the horizontal threaded sleeve (205) is fixedly installed with a horizontal limiting plate (206).

5. A hot press forming apparatus for a metal casting of an automobile according to claim 4, characterized in that: The top of the horizontal limiting plate (206) is fixedly installed with a supporting rod (207), a rotating motor (208) is fixedly installed on the top of one side of the supporting rod (207), the output end of the rotating motor (208) is fixedly connected with a rotating disc (209), one side of the rotating disc (209) is fixedly installed with a longitudinal support (210), a longitudinal motor (211) is fixedly installed on the side, away from the rotating motor (208), of the longitudinal support (210), and the output end of the longitudinal motor (211) is fixedly connected with a longitudinal threaded rod (212).

6. A hot press forming apparatus for a metal casting of an automobile according to claim 5, characterized in that: The outer side of the longitudinal threaded rod (212) is threadedly connected with a longitudinal threaded sleeve (213), the bottom of the longitudinal threaded sleeve (213) is fixedly installed with an electric telescopic rod (214), the bottom of the electric telescopic rod (214) is fixedly installed with a spraying pump (215), the bottom of the spraying pump (215) is fixedly installed with a spraying nozzle (216), the demolding machine storage box (217) is fixedly installed on the top side of the hot pressing workbench (101), the top of the demolding machine storage box (217) is fixedly connected with a spiral spraying hose (218), and the spiral spraying hose (218) is fixedly connected with the spraying pump (215).

Citation Information

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